US10737324B2 - System and method for forming material substrate printer - Google Patents
System and method for forming material substrate printer Download PDFInfo
- Publication number
- US10737324B2 US10737324B2 US14/504,646 US201414504646A US10737324B2 US 10737324 B2 US10737324 B2 US 10737324B2 US 201414504646 A US201414504646 A US 201414504646A US 10737324 B2 US10737324 B2 US 10737324B2
- Authority
- US
- United States
- Prior art keywords
- particles
- powdered material
- layer
- volatile component
- solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active, expires
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- 238000000034 method Methods 0.000 title claims abstract description 47
- 239000000758 substrate Substances 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 title claims description 58
- 239000012254 powdered material Substances 0.000 claims abstract description 77
- 239000002245 particle Substances 0.000 claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 claims abstract description 28
- 230000008021 deposition Effects 0.000 claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 239000000654 additive Substances 0.000 claims abstract description 14
- 230000000996 additive effect Effects 0.000 claims abstract description 14
- 238000009835 boiling Methods 0.000 claims abstract description 13
- 230000008018 melting Effects 0.000 claims abstract description 9
- 238000002844 melting Methods 0.000 claims abstract description 9
- 238000001704 evaporation Methods 0.000 claims abstract description 8
- 230000008020 evaporation Effects 0.000 claims abstract description 8
- 239000010410 layer Substances 0.000 claims description 70
- 238000000151 deposition Methods 0.000 claims description 33
- 230000003287 optical effect Effects 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 12
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000002356 single layer Substances 0.000 claims description 6
- 239000000945 filler Substances 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims 5
- 230000000694 effects Effects 0.000 claims 3
- 239000000843 powder Substances 0.000 description 16
- 238000009834 vaporization Methods 0.000 description 6
- 230000008016 vaporization Effects 0.000 description 6
- 239000012530 fluid Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000013528 metallic particle Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000000110 selective laser sintering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B22F3/1055—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/141—Processes of additive manufacturing using only solid materials
- B29C64/153—Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
-
- B22F1/0074—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
- B22F1/107—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing organic material comprising solvents, e.g. for slip casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/20—Direct sintering or melting
- B22F10/25—Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/50—Treatment of workpieces or articles during build-up, e.g. treatments applied to fused layers during build-up
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/165—Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/36—Process control of energy beam parameters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/50—Means for feeding of material, e.g. heads
- B22F12/53—Nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/50—Means for feeding of material, e.g. heads
- B22F12/55—Two or more means for feeding material
-
- B22F2003/1056—
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
-
- Y02P10/295—
Abstract
Description
Claims (18)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/504,646 US10737324B2 (en) | 2014-10-02 | 2014-10-02 | System and method for forming material substrate printer |
US16/989,463 US11446741B2 (en) | 2014-10-02 | 2020-08-10 | System and method for forming material substrate printer |
US17/744,721 US20220297191A1 (en) | 2014-10-02 | 2022-05-15 | System and method for forming material substrate printer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/504,646 US10737324B2 (en) | 2014-10-02 | 2014-10-02 | System and method for forming material substrate printer |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US16/989,463 Division US11446741B2 (en) | 2014-10-02 | 2020-08-10 | System and method for forming material substrate printer |
Publications (2)
Publication Number | Publication Date |
---|---|
US20160096224A1 US20160096224A1 (en) | 2016-04-07 |
US10737324B2 true US10737324B2 (en) | 2020-08-11 |
Family
ID=55632119
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/504,646 Active 2036-11-15 US10737324B2 (en) | 2014-10-02 | 2014-10-02 | System and method for forming material substrate printer |
US16/989,463 Active US11446741B2 (en) | 2014-10-02 | 2020-08-10 | System and method for forming material substrate printer |
US17/744,721 Pending US20220297191A1 (en) | 2014-10-02 | 2022-05-15 | System and method for forming material substrate printer |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US16/989,463 Active US11446741B2 (en) | 2014-10-02 | 2020-08-10 | System and method for forming material substrate printer |
US17/744,721 Pending US20220297191A1 (en) | 2014-10-02 | 2022-05-15 | System and method for forming material substrate printer |
Country Status (1)
Country | Link |
---|---|
US (3) | US10737324B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20210053294A1 (en) * | 2018-09-26 | 2021-02-25 | Hewlett-Packard Development Company, L.P. | Mix of build materials |
US11446741B2 (en) * | 2014-10-02 | 2022-09-20 | Lawrence Livermore National Security, Llc | System and method for forming material substrate printer |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015100084A1 (en) * | 2013-12-23 | 2015-07-02 | The Exone Company | Method of three-dimensional printing using a multi-component build powder |
CN108340570B (en) * | 2018-01-05 | 2020-02-14 | 西北工业大学 | 3D saline solution printing device and method adopting evaporation accumulation molding technology |
US11318558B2 (en) * | 2018-05-15 | 2022-05-03 | The Chancellor, Masters And Scholars Of The University Of Cambridge | Fabrication of components using shaped energy beam profiles |
US11255456B2 (en) * | 2018-07-05 | 2022-02-22 | Hamilton Sundstrand Corporation | Solenoid valve armatures |
US11612940B2 (en) | 2020-03-18 | 2023-03-28 | Powder Motion Labs, LLC | Powder bed recoater |
US11407172B2 (en) | 2020-03-18 | 2022-08-09 | Powder Motion Labs, LLC | Recoater using alternating current to planarize top surface of powder bed |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6416624B1 (en) * | 1997-10-10 | 2002-07-09 | Union Carbide Chemicals & Plastics Technology Corporation | Spray application of an additive composition to sheet materials |
US20140252687A1 (en) * | 2013-03-05 | 2014-09-11 | Lawrence Livermore National Security, Llc | System and Method for High Power Diode Based Additive Manufacturing |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10737324B2 (en) * | 2014-10-02 | 2020-08-11 | Lawrence Livermore National Security, Llc | System and method for forming material substrate printer |
-
2014
- 2014-10-02 US US14/504,646 patent/US10737324B2/en active Active
-
2020
- 2020-08-10 US US16/989,463 patent/US11446741B2/en active Active
-
2022
- 2022-05-15 US US17/744,721 patent/US20220297191A1/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6416624B1 (en) * | 1997-10-10 | 2002-07-09 | Union Carbide Chemicals & Plastics Technology Corporation | Spray application of an additive composition to sheet materials |
US20140252687A1 (en) * | 2013-03-05 | 2014-09-11 | Lawrence Livermore National Security, Llc | System and Method for High Power Diode Based Additive Manufacturing |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11446741B2 (en) * | 2014-10-02 | 2022-09-20 | Lawrence Livermore National Security, Llc | System and method for forming material substrate printer |
US20210053294A1 (en) * | 2018-09-26 | 2021-02-25 | Hewlett-Packard Development Company, L.P. | Mix of build materials |
Also Published As
Publication number | Publication date |
---|---|
US20200368817A1 (en) | 2020-11-26 |
US20220297191A1 (en) | 2022-09-22 |
US11446741B2 (en) | 2022-09-20 |
US20160096224A1 (en) | 2016-04-07 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC, CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:DEMUTH, JAMES A.;BAYRAMIAN, ANDREW;EL-DASHER, BASSEM S.;AND OTHERS;SIGNING DATES FROM 20140923 TO 20141002;REEL/FRAME:033883/0677 Owner name: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC, CALIFOR Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:DEMUTH, JAMES A.;BAYRAMIAN, ANDREW;EL-DASHER, BASSEM S.;AND OTHERS;SIGNING DATES FROM 20140923 TO 20141002;REEL/FRAME:033883/0677 |
|
AS | Assignment |
Owner name: U.S. DEPARTMENT OF ENERGY, DISTRICT OF COLUMBIA Free format text: CONFIRMATORY LICENSE;ASSIGNOR:LAWRENCE LIVERMORE NATIONAL SECURITY, LLC;REEL/FRAME:034696/0262 Effective date: 20141030 |
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