TWI758922B - Particle-stirring device of automatic passivation machine - Google Patents
Particle-stirring device of automatic passivation machine Download PDFInfo
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本發明提供一種鈍化機,特別是一種自動化工件鈍化機之翻沙裝置。The invention provides a passivation machine, in particular a sand turning device for an automatic workpiece passivation machine.
按,加工業使用之各式刀具及工件,常需要透過鈍化過程來使邊緣不過於鋒利、尖銳,舉例來說,通常會將工件插入盛裝有研磨顆粒的研磨桶內,藉由工件之自轉與研磨桶之自轉,使工件表面受到相對移動的研磨顆粒之研磨、鈍化。Press, all kinds of tools and workpieces used in the processing industry often need to pass the passivation process to make the edges not too sharp and sharp. For example, the workpiece is usually inserted into a grinding barrel containing abrasive particles, and the rotation of the workpiece and The rotation of the grinding barrel causes the surface of the workpiece to be ground and passivated by the relatively moving abrasive particles.
然而,一般而言,若是以機械手臂等夾取工件後插入研磨桶,僅有固定位置的研磨顆粒會受到工件的推動而移動,特別是下層的研磨顆粒,在缺乏鉛直方向外力影響的情況下,幾乎不會移動,這也造成了部分位置的研磨顆粒易結塊、壓實,而部分位置的研磨顆粒卻又耗損快速,使得鈍化成品的鈍化成效難以一致、穩定,實有改善之餘地。However, in general, if the workpiece is clamped by a robotic arm and then inserted into the grinding barrel, only the abrasive particles in a fixed position will be pushed and moved by the workpiece, especially the abrasive particles in the lower layer, in the absence of vertical external force. , almost will not move, which also causes the abrasive particles in some positions to be easy to agglomerate and compact, while the abrasive particles in some positions are quickly worn out, making the passivation effect of the passivation product difficult to be consistent and stable, and there is room for improvement.
本發明之其中一目的在於提供一種自動化工件鈍化機之翻沙裝置,能藉由自動化操作與原有結構達到翻動研磨顆粒的目的,避免研磨顆粒結塊。One of the objectives of the present invention is to provide a sand turning device of an automatic workpiece passivation machine, which can achieve the purpose of turning the abrasive particles through automatic operation and the original structure, and avoid the agglomeration of the abrasive particles.
為達成上述目的,本發明提供一種自動化工件鈍化機之翻沙裝置,包含一研磨桶組、一取物組、一翻沙件承載機構與至少一翻沙件。In order to achieve the above object, the present invention provides a sand turning device of an automatic workpiece passivation machine, which includes a grinding barrel group, a fetching group, a sand turning piece carrying mechanism and at least one sand turning piece.
該研磨桶組包含至少一研磨桶與至少一轉動機構,該至少一研磨桶供容置複數研磨顆粒,該至少一轉動機構與該至少一研磨桶連接以使該至少一研磨桶自轉。The grinding barrel set includes at least one grinding barrel and at least one rotating mechanism, the at least one grinding barrel is used for accommodating a plurality of grinding particles, and the at least one rotating mechanism is connected with the at least one grinding barrel to make the at least one grinding barrel rotate.
該取物組包含一第一樞軸、至少一取物件、至少一自轉機構與一升降機構,該至少一取物件連接至該第一樞軸而能以該第一樞軸為軸於一第一取物位置、一第二取物位置與一研磨準備位置之間樞擺,該至少一自轉機構連接該至少一取物件而驅使該至少一取物件自轉,當該至少一取物件位於該研磨位置時,該升降機構可驅使該至少一取物件下降至一研磨工作位置而位於該至少一研磨桶內。The picking group includes a first pivot, at least one picking piece, at least one rotation mechanism and a lifting mechanism, the at least one picking piece is connected to the first pivot and can take the first pivot as an axis to a first Pivoting between a pick-up position, a second pick-up position and a grinding preparation position, the at least one rotation mechanism is connected to the at least one pick-up piece to drive the at least one pick-up piece to rotate, when the at least one pick-up piece is in the grinding position When in position, the lifting mechanism can drive the at least one picking object to descend to a grinding working position to be located in the at least one grinding barrel.
該翻沙件承載機構包含一第二樞軸與至少一承載機構,該至少一承載機構連接至該第二樞軸而能以該第二樞軸為軸於一收納位置與一翻沙位置之間樞擺。The sand turning element carrying mechanism includes a second pivot shaft and at least one carrying mechanism. The at least one carrying mechanism is connected to the second pivot shaft and can use the second pivot shaft as an axis between a storage position and a sand turning position. Swing between.
該至少一翻沙件被該至少一承載機構所承載,該翻沙件包含一螺旋刀部,該螺旋刀部繞一鉛直方向螺旋延伸。The at least one sand turning piece is carried by the at least one bearing mechanism, and the sand turning piece includes a helical knife portion, and the helical knife portion spirally extends around a vertical direction.
當該至少一取物件位於該第一取物位置時,該至少一取物件供抓取至少一待鈍化工件;另一方面,當該至少一取物件位於該第二取物位置且該至少一承載機構位於該翻沙位置時,該至少一取物件能自該至少一承載機構抓取該至少一翻沙件。When the at least one picking object is located at the first picking position, the at least one picking object is used to grab at least one workpiece to be passivated; on the other hand, when the at least one picking object is located at the second picking position and the at least one picking object is When the carrying mechanism is located at the sand turning position, the at least one picking piece can grab the at least one sand turning piece from the at least one carrying mechanism.
藉此,本發明提供之自動化工件鈍化機之翻沙裝置能有效利用鈍化機之取物機構選擇性抓取翻沙件,以對研磨桶內之研磨顆粒進行翻動、攪拌,使研磨顆粒不易結塊、維持良好的研磨效能。Thereby, the sand turning device of the automatic workpiece passivation machine provided by the present invention can effectively utilize the pick-up mechanism of the passivation machine to selectively grab the sand turning piece, so as to turn and stir the abrasive particles in the grinding barrel, so that the abrasive particles are not easy to be Agglomeration, maintain good grinding performance.
請參考圖1至圖3,本發明提供一種自動化工件鈍化機之翻沙裝置,包含一研磨桶組10、一取物組20、一翻沙件承載機構30與至少一翻沙件40。Referring to FIGS. 1 to 3 , the present invention provides a sand turning device for an automatic workpiece passivation machine, including a grinding barrel set 10 , a pick-up set 20 , a sand turning
該研磨桶組10包含至少一研磨桶11與至少一轉動機構12,該至少一研磨桶11供容置複數研磨顆粒,該至少一轉動機構20與該至少一研磨桶11連接以使該至少一研磨桶11自轉。於本實施例中,該至少一研磨桶11中心向上凸起形成一凸出部111,使該至少一研磨桶11圍構一環形之容置空間112以供容置該些研磨顆粒。The
該取物組20包含一第一樞軸21、至少一取物件22、至少一自轉機構23與一升降機構24,該至少一取物件22連接至該第一樞軸21而能以該第一樞軸21為軸於一第一取物位置、一第二取物位置與一研磨準備位置之間樞擺,較佳地,該第二取物位置位於該第一取物位置與該研磨準備位置之間,該至少一自轉機構23連接該至少一取物件22而驅使該至少一取物件22自轉,當該至少一取物件22位於該研磨位置時,該升降機構24可驅使該至少一取物件22下降至一研磨工作位置而位於該至少一研磨桶11內。具體而言,該取物組20之升降機構24可包含一升降軌道241與一升降平台242,該升降軌道241樞設於該第一樞軸21而受該第一樞軸21控制樞擺,該升降平台242可鉛直移動地設於該升降軌道241,該至少一自轉機構23與該至少一取物件22設於該升降平台242,該至少一取物件22設於該至少一自轉機構23下方;於本實施例中,該至少一取物件22係包含複數該取物件22,該些取物件22分散地且可轉動地設於該升降平台242,該至少一自轉機構23包含一驅動皮帶231與一驅動源232,該驅動皮帶231繞於該些取物件22與該驅動源232之間,該驅動源232可為一馬達,驅使該驅動皮帶231滾動而使該些取物件22一同被該驅動皮帶231帶動分別自轉。The
較佳地,該研磨桶組10包含複數該研磨桶11、一轉動機構12與一轉盤13,該轉盤13上形成有複數穿孔,該些研磨桶11分散設於該轉盤13上而分別位於該些穿孔上方,該轉動機構12設於該轉盤13下方而能鉛直向上移動穿過其中一該穿孔,以頂撐該研磨桶11並驅使該研磨桶11自轉,當該至少一取物件22位於該研磨準備位置時,該取物件22位置對應該轉動機構,藉此,該些研磨桶11能分別盛裝不同規格的研磨顆粒,例如不同粒徑或不同硬度者,藉由轉盤13的轉動,可根據待鈍化工件之需求選擇性地使其中一研磨桶11移動至該轉動機構12上方而被其驅動轉動,以便進行鈍化作業Preferably, the
詳細來說,於本實施例中,該至少一取物件22可包含可開闔之至少二夾爪221,該至少二夾爪221供夾住該至少一待鈍化工件50或該至少一翻沙件40,然而,該至少一取物件22並不限於夾爪形式,亦可為其他可選擇性拿取及釋放之機構,例如電磁鐵等。Specifically, in this embodiment, the at least one
該翻沙件承載機構30包含一第二樞軸31與至少一承載機構32,該至少一承載機構32連接至該第二樞軸31而能以該第二樞軸31為軸於一收納位置與一翻沙位置之間樞擺。該至少一翻沙件40被該至少一承載機構32所承載,該翻沙件包含一螺旋刀部41,該螺旋刀部41繞一鉛直方向螺旋延伸。The sand turning
具體來說,該至少一承載機構32為一擺臂,該擺臂遠離該第二樞軸31之一端供承載該至少一翻沙件40,該至少一翻沙件40另包含自該螺旋刀部41向上鉛直延伸之一柄部42,該柄部供該至少二夾爪221夾取,該至少一翻沙件40亦可另包含一磁吸部43,該磁吸部43供磁吸於該至少一承載機構32,然而並不限於此,該至少一翻沙件40能以其他習知手段暫時地承置於該至少一承載機構32上。Specifically, the at least one
藉由上述結構,當該至少一取物件22位於該第一取物位置時,該至少一取物件22供抓取至少一待鈍化工件50;相對地,當該至少一取物件22位於該第二取物位置且該至少一承載機構32位於該翻沙位置時,該至少一取物件22能自該至少一承載機構32抓取該至少一翻沙件40。With the above structure, when the at least one picking
在一般的鈍化作業中,該取物件22可往復地移動於第一取物位置與研磨準備位置之間,以將待鈍化工件50抓取至該研磨桶11中以研磨顆粒進行研磨,此時,該承載機構32可位於該收納位置而不致阻礙取物件22的移動;當需要進行研磨顆粒的翻動作業時,則使該承載機構32樞擺至該翻沙位置,並使該取物件22樞擺至第二取物位置,該取物件22便可抓取該翻沙件40後一同樞擺至研磨準備位置,再進一步下降至研磨工作位置後即可藉由該自轉機構231使翻沙件轉動,以對研磨桶11內之研磨顆粒進行翻動與攪拌,又由於翻沙件40為螺旋片狀,能有效地將下層的研磨顆粒往上攜帶,達到良好的翻動效果,避免研磨顆粒的結塊。In a general passivation operation, the pick-up
上述之翻沙作業,更可藉由自動化程式編寫,直接與鈍化作業合併,例如,在特定次數之鈍化作業後即進行一次翻沙作業,或是偵測到研磨顆粒結塊或鈍化成品之鈍化效果不佳時,即額外進行一次翻沙作業等,翻沙的時間長短及深度亦可隨需求設定。The above sand turning operation can be directly combined with the passivation operation by automatic programming. For example, a sand turning operation is performed after a certain number of passivation operations, or the agglomeration of abrasive particles or the passivation of the passivation product are detected. When the effect is not good, an additional sand turning operation is performed, and the length and depth of sand turning can also be set as required.
藉此,本發明之自動化工件鈍化機之翻沙裝置可有效利用鈍化機之原有結構進行研磨顆粒的翻動與攪拌,避免結塊而影響鈍化成效,且能以自動化程式進行設定,有利於鈍化機之全自動作業持續進行,實為加工業者與加工機設備生產相關業者所企盼,惟以上實施例僅在於說明並闡述本發明的技術內容,本專利的專利範圍應以後述的申請專利範圍為準。Thereby, the sand turning device of the automatic workpiece passivation machine of the present invention can effectively utilize the original structure of the passivation machine to carry out the turning and stirring of abrasive particles, so as to avoid agglomeration and affect the passivation effect, and can be set by an automatic program, which is beneficial to The fully automatic operation of the passivation machine is continuously carried out, which is what the processing industry and the processing machine equipment production related industry expect. However, the above embodiment is only to illustrate and illustrate the technical content of the present invention. The scope of the patent should be described later. prevail.
10:研磨桶組 11:研磨桶 111:凸出部 112:容置空間 12:轉動機構 13:轉盤 20:取物組 21:第一樞軸 22:取物件 221:夾爪 23:自轉機構 231:驅動皮帶 232:驅動源 24:升降機構 241:升降軌道 242:升降平台 30:翻沙件承載機構 31:第二樞軸 32:承載機構 40:翻沙件 41:螺旋刀部 42:柄部 43:磁吸部 50:待鈍化工件10: Grinding barrel set 11: Grinding barrel 111: Projection 112: accommodating space 12: Turning mechanism 13: Turntable 20: Extraction group 21: First Pivot 22: Take Objects 221: Gripper 23: Rotation mechanism 231: Drive Belt 232: drive source 24: Lifting mechanism 241: Lifting track 242: Lifting Platform 30: Carrying mechanism for sand turning 31: Second pivot 32: Bearing mechanism 40: Sand Turning Pieces 41: Spiral knife 42: Handle 43: Magnetic part 50: workpiece to be passivated
圖1係本發明之立體圖。 圖2為本發明之剖面圖。 圖3為本發明之作動示意圖。 FIG. 1 is a perspective view of the present invention. FIG. 2 is a cross-sectional view of the present invention. FIG. 3 is a schematic diagram of the operation of the present invention.
10:研磨桶組 10: Grinding barrel set
11:研磨桶 11: Grinding barrel
111:凸出部 111: Projection
112:容置空間 112: accommodating space
12:轉動機構 12: Turning mechanism
13:轉盤 13: Turntable
20:取物組 20: Extraction group
21:第一樞軸 21: First Pivot
22:取物件 22: Take Objects
23:自轉機構 23: Rotation mechanism
24:升降機構 24: Lifting mechanism
30:翻沙件承載機構 30: Carrying mechanism for sand turning
31:第二樞軸 31: Second pivot
32:承載機構 32: Bearing mechanism
40:翻沙件 40: Sand Turning Pieces
50:待鈍化工件 50: workpiece to be passivated
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