US20110031154A1 - Container for produce storage, packing & transport - Google Patents

Container for produce storage, packing & transport Download PDF

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Publication number
US20110031154A1
US20110031154A1 US12/853,208 US85320810A US2011031154A1 US 20110031154 A1 US20110031154 A1 US 20110031154A1 US 85320810 A US85320810 A US 85320810A US 2011031154 A1 US2011031154 A1 US 2011031154A1
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US
United States
Prior art keywords
container
pair
depressions
base
longitudinal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/853,208
Inventor
Peter Overgaag
Ernesto V. Quinteros
Allen Kidd
Stephen P. Zapatka
William Tan
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US12/853,208 priority Critical patent/US20110031154A1/en
Publication of US20110031154A1 publication Critical patent/US20110031154A1/en
Priority to US13/239,851 priority patent/US8567604B2/en
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0209Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
    • B65D21/0217Containers with a closure presenting stacking elements
    • B65D21/0222Containers with a closure presenting stacking elements the closure and the bottom presenting co-operating peripheral ribs and grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0209Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
    • B65D21/0217Containers with a closure presenting stacking elements
    • B65D21/022Containers with a closure presenting stacking elements the bottom presenting projecting peripheral elements receiving or surrounding the closure or peripheral elements projecting therefrom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0209Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
    • B65D21/0217Containers with a closure presenting stacking elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0209Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
    • B65D21/0217Containers with a closure presenting stacking elements
    • B65D21/0223Containers with a closure presenting stacking elements the closure and the bottom presenting local co-operating elements, e.g. projections and recesses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D43/00Lids or covers for rigid or semi-rigid containers
    • B65D43/14Non-removable lids or covers
    • B65D43/16Non-removable lids or covers hinged for upward or downward movement
    • B65D43/162Non-removable lids or covers hinged for upward or downward movement the container, the lid and the hinge being made of one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2251/00Details relating to container closures
    • B65D2251/10Details of hinged closures
    • B65D2251/1016Means for locking the closure in closed position
    • B65D2251/1033Protuberances and cavities provided on a horizontal flange respectively of the container or base and the closure, and penetrating one into the other, e.g. of the press-button type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2251/00Details relating to container closures
    • B65D2251/10Details of hinged closures
    • B65D2251/1066Actuating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/24Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
    • B65D81/26Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators
    • B65D81/261Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators for draining or collecting liquids without absorbing them

Definitions

  • the present invention relates to the field of containers, in particular, to stackable or nestable containers for storage and transportation of items such as produce harvested with its roots intact.
  • conventional produce containers do not provide for easily packaging and storing produce harvested with its roots intact.
  • soil, soil debris and moisture comes in contact with the product reducing the freshness of the food packed.
  • containers which alleviate the problems of conventional containers as discussed above are needed.
  • what is needed are containers that can be stacked to maximize density for storage so that a shipping receptacle can hold more content while taking up the same place allowing for more efficient transportation saving on transportation costs and storage.
  • containers maintain the freshness of produce harvested with its roots intact by keeping away soil, soil debris and moisture from the remaining portions of the produce is needed.
  • a stackable or nestable container for storage and transportation of items such as produce harvested with its roots intact.
  • the container may comprise a base having a bottom, a pair of lower sidewalls, and a pair of lower end walls; the bottom, the pair of lower sidewalls and the pair of lower end walls being integrally connected, wherein the bottom includes a lower portion positioned below, and parallel to, an upper portion creating a center opening in an outer side surface of the bottom; and a lid having a top, a pair of upper sidewalls, and a pair of upper end walls, the bottom, the pair of upper sidewalls and the pair of upper end walls being integrally connected, wherein the top has a pair of upwardly sloping surfaces and a pair of a pair of downwardly sloping surfaces that extend along a first outer portion of the top parallel to the upper sidewalls and a second outer portion of the top parallel to the upper end walls, and wherein the pair of upwardly sloping surfaces and the pair of downwardly sloping surfaces
  • the base may further comprises a wall member integrally formed with, and separating the lower portion and the upper portion creating a retaining ring in an inner side surface of the base.
  • the wall member may include an inner sidewall and an outer sidewall joined together at uppermost edges by a flat planar top portion.
  • the outer sidewall diverges outwardly from the flat planar top portion to the lower portion of the bottom of the base and the inner sidewall diverges outwardly from the flat planar top portion to the upper portion of the bottom of the base.
  • the inner sidewall and the outer sidewall may include a plurality of concave grooves separated by a plurality of radially projecting protrusions.
  • the plurality of concave grooves and the plurality of radially projecting protrusions are integrally connected together in a circular fashion equidistant from an outer circumference of a circular protruding surface portion located in the center of the upper portion of the bottom of the base.
  • the container may further comprise a lower flange integrally connect to, and outwardly projecting from, a perimeter of the pair of lower sidewalls and the pair of lower end walls; and an upper flange integrally connect to, and outwardly projecting from, a perimeter of the pair of upper sidewalls and the pair of upper end walls.
  • a female recess located within the lower flange and dimensioned to receive a male rib located within the upper flange for securing the lid to the base.
  • a stackable or nestable container for storage and transportation of items such as produce harvested with its roots intact.
  • the container may comprise a base having a continuous body portion and a lower rim encompassing and projecting laterally outwardly from the continuous body portion.
  • the continuous body portion may comprise a circular bottom portion comprising an outer portion surrounding a flat center portion, the outer portion comprises a plurality of longitudinal concave grooves having a first end and a second end, the first end separated by a plurality of protrusions projecting inwardly into the base; a front surface portion extending downwardly from the lower rim and integrally connected to the bottom portion; and a lower having a continuous sidewall encompassing and projecting upwardly and outwardly from the bottom portion, the continuous sidewall having a back surface portion opposite and parallel to the front surface portion and extending downwardly from the lower rim; and a lid, hingedly connected to the base.
  • the lid may comprise a top surface; a pair of upper sidewalls; a pair of upper end walls integrally connected to the top surface and the upper sidewalls, wherein an edge of the pair of upper sidewalls and the at least one upper end wall extend outwardly to form an upper rim; and a plurality of longitudinal top depressions located on the top surface of the lid projecting outwardly in a circular pattern from an inner portion of the top surface, wherein the plurality of longitudinal top depressions of a bottom container is adapted to receive the plurality of longitudinal concave grooves of a top container when the top container is stacked on top of the bottom container.
  • the pair of upper sidewalls and the pair of upper end walls of the lid may be integrally connected via a pair of upper front depressions and a pair of upper back depressions and a longitudinal upper center depression may be located in each of the pair of upper sidewalls between an upper front depression of the pair of upper front depressions and an upper back depression of the pair of upper back depressions.
  • the longitudinal upper center depression, located in the each of the pair of upper sidewalls diverge inwardly coming to a rounded point at approximately the top surface of the lid.
  • the continuous body portion of the base, between the front surface portion and the back surface portion may include a plurality of upper base depressions extending downwardly from the lower rim and spaced equal distances apart.
  • the plurality of upper base depressions may have a rounded bottom end and sides that diverge outward up to the lower rim so that when the lid is engaged with the base, the longitudinal upper center depression located in the each of the pair of upper sidewalls, the pair of upper front depressions and the pair of upper back depressions are in alignment with the plurality of upper base depressions forming a teardrop shape.
  • FIG. 1 illustrates a top perspective view of a container of the present invention in a closed configuration, according to one embodiment
  • FIG. 2 illustrates a right side elevational view of the container of FIG. 1 in a closed configuration
  • FIG. 3 illustrates a left side elevational view of the container of FIG. 1 in a closed configuration
  • FIG. 4 illustrates a front elevational view of the container of FIG. 1 in a closed configuration
  • FIG. 5 illustrates a rear elevational view of the container of FIG. 1 in a closed configuration
  • FIG. 6 illustrates a top plan view of the container of FIG. 1 in a closed configuration
  • FIG. 7 illustrates a bottom plan view of the container of FIG. 1 in a closed configuration.
  • FIG. 8 illustrates a first container and a second identical container being stacked together according to an embodiment of the invention.
  • FIG. 9 illustrates a top perspective view of a container of the present invention in a closed configuration, according to one embodiment.
  • FIG. 10 illustrates a top perspective view of the container of FIG. 9 in an open configuration.
  • FIG. 11 illustrates a bottom perspective view of the container of FIG. 9 in an open configuration.
  • FIG. 12 illustrates a front elevantional view of the container of FIG. 9 in an open configuration.
  • FIG. 13 illustrates a back elevantional view of the container of FIG. 9 in an open configuration, according to one embodiment.
  • FIG. 14 illustrates a side elevantional view of the container of FIG. 9 in an open configuration, according to one embodiment.
  • FIG. 15 illustrates a first container and a second identical container being stacked together according to an embodiment of the invention.
  • FIG. 16 illustrates a cross-sectional view of a “stacking feature” taken along line 16 - 16 of FIG. 15 .
  • container refers to any type of device for holding objects, including a receptacle, a bin, a box, a carton, a case, and a crate.
  • food refers to any type of edible substance including all types of fruits, vegetables and bakery goods.
  • FIG. 1 illustrates a top perspective view of a two piece container in a closed configuration according to an embodiment of the invention.
  • the container 100 may include a base 102 and a lid 104 ; the lid 104 may be releasably engaged to the base 104 .
  • the base 102 may include a bottom 106 , having an inner side surface (i.e. the surface on the inside of the container) and an outer side surface (i.e. the surface on the outside of the container), as well as two opposing lower sidewalls 108 and 110 (See FIGS. 4-5 ) integrally connected to two opposing lower end walls 112 and 114 . (See FIGS.
  • the lower sidewalls, 108 and 110 , and lower end walls, 112 and 114 may extend continuously upwardly from the bottom 106 to form the base 102 .
  • the uppermost edges of the lower sidewalls 108 , 110 and the uppermost edges of the lower end walls 112 , 114 define a perimeter of the base 102 by which a lower flange 116 may be integrally connected thereto.
  • the lower flange 116 may generally project in an outwardly or an approximately perpendicular fashion relative to the perimeter as defined previously.
  • the lower flange 116 may include a female recess dimensioned to receive a cooperating male rib in the lid 104 (described in further detail below). Furthermore, the lower flange 116 may include a plurality of pressure vents 120 for releasing internal pressure of the container 100 when the lid 104 is secured to the base 104 . The plurality of pressure vents 120 may be either attached to, or may be formed integrally with, the lower flange 116 .
  • the bottom of the base 102 may also include a wall member 124 integrally formed with, and separate the lower portion 122 from the upper portion 142 creating a retaining ring 132 within the base 102 .
  • the wall member 124 may include an inner sidewall 125 and an outer sidewall 127 joined together at the uppermost edges by a flat planar top portion 129 .
  • the outer sidewall 127 may diverge outwardly from the flat planar top portion 129 to the lower portion 122 while the inner sidewall 125 may diverge outwardly from the flat planar top portion 129 to the upper portion 142 .
  • a plurality of concave grooves 126 Located within the inner sidewall 125 and the outer sidewall 127 are a plurality of concave grooves 126 separated by a plurality of radially projecting protrusions 128 .
  • the plurality of concave grooves 126 and the plurality of radially projecting protrusions 128 are integrally connected together in a circular fashion equidistant from an outer circumference 130 of a circular protruding surface portion 134 located in the center of the upper portion 122 .
  • the upper portion 142 of the bottom 106 of the base 102 may include a first plurality of stiffening ribs 138 projecting radially outward from the circumference 130 of the circular protruding surface portion 134 to the base of the inner sidewall 125 of the wall member 124 .
  • the first plurality of stiffening ribs 138 (See FIG. 7 ) may be formed integrally with the upper portion 142 .
  • the lower portion 122 of the bottom 106 of the base 102 may include a second plurality of stiffening ribs 144 (See FIG. 7 ) projecting radially outward from the base of the outer sidewall 127 of the wall member 124 to the edge of the lower surface.
  • second plurality of stiffening ribs 144 may comprise a convex shape providing for channels on the outer side surface of the bottom of the base 102 . As a result, when identical containers are stacked on top of each other, the channels allow air to flow through and ventilate completely throughout the stacked containers.
  • the second plurality of stiffening ribs 144 may be formed integrally with the bottom 106 of the base 102 .
  • the two lower opposing sidewalls 108 and 110 may be formed of a flat, planar surface, while the two opposing lower end walls 110 and 112 may be a rounded or convex surface such that the four walls comprise a squircle. Additionally, the two opposing lower end walls 110 and 112 may include of a plurality longitudinal convex grooves to increase the rigidity of the lid 104 as well as allowing a consumer to easily grasp the lid 104 .
  • the lid 104 may include a top 147 and two opposing upper sidewalls 148 and 150 integrally connected to two opposing upper end walls 152 and 154 .
  • the upper sidewalls, 148 and 150 , and upper end walls, 152 and 154 extend continuously downwardly from the top 147 to form the lid 104 .
  • the lowermost edges of the upper sidewalls 148 and 150 and the upper end walls 152 and 154 define a perimeter of the lid 104 by which an upper flange 157 may be integrally connected thereto.
  • the upper end walls 152 and 154 may define a ribbing structure 156 to enhance the top load compression strength allowing for more containers to be stacked on top of each other.
  • the perimeter of the lid 104 may include a male rib which may be received by the female recess of the base 102 when the lid 104 is placed onto the base 102 when closing the container 100 .
  • the female recess and the male rib snap together, i.e. mate or engage, securely holding the lid 104 and base 102 of the container 100 together, providing rigidity to the container 100 .
  • the male rib may include a plurality of notches to add strength and stiffness to the male rib and when the lid 104 is engaged with the base 102 .
  • the two opposing upper sidewalls 148 and 150 may be formed of a flat, planar surface, while the two opposing upper end walls 152 and 154 may be formed of a rounded or convex surface such that the four walls comprise a squircle.
  • FIGS. 6-7 illustrate top and bottom plan views, respectively, of the container of FIG. 1 in a closed configuration.
  • FIG. 8 illustrates a first container and a second identical container being stacked together according to an embodiment of the invention. The following discussion refers to FIGS. 6-8 .
  • the top 147 of the lid 104 may include a pair of upwardly sloping surfaces 160 , 162 and a pair of a pair of downwardly sloping surfaces 164 , 166 that extend along a first outer portion of the top 147 , parallel to the upper sidewalls 148 , 150 outer portion of the top 147 parallel to the upper end walls 152 and 154 , respectively. Labels identifying the contents of the container may be placed on the pair of upwardly sloping surfaces 160 and 162 and/or the pair of a pair of downwardly sloping surfaces 164 , 166 .
  • the pair of upwardly sloping surfaces 160 , 162 and the pair of downwardly sloping surfaces 164 , 166 are designed to fit within the retaining ring 132 , created by the outer sidewall 127 of the wall member 124 and the upper portion (described above), on the base of an identical container stacked on top.
  • stacking of identical containers may limit the extent that the second (or upper) container can shift from sidewall to sidewall relative to the first (or lower) container 180 . (See FIG. 8 ) In other words, it will serve to inhibit shifting of the upper container from sidewall to sidewall relative to the lower container.
  • the labels are affixed to the pair of upwardly sloping surfaces 160 and 162 and/or the pair of downwardly sloping surfaces 164 and 166 which are enclosed within the r retaining ring when stacked, the labels are protected from being torn off during transport.
  • tab portions 170 formed at a corner of the upper flange 157 of the lid 104 and at a corner of the lower flange 116 of the base 102 may be pulled apart.
  • Corresponding bumps 172 also referred to as protrusions or indentations
  • the tab portions 170 may be slightly offset from each other to allow easier opening of the container 100 .
  • the tab portions 170 may be positioned to overlap each other once the lid 104 is placed onto and secured to the base 102 . To open the container 100 , the consumer may simply pull the tab portions 170 apart with sufficient force to separate the lid 104 and the base 102 .
  • FIG. 9 illustrates a top perspective view of a container of the present invention in a closed configuration, according to one embodiment.
  • FIG. 10 illustrates a top perspective view of the container of FIG. 9 in an open configuration.
  • FIG. 11 illustrates a bottom perspective view of the container FIG. 9 in an open configuration. The following discussion refers interchangeably to FIGS. 9-11 .
  • the container 200 includes a base 202 connected to a lid 204 via a hinge 206 .
  • the base 202 includes a continuous body portion 208 and a continuous lower rim 210 encompassing and projecting laterally outward from the body portion 208 .
  • the continuous body portion 208 may include a generally circular bottom portion 212 , a generally planar front surface portion 214 extending downwardly from the lower rim 210 and integrally connected to the circular bottom portion 212 ; however, other suitable shapes are within the scope of the invention.
  • the continuous body portion 208 may include a continuous sidewall 216 encompassing and projecting upwardly and outwardly from the circular bottom portion 212 .
  • the continuous sidewall 216 may include a generally planar back surface portion 218 ; opposite and parallel to the planar front surface portion 214 , extending downwardly from the lower rim 210 , at least partially down the continuous sidewall 216 .
  • the bottom portion 212 of the base 202 may be designed to fit, and be received within a top surface of an identical second container (See FIG. 8 ) which may limit the extent that the first (or upper) container can shift relative to the second (or lower) container.
  • the generally circular bottom portion 212 may include an outer portion 220 surrounding a generally flat center portion 222 .
  • the outer portion 220 may include a plurality of longitudinal concave grooves 224 separated by a plurality of protrusions 226 projecting inwardly into the base 202 of the container 200 .
  • each of the plurality of longitudinal concave grooves 224 has a first end 224 a and a second end 224 b , where the first end 224 a is located at an outer edge of the flat center portion 222 and each concave groove 224 projects laterally outward and at least partially up the continuous sidewall 216 terminating at the second end 224 b .
  • the concave grooves 224 may be of different lengths. For example, as shown in FIG. 11 , the concave grooves located in the front of the base 202 may extend up only to the flat planar front surface portion 214 while the concave grooves located on the side and back of the base 202 may extend farther up the continuous sidewall 216 .
  • a plurality of lower depressions 228 may be located between each of the plurality of concave grooves 224 and extend from approximately slightly above the circular bottom portion 212 to slightly below or level (or even) with the second end 224 b of the concave grooves 224 .
  • Each lower depression in the plurality of lower depressions 228 may have a generally rectangular shape; however, other suitable shapes are within the scope of the invention.
  • an elongated front depression 230 may extend below and along the length of the flat planar front surface portion 214 .
  • the continuous body portion 208 may include a plurality of upper base depressions 232 extending downwardly from the lower rim 210 and spaced equal distances apart.
  • the plurality of upper base depressions 232 may have a rounded bottom end and sides that diverge slightly outward up to the lower rim 210 .
  • the lid 204 may include a top surface 234 and two opposing upper sidewalls 236 , 238 integrally connected to two opposing upper end walls 240 , 242 .
  • the upper sidewalls 236 , 238 and upper end walls 240 , 242 extend continuously downwardly from the top surface 234 to form the lid 204 .
  • the lowermost edges of the upper sidewalls 236 and 238 and the upper end walls 240 , 242 define a perimeter of the lid 204 by which an upper rim 244 may be integrally connected thereto.
  • the upper rim 244 may encompass and project laterally outwardly from the perimeter of the lid 204 .
  • the upper rim 244 may include a wall member 246 extending perpendicularly from the upper rim 244 and may be adapted to receive the lower rim 210 of the base 202 when the container 200 is in a closed configuration.
  • the lower rim 210 and the upper rim 244 snap together, i.e. mate or engage, securely holding the lid 204 and base 202 of the container 200 together, providing rigidity to the container 200 .
  • the lower rim 210 may include tabs 211 for assisting an individual in separating the lid 204 from the base 102 when the container 200 is in a closed configuration.
  • each of the two opposing upper end walls 240 , 242 may include a generally flat, planar center portion 248 , 250 , respectively, located between a pair of longitudinal upper front depressions 252 and a pair of longitudinal upper back depressions 254 , respectively, while the two opposing upper sidewalls 236 , 238 may be formed of a generally rounded or convex surface such that the four walls comprise a super ellipse.
  • the pair of longitudinal upper front depressions 252 and the pair of longitudinal upper back depressions 254 extend upwardly from the upper rim 244 to approximately the top surface 234 to enhance the top load compression strength allowing for more containers to be stacked on top of each other.
  • a pair of locking mechanisms 256 , 258 to secure the lid 204 to the base 202 may be located in the upper rim 244 , within the pair of longitudinal upper front depressions 252 located in the upper end wall 240 .
  • locking mechanisms 256 , 258 facilitate easy closure by packagers and prevent consumers from prematurely or easily opening the container 200 prior to sale. Additionally, locking mechanisms 256 , 258 prevent the lid 204 from separating from the base 202 during transportation thereby spilling and/or damaging its contents.
  • the pair of locking mechanisms 256 , 258 may include extending latching portions 256 a , 258 a which may be received by circular openings 256 b , 258 b .
  • the container 200 When engaged, the extending latching portions 256 a , 258 a and circular openings 256 b and 258 b snap together thereby securely holding the lid 204 and base 202 of the container 200 together.
  • two locking mechanisms 256 , 258 are shown, the container 200 may have only one locking mechanism or may have more than two locking mechanisms.
  • the pair of longitudinal upper front depressions 252 may accommodate an individual's thumbs or other finger in preparation for securing the locking mechanisms 256 , 258 (collectively 256 a , 256 b and 258 a , 258 b ) by applying pressure to the extending latching portions 256 a , 258 a thereby engaging with circular openings 256 b , 258 b .
  • Such action may alternatively be performed by automated closing equipment in a manufacturing environment.
  • a longitudinal upper center depression 260 may be located in each side wall 224 , 224 so that when the lid 204 is secured to the base 202 , the longitudinal upper center depressions 260 , the pair of longitudinal upper front depressions 252 and the pair of longitudinal upper back depressions 254 may be in direct alignment with the plurality of upper base depressions 232 forming a substantially teardrop shape such that the sides of the depressions 252 , 254 diverge inwardly coming to a rounded point at approximately the top surface 234 of the lid 204 and the plurality of upper base depressions 232 diverge outwardly coming to a rounded point in an upper portion of the continuous wall 208 of the base 202 .
  • depressions 232 , 252 , 254 may have different shapes, such as oval, rectangular, or other polygons.
  • a plurality of longitudinal top depressions 262 may be located on the top surface 234 of the lid 204 and extend from an inner portion of the top surface 234 and project outwardly to the edges of the top surface 234 in a circular pattern. According to one embodiment, one or more of the longitudinal top depressions 262 may extend at least partially down the upper side walls 236 , 238 such that the one or more longitudinal top depressions 262 may be located between the longitudinal upper center depression 260 and the longitudinal upper front and back depressions 252 , 254 . As described below, the plurality of longitudinal top depressions 262 of the lid 204 are adapted to receive the plurality of longitudinal concave grooves 224 of the base 202 when stacking containers.
  • FIG. 15 illustrates a first container 302 and an identical second container 304 being stacked together according to an embodiment of the invention.
  • the top surface of the lid may include a plurality of longitudinal top depressions 306 adapted to receive a plurality of longitudinal concave grooves 308 on the bottom surface of the base.
  • the plurality of longitudinal top depressions 306 on top surface of the first container 302 is designed to fit, and be received within the plurality of longitudinal concave grooves 308 on the bottom surface of the base of the second container 304
  • stacking of identical containers may limit the extent that the second (or upper) container can shift from sidewall to sidewall relative to the first (or lower) container. In other words, it will serve to inhibit shifting of the upper container from sidewall to sidewall relative to the lower container.
  • the containers described above may be constructed of materials such as polyethylene terephthalate (PET), polystyrenes, polypropylenes, or any other suitable material known in the art.
  • PET polyethylene terephthalate
  • the containers may contain recycled PET or other plastic. This feature makes the containers recyclable.
  • the unique design of the containers of the present invention provide for containers that store the same amount of product or produce (such as lettuce) as conventional container, but with less container. That is, the containers of the present invention utilize less space and less material to make, but provide storage for the same amount of produce resulting in cost savings and environmental savings.
  • the container may easily package and store produce harvested with its roots intact.
  • Produce which is harvested and packaged with its roots intact has the ability to retain freshness and flavor for longer than conventionally harvested vegetables as the packaging may promote a micro-environment which may extend the life of the produce.
  • the roots when the produce is placed in the base 102 of the container 100 , the roots may be placed and contained within the retaining ring.
  • soil, soil debris and moisture may be kept within the retaining ring away from the remaining portions of the produce so that the freshness of the food packed and transported within the container is maintained.
  • the lid 104 Once the produce is placed inside, the lid 104 may be secured to the base 102 creating the micro-environment.
  • the generally circular bottom portion 212 (i.e. form fitting bottom) of the base 202 eliminates unused space around the roots when the produce is placed in the base 202 .
  • the plurality of protrusions 226 in the generally circular bottom portion 212 allow the produce to be separated from the roots keeping soil, soil debris and moisture away so that the freshness of the food packed and transported within the container 200 is maintained.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Stackable Containers (AREA)

Abstract

Embodiments are directed to containers for storage and transportation of items such as produce harvested with its roots intact. The containers include a base and lid hingedly connected together on at least one edge, and may be stacked to maximize density for storage so that a shipping receptacle can hold more produce while taking up the same place, allowing for more efficient transportation saving on transportation costs and storage. In addition to saving costs on transportation and storage, the containers maintain the freshness of the produce harvested with its roots intact by keeping away soil, soil debris and moisture from the remaining portions of the produce. When containers are stacked together, a top surface of the lid of a first container is adapted to receive a plurality of longitudinal concave grooves on the bottom surface of the base of a second container.

Description

    CLAIM OF PRIORITY UNDER 35 U.S.C. §119
  • The present application for patent claims priority to U.S. Provisional Application No. 61/232,227 entitled “Container For Produce Storage, Packing & Transport”, filed Aug. 7, 2009, and hereby expressly incorporated by reference herein.
  • FIELD
  • The present invention relates to the field of containers, in particular, to stackable or nestable containers for storage and transportation of items such as produce harvested with its roots intact.
  • BACKGROUND OF THE INVENTION
  • It is well known to use produce containers to store and transport fresh and chilled foods, such as lettuce, for selling to consumers. The containers allow the food to be transported with less damage and provide convenient packaging for consumers who are purchasing the food. However, conventional containers are not securely stackable and do not fit efficiently on or within the shipping receptacle. As a result, more shipping receptacles are needed to transport the containers which increases both transportation and storage costs.
  • In addition to not being securely stackable and not fitting efficiently on or within a shipping receptacle, conventional produce containers do not provide for easily packaging and storing produce harvested with its roots intact. When using conventional containers for storing and transporting produce harvested with its roots intact, soil, soil debris and moisture comes in contact with the product reducing the freshness of the food packed.
  • Consequently, containers which alleviate the problems of conventional containers as discussed above are needed. In other words, what is needed are containers that can be stacked to maximize density for storage so that a shipping receptacle can hold more content while taking up the same place allowing for more efficient transportation saving on transportation costs and storage. Furthermore, containers maintain the freshness of produce harvested with its roots intact by keeping away soil, soil debris and moisture from the remaining portions of the produce is needed.
  • SUMMARY
  • The following presents a simplified summary of one or more embodiments in order to provide a basic understanding of some embodiments. This summary is not an extensive overview of all contemplated embodiments, and is intended to neither identify key or critical elements of all embodiments nor delineate the scope of any or all embodiments. Its sole purpose is to present some concepts of one or more embodiments in a simplified form as a prelude to the more detailed description that is presented later.
  • According to one embodiment, a stackable or nestable container for storage and transportation of items such as produce harvested with its roots intact is provided. The container may comprise a base having a bottom, a pair of lower sidewalls, and a pair of lower end walls; the bottom, the pair of lower sidewalls and the pair of lower end walls being integrally connected, wherein the bottom includes a lower portion positioned below, and parallel to, an upper portion creating a center opening in an outer side surface of the bottom; and a lid having a top, a pair of upper sidewalls, and a pair of upper end walls, the bottom, the pair of upper sidewalls and the pair of upper end walls being integrally connected, wherein the top has a pair of upwardly sloping surfaces and a pair of a pair of downwardly sloping surfaces that extend along a first outer portion of the top parallel to the upper sidewalls and a second outer portion of the top parallel to the upper end walls, and wherein the pair of upwardly sloping surfaces and the pair of downwardly sloping surfaces are received within an identical container base stacked on top of the lid.
  • The base may further comprises a wall member integrally formed with, and separating the lower portion and the upper portion creating a retaining ring in an inner side surface of the base. The wall member may include an inner sidewall and an outer sidewall joined together at uppermost edges by a flat planar top portion. The outer sidewall diverges outwardly from the flat planar top portion to the lower portion of the bottom of the base and the inner sidewall diverges outwardly from the flat planar top portion to the upper portion of the bottom of the base. Additionally, the inner sidewall and the outer sidewall may include a plurality of concave grooves separated by a plurality of radially projecting protrusions. The plurality of concave grooves and the plurality of radially projecting protrusions are integrally connected together in a circular fashion equidistant from an outer circumference of a circular protruding surface portion located in the center of the upper portion of the bottom of the base.
  • The container may further comprise a lower flange integrally connect to, and outwardly projecting from, a perimeter of the pair of lower sidewalls and the pair of lower end walls; and an upper flange integrally connect to, and outwardly projecting from, a perimeter of the pair of upper sidewalls and the pair of upper end walls. A female recess located within the lower flange and dimensioned to receive a male rib located within the upper flange for securing the lid to the base.
  • According another embodiment, a stackable or nestable container for storage and transportation of items such as produce harvested with its roots intact is provided. The container may comprise a base having a continuous body portion and a lower rim encompassing and projecting laterally outwardly from the continuous body portion. The continuous body portion may comprise a circular bottom portion comprising an outer portion surrounding a flat center portion, the outer portion comprises a plurality of longitudinal concave grooves having a first end and a second end, the first end separated by a plurality of protrusions projecting inwardly into the base; a front surface portion extending downwardly from the lower rim and integrally connected to the bottom portion; and a lower having a continuous sidewall encompassing and projecting upwardly and outwardly from the bottom portion, the continuous sidewall having a back surface portion opposite and parallel to the front surface portion and extending downwardly from the lower rim; and a lid, hingedly connected to the base.
  • The lid may comprise a top surface; a pair of upper sidewalls; a pair of upper end walls integrally connected to the top surface and the upper sidewalls, wherein an edge of the pair of upper sidewalls and the at least one upper end wall extend outwardly to form an upper rim; and a plurality of longitudinal top depressions located on the top surface of the lid projecting outwardly in a circular pattern from an inner portion of the top surface, wherein the plurality of longitudinal top depressions of a bottom container is adapted to receive the plurality of longitudinal concave grooves of a top container when the top container is stacked on top of the bottom container.
  • The pair of upper sidewalls and the pair of upper end walls of the lid may be integrally connected via a pair of upper front depressions and a pair of upper back depressions and a longitudinal upper center depression may be located in each of the pair of upper sidewalls between an upper front depression of the pair of upper front depressions and an upper back depression of the pair of upper back depressions. The longitudinal upper center depression, located in the each of the pair of upper sidewalls, diverge inwardly coming to a rounded point at approximately the top surface of the lid. Furthermore, the continuous body portion of the base, between the front surface portion and the back surface portion, may include a plurality of upper base depressions extending downwardly from the lower rim and spaced equal distances apart.
  • The plurality of upper base depressions may have a rounded bottom end and sides that diverge outward up to the lower rim so that when the lid is engaged with the base, the longitudinal upper center depression located in the each of the pair of upper sidewalls, the pair of upper front depressions and the pair of upper back depressions are in alignment with the plurality of upper base depressions forming a teardrop shape.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The features, nature, and advantages of the present aspects may become more apparent from the detailed description set forth below when taken in conjunction with the drawings in which like reference characters identify correspondingly throughout.
  • FIG. 1 illustrates a top perspective view of a container of the present invention in a closed configuration, according to one embodiment;
  • FIG. 2 illustrates a right side elevational view of the container of FIG. 1 in a closed configuration;
  • FIG. 3 illustrates a left side elevational view of the container of FIG. 1 in a closed configuration;
  • FIG. 4 illustrates a front elevational view of the container of FIG. 1 in a closed configuration;
  • FIG. 5 illustrates a rear elevational view of the container of FIG. 1 in a closed configuration;
  • FIG. 6 illustrates a top plan view of the container of FIG. 1 in a closed configuration;
  • FIG. 7 illustrates a bottom plan view of the container of FIG. 1 in a closed configuration.
  • FIG. 8 illustrates a first container and a second identical container being stacked together according to an embodiment of the invention.
  • FIG. 9 illustrates a top perspective view of a container of the present invention in a closed configuration, according to one embodiment.
  • FIG. 10 illustrates a top perspective view of the container of FIG. 9 in an open configuration.
  • FIG. 11 illustrates a bottom perspective view of the container of FIG. 9 in an open configuration.
  • FIG. 12 illustrates a front elevantional view of the container of FIG. 9 in an open configuration.
  • FIG. 13 illustrates a back elevantional view of the container of FIG. 9 in an open configuration, according to one embodiment.
  • FIG. 14 illustrates a side elevantional view of the container of FIG. 9 in an open configuration, according to one embodiment.
  • FIG. 15 illustrates a first container and a second identical container being stacked together according to an embodiment of the invention.
  • FIG. 16 illustrates a cross-sectional view of a “stacking feature” taken along line 16-16 of FIG. 15.
  • DETAILED DESCRIPTION OF THE INVENTION
  • The following detailed description is of the best currently contemplated modes of carrying out the invention. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appended claims.
  • In the following description, certain terminology is used to describe certain features of one or more embodiments of the invention. The term “container” refers to any type of device for holding objects, including a receptacle, a bin, a box, a carton, a case, and a crate. The term “food” refers to any type of edible substance including all types of fruits, vegetables and bakery goods.
  • FIG. 1 illustrates a top perspective view of a two piece container in a closed configuration according to an embodiment of the invention. As shown, the container 100 may include a base 102 and a lid 104; the lid 104 may be releasably engaged to the base 104. The base 102 may include a bottom 106, having an inner side surface (i.e. the surface on the inside of the container) and an outer side surface (i.e. the surface on the outside of the container), as well as two opposing lower sidewalls 108 and 110 (See FIGS. 4-5) integrally connected to two opposing lower end walls 112 and 114. (See FIGS. 2-3) The lower sidewalls, 108 and 110, and lower end walls, 112 and 114, may extend continuously upwardly from the bottom 106 to form the base 102. The uppermost edges of the lower sidewalls 108, 110 and the uppermost edges of the lower end walls 112, 114 define a perimeter of the base 102 by which a lower flange 116 may be integrally connected thereto. The lower flange 116 may generally project in an outwardly or an approximately perpendicular fashion relative to the perimeter as defined previously.
  • The lower flange 116 may include a female recess dimensioned to receive a cooperating male rib in the lid 104 (described in further detail below). Furthermore, the lower flange 116 may include a plurality of pressure vents 120 for releasing internal pressure of the container 100 when the lid 104 is secured to the base 104. The plurality of pressure vents 120 may be either attached to, or may be formed integrally with, the lower flange 116.
  • The bottom of the base 102 may also include a wall member 124 integrally formed with, and separate the lower portion 122 from the upper portion 142 creating a retaining ring 132 within the base 102. (see FIG. 7) The wall member 124 may include an inner sidewall 125 and an outer sidewall 127 joined together at the uppermost edges by a flat planar top portion 129. In one embodiment the outer sidewall 127 may diverge outwardly from the flat planar top portion 129 to the lower portion 122 while the inner sidewall 125 may diverge outwardly from the flat planar top portion 129 to the upper portion 142. Located within the inner sidewall 125 and the outer sidewall 127 are a plurality of concave grooves 126 separated by a plurality of radially projecting protrusions 128. The plurality of concave grooves 126 and the plurality of radially projecting protrusions 128 are integrally connected together in a circular fashion equidistant from an outer circumference 130 of a circular protruding surface portion 134 located in the center of the upper portion 122.
  • The upper portion 142 of the bottom 106 of the base 102 may include a first plurality of stiffening ribs 138 projecting radially outward from the circumference 130 of the circular protruding surface portion 134 to the base of the inner sidewall 125 of the wall member 124. The first plurality of stiffening ribs 138 (See FIG. 7) may be formed integrally with the upper portion 142.
  • The lower portion 122 of the bottom 106 of the base 102, may include a second plurality of stiffening ribs 144 (See FIG. 7) projecting radially outward from the base of the outer sidewall 127 of the wall member 124 to the edge of the lower surface. In one embodiment, second plurality of stiffening ribs 144 may comprise a convex shape providing for channels on the outer side surface of the bottom of the base 102. As a result, when identical containers are stacked on top of each other, the channels allow air to flow through and ventilate completely throughout the stacked containers. The second plurality of stiffening ribs 144 may be formed integrally with the bottom 106 of the base 102.
  • In one embodiment, the two lower opposing sidewalls 108 and 110 may be formed of a flat, planar surface, while the two opposing lower end walls 110 and 112 may be a rounded or convex surface such that the four walls comprise a squircle. Additionally, the two opposing lower end walls 110 and 112 may include of a plurality longitudinal convex grooves to increase the rigidity of the lid 104 as well as allowing a consumer to easily grasp the lid 104.
  • The lid 104 may include a top 147 and two opposing upper sidewalls 148 and 150 integrally connected to two opposing upper end walls 152 and 154. The upper sidewalls, 148 and 150, and upper end walls, 152 and 154, extend continuously downwardly from the top 147 to form the lid 104. The lowermost edges of the upper sidewalls 148 and 150 and the upper end walls 152 and 154 define a perimeter of the lid 104 by which an upper flange 157 may be integrally connected thereto. Additionally, the upper end walls 152 and 154 may define a ribbing structure 156 to enhance the top load compression strength allowing for more containers to be stacked on top of each other. The perimeter of the lid 104 may include a male rib which may be received by the female recess of the base 102 when the lid 104 is placed onto the base 102 when closing the container 100. When engaged, the female recess and the male rib snap together, i.e. mate or engage, securely holding the lid 104 and base 102 of the container 100 together, providing rigidity to the container 100. The male rib may include a plurality of notches to add strength and stiffness to the male rib and when the lid 104 is engaged with the base 102.
  • In one embodiment, the two opposing upper sidewalls 148 and 150 may be formed of a flat, planar surface, while the two opposing upper end walls 152 and 154 may be formed of a rounded or convex surface such that the four walls comprise a squircle.
  • FIGS. 6-7 illustrate top and bottom plan views, respectively, of the container of FIG. 1 in a closed configuration. FIG. 8 illustrates a first container and a second identical container being stacked together according to an embodiment of the invention. The following discussion refers to FIGS. 6-8.
  • To facilitate stacking of multiple containers, the top 147 of the lid 104 may include a pair of upwardly sloping surfaces 160, 162 and a pair of a pair of downwardly sloping surfaces 164, 166 that extend along a first outer portion of the top 147, parallel to the upper sidewalls 148, 150 outer portion of the top 147 parallel to the upper end walls 152 and 154, respectively. Labels identifying the contents of the container may be placed on the pair of upwardly sloping surfaces 160 and 162 and/or the pair of a pair of downwardly sloping surfaces 164, 166.
  • The pair of upwardly sloping surfaces 160, 162 and the pair of downwardly sloping surfaces 164, 166 are designed to fit within the retaining ring 132, created by the outer sidewall 127 of the wall member 124 and the upper portion (described above), on the base of an identical container stacked on top. As the top of a first container 180 is designed to fit, and be received within a retaining ring in the outer side surface of the base of a second container 182, stacking of identical containers may limit the extent that the second (or upper) container can shift from sidewall to sidewall relative to the first (or lower) container 180. (See FIG. 8) In other words, it will serve to inhibit shifting of the upper container from sidewall to sidewall relative to the lower container. Furthermore, as the labels are affixed to the pair of upwardly sloping surfaces 160 and 162 and/or the pair of downwardly sloping surfaces 164 and 166 which are enclosed within the r retaining ring when stacked, the labels are protected from being torn off during transport.
  • Furthermore, as a result of the pair of upwardly sloping surfaces 160 and 162 and the pair of downwardly sloping surfaces 164 and 166 being received within the retaining ring 132, multiple containers may be securely and more compactly stored on top of each other. Consequently, more identical containers may be stacked in a smaller area allowing for more efficient transportation as fewer shipping receptacles are needed resulting in a savings in both transportation and storage costs.
  • In order to open the container 100, i.e. remove the lid 104 from the base 102, tab portions 170 formed at a corner of the upper flange 157 of the lid 104 and at a corner of the lower flange 116 of the base 102 may be pulled apart. Corresponding bumps 172 (also referred to as protrusions or indentations) may be provided in the tab portions 170 of both the lid 104 and the base 102 for allowing a consumer to easily and securely grip the tab portions 170 and pull them apart. The tab portions 170 may be slightly offset from each other to allow easier opening of the container 100. Alternatively, the tab portions 170 may be positioned to overlap each other once the lid 104 is placed onto and secured to the base 102. To open the container 100, the consumer may simply pull the tab portions 170 apart with sufficient force to separate the lid 104 and the base 102.
  • FIG. 9 illustrates a top perspective view of a container of the present invention in a closed configuration, according to one embodiment. FIG. 10 illustrates a top perspective view of the container of FIG. 9 in an open configuration. FIG. 11 illustrates a bottom perspective view of the container FIG. 9 in an open configuration. The following discussion refers interchangeably to FIGS. 9-11.
  • As shown, the container 200 includes a base 202 connected to a lid 204 via a hinge 206. The base 202 includes a continuous body portion 208 and a continuous lower rim 210 encompassing and projecting laterally outward from the body portion 208. The continuous body portion 208 may include a generally circular bottom portion 212, a generally planar front surface portion 214 extending downwardly from the lower rim 210 and integrally connected to the circular bottom portion 212; however, other suitable shapes are within the scope of the invention. Furthermore, the continuous body portion 208 may include a continuous sidewall 216 encompassing and projecting upwardly and outwardly from the circular bottom portion 212. In one embodiment, the continuous sidewall 216 may include a generally planar back surface portion 218; opposite and parallel to the planar front surface portion 214, extending downwardly from the lower rim 210, at least partially down the continuous sidewall 216.
  • To facilitate stacking of multiple containers, the bottom portion 212 of the base 202 may be designed to fit, and be received within a top surface of an identical second container (See FIG. 8) which may limit the extent that the first (or upper) container can shift relative to the second (or lower) container. The generally circular bottom portion 212 may include an outer portion 220 surrounding a generally flat center portion 222. The outer portion 220 may include a plurality of longitudinal concave grooves 224 separated by a plurality of protrusions 226 projecting inwardly into the base 202 of the container 200. According to one embodiment, each of the plurality of longitudinal concave grooves 224 has a first end 224 a and a second end 224 b, where the first end 224 a is located at an outer edge of the flat center portion 222 and each concave groove 224 projects laterally outward and at least partially up the continuous sidewall 216 terminating at the second end 224 b. In one embodiment, the concave grooves 224 may be of different lengths. For example, as shown in FIG. 11, the concave grooves located in the front of the base 202 may extend up only to the flat planar front surface portion 214 while the concave grooves located on the side and back of the base 202 may extend farther up the continuous sidewall 216.
  • A plurality of lower depressions 228 may be located between each of the plurality of concave grooves 224 and extend from approximately slightly above the circular bottom portion 212 to slightly below or level (or even) with the second end 224 b of the concave grooves 224. Each lower depression in the plurality of lower depressions 228 may have a generally rectangular shape; however, other suitable shapes are within the scope of the invention. In one embodiment, an elongated front depression 230 may extend below and along the length of the flat planar front surface portion 214.
  • According to one embodiment, the continuous body portion 208, between the flat planar front surface portion 212 and the planar back surface portion 216, may include a plurality of upper base depressions 232 extending downwardly from the lower rim 210 and spaced equal distances apart. The plurality of upper base depressions 232 may have a rounded bottom end and sides that diverge slightly outward up to the lower rim 210.
  • The lid 204 may include a top surface 234 and two opposing upper sidewalls 236, 238 integrally connected to two opposing upper end walls 240, 242. The upper sidewalls 236, 238 and upper end walls 240, 242, extend continuously downwardly from the top surface 234 to form the lid 204. The lowermost edges of the upper sidewalls 236 and 238 and the upper end walls 240, 242 define a perimeter of the lid 204 by which an upper rim 244 may be integrally connected thereto. The upper rim 244 may encompass and project laterally outwardly from the perimeter of the lid 204. According to one embodiment, the upper rim 244 may include a wall member 246 extending perpendicularly from the upper rim 244 and may be adapted to receive the lower rim 210 of the base 202 when the container 200 is in a closed configuration. When engaged, the lower rim 210 and the upper rim 244 snap together, i.e. mate or engage, securely holding the lid 204 and base 202 of the container 200 together, providing rigidity to the container 200. In one embodiment, the lower rim 210 may include tabs 211 for assisting an individual in separating the lid 204 from the base 102 when the container 200 is in a closed configuration.
  • In one embodiment, each of the two opposing upper end walls 240, 242 may include a generally flat, planar center portion 248, 250, respectively, located between a pair of longitudinal upper front depressions 252 and a pair of longitudinal upper back depressions 254, respectively, while the two opposing upper sidewalls 236, 238 may be formed of a generally rounded or convex surface such that the four walls comprise a super ellipse. The pair of longitudinal upper front depressions 252 and the pair of longitudinal upper back depressions 254 extend upwardly from the upper rim 244 to approximately the top surface 234 to enhance the top load compression strength allowing for more containers to be stacked on top of each other.
  • A pair of locking mechanisms 256, 258 to secure the lid 204 to the base 202 may be located in the upper rim 244, within the pair of longitudinal upper front depressions 252 located in the upper end wall 240. In this respect, locking mechanisms 256, 258 facilitate easy closure by packagers and prevent consumers from prematurely or easily opening the container 200 prior to sale. Additionally, locking mechanisms 256, 258 prevent the lid 204 from separating from the base 202 during transportation thereby spilling and/or damaging its contents. The pair of locking mechanisms 256, 258 may include extending latching portions 256 a, 258 a which may be received by circular openings 256 b, 258 b. When engaged, the extending latching portions 256 a, 258 a and circular openings 256 b and 258 b snap together thereby securely holding the lid 204 and base 202 of the container 200 together. Although two locking mechanisms 256, 258 are shown, the container 200 may have only one locking mechanism or may have more than two locking mechanisms.
  • According to one embodiment, the pair of longitudinal upper front depressions 252 may accommodate an individual's thumbs or other finger in preparation for securing the locking mechanisms 256, 258 (collectively 256 a, 256 b and 258 a, 258 b) by applying pressure to the extending latching portions 256 a, 258 a thereby engaging with circular openings 256 b, 258 b. Such action may alternatively be performed by automated closing equipment in a manufacturing environment.
  • According to one embodiment, a longitudinal upper center depression 260 may be located in each side wall 224, 224 so that when the lid 204 is secured to the base 202, the longitudinal upper center depressions 260, the pair of longitudinal upper front depressions 252 and the pair of longitudinal upper back depressions 254 may be in direct alignment with the plurality of upper base depressions 232 forming a substantially teardrop shape such that the sides of the depressions 252, 254 diverge inwardly coming to a rounded point at approximately the top surface 234 of the lid 204 and the plurality of upper base depressions 232 diverge outwardly coming to a rounded point in an upper portion of the continuous wall 208 of the base 202. However, in alternative embodiments, depressions 232, 252, 254 may have different shapes, such as oval, rectangular, or other polygons.
  • A plurality of longitudinal top depressions 262 may be located on the top surface 234 of the lid 204 and extend from an inner portion of the top surface 234 and project outwardly to the edges of the top surface 234 in a circular pattern. According to one embodiment, one or more of the longitudinal top depressions 262 may extend at least partially down the upper side walls 236, 238 such that the one or more longitudinal top depressions 262 may be located between the longitudinal upper center depression 260 and the longitudinal upper front and back depressions 252, 254. As described below, the plurality of longitudinal top depressions 262 of the lid 204 are adapted to receive the plurality of longitudinal concave grooves 224 of the base 202 when stacking containers.
  • FIG. 15 illustrates a first container 302 and an identical second container 304 being stacked together according to an embodiment of the invention. To facilitate stacking of multiple containers, the top surface of the lid may include a plurality of longitudinal top depressions 306 adapted to receive a plurality of longitudinal concave grooves 308 on the bottom surface of the base. As the plurality of longitudinal top depressions 306 on top surface of the first container 302 is designed to fit, and be received within the plurality of longitudinal concave grooves 308 on the bottom surface of the base of the second container 304, stacking of identical containers may limit the extent that the second (or upper) container can shift from sidewall to sidewall relative to the first (or lower) container. In other words, it will serve to inhibit shifting of the upper container from sidewall to sidewall relative to the lower container.
  • Furthermore, as a result of the plurality of longitudinal concave grooves 308 being received within the longitudinal top depressions 306, multiple containers may be securely and more compactly stored on top of each other. Consequently, more identical containers may be stacked in a smaller area allowing for more efficient transportation as fewer shipping receptacles are needed resulting in a savings in both transportation and storage costs.
  • According to various embodiments, the containers described above, including their various components may be constructed of materials such as polyethylene terephthalate (PET), polystyrenes, polypropylenes, or any other suitable material known in the art. In a preferred embodiment, the containers may contain recycled PET or other plastic. This feature makes the containers recyclable.
  • The unique design of the containers of the present invention provide for containers that store the same amount of product or produce (such as lettuce) as conventional container, but with less container. That is, the containers of the present invention utilize less space and less material to make, but provide storage for the same amount of produce resulting in cost savings and environmental savings.
  • One advantage of the design of the container of the present invention is that the container may easily package and store produce harvested with its roots intact. Produce which is harvested and packaged with its roots intact has the ability to retain freshness and flavor for longer than conventionally harvested vegetables as the packaging may promote a micro-environment which may extend the life of the produce.
  • According to the first embodiment, when the produce is placed in the base 102 of the container 100, the roots may be placed and contained within the retaining ring. By placing the roots in the retaining ring 132, soil, soil debris and moisture may be kept within the retaining ring away from the remaining portions of the produce so that the freshness of the food packed and transported within the container is maintained. Once the produce is placed inside, the lid 104 may be secured to the base 102 creating the micro-environment.
  • According to the second embodiment, the generally circular bottom portion 212 (i.e. form fitting bottom) of the base 202 eliminates unused space around the roots when the produce is placed in the base 202. The plurality of protrusions 226 in the generally circular bottom portion 212 allow the produce to be separated from the roots keeping soil, soil debris and moisture away so that the freshness of the food packed and transported within the container 200 is maintained.
  • One or more of the components and functions illustrated in the previous figures may be rearranged and/or combined into a single component or embodied in several components without departing from the invention. Additional elements or components may also be added without departing from the invention.
  • While certain exemplary embodiments have been described and shown in the accompanying drawings, it is to be understood that such embodiments are merely illustrative of and not restrictive on the broad invention, and that this invention is not be limited to the specific constructions and arrangements shown and described, since various other modifications may occur to those ordinarily skilled in the art.

Claims (20)

1. A container, comprising:
a base having a continuous body portion and a lower rim encompassing and projecting laterally outwardly from the continuous body portion, the continuous body portion comprising:
a bottom portion;
a front surface portion extending downwardly from the lower rim and integrally connected to the bottom portion;
a lower body portion having a continuous sidewall encompassing and projecting upwardly and outwardly from the bottom portion, the continuous sidewall having a back surface portion opposite and parallel to the front surface portion and extending downwardly from the lower rim; and
a lid, hingedly connected to the base, having a top surface, a pair of upper sidewalls, and a pair of upper end walls; the top surface, the upper sidewalls and the upper end walls integrally connected; and wherein an edge of the pair of upper sidewalls and the at least one upper end wall extend outwardly to form an upper rim.
2. The container of claim 1, wherein the bottom portion is circular and comprises an outer portion surrounding a flat center portion.
3. The container of claim 2, wherein the outer portion comprises a plurality of longitudinal concave grooves having a first end and a second end, the first end separated by a plurality of protrusions projecting inwardly into the base.
4. The container of claim 3, wherein the lid further comprises a plurality of longitudinal top depressions located on the top surface of the lid projecting outwardly in a circular pattern from an inner portion of the top surface.
5. The container of claim 4, wherein the plurality of longitudinal top depressions of a bottom container is adapted to receive the plurality of longitudinal concave grooves of a top container when the top container is stacked on top of the bottom container.
6. The container of claim 3, wherein the plurality of longitudinal concave grooves and the plurality of protrusions are integrally connected together in a circular fashion.
7. The container of claim 3, wherein each of the plurality of longitudinal concave grooves is formed at an outer edge of the center portion and project laterally outward at least partially up the continuous sidewall.
8. The container of claim 3, wherein the second end of the plurality of longitudinal concave grooves are separated by a plurality of lower depressions.
9. The container of claim 1, wherein the pair of upper sidewalls and the pair of upper end walls are integrally connected via a pair of upper front depressions and a pair of upper back depressions.
10. The container of claim 9, wherein a longitudinal upper center depression is located in each of the pair of upper sidewalls between an upper front depression of the pair of upper front depressions and an upper back depression of the pair of upper back depressions.
11. The container of claim 10, wherein the longitudinal upper center depression located in the each of the pair of upper sidewalls diverges inwardly coming to a rounded point at approximately the top surface of the lid.
12. The container of claim 11, wherein the continuous body portion of the base, between the front surface portion and the back surface portion, includes a plurality of upper base depressions extending downwardly from the lower rim and spaced equal distances apart.
13. The container of claim 12, wherein the plurality of upper base depressions have a rounded bottom end and sides that diverge outward up to the lower rim; and wherein when the lid is engaged with the base, the longitudinal upper center depression located in the each of the pair of upper sidewalls, the pair of upper front depressions and the pair of upper back depressions are in alignment with the plurality of upper base depressions forming a teardrop shape.
14. The container of claim 1 wherein a material comprising the container is one of polyethylene terephthalate (PET), polystyrene or polypropylenes.
15. A container, comprising:
a base having a continuous body portion and a lower rim encompassing and projecting laterally outwardly from the continuous body portion, the continuous body portion comprising:
a circular bottom portion comprising an outer portion surrounding a flat center portion, the outer portion comprises a plurality of longitudinal concave grooves having a first end and a second end, the first end separated by a plurality of protrusions projecting inwardly into the base;
a front surface portion extending downwardly from the lower rim and integrally connected to the bottom portion; and
a lower having a continuous sidewall encompassing and projecting upwardly and outwardly from the bottom portion, the continuous sidewall having a back surface portion opposite and parallel to the front surface portion and extending downwardly from the lower rim; and
a lid, hingedly connected to the base, the lid comprising:
a top surface;
a pair of upper sidewalls;
a pair of upper end walls integrally connected to the top surface and the upper sidewalls, wherein an edge of the pair of upper sidewalls and the at least one upper end wall extend outwardly to form an upper rim; and
a plurality of longitudinal top depressions located on the top surface of the lid projecting outwardly in a circular pattern from an inner portion of the top surface, wherein the plurality of longitudinal top depressions of a bottom container is adapted to receive the plurality of longitudinal concave grooves of a top container when the top container is stacked on top of the bottom container.
16. The container of claim 15, wherein the pair of upper sidewalls and the pair of upper end walls are integrally connected via a pair of upper front depressions and a pair of upper back depressions.
17. The container of claim 16, wherein a longitudinal upper center depression is located in each of the pair of upper sidewalls between an upper front depression of the pair of upper front depressions and an upper back depression of the pair of upper back depressions.
18. The container of claim 17, wherein the longitudinal upper center depression located in the each of the pair of upper sidewalls diverge inwardly coming to a rounded point at approximately the top surface of the lid.
19. The container of claim 18, wherein the continuous body portion of the base, between the front surface portion and the back surface portion, includes a plurality of upper base depressions extending downwardly from the lower rim and spaced equal distances apart.
20. The container of claim 19, wherein the plurality of upper base depressions have a rounded bottom end and sides that diverge outward up to the lower rim; and wherein when the lid is engaged with the base, the longitudinal upper center depression located in the each of the pair of upper sidewalls, the pair of upper front depressions and the pair of upper back depressions are in alignment with the plurality of upper base depressions forming a teardrop shape.
US12/853,208 2009-08-07 2010-08-09 Container for produce storage, packing & transport Abandoned US20110031154A1 (en)

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US13/239,851 US8567604B2 (en) 2009-08-07 2011-09-22 Container for produce storage, packing and transport

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