TWI804672B - Positively charged hydrophobic spherical silica particles, method for producing same, and positively charged toner composition using the positively charged hydrophobic spherical silica particles - Google Patents

Positively charged hydrophobic spherical silica particles, method for producing same, and positively charged toner composition using the positively charged hydrophobic spherical silica particles Download PDF

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TWI804672B
TWI804672B TW108130820A TW108130820A TWI804672B TW I804672 B TWI804672 B TW I804672B TW 108130820 A TW108130820 A TW 108130820A TW 108130820 A TW108130820 A TW 108130820A TW I804672 B TWI804672 B TW I804672B
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spherical silica
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silica particles
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hydrophobic spherical
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TW202009615A (en
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松村和之
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日商信越化學工業股份有限公司
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • C01B33/18Preparation of finely divided silica neither in sol nor in gel form; After-treatment thereof
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/28Compounds of silicon
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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    • G03G9/097Plasticisers; Charge controlling agents

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Abstract

本發明提供一種可對調色劑賦予所需之正電荷極性,且能夠長期穩定地保持上述特性的調色劑外添加劑用的二氧化矽顆粒以及含有所述二氧化矽顆粒的調色劑組成物。本發明的正電荷型疏水性球形二氧化矽顆粒,其在體積標準的粒度分布中的初級顆粒的中值直徑(D50)為5~250nm、D90/D10的比值為3以下、且平均圓形度為0.8~1,且在其表面鍵合有以下述通式(I)表示的有機矽化合物。

Figure 108130820-A0101-11-0001-1
(在通式(I)中,R1 和R2 獨立地表示為氫原子或碳原子數1~10的直鏈狀、支鏈狀或環狀的烷基。n為0或1。)The present invention provides a silica particle for an external toner additive capable of imparting a desired positive charge polarity to a toner and stably maintaining the above characteristics for a long period of time, and a toner composition containing the silica particle thing. The positively charged hydrophobic spherical silica particles of the present invention have a primary particle median diameter (D50) of 5 to 250 nm, a D90/D10 ratio of 3 or less, and an average circular shape in a volume-standard particle size distribution. The degree is 0.8~1, and the organosilicon compound represented by the following general formula (I) is bonded on its surface.
Figure 108130820-A0101-11-0001-1
(In the general formula (I), R 1 and R 2 independently represent a hydrogen atom or a linear, branched or cyclic alkyl group with 1 to 10 carbon atoms. n is 0 or 1.)

Description

正電荷型疏水性球形二氧化矽顆粒、其製造方法以及使用該正電荷型疏水性球形二氧化矽顆粒的正電荷調色劑組成物Positively charged hydrophobic spherical silica particles, method for producing same, and positively charged toner composition using the positively charged hydrophobic spherical silica particles

本發明關於一種正電荷型疏水性球形二氧化矽顆粒、其製造方法 以及使用該正電荷型疏水性球形二氧化矽顆粒的正電荷調色劑組成物。The present invention relates to a positively charged hydrophobic spherical silica particle and its manufacturing method And a positively charged toner composition using the positively charged hydrophobic spherical silica particles.

在電子照相顯影法中,通過將靜電潛像可視化或通過反轉顯影將 靜電潛像可視化,進而獲得高品質的圖像。適於電子照相顯影法的調色劑為將作為著色劑的染料或顏料、電荷控制劑、作為脫模劑的蠟以及磁性材料進行混合、捏合在作為黏合劑的熱塑性樹脂中,然後再進行粉碎、分級,進而製造調色劑顆粒。另外,為了在對調色劑顆粒賦予流動性的同時提高清洗性,通常在調色劑顆粒中添加由二氧化矽、氧化鈦或氧化鋁等無機微細粉末組成的外添加劑。 但是,這些無機微細粉末通常富有親水性,進而有可能會受周圍的環境條件(濕度)的影響而改變調色劑的流動性或電荷上升性。In electrophotographic development, by visualizing an electrostatic latent image or by inverting Visualize electrostatic latent images to obtain high-quality images. A toner suitable for the electrophotographic development method is to mix and knead a dye or pigment as a colorant, a charge control agent, a wax as a release agent, and a magnetic material in a thermoplastic resin as a binder, and then pulverize it. , Classification, and then manufacture toner particles. In addition, in order to impart fluidity to toner particles and improve cleaning performance, an external additive composed of inorganic fine powder such as silica, titanium oxide, or alumina is usually added to the toner particles. However, these inorganic fine powders are generally rich in hydrophilicity, and may change the fluidity or charge increase property of the toner under the influence of the surrounding environmental conditions (humidity).

於是,為了減少對這些環境條件的影響,實施了在用疏水化劑處 理這些無機微細粉末的表面的同時,將帶電荷的極性基團導入在無機微細粉末的表面的方法。 在這些方法中,尤其在專利文獻1(日本特開昭52-135739號公報)和專利文獻2(日本特開昭56-123550號公報)中公開了一種用胺基矽烷偶聯劑等表面處理了二氧化矽細粉末等的金屬氧化物而作為正電荷調色劑用外添加劑使用的方法。如果依據該矽烷處理方法,則通過胺基矽烷偶聯劑的末端胺基,可獲得顯示出強正電荷性的顯影劑。Therefore, in order to reduce the impact on these environmental conditions, the hydrophobizing agent is used A method of introducing charged polar groups onto the surface of these inorganic fine powders while treating the surface of these inorganic fine powders. Among these methods, especially in Patent Document 1 (Japanese Unexamined Patent Publication No. 52-135739) and Patent Document 2 (Japanese Patent Unexamined Publication No. 56-123550), a surface treatment method with an aminosilane coupling agent or the like is disclosed. A method in which metal oxides such as silica fine powder are used as external additives for positively charged toners. According to this silane treatment method, a developer exhibiting strong positive charge can be obtained through the terminal amino group of the aminosilane coupling agent.

另外,在專利文獻3(日本特開昭58-216252號公報)中,公開了 一種利用正電荷控制劑和疏水劑兩者對疏水性二氧化矽顆粒進行表面處理,並將其作為顯影劑的外添加劑的方法;在專利文獻4(日本特開昭63-73271號公報)和專利文獻5(日本特開昭63-73272號公報)中,公開了一種利用規定量的含氮矽烷偶聯劑和具有氮原子的矽油對二氧化矽微細粉末進行處理,並將其作為顯影劑的外添加劑使用的方法。如果依據這些方法,則通過正電荷控制劑的作用可獲得顯示出強正電荷性的顯影劑。In addition, in Patent Document 3 (Japanese Patent Application Laid-Open No. 58-216252 ), it is disclosed that A method of surface-treating hydrophobic silicon dioxide particles using both a positive charge control agent and a hydrophobic agent, and using it as an external additive for a developer; in Patent Document 4 (Japanese Patent Laid-Open No. 63-73271) and Patent Document 5 (Japanese Unexamined Patent Publication No. 63-73272) discloses a method of treating silicon dioxide fine powder with a predetermined amount of nitrogen-containing silane coupling agent and silicon oil having nitrogen atoms, and using it as a developer The method of using external additives. According to these methods, a developer exhibiting strong positive charge property can be obtained by the action of the positive charge control agent.

另外,例如、在專利文獻6(日本特開平2-66564號公報)中,公 開了一種方法,作為非磁性單一成分顯影用調色劑的外添加劑,使用在表面鍵合有負電荷極性基團和正電荷極性基團兩者的極性基團的無機顆粒。 如果依據該方法,則可以獲得電荷水平的改善性、電荷上升性能和流動性分別優異的非磁性單一成分顯影用調色劑。In addition, for example, in Patent Document 6 (Japanese Patent Application Laid-Open No. 2-66564), it is disclosed A method has been disclosed in which inorganic particles having polar groups of both negatively charged polar groups and positively charged polar groups bonded to the surface are used as an external additive of a non-magnetic one-component developing toner. According to this method, it is possible to obtain a non-magnetic one-component developing toner excellent in charge level improvement, charge increase performance, and fluidity.

另外,在專利文獻7(日本特開平11-160907號公報)中,公開了 一種發明。其內容為,為了獲得電荷上升性、提高耐久性以及環境穩定性,其併用具有正電荷極性基團和疏水性基團的乾式二氧化矽細粉末和利用導入正電荷極性基團的矽油進行疏水化處理的濕式二氧化矽細粉末的方法是有效的。 此外,在專利文獻8(日本特開平11-143111號公報)中,公開了一種發明。其內容為,為了獲得電荷上升性、提高耐久性以及環境穩定性,其併用具有正電荷極性基團和疏水性基團的乾式二氧化矽細粉末以及含有正電荷極性基團和含氟極性基團的濕式二氧化矽細粉末的方法是有效的。 此外,在專利文獻9(日本特開2007-108801號公報)中,公開了一種發明。其內容為,為了即使在已實施低列印速率的印刷的情況下也可獲得長期有效的良好的圖像濃度和耐成霧性,作為外添加劑,含有具有正電荷極性基團和疏水基團的乾式二氧化矽細粉末、以及通過具有含氟負電荷極性基團的四級銨鹽型矽烷化合物進行表面處理的濕式二氧化矽細粉末的正電荷調色劑是有效的。 [現有技術文獻]In addition, in Patent Document 7 (Japanese Patent Application Laid-Open No. 11-160907), it is disclosed that an invention. Its content is that in order to obtain charge increase, durability and environmental stability, it uses dry silica fine powder with positively charged polar groups and hydrophobic groups and silicon oil with positively charged polar groups for hydrophobic The chemical treatment method of wet silica fine powder is effective. In addition, an invention is disclosed in Patent Document 8 (Japanese Patent Application Laid-Open No. 11-143111). Its content is that in order to obtain charge increase, durability and environmental stability, it uses dry silica fine powder with positively charged polar groups and hydrophobic groups and contains positively charged polar groups and fluorine-containing polar groups. A mass of wet silica fine powder method is effective. In addition, an invention is disclosed in Patent Document 9 (Japanese Unexamined Patent Application Publication No. 2007-108801). Its content is that, in order to obtain good image density and fogging resistance for a long period of time even when printing at a low printing rate has been performed, as an external additive, it contains a positively charged polar group and a hydrophobic group The positively charged toner of dry silica fine powder and wet silica fine powder surface-treated by a quaternary ammonium salt-type silane compound having a fluorine-containing negatively charged polar group is effective. [Prior art literature]

[專利文獻] 專利文獻1:日本特開昭52-135739號公報 專利文獻2:日本特開昭56-123550號公報 專利文獻3:日本特開昭58-216252號公報 專利文獻4:日本特開昭63-73271號公報 專利文獻5:日本特開昭63-73272號公報 專利文獻6:日本特開平2-66564號公報 專利文獻7:日本特開平11-160907號公報 專利文獻8:日本特開平11-143111號公報 專利文獻9:日本特開2007-108801號公報[Patent Document] Patent Document 1: Japanese Patent Application Laid-Open No. 52-135739 Patent Document 2: Japanese Patent Application Laid-Open No. 56-123550 Patent Document 3: Japanese Patent Application Laid-Open No. 58-216252 Patent Document 4: Japanese Patent Laid-Open No. 63-73271 Patent Document 5: Japanese Patent Application Laid-Open No. 63-73272 Patent Document 6: Japanese Patent Application Laid-Open No. 2-66564 Patent Document 7: Japanese Patent Application Laid-Open No. 11-160907 Patent Document 8: Japanese Patent Application Laid-Open No. 11-143111 Patent Document 9: Japanese Patent Laid-Open No. 2007-108801

〔發明所欲解決之課題〕 從上述文獻中可知,正電荷調色劑用外添加劑雖然通常利用胺基三烷氧基矽烷等胺基矽烷偶聯劑處理二氧化矽,但在將這些正電荷型疏水性球形二氧化矽顆粒作為調色劑外添加劑使用時,存在著由於與載體的長期接觸而導致胺基矽烷成分從二氧化矽表面剝離而顯現出二氧化矽的原本的負電荷性,進而導致正電荷性降低的問題。究其原因,被推測為在二氧化矽表面的矽烷醇基與胺基三烷氧基矽烷等胺基矽烷的烷氧基進行反應之前,胺基矽烷的胺基以氫鍵等與二氧化矽表面的矽烷醇基進行偽鍵合,因此,二氧化矽和胺基矽烷的烷氧基不能形成Si-O-Si鍵,而大多的胺基矽烷僅附著在二氧化矽表面所致。 因此,本發明的目的在於,提供一種能夠對調色劑賦予所需的正電荷極性,且能夠長期保持穩定,即,正電荷保持性優異的調色劑外添加劑用的二氧化矽顆粒以及含有所述二氧化矽顆粒的調色劑組成物。[Problem to be solved by the invention] It can be seen from the above-mentioned documents that although the external additives for positively charged toners usually use aminosilane coupling agents such as aminotrialkoxysilane to treat silica, these positively charged hydrophobic spherical silica particles When used as an external toner additive, there is a problem that the aminosilane component is peeled off from the surface of the silica due to long-term contact with the carrier, and the original negative charge of the silica appears, which in turn leads to a decrease in the positive charge. . The reason is speculated that before the silanol group on the surface of silica reacts with the alkoxy group of aminosilane such as aminotrialkoxysilane, the amino group of aminosilane bonds with silicon dioxide by hydrogen bonding, etc. The silanol groups on the surface are pseudo-bonded. Therefore, the alkoxy groups of silicon dioxide and aminosilane cannot form Si-O-Si bonds, and most aminosilanes are only attached to the surface of silicon dioxide. Therefore, the object of the present invention is to provide a kind of silica particles for external toner additives that can impart desired positive charge polarity to toner and can maintain stability for a long period of time, that is, excellent positive charge retention, and silica particles containing The toner composition of the silica particles.

〔解決問題之技術手段〕 鑒於上述問題,本發明人們進行了深入研究的結果發現,下述正電荷型疏水性球形二氧化矽顆粒能夠解決上述問題,進而完成了本發明。[Technical means to solve the problem] In view of the above problems, the present inventors conducted intensive research and found that the following positively charged hydrophobic spherical silica particles can solve the above problems, and thus completed the present invention.

即,本發明為提供下述正電荷型疏水性球形二氧化矽顆粒、所述 二氧化矽顆粒的製造方法以及含有所述二氧化矽顆粒的正電荷調色劑組成物的發明。That is, the present invention provides the following positively charged hydrophobic spherical silica particles, the Invention of a method for producing silica particles and a positively charged toner composition containing the same.

[1]一種正電荷型疏水性球形二氧化矽顆粒,其中, 在體積標準的粒度分布中的初級顆粒的中值直徑(D50)為5~250nm,D90/D10的比值為3以下,且平均圓形度為0.8~1,並且在其表面鍵合有以下述通式(I)表示的有機矽化合物, [化學式1]

Figure 02_image001
在通式(I)中,R1 和R2 獨立地為氫原子或碳原子數1~10的直鏈狀、支鏈狀或環狀的烷基,n為0或1。[1] A positively charged hydrophobic spherical silica particle, wherein the median diameter (D50) of primary particles in a volume-standard particle size distribution is 5 to 250 nm, the ratio D90/D10 is 3 or less, and the average The circularity is 0.8~1, and the organosilicon compound represented by the following general formula (I) is bonded on its surface, [Chemical formula 1]
Figure 02_image001
In the general formula (I), R 1 and R 2 are independently a hydrogen atom or a linear, branched or cyclic alkyl group having 1 to 10 carbon atoms, and n is 0 or 1.

[2]根據[1]所述的正電荷型疏水性球形二氧化矽顆粒,其進 一步利用以下述通式(III)表示的矽氮烷化合物、以下述通式(IV)表示的單官能性矽烷化合物或其等混合物進行了表面處理, R4 3 SiNHSiR4 3 (III) R4 3 SiX (IV) 在通式(III)、通式(IV)中,R4 表示為相同或不同的經取代或未經取代的碳原子數1~6的一價烴基,在通式(IV)中,X表示為羥基或水解性基團。[2] The positively charged hydrophobic spherical silica particles according to [1], further utilizing a silazane compound represented by the following general formula (III) and a monofunctional compound represented by the following general formula (IV): Silane compounds or their mixtures are surface-treated, R 4 3 SiNHSiR 4 3 (III) R 4 3 SiX (IV) In general formula (III) and general formula (IV), R 4 represents the same or different A substituted or unsubstituted monovalent hydrocarbon group having 1 to 6 carbon atoms. In the general formula (IV), X represents a hydroxyl group or a hydrolyzable group.

[3]一種正電荷型疏水性球形二氧化矽顆粒的製造方法,上述 正電荷型疏水性球形二氧化矽顆粒為根據[1]或[2]所述的正電荷型疏水性球形二氧化矽顆粒,上述製造方法包括下述步驟(A2)~步驟(A4), 步驟(A2):相對於1莫耳的親水性球形二氧化矽顆粒分散體的Si原子,將0.01~0.1莫耳的以下述通式(III)表示的矽氮烷化合物、以下述通式(IV)表示的單官能性矽烷化合物或其等混合物添加在親水性球形二氧化矽顆粒分散體中,進而將R4 3 SiO1/2 單元導入在所述親水性球形二氧化矽顆粒的表面,從而獲得疏水性球形二氧化矽顆粒分散體, R4 3 SiNHSiR4 3 (III) R4 3 SiX (IV) 在通式(III)、通式(IV)中,R4 表示為相同或不同的經取代或未經取代的碳原子數1~6的一價烴基,在通式(IV)中,X表示為羥基或水解性基團, 步驟(A3):將由步驟(A2)中所獲得的疏水性球形二氧化矽顆粒分散體的分散介質取代為酮類溶劑,進而獲得疏水性球形二氧化矽顆粒的酮類溶劑分散體, 步驟(A4):將以下述通式(I)表示的有機矽化合物添加在由步驟(A3)中所獲得的疏水性球形二氧化矽顆粒的酮類溶劑分散體中,並對所述疏水性球形二氧化矽顆粒的表面的矽烷醇基團進行苯基胺化, [化學式2]

Figure 02_image001
在通式(I)中,R1 和R2 獨立地表示為氫原子或碳原子數1~10的直鏈狀、支鏈狀或環狀的烷基,n為0或1。[3] A method for producing positively charged hydrophobic spherical silica particles, wherein the positively charged hydrophobic spherical silica particles are the positively charged hydrophobic spherical silica particles according to [1] or [2] Particles, the above-mentioned manufacturing method includes the following steps (A2)~step (A4), step (A2): relative to Si atoms of 1 mole of hydrophilic spherical silica particle dispersion, 0.01~0.1 mole of the following The silazane compound represented by the general formula (III), the monofunctional silane compound represented by the following general formula (IV), or a mixture thereof is added to the hydrophilic spherical silica particle dispersion, and then R 4 3 SiO 1/2 unit is introduced on the surface of the hydrophilic spherical silica particles, thereby obtaining a dispersion of hydrophobic spherical silica particles, R 4 3 SiNHSiR 4 3 (III) R 4 3 SiX (IV) in the general formula ( III), in general formula (IV), R 4 represents the same or different substituted or unsubstituted monovalent hydrocarbon groups with 1 to 6 carbon atoms, in general formula (IV), X represents hydroxyl or hydrolyzed Reactive group, step (A3): replace the dispersion medium of the hydrophobic spherical silica particle dispersion obtained in step (A2) with a ketone solvent, and then obtain a ketone solvent dispersion of the hydrophobic spherical silica particle body, step (A4): adding an organosilicon compound represented by the following general formula (I) to the ketone solvent dispersion of hydrophobic spherical silica particles obtained in step (A3), and adding Silanol groups on the surface of hydrophobic spherical silica particles undergo phenylamination, [Chemical Formula 2]
Figure 02_image001
In the general formula (I), R 1 and R 2 independently represent a hydrogen atom or a linear, branched or cyclic alkyl group having 1 to 10 carbon atoms, and n is 0 or 1.

[4]根據[3]所述的正電荷型疏水性球形二氧化矽顆粒的製造 方法,其中,親水性球形二氧化矽顆粒分散體通過下述步驟(A1)製造, 步驟(A1):通過在鹼性物質的存在下,且在含有親水性溶劑和水的混合液中水解、縮合以下述通式(II)表示的四官能性矽烷化合物、其部分水解縮合物或其等混合物,進而獲得親水性球形二氧化矽顆粒分散體, Si(OR34 (II) 在通式(II)中,R3 表示為相同或不同的碳原子數1~6的一價烴基。[4] The method for producing positively charged hydrophobic spherical silica particles according to [3], wherein the hydrophilic spherical silica particle dispersion is produced by the following step (A1), step (A1): by In the presence of an alkaline substance, and in a mixed solution containing a hydrophilic solvent and water, hydrolyze and condense a tetrafunctional silane compound represented by the following general formula (II), its partially hydrolyzed condensate, or a mixture thereof to obtain Hydrophilic spherical silica particle dispersion, Si(OR 3 ) 4 (II) In the general formula (II), R 3 represents the same or different monovalent hydrocarbon groups with 1 to 6 carbon atoms.

[5]根據[3]或[4]所述的正電荷型疏水性球形二氧化矽顆 粒的製造方法,其進一步包含下述步驟(A5), 步驟(A5):相對於1莫耳的所述苯基胺化球形二氧化矽顆粒的Si原子,將0.01~0.3莫耳的以下述通式(III)表示的矽氮烷化合物、以下述通式(IV)表示的單官能性矽烷化合物或其等混合物添加在由步驟(A4)中所獲得的苯基胺化球形二氧化矽顆粒分散體中,且使其與殘存在所述苯基胺化的球形二氧化矽顆粒表面的矽烷醇基團進行反應, R4 3 SiNHSiR4 3 (III) R4 3 SiX (IV) 在通式(III)、通式(IV)中,R4 表示為相同或不同的經取代或未經取代的碳原子數1~6的一價烴基,在通式(IV)中,X表示為羥基或水解性基團。[5] The method for producing positively charged hydrophobic spherical silica particles according to [3] or [4], further comprising the following step (A5): step (A5): The Si atoms of the phenyl-aminated spherical silica particles are mixed with 0.01-0.3 moles of a silazane compound represented by the following general formula (III), a monofunctional silane compound represented by the following general formula (IV), or The mixture thereof is added to the dispersion of phenylaminated spherical silica particles obtained in step (A4), and the silanol groups remaining on the surface of the phenylaminated spherical silica particles Group to react, R 4 3 SiNHSiR 4 3 (III) R 4 3 SiX (IV) In general formula (III) and general formula (IV), R 4 represents the same or different substituted or unsubstituted carbon In the monovalent hydrocarbon group having 1 to 6 atoms, X represents a hydroxyl group or a hydrolyzable group in the general formula (IV).

[6]一種正電荷調色劑組成物,其包含根據[1]或[2]所述 的正電荷型疏水性球形二氧化矽顆粒。[6] A positively charged toner composition comprising the toner according to [1] or [2] positively charged hydrophobic spherical silica particles.

[發明的效果] 本發明的正電荷型疏水性球形二氧化矽顆粒其電荷上升快、且經時的正電荷保存性優異。另外,含有本發明的正電荷型疏水性球形二氧化矽顆粒的調色劑組成物的流動性、印刷特性優異,而且這些特性受周圍的環境條件的變化的影響也小。[Effect of the invention] The positively charged hydrophobic spherical silica particles of the present invention have a rapid charge increase and are excellent in positive charge retention over time. In addition, the toner composition containing the positively charged hydrophobic spherical silica particles of the present invention has excellent fluidity and printing properties, and these properties are less affected by changes in the surrounding environmental conditions.

以下,對本發明的正電荷型疏水性球形二氧化矽顆粒進行詳細的 說明。 本發明的正電荷型疏水性球形二氧化矽顆粒為正電荷的疏水性球形顆粒,其在體積標準的粒度分布中的初級顆粒的中值直徑(D50)為5~250nm,D90/D10比值為3以下,且平均圓形度為0.8~1,並且在其表面鍵合有以下述通式(I)表示的有機矽化合物。 [化學式3]

Figure 02_image001
(在通式(I)中,R1 和R2 獨立地為氫原子或碳原子數1~10的直鏈狀、支鏈狀或環狀的烷基。n為0或1。)Hereinafter, the positively charged hydrophobic spherical silica particles of the present invention will be described in detail. The positively charged hydrophobic spherical silica particles of the present invention are positively charged hydrophobic spherical particles, the median diameter (D50) of the primary particles in the volume standard particle size distribution is 5-250nm, and the D90/D10 ratio is 3 or less, and an average circularity of 0.8 to 1, and an organosilicon compound represented by the following general formula (I) is bonded to the surface. [chemical formula 3]
Figure 02_image001
(In the general formula (I), R 1 and R 2 are independently a hydrogen atom or a linear, branched or cyclic alkyl group with 1 to 10 carbon atoms. n is 0 or 1.)

R1 和R2 獨立地表示為氫原子或碳原子數1~10的直鏈狀的烷基、碳 原子數3~10的支鏈狀的烷基、或碳原子數3~10的環狀的烷基。作為烷基的具體例,可示例甲基、乙基、丙基、異丙基、丁基、異丁基、第三丁基、戊基、環戊基、己基、環己基、庚基、辛基以及癸基等。其中,由於氫原子和立體阻礙小的甲基不阻礙與二氧化矽表面的反應,故而較佳。R 1 and R 2 independently represent a hydrogen atom or a straight-chain alkyl group with 1 to 10 carbon atoms, a branched chain alkyl group with 3 to 10 carbon atoms, or a cyclic group with 3 to 10 carbon atoms of alkyl. Specific examples of the alkyl group include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentyl, cyclopentyl, hexyl, cyclohexyl, heptyl, octyl base and decyl etc. Among them, a hydrogen atom and a methyl group having a small steric hindrance are preferable because they do not hinder the reaction with the silica surface.

作為以通式(I)表示的有機矽化合物的具體例,可列舉2,2-二甲 氧基-1-苯基-1-氮雜-2-矽雜環戊烷、2-甲氧基-2-甲基-1-苯基-1-氮雜-2-矽雜環戊烷、2,2-二乙氧基-1-苯基-1-氮雜-2-矽雜環戊烷、2-乙氧基-2-甲基-1-苯基-1-氮雜-2-矽雜環戊烷等。作為以通式(I)表示的有機矽化合物,其較佳為2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷。Specific examples of organosilicon compounds represented by general formula (I) include 2,2-dimethyl Oxy-1-phenyl-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-1-phenyl-1-aza-2-silacyclopentane, 2,2-diethoxy-1-phenyl-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-1-phenyl-1-aza-2- Silacyclopentane, etc. As the organosilicon compound represented by the general formula (I), it is preferably 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane.

本發明的正電荷型疏水性球形二氧化矽顆粒,其在體積標準的粒 度分布中的初次顆粒的中值直徑(D50:從粒經小的一側到累積50%的顆粒直徑)為5~250nm,以10~200 nm為佳。如果D50小於5nm,則顆粒聚集嚴重,有可能導致整體膠凝化或黏附到生產設備內部,進而無法順利地取出;另外,如果D50大於250nm,則可能無法賦予良好的正電荷性,故而不佳。The positively charged hydrophobic spherical silica particles of the present invention have a particle volume standard The median diameter of the primary particles in the density distribution (D50: the particle diameter from the small side to the cumulative 50% particle diameter) is 5~250nm, preferably 10~200nm. If the D50 is less than 5nm, the particles will aggregate severely, which may cause the overall gelation or adhesion to the inside of the production equipment, and it will not be able to be taken out smoothly; in addition, if the D50 is greater than 250nm, it may not be able to impart good positive charge, so it is not good .

本發明的正電荷型疏水性球形二氧化矽顆粒的特徵在於,在體積 標準的粒度分布中,在將從粒徑小的一側到累積10%的顆粒直徑作為D10、將從粒徑小的一側到累積90%的顆粒直徑作為D90時,由於D90/D10的比值為3以下,因此該粒度分布範圍窄。如果為這種粒徑分布窄的顆粒,則具有易於控制流動性的優點,故而較佳。以D90/D10的比值為2.9以下為更佳。 需要說明的是,在本發明中,體積標準的粒度分布為通過使用雷射光束的動態光散射法所測定。The positively charged hydrophobic spherical silica particles of the present invention are characterized in that, in volume In the standard particle size distribution, when the particle diameter from the small particle size side to the cumulative 10% is taken as D10, and the particle diameter from the small particle size side to the cumulative 90% is taken as D90, due to the ratio of D90/D10 Since it is 3 or less, the particle size distribution range is narrow. Particles having such a narrow particle size distribution are preferable since they have the advantage of being easy to control fluidity. It is better to have a ratio of D90/D10 below 2.9. In the present invention, the particle size distribution of the volume standard is measured by a dynamic light scattering method using a laser beam.

另外,在本發明中,所說的圓形度是指「具有與顆粒面積相等的 面積的圓周長」/「顆粒投影像的周長」。具體而言,係基於通過電子顯微鏡(放大倍數:10萬倍)所獲得的形狀而算出、且將已平均10個二氧化矽顆粒的圓形度作為「平均圓形度」。 本發明的正電荷型疏水性球形二氧化矽顆粒的平均圓形度為0.8~1,較佳為0.92~1。另外,在本發明中所說的「球形」不僅為真球,還包括稍微變形的球。需要說明的是,利用已二維投影顆粒時的圓形度評估這些顆粒的形狀。In addition, in the present invention, the circularity refers to "having a particle area equal to The circumference of the area" / "the circumference of the particle projection image". Specifically, it was calculated based on the shape obtained by an electron microscope (magnification: 100,000 times), and the circularity of 10 silica particles was averaged as the "average circularity". The average circularity of the positively charged hydrophobic spherical silica particles of the present invention is 0.8-1, preferably 0.92-1. In addition, the "spherical shape" used in the present invention includes not only true spheres but also slightly deformed spheres. It should be noted that the shape of these particles was evaluated using the circularity when the particles have been two-dimensionally projected.

本發明的正電荷型疏水性球形二氧化矽顆粒,較佳為利用以下述 通式(III)表示的矽氮烷化合物、以下述通式(IV)表示的以單官能性矽烷化合物或其等混合物進行表面處理的正電荷型疏水性球形二氧化矽顆粒。 R4 3 SiNHSiR4 3 (III) R4 3 SiX (IV) (在通式(III)、通式(IV)中,R4 表示為相同或不同的經取代或未經取代的碳原子數1~6的一價烴基,在通式(IV)中,X表示為羥基或水解性基團。)The positively charged hydrophobic spherical silica particles of the present invention preferably use a silazane compound represented by the following general formula (III), a monofunctional silane compound represented by the following general formula (IV), or the like. The mixture is surface-treated positively charged hydrophobic spherical silica particles. R 4 3 SiNHSiR 4 3 (III) R 4 3 SiX (IV) (In general formula (III) and general formula (IV), R 4 represents the same or different substituted or unsubstituted carbon atoms 1 ~6 monovalent hydrocarbon groups, in the general formula (IV), X represents a hydroxyl group or a hydrolyzable group.)

在上述通式(III)和通式(IV)中,R4 以碳原子數1~4為佳、以 碳原子數1~2的一價烴基為較佳。作為以R4 表示的一價烴基,可列舉,例如,甲基、乙基、丙基、異丙基以及丁基等烷基,以甲基、乙基以及丙基為佳,以甲基和乙基為較佳。另外,這些一價烴基中的部分或全部氫原子可以由氟原子、氯原子以及溴原子等鹵素原子取代,以由氟原子取代為佳。In the above general formula (III) and general formula (IV), R 4 is preferably a monovalent hydrocarbon group having 1 to 4 carbon atoms, and more preferably a monovalent hydrocarbon group having 1 to 2 carbon atoms. As the monovalent hydrocarbon group represented by R, for example, alkyl groups such as methyl, ethyl, propyl, isopropyl and butyl, preferably methyl, ethyl and propyl, methyl and Ethyl is preferred. In addition, some or all of the hydrogen atoms in these monovalent hydrocarbon groups may be substituted by halogen atoms such as fluorine atoms, chlorine atoms, and bromine atoms, preferably by fluorine atoms.

作為以X表示的水解性基團可列舉為,例如,羥基、氯原子、烷 氧基、胺基,醯氧基等,以烷氧基和胺基為佳,以烷氧基為較佳,以甲氧基和乙氧基為更佳。Examples of the hydrolyzable group represented by X include, for example, a hydroxyl group, a chlorine atom, an alkane Oxygen, amine, acyloxy, etc., preferably alkoxy and amine, more preferably alkoxy, more preferably methoxy and ethoxy.

作為以上述通式(III)表示的矽氮烷化合物,可列舉,例如,六 甲基二矽氮烷、六乙基二矽氮烷等,以六甲基二矽氮烷為佳。作為以上述通式(IV)所表示的單官能性矽烷化合物,可列舉,例如,三甲基矽烷醇、三乙基矽烷醇等單矽烷醇化合物;三甲基氯矽烷、三乙基氯矽烷等單氯矽烷;三甲基甲氧基矽烷、三甲基乙氧基矽烷等單烷氧基矽烷;三甲基矽基二甲胺、三甲基甲矽二乙胺等單胺基矽烷;三甲基乙醯氧基矽烷等單醯氧基矽烷等,以三甲基矽烷醇、三甲基甲氧基矽烷以及三甲基甲矽二乙胺為佳,以三甲基矽烷醇和三甲基甲氧基矽烷為較佳。As the silazane compound represented by the above-mentioned general formula (III), for example, six Methyldisilazane, hexaethyldisilazane, etc., preferably hexamethyldisilazane. As the monofunctional silane compound represented by the above general formula (IV), for example, monosilanol compounds such as trimethylsilanol and triethylsilanol; trimethylchlorosilane, triethylchlorosilane Monochlorosilanes such as trimethylmethoxysilane, trimethylethoxysilane and other monoalkoxysilanes; trimethylsilyldimethylamine, trimethylsilyldiethylamine and other monoaminosilanes; Monoacyloxysilanes such as trimethylacetoxysilane, etc., preferably trimethylsilanol, trimethylmethoxysilane and trimethylsilyl diethylamine, trimethylsilanol and trimethylsilanol Methylmethoxysilane is preferred.

作為本發明的正電荷型疏水性球形二氧化矽顆粒的疏水性的評 價方法,其並無特別限制,例如,可使用甲醇濕潤性法(MW法)計算疏水化性(甲醇潤濕性)為佳。本發明的正電荷型疏水性球形二氧化矽顆粒在以下述步驟進行測定的情況下的疏水化性,以60%以上為佳,以65%以上為較佳。如果所述值為60%以上,則能夠對所得二氧化矽顆粒賦予良好的耐環境能力;在將所述二氧化矽顆粒作為靜電荷顯影用調色劑使用的情況下,可獲得良好的電荷穩定性。As an evaluation of the hydrophobicity of the positively charged hydrophobic spherical silica particles of the present invention Valence method, which is not particularly limited, for example, the hydrophobization (methanol wettability) can be calculated using the methanol wettability method (MW method). The hydrophobicity of the positively charged hydrophobic spherical silica particles of the present invention is preferably at least 60%, more preferably at least 65%, when measured by the following procedure. If the value is 60% or more, good environmental resistance can be imparted to the obtained silica particles; when the silica particles are used as a toner for electrostatic charge development, good charge can be obtained. stability.

在此,可通過以下步驟求得疏水化度。 1)秤取0.2g試樣放入200ml燒杯中,並加入50ml純水。 2)在磁力攪拌下的同時向液位以下加入甲醇。 3)將在液位以上確認已無試樣的點作為終點。 4)根據下述計算公式從所加入的甲醇量算出疏水化度。 疏水化度(%)=[x/(50+x)]×100 x:甲醇量(ml)Here, the degree of hydrophobization can be obtained by the following procedure. 1) Weigh 0.2g sample into a 200ml beaker, and add 50ml pure water. 2) Add methanol below the liquid level while under magnetic stirring. 3) The point where no sample is confirmed above the liquid level is taken as the end point. 4) Calculate the degree of hydrophobization from the amount of methanol added according to the following calculation formula. Hydrophobic degree (%)=[x/(50+x)]×100 x: amount of methanol (ml)

以下,對本發明的正電荷型疏水性球形二氧化矽顆粒的製造方法 進行詳細的說明。Hereinafter, the production method of positively charged hydrophobic spherical silica particles of the present invention Give a detailed explanation.

本發明的正電荷型疏水性球形二氧化矽顆粒,可通過例如歷經下 述步驟(A2)~步驟(A4)獲得。另外,作為步驟(A2)的原料的親水性球形二氧化矽顆粒分散體,可以通過例如步驟(A1)獲得。 步驟(A1):獲得親水性球形二氧化矽顆粒分散體的合成步驟 步驟(A2):通過單官能性矽烷化合物的表面處理步驟 步驟(A3):分散介質取代步驟 步驟(A4):對疏水性球形二氧化矽顆粒的表面進行苯胺基化的步驟 以下,依次對各步驟進行說明。The positively charged hydrophobic spherical silica particles of the present invention can be obtained by, for example, going through the following steps: Obtained from steps (A2) to (A4) above. In addition, the hydrophilic spherical silica particle dispersion used as the raw material of the step (A2) can be obtained by, for example, the step (A1). Step (A1): Synthetic Steps to Obtain a Dispersion of Hydrophilic Spherical Silica Particles Step (A2): Surface treatment step by monofunctional silane compound Step (A3): Dispersion medium replacement step Step (A4): The step of anilinating the surface of hydrophobic spherical silica particles Hereinafter, each step will be described in order.

步驟(A1):獲得親水性球形二氧化矽顆粒分散體的合成步驟 本步驟為通過在鹼性物質的存在下,將以下述通式(II)表示的四官能性矽烷化合物、其部分水解縮合物或其等混合物在含有親水性溶劑和水的混合液中進行水解、縮合,進而獲得親水性球形二氧化矽顆粒分散體的合成步驟。 Si(OR34 (II) (在通式(II)中,R3 表示為相同或不同的碳原子數1~6的一價烴基。)Step (A1): Synthetic step for obtaining a dispersion of hydrophilic spherical silica particles. This step is to hydrolyze and condense a tetrafunctional silane compound represented by the following general formula (II) in the presence of an alkaline substance. The compound or its mixture is hydrolyzed and condensed in a mixed solution containing a hydrophilic solvent and water to obtain a hydrophilic spherical silica particle dispersion. Si(OR 3 ) 4 (II) (In the general formula (II), R 3 represents the same or different monovalent hydrocarbon groups with 1 to 6 carbon atoms.)

在上述通式(II)中,R3 為碳原子數1~6的一價烴基,以碳原子 數1~4的一價烴基為佳,以碳原子數1~2的一價烴基為較佳。作為以R3 表示的一價烴基,可列舉例如,甲基、乙基、丙基、丁基以及苯基等,以甲基、乙基、丙基以及丁基為佳,以甲基和乙基為較佳。In the above general formula (II), R3 is a monovalent hydrocarbon group with 1 to 6 carbon atoms, preferably a monovalent hydrocarbon group with 1 to 4 carbon atoms, and more preferably a monovalent hydrocarbon group with 1 to 2 carbon atoms. good. As the monovalent hydrocarbon group represented by R, for example, methyl, ethyl, propyl, butyl and phenyl, etc., preferably methyl, ethyl, propyl and butyl, methyl and ethyl base is better.

作為以上述通式(II)表示的四官能性矽烷化合物,可列舉例如, 四甲氧基矽烷、四乙氧基矽烷、四丙氧基矽烷以及四丁氧基矽烷等的四烷氧基矽烷和四苯氧基矽烷等,以四甲氧基矽烷、四乙氧基矽烷、四丙氧基矽烷以及四丁氧基矽烷為佳,以四甲氧基矽烷和四乙氧基矽烷為較佳。另外,作為以上述通式(II)表示的四官能性矽烷化合物的水解縮合物,可列舉例如,甲基矽酸鹽、乙基矽酸鹽等。Examples of the tetrafunctional silane compound represented by the above general formula (II) include, Tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane and tetrabutoxysilane, tetraalkoxysilane and tetraphenoxysilane, etc., tetramethoxysilane, tetraethoxysilane , tetrapropoxysilane and tetrabutoxysilane are preferred, and tetramethoxysilane and tetraethoxysilane are preferred. Moreover, as a hydrolysis-condensation product of the tetrafunctional silane compound represented by the said general formula (II), methyl silicate, ethyl silicate, etc. are mentioned, for example.

作為鹼性物質,可列舉例如,氨、二甲胺、二乙胺等,以氨和二 乙胺為佳,以氨為較佳。可按規定量將這些鹼性物質溶解在水中進行使用。As the basic substance, for example, ammonia, dimethylamine, diethylamine, etc., ammonia and diethylamine Ethylamine is preferred, and ammonia is more preferred. These alkaline substances can be used by dissolving them in water in prescribed amounts.

作為親水性溶劑,可列舉例如,甲醇、乙醇、1-丙醇、2-丙醇以 及第三丁醇等醇類;四氫呋喃、二噁烷等(dioxane)等醚類;二乙二醇、二丙二醇等二醇類等。Examples of hydrophilic solvents include methanol, ethanol, 1-propanol, 2-propanol, and and alcohols such as tertiary butanol; ethers such as tetrahydrofuran and dioxane; glycols such as diethylene glycol and dipropylene glycol, etc.

相對於以通式(II)表示的四官能性矽烷化合物和/或其部分水解 縮合物的烴氧基的合計1莫耳,在本步驟中使用的水的量,以0.5~5莫耳為佳,以0.6~2莫耳為較佳,以0.7~1莫耳為更佳。 從被疏水化的球形二氧化矽顆粒與混合溶劑的親和性和製造的容易性的觀點考慮,對水的親水性溶劑的比值,以質量比計算,以0.5~10為佳,以3~9為較佳,以5~8為更佳。 相對於以通式(II)表示的四官能矽烷化合物和/或其部分水解縮合物的烴氧基的合計1莫耳,鹼性物質的量,以0.01~2莫耳為佳,以0.02~0.5莫耳為較佳,以0.04~0.12莫耳為更佳。With respect to the tetrafunctional silane compound represented by general formula (II) and/or its partial hydrolysis The total amount of alkoxy groups in the condensate is 1 mol, and the amount of water used in this step is preferably 0.5-5 mol, more preferably 0.6-2 mol, and more preferably 0.7-1 mol . From the viewpoint of the affinity between the hydrophobized spherical silica particles and the mixed solvent and the ease of manufacture, the ratio of the hydrophilic solvent to water is preferably 0.5-10, and 3-9 in terms of mass ratio. It is better, 5~8 is more preferable. The amount of the basic substance is preferably 0.01-2 moles, preferably 0.02- 0.5 mole is preferable, and 0.04~0.12 mole is more preferable.

在本步驟中的水解縮合的反應條件,以反應溫度為20~120℃、 反應時間為1~8小時為佳,以反應溫度為20~100℃、反應時間為1~6小時為較佳。The reaction conditions of the hydrolysis condensation in this step, be 20~120 ℃ with reaction temperature, The reaction time is preferably 1-8 hours, and the reaction temperature is 20-100° C., and the reaction time is 1-6 hours.

在步驟(A1)中所獲得的親水性球形二氧化矽顆粒分散體中的 二氧化矽顆粒的濃度,以2~20質量%為佳,以3~10質量%為較佳。In the dispersion of hydrophilic spherical silica particles obtained in step (A1), The concentration of the silica particles is preferably 2 to 20% by mass, more preferably 3 to 10% by mass.

另外,作為替代上述步驟(A1)且用於(A2)步驟的親水性球 形二氧化矽顆粒分散體也可以使用市售品。作為市售品,可以使用親水性球形二氧化矽顆粒已被分散在上述醇類等的親水性溶劑中的親水性球形二氧化矽顆粒分散體。在使用市售品的情況下,在用於(A2)步驟時,以形成為適宜的二氧化矽顆粒濃度的方式進行親水性溶劑的添加或蒸餾,進而對市售的親水性球形二氧化矽顆粒分散體進行稀釋或濃縮而加以使用。作為這種情況下的二氧化矽顆粒濃度,與在上述步驟(A1)中獲得的親水性球形二氧化矽顆粒分散體中的二氧化矽顆粒濃度相同,以2~20質量%為佳。In addition, as a substitute for the above step (A1) and for the hydrophilic ball used in the step (A2) A commercially available silica particle dispersion can also be used. As a commercially available product, a dispersion of hydrophilic spherical silica particles in which hydrophilic spherical silica particles are dispersed in a hydrophilic solvent such as the aforementioned alcohols can be used. In the case of using a commercially available product, the hydrophilic solvent is added or distilled so as to obtain an appropriate concentration of silica particles when used in the (A2) step, and the commercially available hydrophilic spherical silica The particle dispersion is used diluted or concentrated. The silica particle concentration in this case is the same as the silica particle concentration in the hydrophilic spherical silica particle dispersion obtained in the above step (A1), preferably 2 to 20% by mass.

步驟(A2):通過單官能性矽烷化合物的表面處理步驟 本步驟為,相對於親水性球形二氧化矽顆粒分散體的Si原子1莫耳,在步驟(A1)中獲得的親水性球形二氧化矽顆粒分散體中添加0.01~0.1莫耳的以下述通式(III)表示的矽氮烷化合物、以下述通式(IV)表示的單官能性矽烷化合物或其等混合物,進而將R43SiO1/2單元導入在所述親水性球形二氧化矽顆粒的表面的至少一部分,從而獲得疏水性球形二氧化矽顆粒分散體的步驟。 R4 3 SiNHSiR4 3 (III) R4 3 SiX (IV) (在通式(III)、通式(IV)中,R4 表示相同或不同的經取代或未經取代的碳原子數1~6的一價烴基,在通式(IV)中,X表示羥基或水解基團)Step (A2): Surface treatment step with monofunctional silane compound In this step, the hydrophilic spherical silica obtained in step (A1) is Add 0.01~0.1 mole of silazane compound represented by the following general formula (III), monofunctional silane compound represented by the following general formula (IV) or a mixture thereof to the silicon particle dispersion, and then R43SiO1/2 A step of introducing units into at least a part of the surface of the hydrophilic spherical silica particles, thereby obtaining a dispersion of hydrophobic spherical silica particles. R 4 3 SiNHSiR 4 3 (III) R 4 3 SiX (IV) (In general formula (III) and general formula (IV), R 4 represents the same or different substituted or unsubstituted carbon atoms 1~ 6 monovalent hydrocarbon groups, in the general formula (IV), X represents a hydroxyl group or a hydrolyzed group)

在上述通式(III)和通式(IV)中,R4 以碳原子數1~4為佳、以 碳原子數為1~2的一價烴基為較佳。作為以R4 表示的一價烴基,可列舉例如,甲基、乙基、丙基、異丙基以及丁基等烷基等,以甲基、乙基以及丙基為佳,以甲基和乙基為較佳。另外,這些一價烴基的部分或全部氫原子可以由氟原子、氯原子以及溴原子等鹵素原子取代,以由氟原子取代為佳。In the above general formula (III) and general formula (IV), R 4 is preferably a monovalent hydrocarbon group with 1 to 4 carbon atoms, and preferably a monovalent hydrocarbon group with 1 to 2 carbon atoms. As the monovalent hydrocarbon group represented by R, for example, alkyl groups such as methyl, ethyl, propyl, isopropyl and butyl, etc., preferably methyl, ethyl and propyl, methyl and Ethyl is preferred. In addition, some or all of the hydrogen atoms of these monovalent hydrocarbon groups may be substituted with halogen atoms such as fluorine atoms, chlorine atoms, and bromine atoms, preferably fluorine atoms.

作為以X表示的水解性基團,可列舉為羥基、氯原子、烷氧基、 胺基、醯氧基等,以烷氧基和胺基為佳,以烷氧基為較佳,以甲氧基和乙氧基為更佳。Examples of the hydrolyzable group represented by X include a hydroxyl group, a chlorine atom, an alkoxy group, Amino groups, acyloxy groups, etc. are preferably alkoxy groups and amine groups, more preferably alkoxy groups, and more preferably methoxy groups and ethoxy groups.

作為以上述通式(III)表示的矽氮烷化合物,可列舉為六甲基二 矽氮烷、六乙基二矽氮烷等,以六甲基二矽氮烷為佳。作為上述通式(IV)所表示的單官能性矽烷化合物,可列舉例如,三甲基矽烷醇、三乙基矽烷醇等單矽烷醇化合物;三甲基氯矽烷、三乙基氯矽烷等單氯矽烷;三甲基甲氧基矽烷、三甲基乙氧基矽烷等單烷氧基矽烷;三甲基矽基二甲胺、三甲基甲矽二乙胺等單胺基矽烷;三甲基乙醯氧基矽烷等單醯氧基矽烷等,以三甲基矽烷醇、三甲基甲氧基矽烷以及三甲基甲矽二乙胺為佳,以三甲基矽烷醇和三甲基甲氧基矽烷為較佳。Examples of the silazane compound represented by the above general formula (III) include hexamethylbis Silazane, hexaethyldisilazane, etc., preferably hexamethyldisilazane. As the monofunctional silane compound represented by the above-mentioned general formula (IV), for example, monosilanol compounds such as trimethylsilanol and triethylsilanol; Chlorosilanes; monoalkoxysilanes such as trimethylmethoxysilane and trimethylethoxysilane; monoaminosilanes such as trimethylsilyldimethylamine and trimethylsilyldiethylamine; Trimethylsilanol, trimethylmethoxysilane and trimethylsilyldiethylamine are preferred, and trimethylsilanol and trimethylmethoxysilane are preferred. Oxysilanes are preferred.

相對於親水性球形二氧化矽顆粒的Si原子(在通過步驟(A1)獲 得親水性球形二氧化矽顆粒分散體的情況下,其為來自上述通式(II)的Si原子)1莫耳,以上述通式(III)和通式(IV)表示的化合物的使用量為0.01~0.1莫耳,以0.03~0.08莫耳為佳。如果所述化合物的使用量小於0.01莫耳,則水從分散介質中蒸餾出來,當取代為酮類溶劑系時,二氧化矽顆粒可能不能順利地分散,進而導致沉澱,故而不佳。另外,如果所述化合物的使用量大於0.1莫耳,則後續步驟的胺基矽烷處理有可能不能順利進行,故而不佳。Relative to the Si atoms of the hydrophilic spherical silica particles (obtained in step (A1) In the case of obtaining a dispersion of hydrophilic spherical silica particles, which is derived from the above-mentioned general formula (II) Si atom) 1 mole, the usage amount of the compound represented by the above-mentioned general formula (III) and general formula (IV) 0.01~0.1 mole, preferably 0.03~0.08 mole. If the compound is used in an amount of less than 0.01 mole, water is distilled from the dispersion medium, and when replaced with a ketone solvent system, silica particles may not be dispersed smoothly, resulting in precipitation, which is not preferable. In addition, if the amount of the compound used is greater than 0.1 mol, the aminosilane treatment in the subsequent step may not proceed smoothly, which is not preferable.

在本步驟(A2)中,將以上述通式(III)表示的矽氮烷化合物、 以上述通式(IV)表示的單官能性矽烷化合物或其等混合物加入到親水性球形二氧化矽顆粒分散體中,在以下的反應條件下,通過單官能性矽烷化合物進行表面處理反應。本步驟(A2)中的表面處理的反應條件,以反應溫度40~60℃、反應時間1~10小時為佳,以反應溫度50~60℃、反應時間為2~8小時為較佳。In this step (A2), the silazane compound represented by the above general formula (III), The monofunctional silane compound represented by the above general formula (IV) or its mixture is added to the dispersion of hydrophilic spherical silica particles, and the surface treatment reaction is carried out by the monofunctional silane compound under the following reaction conditions. The reaction conditions of the surface treatment in this step (A2) are preferably reaction temperature 40-60°C, reaction time 1-10 hours, and reaction temperature 50-60°C, reaction time 2-8 hours.

步驟(A3):分散介質取代步驟 本步驟為,將由步驟(A2)中獲得的疏水性球形二氧化矽顆粒分散體中的水、親水性有機溶劑以及通過縮合所產生的醇等揮發性副產物等構成的分散介質取代為酮類溶劑的步驟。Step (A3): Dispersion medium replacement step This step is to replace the dispersion medium composed of water in the hydrophobic spherical silica particle dispersion obtained in step (A2), hydrophilic organic solvents, and volatile by-products such as alcohols produced by condensation with ketones Solvent step.

作為酮類溶劑的具體例,可列舉甲基乙基酮、甲基異丁基酮、乙 醯基丙酮等,以甲基異丁基酮為佳。Specific examples of ketone solvents include methyl ethyl ketone, methyl isobutyl ketone, ethyl Acyl acetone, etc., preferably methyl isobutyl ketone.

從抑制二氧化矽顆粒的凝集的觀點、以及在下一步驟的胺基矽烷 處理中的反應體系的濃度的觀點考慮,相對於由步驟(A2)中獲得的疏水性球形二氧化矽顆粒,酮類溶劑的添加量,以重量比計算,以使用0.5~5倍的量為佳,以使用1~2倍的量為較佳。From the viewpoint of inhibiting the aggregation of silica particles, and the aminosilane in the next step Considering the concentration of the reaction system during the treatment, the amount of the ketone solvent to be added is 0.5 to 5 times the amount of the hydrophobic spherical silica particles obtained in the step (A2) in terms of weight ratio. Better, it is better to use 1~2 times the amount.

作為將疏水性球形二氧化矽顆粒分散體中的親水性有機溶劑、水 以及通過縮合產生的醇等的揮發性副產物取代為酮類溶劑的方法,可列舉為例如,濃縮(大氣壓或減壓)、使用過濾器的超濾等方法。較佳為將步驟(A2)中獲得的疏水性球形二氧化矽顆粒分散體中含有的親水性有機溶劑和比水沸點高的酮類溶劑添加至步驟(A2)中獲得的疏水性球形二氧化矽顆粒分散體中、並進行濃縮的方法。As a hydrophilic organic solvent, water in the hydrophobic spherical silica particle dispersion And methods of substituting volatile by-products such as alcohols generated by condensation with ketone solvents include, for example, methods such as concentration (atmospheric pressure or reduced pressure), ultrafiltration using a filter, and the like. Preferably, the hydrophilic organic solvent contained in the dispersion of hydrophobic spherical silica particles obtained in step (A2) and a ketone solvent having a higher boiling point than water are added to the hydrophobic spherical silica particle dispersion obtained in step (A2). Silicon particle dispersion, and the method of concentration.

步驟(A4):對疏水性球形二氧化矽顆粒的表面進行苯胺基化 的步驟 本步驟為,將以下述通式(I)表示的有機矽化合物添加到由步驟(A3)中獲得的疏水性球形二氧化矽顆粒的酮類溶劑分散體中,並對在所述疏水性球形二氧化矽顆粒表面的至少一部分的矽烷醇基團進行苯胺基化的步驟。 [化學式4]

Figure 02_image007
(在通式(I)中,R1 和R2 獨立地表示為氫原子或碳原子數為1~10的直鏈狀、支鏈狀或環狀的烷基。n為0或1。)Step (A4): A step of anilinating the surface of hydrophobic spherical silica particles In this step, an organosilicon compound represented by the following general formula (I) is added to the hydrophobic particles obtained in step (A3). In the ketone solvent dispersion of the spherical silicon dioxide particles, and performing animination on at least a part of the silanol groups on the surface of the hydrophobic spherical silicon dioxide particles. [chemical formula 4]
Figure 02_image007
(In the general formula (I), R 1 and R 2 independently represent a hydrogen atom or a linear, branched or cyclic alkyl group with 1 to 10 carbon atoms. n is 0 or 1.)

R1 和R2 獨立地表示氫原子或碳原子數為1~10的直鏈狀的烷基、碳 原子數為3~10的支鏈狀的烷基、或碳原子數為3~10的環狀的烷基。作為烷基的具體例,可示例甲基、乙基、丙基、異丙基、丁基、異丁基、第三丁基、戊基、環戊基、己基、環己基、庚基、辛基以及癸基等。其中,由於氫原子和空間位阻小的甲基不阻礙與二氧化矽表面的反應,故而較佳。R 1 and R 2 independently represent a hydrogen atom or a linear alkyl group with 1 to 10 carbon atoms, a branched chain alkyl group with 3 to 10 carbon atoms, or an alkyl group with 3 to 10 carbon atoms. Cyclic alkyl. Specific examples of the alkyl group include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentyl, cyclopentyl, hexyl, cyclohexyl, heptyl, octyl base and decyl etc. Among them, a hydrogen atom and a methyl group having a small steric hindrance are preferable because they do not hinder the reaction with the silica surface.

作為以通式(I)表示的有機矽化合物的具體例,可列舉2,2-二甲 氧基-1-苯基-1-氮雜-2-矽雜環戊烷、2-甲氧基-2-甲基-1-苯基-1-氮雜-2-矽雜環戊烷、2,2-二乙氧基-1-苯基-1-氮雜-2-矽雜環戊烷、2-乙氧基-2-甲基-1-苯基-1-氮雜-2-矽雜環戊烷等。其中,以2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷為佳。Specific examples of organosilicon compounds represented by general formula (I) include 2,2-dimethyl Oxy-1-phenyl-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-1-phenyl-1-aza-2-silacyclopentane, 2,2-diethoxy-1-phenyl-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-1-phenyl-1-aza-2- Silacyclopentane, etc. Among them, 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane is preferred.

通過利用以上述通式(I)表示的有機矽化合物處理疏水性球形 二氧化矽的表面,進而能夠獲得正電荷型的疏水性球形二氧化矽顆粒。By using the organic silicon compound represented by the above general formula (I) to treat hydrophobic spherical On the surface of silica, positively charged hydrophobic spherical silica particles can be obtained.

表面處理步驟較佳為,將以上述通式(I)表示的有機矽化合物 添加在疏水性球形二氧化矽顆粒已分散在酮類溶劑中的混合溶液中進行處理的方法。既可以直接使用以上述通式(I)表示的有機矽化合物,亦可以將所述有機矽化合物稀釋在上述酮溶劑中的形式進行添加。The surface treatment step is preferably to use the organosilicon compound represented by the above general formula (I) Adding treatment to a mixed solution in which hydrophobic spherical silica particles are dispersed in a ketone solvent. The organosilicon compound represented by the above-mentioned general formula (I) may be used as it is, or may be added in the form of diluting the organosilicon compound in the above-mentioned ketone solvent.

相對於疏水性球形二氧化矽顆粒,以上述通式(I)表示的有機 矽化合物的添加量,以1~30質量%為佳,以5~20質量%為較佳。有機矽化合物的添加量如果在這樣的範圍內,則二氧化矽顆粒會獲得良好的正電荷性。With respect to the hydrophobic spherical silica particles, the organic compound represented by the above general formula (I) The amount of the silicon compound added is preferably 1-30% by mass, more preferably 5-20% by mass. If the added amount of the organosilicon compound is within such a range, the silica particles will have good positive chargeability.

在添加以上述通式(I)表示的有機矽化合物之後,以在反應溫 度為20~120℃、反應時間為1~8小時的條件下進行反應為佳,以在反應溫度為20~100℃、反應時間為1~6小時的條件下進行反應為較佳。After adding the organosilicon compound represented by the above general formula (I), to It is better to carry out the reaction at a temperature of 20-120°C and a reaction time of 1-8 hours, and it is better to carry out the reaction at a reaction temperature of 20-100°C and a reaction time of 1-6 hours.

本發明的正電荷型疏水性球形二氧化矽顆粒的製造,較佳為更藉 由以下步驟(A5)進行製造。 步驟(A5):以相對於該苯基胺化球形二氧化矽顆粒的Si原子1莫耳為0.01~0.3莫耳的比例,將以下述通式(III)表示的矽氮烷化合物、以下述通式(IV)表示的單官能性矽烷化合物或其等混合物添加在由步驟(A4)中獲得的苯基胺化球形二氧化矽顆粒分散體中,並使其與殘存在所述苯基胺化的球形二氧化矽顆粒的表面的矽烷醇基團進行反應的步驟, R4 3 SiNHSiR4 3 (III) R4 3 SiX (IV) (在通式(III)、通式(IV)中,R4 表示相同或不同的經取代或未經取代的碳原子數1~6的一價烴基,在通式(IV)中,X表示羥基或水解基團)。The production of the positively charged hydrophobic spherical silica particles of the present invention is preferably performed through the following step (A5). Step (A5): Using a silazane compound represented by the following general formula (III) at a ratio of 0.01 to 0.3 moles relative to 1 mole of Si atoms of the phenylaminated spherical silica particles, the following The monofunctional silane compound represented by the general formula (IV) or a mixture thereof is added to the phenylaminated spherical silica particle dispersion obtained in the step (A4), and it is mixed with the remaining phenylamine The step of reacting the silanol groups on the surface of the spherical silica particles, R 4 3 SiNHSiR 4 3 (III) R 4 3 SiX (IV) (in general formula (III), general formula (IV), R 4 represents the same or different substituted or unsubstituted monovalent hydrocarbon groups with 1 to 6 carbon atoms, and in the general formula (IV), X represents a hydroxyl group or a hydrolyzed group).

在步驟(A5)中的以上述通式(III)和(IV)表示的化合物為 與上述步驟(A2)中所說明的化合物相同。在本步驟中,通過對在上述步驟(A4)之後殘留在二氧化矽顆粒表面的矽烷醇基進一步進行三有機矽烷化,所獲得的二氧化矽顆粒被高度疏水化且流動性改善,進而能夠抑制由殘留的矽烷醇基團所釋放出質子而導致的二氧化矽陰離子的形成。The compounds represented by the above general formulas (III) and (IV) in step (A5) are Same compound as described in step (A2) above. In this step, by further triorganosilylating the silanol groups remaining on the surface of the silica particles after the above step (A4), the obtained silica particles are highly hydrophobized and have improved fluidity, thereby enabling Suppresses the formation of silica anions caused by the release of protons from residual silanol groups.

相對於在上述步驟(A4)中獲得的苯基胺化球形二氧化矽顆粒 的Si原子1莫耳,以上述通式(III)和(IV)表示的化合物的使用量,以0.01~0.3莫耳為佳,以0.03~0.2莫耳為較佳。如果在這樣的範圍內,可以獲得良好的正電荷性、環境電荷特性以及流動性。Compared to the phenylaminated spherical silica particles obtained in the above step (A4) For 1 mole of Si atoms, the amount of the compound represented by the above-mentioned general formulas (III) and (IV) is preferably 0.01-0.3 mole, more preferably 0.03-0.2 mole. Within such a range, good positive chargeability, environmental charge characteristics, and fluidity can be obtained.

在本步驟(A5)中,將以上述通式(III)表示的矽氮烷化合物、 以上述通式(IV)表示的單官能性矽烷化合物或其混合物添加到步驟(A4)中獲得的苯基胺化球形二氧化矽顆粒分散體中,且在以下反應條件下通過單官能性矽烷化合物進行表面處理反應。在本步驟(A5)中的表面處理的反應條件,以反應溫度40~110℃、反應時間1~10小時為佳,以反應溫度60~100℃、反應時間為2~5小時為較佳。In this step (A5), the silazane compound represented by the above general formula (III), A monofunctional silane compound represented by the above general formula (IV) or a mixture thereof is added to the dispersion of phenylaminated spherical silica particles obtained in step (A4), and the monofunctional silane is passed under the following reaction conditions Compounds undergo surface treatment reactions. The reaction conditions of the surface treatment in this step (A5) are preferably 40-110° C. reaction temperature and 1-10 hours reaction time, and 2-5 hours reaction time 60-100° C. reaction temperature.

反應後,通過從正電荷型疏水性球形二氧化矽顆粒的分散體中適 當地除去分散介質和醇等揮發性副產物,能夠獲得正電荷型疏水性球形二氧化矽顆粒。After the reaction, the positively charged hydrophobic spherical silica particles were suitably Local removal of dispersion medium and volatile by-products such as alcohol can yield positively charged hydrophobic spherical silica particles.

以下,對本發明的正電荷調色劑組成物進行詳細說明。 本發明的正電荷調色劑組成物包含以上所述的本發明的正電荷型疏水性球形二氧化矽顆粒作為調色劑外添加劑。在將所述正電荷性疏水性球形二氧化矽顆粒作為調色劑外添加劑使用時的調配量,通常,相對於調色劑100質量份,以0.1~3質量份為佳,以0.3~2質量份為較佳。如果在這樣的範圍內,則能夠對調色劑賦予穩定的正電荷性。Hereinafter, the positive charge toner composition of the present invention will be described in detail. The positively charged toner composition of the present invention contains the above-mentioned positively charged hydrophobic spherical silica particles of the present invention as an external toner additive. When the positively charged hydrophobic spherical silica particles are used as an external toner additive, the blending amount is generally 0.1 to 3 parts by mass relative to 100 parts by mass of the toner, preferably 0.3 to 2 parts by mass. Parts by mass are preferred. Within such a range, stable positive chargeability can be imparted to the toner.

作為在本發明的正電荷調色劑組成物中含有的調色劑顆粒,可以 使用將黏合樹脂和著色劑作為主要成分所組成的已知調色劑顆粒。另外,也可根據需要添加其他的外部添加劑。As the toner particles contained in the positively charged toner composition of the present invention, Known toner particles composed of a binder resin and a colorant as main components are used. In addition, other external additives may be added as needed.

本發明的正電荷調色劑組成物可以通過調色劑組成物的通常的 製造方法進行製造。例如,可列舉為,在通過將黏合樹脂、著色劑以及其它的添加劑進行熔融混合、粉碎以及分級所獲得的調色劑顆粒中混合本發明的正電荷型疏水性球形二氧化矽顆粒的方法。 [實施例]The positively charged toner composition of the present invention can be Manufacturing method to manufacture. For example, there may be mentioned a method of mixing the positively charged hydrophobic spherical silica particles of the present invention with toner particles obtained by melt-mixing, pulverizing, and classifying a binder resin, a colorant, and other additives. [Example]

以下,使用實施例和比較例對本發明進行具體說明。需要說明的 是,以下的實施例不對本發明進行任何限制。在下述條件下,進行了實施例和比較例中所獲得的二氧化矽顆粒的粒度分布測量和顆粒的形狀觀察,且將其結果表示在表1。Hereinafter, the present invention will be specifically described using Examples and Comparative Examples. Need to explain Yes, the following examples do not limit the present invention in any way. The particle size distribution measurement and particle shape observation of the silica particles obtained in Examples and Comparative Examples were performed under the following conditions, and the results are shown in Table 1.

[粒度分布] 以將二氧化矽顆粒的量達到0.5質量%的方式用甲醇稀釋了二氧化矽顆粒分散體,並通過使用動態光散射法/雷射多普勒法奈米軌道粒度分布測定裝置(日機裝股份有限公司製造、UPA-EX150)測定了利用超聲波照射10分鐘時的粒度分布。基於所獲得的體積標準的粒度分布算出了中值直徑和D90/D10的比值。[Particle size distribution] The silica particle dispersion was diluted with methanol so that the amount of the silica particles became 0.5% by mass, and was measured by using a dynamic light scattering method/laser Doppler method nano-orbital particle size distribution measuring device (Nikkiso Co., Ltd., UPA-EX150) measured the particle size distribution when irradiated with ultrasonic waves for 10 minutes. The median diameter and the ratio of D90/D10 were calculated based on the obtained volume standard particle size distribution.

[顆粒形狀] 使用電子顯微鏡(日立製作所製造、S-4700型、放大倍數:10萬倍)對二氧化矽顆粒進行觀察並確認了其顆粒的形狀。以「具有與顆粒面積相等的面積的圓的圓周長」/「顆粒投影像的周長」的計算公式求得以二維投影顆粒時的圓形度,其中,將10個二氧化矽顆粒的圓形度的平均值作為平均圓形度。[particle shape] The silica particles were observed with an electron microscope (manufactured by Hitachi, Type S-4700, magnification: 100,000 times), and the shape of the particles was confirmed. Calculate the circularity of a particle when it is projected two-dimensionally using the calculation formula "circumference length of a circle having an area equal to the area of the particle" / "circumference length of the projected image of the particle", where the circle of 10 silica particles The average value of the shape was taken as the average circularity.

[合成例1]2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷的合成 將255g(1.0莫耳)的N-苯基-3-胺基丙基三甲氧基矽烷(信越化學工業股份有限公司製造、商品名KBM-573)和2.0g的甲氧基鈉的甲醇溶液(28質量%甲氧基鈉)添加在蒸餾釜內,且通過一邊進行蒸餾而除去生成的醇,進而獲得了156g的沸點為173~175℃/0.4kPa的無色透明餾分(產率:70%)。[Synthesis Example 1] Synthesis of 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane 255 g (1.0 mol) of N-phenyl-3-aminopropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name KBM-573) and 2.0 g of a methanol solution of sodium methoxide ( 28 mass% sodium methoxide) was added to the still, and the alcohol produced was removed by distillation, and 156 g of a colorless transparent fraction with a boiling point of 173~175°C/0.4kPa was obtained (yield: 70%) .

根據已測定所獲得餾分的質譜、1 H-NMR光譜(二氯仿溶劑)以 及IR光譜的結果,其所獲得的化合物被確認為2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷。According to the results of the mass spectrum, 1 H-NMR spectrum (dichloroform solvent) and IR spectrum of the obtained fraction, the obtained compound was identified as 2,2-dimethoxy-1-phenyl-1-nitrogen Hetero-2-silacyclopentane.

[實施例1] •步驟(A1):獲得親水性球形二氧化矽顆粒分散體的合成步驟 在裝備有攪拌器、滴液漏斗以及溫度計的3升玻璃反應器中,加入793.0g的甲醇、32.1g的水以及40.6g的28%氨水並進行了混合。將該溶液調整至34℃,並在攪拌的同時開始滴加646.5g(4.25莫耳)的四甲氧基矽烷和160.9g的5.4%氨水,並滴加了3小時。在滴加結束後,進一步通過繼續攪拌0.5小時使其水解縮合,進而獲得了1662g的親水性球形二氧化矽顆粒的分散體。[Example 1] • Step (A1): Synthetic steps to obtain a dispersion of hydrophilic spherical silica particles In a 3-liter glass reactor equipped with a stirrer, a dropping funnel, and a thermometer, 793.0 g of methanol, 32.1 g of water, and 40.6 g of 28% ammonia water were added and mixed. The solution was adjusted to 34° C., and 646.5 g (4.25 mol) of tetramethoxysilane and 160.9 g of 5.4% ammonia water were added dropwise while stirring, and were added dropwise for 3 hours. After completion of the dropwise addition, stirring was continued for 0.5 hours to further hydrolyze and condense to obtain a dispersion of 1662 g of hydrophilic spherical silica particles.

•步驟(A2):藉由單官能性矽烷化合物進行表面處理步驟 將在上述步驟(A1)中所獲得的600g的親水性球形二氧化矽顆粒分散體(二氧化矽含量15質量%、90g(1.5莫耳))加入在裝備有攪拌器、滴液漏斗以及溫度計的3升玻璃製反應器中,在25℃條件下添加12.8g(0.08莫耳)的六甲基二矽氮烷並進行混合。將所述溶液加熱至60℃並使其反應3小時,進而進行了親水性球形二氧化矽顆粒表面的甲矽烷基化。• Step (A2): Surface treatment step by monofunctional silane compound Add 600 g of the hydrophilic spherical silica particle dispersion (silicon dioxide content 15% by mass, 90 g (1.5 moles)) obtained in the above step (A1) to a tank equipped with a stirrer, a dropping funnel, and a thermometer. In a 3-liter glass reactor, 12.8 g (0.08 mol) of hexamethyldisilazane was added and mixed at 25°C. The solution was heated to 60° C. and allowed to react for 3 hours, thereby performing silylation on the surface of the hydrophilic spherical silica particles.

•步驟(A3):分散介質取代步驟 將1200g的甲基異丁基酮添加在上述步驟(A2)之後的反應容器中。將酯轉接器和冷卻管安裝在玻璃反應容器上,且將其加熱至80~110℃並用了5小時藉由濃縮除去1210g的甲醇和水的混合物,進而獲得了592g的疏水性球形二氧化矽顆粒酮類溶劑分散體(二氧化矽含量為15.2質量%、90g(1.5莫耳))。• Step (A3): Dispersion medium replaces step 1200 g of methyl isobutyl ketone was added to the reaction vessel after the above step (A2). The ester adapter and cooling tube were installed on the glass reaction vessel, and it was heated to 80~110°C and spent 5 hours to remove 1210g of methanol and water mixture by concentration, and then obtained 592g of hydrophobic spherical dioxide Silicone particle ketone solvent dispersion (silica content: 15.2% by mass, 90 g (1.5 mol)).

•步驟(A4):對疏水性球形二氧化矽顆粒表面進行苯基胺化的 步驟 將在上述步驟(A3)中獲得的200g的疏水性球形二氧化矽顆粒酮類溶劑分散體(二氧化矽含量30.4g、0.51莫耳)投入在裝備有攪拌器、滴液漏斗以及溫度計的0.5升玻璃製反應器中,然後,從滴液漏斗滴加了1.52g的2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷(0.007莫耳、5質量%(相對於二氧化矽的質量))。在100℃條件下加熱,使其反應了3小時。由反應3小時後的反應液的氣相層析法分析,該反應液被確認為2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷的波峰消失。• Step (A4): Phenylamination of the surface of hydrophobic spherical silica particles step Put 200 g of the hydrophobic spherical silica particle ketone solvent dispersion (silicon dioxide content 30.4 g, 0.51 mol) obtained in the above step (A3) into a 0.5 Then, 1.52 g of 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane (0.007 mol, 5% by mass (relative to the mass of silicon dioxide)). It heated at 100 degreeC and made it react for 3 hours. Analysis by gas chromatography of the reaction liquid after 3 hours of reaction revealed that the peak of the reaction liquid was 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane disappear.

•步驟(A5):藉由單官能性矽烷化合物再次進行表面處理步驟 進一步,從滴液漏斗將16.1g(0.10莫耳)的六甲基二矽氮烷添加在從上述步驟(A4)中獲得的苯基胺化球形二氧化矽顆粒分散體中,且在100℃的反應溫度條件下使其反應3小時,進而進行了苯基胺化球形二氧化矽顆粒表面的甲矽烷基化。其後,在減壓條件下蒸餾去除分散介質,進而獲得了32g的苯基胺化的疏水性球形二氧化矽顆粒。• Step (A5): surface treatment step again with monofunctional silane compound Further, 16.1 g (0.10 mol) of hexamethyldisilazane was added from the dropping funnel to the phenylaminated spherical silica particle dispersion obtained in the above step (A4), and the It was reacted for 3 hours under the reaction temperature conditions, and then the silylation of the surface of the phenylaminated spherical silica particles was carried out. Thereafter, the dispersion medium was distilled off under reduced pressure to obtain 32 g of phenylaminated hydrophobic spherical silica particles.

[實施例2] 除了將在實施例1的步驟(A4)中的2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷的量變更為3.1g(0.014莫耳、10質量%(相對於二氧化矽的質量))以外,其它與實施例1同樣實施了實施例2,進而獲得了33g的苯基胺化疏水性球形二氧化矽顆粒。[Example 2] Except that the amount of 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane in step (A4) of Example 1 was changed to 3.1 g (0.014 mol, Except for 10% by mass (relative to the mass of silica)), Example 2 was implemented in the same manner as Example 1, and 33 g of phenylaminated hydrophobic spherical silica particles were obtained.

[實施例3] •步驟(A1):獲得親水性球形二氧化矽顆粒分散體的合成步驟 在裝備有攪拌器、滴液漏斗以及溫度計的3升玻璃反應器中,加入623.7g的甲醇、41.4g的水以及49.8g的28%氨水並進行了混合。將該溶液調整至35℃,並在攪拌下同時開始滴加1163.7g(7.66莫耳)的四甲氧基矽烷和418.1g的5.4%氨水,且前者滴加了6小時,後者滴加了4小時。在滴加結束後,通過進一步繼續攪拌0.5小時以進行水解,進而獲得了2295g的親水性球形二氧化矽顆粒的分散體。[Example 3] • Step (A1): Synthetic steps to obtain a dispersion of hydrophilic spherical silica particles In a 3-liter glass reactor equipped with a stirrer, a dropping funnel, and a thermometer, 623.7 g of methanol, 41.4 g of water, and 49.8 g of 28% ammonia water were added and mixed. The solution was adjusted to 35°C, and 1163.7g (7.66 moles) of tetramethoxysilane and 418.1g of 5.4% ammonia water were added dropwise while stirring, and the former was added dropwise for 6 hours, and the latter was added dropwise for 4 hours. Hour. After completion of the dropwise addition, further stirring was continued for 0.5 hours to perform hydrolysis, thereby obtaining a dispersion of 2,295 g of hydrophilic spherical silica particles.

•步驟(A2):藉由單官能性矽烷化合物進行表面處理步驟 將在上述步驟(A1)中獲得的600g的分散體(二氧化矽含量20質量%、120g(2莫耳))加入在裝備有攪拌器、滴液漏斗以及溫度計的5升玻璃製反應器中,在25℃條件下添加9.7g(0.06莫耳)的六甲基二矽氮烷並進行混合。將該溶液加熱至60℃並使其反應3小時,進而進行了親水性球形二氧化矽顆粒表面的甲矽烷基化。• Step (A2): Surface treatment step by monofunctional silane compound 600 g of the dispersion (silica content 20% by mass, 120 g (2 moles)) obtained in the above step (A1) was charged into a 5 liter glass reactor equipped with a stirrer, a dropping funnel, and a thermometer , 9.7 g (0.06 mol) of hexamethyldisilazane was added and mixed at 25°C. This solution was heated to 60° C. and allowed to react for 3 hours to further silylate the surface of the hydrophilic spherical silica particles.

•步驟(A3):分散介質取代步驟 將1600g的甲基異丁基酮添加在上述步驟(A2)之後的反應容器中。將酯轉接器和冷卻管安裝在玻璃反應容器上,且將其加熱至80~110℃並用了5小時通過濃縮除去1457g的甲醇和水的混合物,進而獲得了751g的疏水性球形二氧化矽顆粒酮類溶劑分散體(二氧化矽含量為16質量%、120g(2莫耳))。• Step (A3): Dispersion medium replaces step 1600 g of methyl isobutyl ketone was added to the reaction vessel after the above step (A2). The ester adapter and cooling tube were installed on the glass reaction vessel, and it was heated to 80~110°C and spent 5 hours to remove 1457g of methanol and water mixture by concentration, and then obtained 751g of hydrophobic spherical silica Granular ketone solvent dispersion (silica content: 16% by mass, 120 g (2 moles)).

•步驟(A4):對疏水性球形二氧化矽顆粒表面進行苯基胺化的 步驟 將在上述步驟(A3)中獲得的200g的疏水性球形二氧化矽顆粒酮類溶劑分散體(二氧化矽含量32g、0.53莫耳)投入在裝備有攪拌器、滴液漏斗以及溫度計的0.5升玻璃製反應器中,然後,從滴液漏斗滴加了1.60g的2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷(0.007莫耳、5質量%(相對於二氧化矽的質量))。將其加熱至100℃,使其反應了3小時。由反應3小時後的反應液的氣相層析法分析,該反應液被確認為2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷的波峰消失。• Step (A4): Phenylamination of the surface of hydrophobic spherical silica particles step Put 200 g of the ketone-based solvent dispersion of hydrophobic spherical silica particles (silica content 32 g, 0.53 moles) obtained in the above step (A3) into a 0.5-liter container equipped with a stirrer, a dropping funnel, and a thermometer. In a glass reactor, 1.60 g of 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane (0.007 mol, 5 mass% (relative to the mass of silicon dioxide)). This was heated to 100 degreeC, and it was made to react for 3 hours. Analysis by gas chromatography of the reaction liquid after 3 hours of reaction revealed that the peak of the reaction liquid was 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane disappear.

•步驟(A5):藉由單官能性矽烷化合物再次進行表面處理步驟 進一步,從滴液漏斗將12.9g(0.08莫耳)的六甲基二矽氮烷添加在從上述步驟(A4)中獲得的苯基胺化球形二氧化矽顆粒分散體中,且在100℃的反應溫度條件下使其反應3小時,進而進行了苯基胺化球形二氧化矽顆粒表面的矽烷化。其後,在減壓條件下蒸餾去除分散介質,進而獲得了33g的苯基胺化疏水性球形二氧化矽顆粒。• Step (A5): surface treatment step again with monofunctional silane compound Further, 12.9 g (0.08 mol) of hexamethyldisilazane was added from the dropping funnel to the phenylaminated spherical silica particle dispersion obtained in the above step (A4), and the Under the reaction temperature conditions, it was reacted for 3 hours, and then the silanization of the surface of the phenylaminated spherical silica particles was carried out. Thereafter, the dispersion medium was distilled off under reduced pressure to obtain 33 g of phenylaminated hydrophobic spherical silica particles.

[實施例4] 在實施例1中,未實施步驟(A5),其在步驟(A4)完成後直接在減壓條件下蒸餾除去分散介質,進而獲得了29g的苯基胺化疏水性球形二氧化矽顆粒。[Example 4] In Example 1, step (A5) was not implemented, and the dispersion medium was directly distilled off under reduced pressure after step (A4) was completed, thereby obtaining 29 g of phenylaminated hydrophobic spherical silica particles.

[實施例5] 使用市售的親水性球形二氧化矽顆粒分散體(日產化學工業股份有限公司製造、IPA-ST-L、粒徑45nm、30質量%異丙醇分散體)替代了步驟(A1)。[Example 5] The step (A1) was replaced with a commercially available hydrophilic spherical silica particle dispersion (manufactured by Nissan Chemical Industries, Ltd., IPA-ST-L, particle diameter 45 nm, 30% by mass isopropanol dispersion).

•步驟(A2):藉由單官能性矽烷化合物進行表面處理步驟 將350g的上述IPA-ST-L(二氧化矽含量30質量%、90g(1.5莫耳))和250g的異丙醇加入在裝備有攪拌器、滴液漏斗以及溫度計的3升玻璃製反應器中,在25℃條件下添加12.8g(0.08莫耳)的六甲基二矽氮烷並進行混合。將該溶液加熱至60℃並使其反應3小時,進而進行了親水性球形二氧化矽顆粒表面的甲矽烷基化。• Step (A2): Surface treatment step by monofunctional silane compound 350 g of the above-mentioned IPA-ST-L (silica content 30% by mass, 90 g (1.5 mol)) and 250 g of isopropanol were added to a 3-liter glass reactor equipped with a stirrer, a dropping funnel, and a thermometer 12.8 g (0.08 mol) of hexamethyldisilazane was added and mixed at 25°C. This solution was heated to 60° C. and allowed to react for 3 hours to further silylate the surface of the hydrophilic spherical silica particles.

•步驟(A3):分散介質取代步驟 將1200g的甲基異丁基酮添加在上述步驟(A2)之後的反應容器中。將酯轉接器和冷卻管安裝在玻璃反應容器上,且將其加熱至80~110℃並用了5小時通過濃縮除去1220g的異丙醇,進而獲得了575g的疏水性球形二氧化矽顆粒酮類溶劑分散體(二氧化矽含量為15.6質量%、90g(1.5莫耳))。• Step (A3): Dispersion medium replaces step 1200 g of methyl isobutyl ketone was added to the reaction vessel after the above step (A2). The ester adapter and cooling tube were installed on the glass reaction vessel, and it was heated to 80~110°C and spent 5 hours to remove 1220g of isopropanol by concentration, and then obtained 575g of hydrophobic spherical silica particles Solvent-like dispersion (silica content: 15.6% by mass, 90 g (1.5 mol)).

•步驟(A4):對疏水性球形二氧化矽顆粒表面進行苯基胺化的 步驟 將在上述步驟(A3)中獲得的200g的疏水性球形二氧化矽顆粒酮類溶劑分散體(二氧化矽含量30.4g、0.51莫耳)投入在裝備有攪拌器、滴液漏斗以及溫度計的0.5升玻璃製反應器中,然後,從滴液漏斗滴加了1.52g的2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷(0.007莫耳、5質量%(相對於二氧化矽的質量))。將其加熱至100℃,且使其反應了3小時。由反應3小時後的反應液的氣相層析法分析,該反應液被確認為2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷的波峰消失。• Step (A4): Phenylamination of the surface of hydrophobic spherical silica particles step Put 200 g of the hydrophobic spherical silica particle ketone solvent dispersion (silicon dioxide content 30.4 g, 0.51 mol) obtained in the above step (A3) into a 0.5 Then, 1.52 g of 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane (0.007 mol, 5% by mass (relative to the mass of silicon dioxide)). This was heated to 100° C., and allowed to react for 3 hours. Analysis by gas chromatography of the reaction liquid after 3 hours of reaction revealed that the peak of the reaction liquid was 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane disappear.

•步驟(A5):藉由單官能性矽烷化合物再次進行表面處理步驟 進一步,從滴液漏斗將16.1g(0.10莫耳)的六甲基二矽氮烷添加在從上述步驟(A4)中獲得的苯基胺化球形二氧化矽顆粒分散體中,且在100℃的反應溫度條件下使其反應3小時,進而進行了苯基胺化球形二氧化矽顆粒表面的甲矽烷基化。其後,在減壓條件下蒸餾去除分散介質,進而獲得了33g的苯基胺化疏水性球形二氧化矽顆粒。• Step (A5): surface treatment step again with monofunctional silane compound Further, 16.1 g (0.10 mol) of hexamethyldisilazane was added from the dropping funnel to the phenylaminated spherical silica particle dispersion obtained in the above step (A4), and the It was reacted for 3 hours under the reaction temperature conditions, and then the silylation of the surface of the phenylaminated spherical silica particles was carried out. Thereafter, the dispersion medium was distilled off under reduced pressure to obtain 33 g of phenylaminated hydrophobic spherical silica particles.

[比較例1] 除了將在實施例1的步驟(A4)中的2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷變更為1.8g的N-苯基-3-胺基丙基三甲氧基矽烷(0.007莫耳、5質量%(相對於二氧化矽的質量))(信越化學工業股份有限公司製造、商品名KBM-573)之外,以與實施例1的步驟(A1)~(A4)相同的方法進行了球形二氧化矽顆粒的合成。在步驟(A4)中,在100℃條件下反應3小時後,在進行反應液的氣相層析分析時,觀察到有N-苯基-3-胺基丙基三甲氧基矽烷的殘存(13%)。其後,以與實施例1的步驟(A5)同樣的方式進行再次表面處理步驟,最後,在減壓條件下蒸餾去除分散介質,進而獲得了32g的苯基胺化疏水性球形二氧化矽顆粒。[Comparative example 1] Except changing 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane in step (A4) of Example 1 to 1.8 g of N-phenyl-3 -Aminopropyltrimethoxysilane (0.007 mol, 5% by mass (relative to the mass of silicon dioxide)) (manufactured by Shin-Etsu Chemical Co., Ltd., trade name KBM-573), in the same manner as in Example 1 The same method as steps (A1)~(A4) was carried out for the synthesis of spherical silica particles. In step (A4), after reacting at 100°C for 3 hours, when performing gas chromatography analysis of the reaction solution, it was observed that N-phenyl-3-aminopropyltrimethoxysilane remained ( 13%). Thereafter, another surface treatment step was performed in the same manner as in step (A5) of Example 1, and finally, the dispersion medium was distilled off under reduced pressure to obtain 32 g of phenylaminated hydrophobic spherical silica particles .

[比較例2] 除了將在實施例1的步驟(A4)中的2,2-二甲氧基-1-苯基-1-氮雜-2-矽雜環戊烷變更為1.2g的3-胺基丙基三甲氧基矽烷(0.007莫耳、5質量%(相對於二氧化矽的質量))(信越化學工業股份有限公司製造、商品名KBM-903)之外,以與實施例1的步驟(A1)~(A4)同樣的方法進行了球形二氧化矽顆粒的合成。在步驟(A4)中,在100℃條件下反應3小時後,對反應液進行氣相層析分析時,確認到3-胺基丙基三甲氧基矽烷的波峰消失。其後,以與實施例1的步驟(A5)同樣的方法進行再次表面處理步驟,最後,在減壓條件下蒸餾去除分散介質,進而獲得33g的胺化疏水性球形二氧化矽顆粒。[Comparative example 2] Except changing 2,2-dimethoxy-1-phenyl-1-aza-2-silacyclopentane in step (A4) of Example 1 to 1.2 g of 3-aminopropyl In addition to trimethoxysilane (0.007 mol, 5% by mass (relative to the mass of silica)) (manufactured by Shin-Etsu Chemical Co., Ltd., trade name KBM-903), the same step as in Example 1 (A1) ~(A4) The same method was used to synthesize spherical silica particles. In the step (A4), after reacting at 100° C. for 3 hours, when the reaction solution was analyzed by gas chromatography, it was confirmed that the peak of 3-aminopropyltrimethoxysilane disappeared. Thereafter, another surface treatment step was performed in the same manner as step (A5) of Example 1, and finally, the dispersion medium was distilled off under reduced pressure to obtain 33 g of aminated hydrophobic spherical silica particles.

[表1]

Figure 108130820-A0304-0001
[Table 1]
Figure 108130820-A0304-0001

使用在上述實施例和比較例中合成的二氧化矽顆粒製造調色 劑,且進行了調色劑電荷量的測定,並進行了圖像特性和圖像流(成霧性)的評價。 [調色劑電荷量] 秤取了1g的通過粉碎、分級苯乙烯/丙烯酸樹脂所得到的平均粒徑為8.2μm的模型調色劑、19g的標準載體P-01(日本圖像學會分發)以及分別秤取了0.01g的在上述實施例和比較例中所製作的正電荷型疏水性球形二氧化矽顆粒。將以這種方式所製備的試樣依照日本圖像學會標準的調色劑的電荷量測定基準(日本圖像學會雜誌、37、461(1998))進行調濕、混合,並測定了改變混合時間時的調色劑電荷量。需要說明的是,在進行混合時,使用了塗料調節器(東洋精機製造);在進行調色劑電荷量測定時,使用了送風型電荷量測定裝置(東芝化學製造、商品名:TB203)。調濕和測定均在溫度23±3℃、濕度55±10%的條件下進行。將其等測定結果表示在表2。Manufacture of toner using the silica particles synthesized in the above Examples and Comparative Examples agent, and the measurement of the toner charge amount was performed, and the evaluation of image characteristics and image flow (fogging property) was performed. [Toner Charge Amount] Weighed 1 g of model toner with an average particle diameter of 8.2 μm obtained by pulverizing and classifying styrene/acrylic resin, 19 g of standard carrier P-01 (distributed by the Graphic Society of Japan), and 0.01 g of The positively charged hydrophobic spherical silica particles produced in the above-mentioned Examples and Comparative Examples. The sample prepared in this way was adjusted in humidity and mixed according to the standard of the Japan Graphic Society for the determination of the charge amount of the toner (Journal of the Japan Graphic Society, 37, 461 (1998)), and the change of the mixing was measured. The amount of toner charge over time. It should be noted that a paint conditioner (manufactured by Toyo Seiki) was used for mixing, and an air blowing type charge measuring device (manufactured by Toshiba Chemical, trade name: TB203) was used for measuring the toner charge amount. Humidity adjustment and measurement are carried out under the conditions of temperature 23±3°C and humidity 55±10%. These measurement results are shown in Table 2.

另外,以成為以下的調配組成的方式,利用雙螺杆擠出機熔融、 混煉了苯乙烯/丙烯酸樹脂、磁粉、電荷控制劑以及蠟。將其冷卻後,對其進行粉碎、分級,進而獲得了平均粒徑為8μm的調色劑顆粒。 調色劑的調配組成 苯乙烯/丙烯酸樹脂 100質量份 磁粉(BL-200;鈦工業股份有限公司製造) 75質量份 電荷控制劑(TP-415;保土谷化學股份有限公司製造) 4質量份 蠟(Viscol TS-200;三洋化成工業股份有限公司製造) 4質量份 另外,測定了所獲得的調色劑顆粒的粒度分布,並被確認為其整體的80重量%以上分布在5~13μm的粒徑的範圍內。 相對於該調色劑100質量份,外添加0.5質量份的上述正電荷型疏水性球形二氧化矽顆粒(實施例1~5、比較例1~2),進而製造了正電荷調色劑。而且,使用由京瓷公司(Kyocera)製造的頁式印表機(FS-3750),對正電荷調色劑的圖像特徵和圖像流(成霧性)進行了評價。需要說明的是,使用2%的印字原稿作為印刷耐久性印刷圖案。 將其結果表示在表3。In addition, melting with a twin-screw extruder, Styrene/acrylic resin, magnetic powder, charge control agent, and wax were kneaded. After cooling, this was pulverized and classified to obtain toner particles with an average particle diameter of 8 μm. Toner composition 100 parts by mass of styrene/acrylic resin Magnetic powder (BL-200; manufactured by Titanium Industry Co., Ltd.) 75 parts by mass Charge control agent (TP-415; manufactured by Hodogaya Chemical Co., Ltd.) 4 parts by mass Wax (Viscol TS-200; manufactured by Sanyo Chemical Industry Co., Ltd.) 4 parts by mass In addition, the particle size distribution of the obtained toner particles was measured, and it was confirmed that 80% by weight or more of the whole was distributed within a particle size range of 5 to 13 μm. 0.5 parts by mass of the aforementioned positively charged hydrophobic spherical silica particles (Examples 1 to 5, Comparative Examples 1 to 2) were externally added to 100 parts by mass of the toner to manufacture a positively charged toner. Furthermore, image characteristics and image flow (fogging) of the positively charged toner were evaluated using a page printer (FS-3750) manufactured by Kyocera. It should be noted that 2% of the printed original was used as a durable printing pattern for printing. The results are shown in Table 3.

[圖像特性] 使用所獲得的正電荷調色劑,用京瓷公司製造的頁式印表機(FS-3750)實際列印20萬張,並且根據以下標準,對初始圖像特性、列印後的圖像特性以及在高溫高濕條件下的圖像特性進行了評價。 初始圖像特性(在表3中表記為「初始」)在正常環境(20℃、65%RH)下列印圖像評價圖案,並將其作為初始圖像,並使用麥克貝斯反射濃度計測定了作為圖像評價圖案的實心圖像濃度,並對其進行了評價。 另外,在正常環境(20℃,65%RH)條件下,以與初始圖像特性相同的方式測定了列印20萬張後的圖像特性,並對列印後的圖像特性(在表3中表記為「20萬張」)進行評價。 而且,在高溫高濕(33℃、85%RH)條件下,列印圖像評價圖案,並以和初始圖像特性同樣的方式測定了圖像特性,並對在高溫和高濕條件下的圖像特性(在表3中表記為「高溫高濕」)進行了評價。 評價標準 ◎:圖像濃度為1.35以上的值。 ○:圖像濃度為1.3以上且小於1.35的值。 △:圖像濃度為1.2以上且小於1.3的值。 ×:圖像濃度為小於1.2的值。[Image Properties] Using the obtained positively charged toner, 200,000 sheets were actually printed with a page printer (FS-3750) manufactured by Kyocera Corporation, and the initial image characteristics and image characteristics after printing were evaluated according to the following criteria And image characteristics under high temperature and high humidity conditions were evaluated. Initial image characteristics (represented as "initial" in Table 3) The image evaluation pattern was printed under a normal environment (20°C, 65%RH) as an initial image, and measured using a McBeth reflection densitometer. The solid image density of the pattern was evaluated as an image, and it was evaluated. In addition, under normal environment (20°C, 65%RH) conditions, the image characteristics after printing 200,000 sheets were measured in the same manner as the initial image characteristics, and the image characteristics after printing (in Table 3, denoted as "200,000 sheets") for evaluation. Furthermore, image evaluation patterns were printed under high temperature and high humidity (33°C, 85%RH) conditions, and the image characteristics were measured in the same manner as the initial image characteristics, and the Image characteristics (expressed as "high temperature and high humidity" in Table 3) were evaluated. evaluation standard ⊚: The image density is a value of 1.35 or more. ◯: The image density is a value of 1.3 or more and less than 1.35. Δ: The image density is a value of 1.2 or more and less than 1.3. ×: The image density is a value smaller than 1.2.

[成霧性] 使用所獲得的正電荷調色劑,與圖像特性的評價同樣,用京瓷公司製造的頁式印表機(FS-3750)實際列印20萬張,並依照以下標準,對初始成霧性、列印後的成霧性以及在高溫高濕條件下的成霧性(背景成霧性)進行了評價。 評價標準 ○:完全未產生成霧。 △:輕微產生成霧。 ×:明顯產生成霧。[Fogging] Using the obtained positively charged toner, 200,000 sheets were actually printed on a page printer (FS-3750) manufactured by Kyocera Corporation in the same manner as in the evaluation of image characteristics, and the initial fogging property was evaluated according to the following criteria , fogging after printing, and fogging under high temperature and high humidity conditions (background fogging) were evaluated. evaluation standard ◯: Fogging is not generated at all. Δ: Slight fogging occurs. ×: Fogging is clearly generated.

[表2]

Figure 108130820-A0304-0002
[Table 2]
Figure 108130820-A0304-0002

[表3]

Figure 108130820-A0304-0003
[table 3]
Figure 108130820-A0304-0003

由以上結果可知,通過使用本發明的正電荷疏水性球形二氧化矽 顆粒,能夠對調色劑賦予所希望的正電荷極性和電荷量,且能夠長時間穩定地保持所希望的正電荷極性和電荷量。As can be seen from the above results, by using the positively charged hydrophobic spherical silica of the present invention The particles are capable of imparting desired polarity and amount of positive charge to the toner, and stably maintaining the desired polarity and amount of positive charge for a long period of time.

[符號說明] 無。[Symbol Description] none.

無。none.

Figure 108130820-A0101-11-0002-2
Figure 108130820-A0101-11-0002-2

Claims (7)

一種正電荷型疏水性球形二氧化矽顆粒,其特徵在於,在體積標準的粒度分布中的初級顆粒的中值直徑(D50)為5~250nm,D90/D10的比值為3以下,且平均圓形度為0.8~1,並且在所述正電荷型疏水性球形二氧化矽顆粒的表面,鍵合有下述通式(I)表示的有機矽化合物:
Figure 108130820-A0305-02-0031-1
在通式(I)中,R1和R2獨立地為氫原子或碳原子數1~10的直鏈狀、支鏈狀或環狀的烷基,n為0或1。
A positively charged hydrophobic spherical silica particle, characterized in that the median diameter (D50) of the primary particles in the volume standard particle size distribution is 5-250nm, the ratio of D90/D10 is 3 or less, and the average circle The degree of shape is 0.8~1, and on the surface of the positively charged hydrophobic spherical silica particles, an organosilicon compound represented by the following general formula (I) is bonded:
Figure 108130820-A0305-02-0031-1
In the general formula (I), R 1 and R 2 are independently a hydrogen atom or a linear, branched or cyclic alkyl group having 1 to 10 carbon atoms, and n is 0 or 1.
如請求項1所述的正電荷型疏水性球形二氧化矽顆粒,其中,更利用下述通式(III)表示的矽氮烷化合物、下述通式(IV)表示的單官能性矽烷化合物或其等混合物進行了表面處理:R4 3SiNHSiR4 3 (III) R4 3SiX (IV)在通式(III)、通式(IV)中,R4表示為相同或不同的經取代或未經取代的碳原子數1~6的一價烴基,在通式(IV)中,X表示為羥基或水解性基團。 The positively charged hydrophobic spherical silica particles according to claim 1, wherein a silazane compound represented by the following general formula (III) and a monofunctional silane compound represented by the following general formula (IV) are further used or mixtures thereof have undergone surface treatment: R 4 3 SiNHSiR 4 3 (III) R 4 3 SiX (IV) In general formula (III) and general formula (IV), R 4 represents the same or different substituted or In the unsubstituted monovalent hydrocarbon group having 1 to 6 carbon atoms, in the general formula (IV), X represents a hydroxyl group or a hydrolyzable group. 一種正電荷型疏水性球形二氧化矽顆粒的製造方法,其製造如請求項2所述的正電荷型疏水性球形二氧化矽顆粒,其特徵在於包括下述步驟(A2)~步驟(A4);步驟(A2):相對於1莫耳的親水性球形二氧化矽顆粒分散體的Si原子,將0.01~0.1莫耳的下述通式(III)表示的矽氮烷化合物、下述通式(IV)表示 的單官能性矽烷化合物或其等混合物添加在所述親水性球形二氧化矽顆粒分散體中,進而將R4 3SiO1/2單元導入在親水性球形二氧化矽顆粒的表面,從而獲得疏水性球形二氧化矽顆粒分散體,R4 3SiNHSiR4 3 (III) R4 3SiX (IV)在通式(III)、通式(IV)中,R4表示為相同或不同的經取代或未經取代的碳原子數1~6的一價烴基,在通式(IV)中,X表示為羥基或水解性基團;步驟(A3):將由步驟(A2)中所獲得的所述疏水性球形二氧化矽顆粒分散體的分散介質取代為酮類溶劑,進而獲得疏水性球形二氧化矽顆粒的酮類溶劑分散體;步驟(A4):將下述通式(I)表示的有機矽化合物添加在由步驟(A3)中所獲得的所述疏水性球形二氧化矽顆粒的酮類溶劑分散體中,並對所述疏水性球形二氧化矽顆粒的表面的矽烷醇基團進行苯基胺化,
Figure 108130820-A0305-02-0032-2
在通式(I)中,R1和R2獨立地表示為氫原子或碳原子數1~10的直鏈狀、支鏈狀或環狀的烷基,n為0或1。
A method for manufacturing positively charged hydrophobic spherical silica particles, which manufactures positively charged hydrophobic spherical silica particles as described in Claim 2, characterized in that it comprises the following steps (A2) to (A4) ; Step (A2): With respect to the Si atom of the hydrophilic spherical silica particle dispersion of 1 mole, the silazane compound represented by the following general formula (III) of 0.01 ~ 0.1 mole, the following general formula The monofunctional silane compound represented by (IV) or its mixture is added to the hydrophilic spherical silica particle dispersion, and then the R 4 3 SiO 1/2 unit is introduced on the surface of the hydrophilic spherical silica particle , so as to obtain a dispersion of hydrophobic spherical silica particles, R 4 3 SiNHSiR 4 3 (III) R 4 3 SiX (IV) In general formula (III) and general formula (IV), R 4 represents the same or different A substituted or unsubstituted monovalent hydrocarbon group with 1 to 6 carbon atoms, in the general formula (IV), X represents a hydroxyl group or a hydrolyzable group; step (A3): will be obtained from step (A2) The dispersion medium of the described hydrophobic spherical silicon dioxide particle dispersion is replaced by a ketone solvent, and then the ketone solvent dispersion of the hydrophobic spherical silicon dioxide particle is obtained; step (A4): the following general formula (I) The organosilicon compound indicated is added to the ketone solvent dispersion of the hydrophobic spherical silica particles obtained in the step (A3), and the silanol groups on the surface of the hydrophobic spherical silica particles group undergoes phenylamination,
Figure 108130820-A0305-02-0032-2
In the general formula (I), R 1 and R 2 independently represent a hydrogen atom or a linear, branched or cyclic alkyl group having 1 to 10 carbon atoms, and n is 0 or 1.
如請求項3所述的正電荷型疏水性球形二氧化矽顆粒的製造方法,其中,所述親水性球形二氧化矽顆粒分散體通過下述步驟(A1)製造,步驟(A1):通過在鹼性物質的存在下,且在含有親水性溶劑和水的混合液中水解、縮合以下述通式(II)表示的四官能性矽烷化合物、其部分水解縮合物或其等混合物,進而獲得所述親水性球形二氧化矽顆粒分散體, Si(OR3)4(II)在通式(II)中,R3表示為相同或不同的碳原子數1~6的一價烴基。 The method for producing positively charged hydrophobic spherical silica particles according to claim 3, wherein the hydrophilic spherical silica particle dispersion is produced through the following step (A1), step (A1): by In the presence of an alkaline substance, hydrolyze and condense a tetrafunctional silane compound represented by the following general formula (II), its partially hydrolyzed condensate, or a mixture thereof in a mixed solution containing a hydrophilic solvent and water, and then obtain the obtained The above-mentioned hydrophilic spherical silica particle dispersion, Si(OR 3 ) 4 (II) In the general formula (II), R 3 represents the same or different monovalent hydrocarbon groups with 1 to 6 carbon atoms. 如請求項3所述的正電荷型疏水性球形二氧化矽顆粒的製造方法,其中,更包含下述步驟(A5);步驟(A5):相對於1莫耳的苯基胺化球形二氧化矽顆粒的Si原子,將0.01~0.3莫耳的以下述通式(III)表示的矽氮烷化合物、以下述通式(IV)表示的單官能性矽烷化合物或其等混合物添加在由步驟(A4)中所獲得的苯基胺化球形二氧化矽顆粒分散體中,且使其與殘存在所述苯基胺化球形二氧化矽顆粒的表面的矽烷醇基團進行反應,R4 3SiNHSiR4 3 (III) R4 3SiX (IV)在通式(III)、通式(IV)中,R4表示為相同或不同的經取代或未經取代的碳原子數1~6的一價烴基,在通式(IV)中,X表示為羥基或水解性基團。 The method for producing positively charged hydrophobic spherical silica particles as described in claim 3, further comprising the following step (A5); step (A5): relative to 1 mole of phenyl aminated spherical silica For the Si atom of the silicon particles, 0.01 to 0.3 moles of a silazane compound represented by the following general formula (III), a monofunctional silane compound represented by the following general formula (IV) or a mixture thereof are added in the step ( In the dispersion of phenylaminated spherical silica particles obtained in A4), and reacting with the silanol groups remaining on the surface of the phenylaminated spherical silica particles, R 4 3 SiNHSiR 4 3 (III) R 4 3 SiX (IV) In the general formula (III) and the general formula (IV), R 4 represents the same or different substituted or unsubstituted monovalent Hydrocarbon group, in general formula (IV), X represents a hydroxyl group or a hydrolyzable group. 如請求項4所述的正電荷型疏水性球形二氧化矽顆粒的製造方法,其中,更包含下述步驟(A5),步驟(A5):相對於1莫耳的苯基胺化球形二氧化矽顆粒的Si原子,將0.01~0.3莫耳的以下述通式(III)表示的矽氮烷化合物、以下述通式(IV)表示的單官能性矽烷化合物或其等混合物添加在由步驟(A4)中所獲得的苯基胺化球形二氧化矽顆粒分散體中,且使其與殘存在所述苯基胺化球形二氧化矽顆粒的表面的矽烷醇基團進行反應,R4 3SiNHSiR4 3 (III) R4 3SiX (IV) 在通式(III)、通式(IV)中,R4表示為相同或不同的經取代或未經取代的碳原子數1~6的一價烴基,在通式(IV)中,X表示為羥基或水解性基團。 The method for producing positively charged hydrophobic spherical silica particles as described in claim 4, further comprising the following step (A5), step (A5): relative to 1 mole of phenyl aminated spherical silica For the Si atom of the silicon particles, 0.01 to 0.3 moles of a silazane compound represented by the following general formula (III), a monofunctional silane compound represented by the following general formula (IV) or a mixture thereof are added in the step ( In the dispersion of phenylaminated spherical silica particles obtained in A4), and reacting with the silanol groups remaining on the surface of the phenylaminated spherical silica particles, R 4 3 SiNHSiR 4 3 (III) R 4 3 SiX (IV) In general formula (III) and general formula (IV), R 4 represents the same or different substituted or unsubstituted monovalent 1 to 6 carbon atoms Hydrocarbon group, in general formula (IV), X represents a hydroxyl group or a hydrolyzable group. 一種正電荷調色劑組成物,其特徵在於,包含調色劑及如請求項1或2所述的正電荷型疏水性球形二氧化矽顆粒。 A positively charged toner composition, characterized by comprising toner and positively charged hydrophobic spherical silica particles as described in claim 1 or 2.
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