TWI620239B - Method of dicing a semiconductor wafer, and dicing tape for processing a semiconductor using the same - Google Patents

Method of dicing a semiconductor wafer, and dicing tape for processing a semiconductor using the same Download PDF

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TWI620239B
TWI620239B TW102113389A TW102113389A TWI620239B TW I620239 B TWI620239 B TW I620239B TW 102113389 A TW102113389 A TW 102113389A TW 102113389 A TW102113389 A TW 102113389A TW I620239 B TWI620239 B TW I620239B
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semiconductor wafer
dicing tape
adhesive
adhesive layer
semiconductor
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TW201347024A (en
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玉川有理
大田鄉史
矢吹朗
服部聰
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古河電氣工業股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Dicing (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Adhesive Tapes (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

一種半導體晶圓之切割方法及半導體加工用切割帶,該半導體晶圓之切割方法包含下述步驟:(a)經由接著劑將支持構件黏合於半導體晶圓之電路面側;(b)對該晶圓之電路面相反側之背面進行薄型加工;(c)將至少具有紫外線硬化型黏著劑層之切割帶黏合於該晶圓之電路面相反側的背面上;(d)將該晶圓自該接著劑層及支持構件剝離;(e)使用有機溶劑對該半導體晶圓上之該接著劑的殘渣進行清洗;以及(f)切斷該半導體晶圓而晶片化;於上述(e)步驟之前,上述切割帶之未黏著有上述半導體晶圓之區域的黏著劑層已因紫外線照射而硬化。 A dicing method for a semiconductor wafer and a dicing tape for semiconductor processing. The dicing method for the semiconductor wafer includes the following steps: (a) bonding a supporting member to a circuit surface side of the semiconductor wafer through an adhesive; (b) Thin processing is performed on the back surface on the opposite side of the circuit surface of the wafer; (c) a dicing tape having at least an ultraviolet-curable adhesive layer is adhered to the back surface on the opposite side of the circuit surface of the wafer; (d) the wafer is free from The adhesive layer and the supporting member are peeled off; (e) the residue of the adhesive on the semiconductor wafer is cleaned using an organic solvent; and (f) the semiconductor wafer is cut off and formed into wafers; in step (e) above Previously, the adhesive layer in the region where the semiconductor wafer was not adhered to the dicing tape had been hardened by ultraviolet irradiation.

Description

半導體晶圓之切割方法及使用於其之半導體加工用切割帶 Dicing method for semiconductor wafer and dicing tape for semiconductor processing used therefor

本發明係關於製造半導體裝置之步驟中半導體晶圓之切割方法及使用於其之半導體加工用切割帶。更詳細而言,本發明係關於使用有支持構件之半導體元件之製造步驟中的半導體晶圓之切割方法及使用於其之半導體加工用切割帶。 The present invention relates to a dicing method of a semiconductor wafer in a step of manufacturing a semiconductor device and a dicing tape for semiconductor processing used therefor. In more detail, this invention relates to the dicing method of the semiconductor wafer in the manufacturing process of the semiconductor element using a support member, and the dicing tape for semiconductor processing used for it.

於對形成有配線圖案之半導體晶圓之背面進行薄型加工時,為了保護半導體晶圓之圖案面及對半導體晶圓自身進行固定,一般係於將保護片材貼附於圖案面後,對背面實施研磨、研削等薄型加工。作為此種保護片材,一般使用於由塑膠膜構成之基材上塗佈丙烯系黏著劑等而成之保護片材。然而,近年來,由於IC卡或行動電話之薄型化、小型化,要求半導體晶片之厚度亦達到50μm以下之水準,於先前使用保護帶之步驟中,無法僅以保護帶支持半導體晶圓,由於研削後之半導體晶圓之翹曲、或收納於晶圓盒時之撓曲等,對於半導體晶圓之操作變得困難,難以實現處理或搬送之自動化。 When thin processing is performed on the back surface of a semiconductor wafer on which a wiring pattern is formed, in order to protect the pattern surface of the semiconductor wafer and fix the semiconductor wafer itself, generally, a protective sheet is attached to the pattern surface, and then the back surface is Perform thin processing such as grinding and grinding. As such a protective sheet, a protective sheet formed by coating an acrylic adhesive or the like on a substrate made of a plastic film is generally used. However, in recent years, due to the thinness and miniaturization of IC cards or mobile phones, the thickness of semiconductor wafers must also reach the level of 50 μm or less. In the previous step of using a protective tape, it was not possible to support the semiconductor wafer with the protective tape alone. Warping of the semiconductor wafer after grinding, or deflection when stored in a wafer cassette, etc., makes it difficult to handle the semiconductor wafer, and it is difficult to automate the processing or transportation.

針對上述問題,已提出如下方法:經由接著劑將玻璃基板、陶瓷基板或矽晶圓基板等黏合於半導體晶圓,對半導體晶圓賦予支持性(參 照專利文獻1)。使用玻璃基板、陶瓷基板或矽晶圓基板等支持構件代替保護片材,藉此,半導體晶圓之處理性大幅度地提高,且能夠實現搬送之自動化。 In order to solve the above problems, a method has been proposed in which a glass substrate, a ceramic substrate, a silicon wafer substrate, or the like is bonded to a semiconductor wafer through an adhesive to provide support to the semiconductor wafer (see According to Patent Document 1). Supporting members such as glass substrates, ceramic substrates, or silicon wafer substrates are used instead of the protective sheet, whereby the semiconductor wafers are greatly improved in rationality, and the transportation can be automated.

於使用支持構件之半導體晶圓之處理過程中,需要如下步驟,即,於半導體晶圓之背面研削後,自半導體晶圓剝離支持構件。支持構件之剝離一般係利用如下方法進行,例如(1)利用化學品將支持構件與半導體晶圓之間的接著劑予以溶解或分解,(2)對支持構件與半導體晶圓之間的接著劑照射雷射光而進行光分解,但存在如下等問題:對於(1)方法而言,需要長時間之處理來使化學品擴散至接著劑中,另外,對於(2)方法而言,需要長時間之處理來進行雷射掃描,另外,任一種方法均需要準備特殊基板作為支持構件。 During the processing of a semiconductor wafer using a support member, the following steps are required, that is, after the back surface of the semiconductor wafer is ground, the support member is peeled from the semiconductor wafer. The peeling of the supporting member is generally performed by the following methods, for example: (1) dissolving or decomposing the adhesive between the supporting member and the semiconductor wafer with a chemical, (2) bonding the adhesive between the supporting member and the semiconductor wafer Photodecomposition is performed by irradiating laser light, but there are problems such as: for the method (1), it takes a long time to disperse chemicals into the adhesive, and for the method (2), it takes a long time This method is used to perform laser scanning. In addition, in either method, a special substrate is required as a supporting member.

因此,提出有如下方法:於剝離支持構件時,在出現剝離契機後,物理地、機械地使其剝離(參照專利文獻2、3)。該方法無需於先前之利用化學品對接著劑進行之溶解或分解、或者藉由雷射掃描進行之光分解中所需的長時間處理,能夠於短時間內進行處理。於自半導體晶圓剝離支持構件後,藉由利用化學品對剝離支持構件時所產生之半導體晶圓上之接著劑的殘渣進行清洗。 Therefore, a method has been proposed in which the support member is peeled physically and mechanically when a peeling opportunity occurs when the support member is peeled (see Patent Documents 2 and 3). This method does not require the long-term treatment required in the previous dissolution or decomposition of the adhesive using chemicals or the photodecomposition by laser scanning, and can be processed in a short time. After the support member is peeled from the semiconductor wafer, the residue of the adhesive on the semiconductor wafer generated when the support member is peeled off is cleaned by using chemicals.

然後,自支持構件剝離之半導體晶圓被移送至切割步驟,從而被切斷為各個晶片,但如上所述,若半導體晶片之厚度為50μm以下,則對於單獨半導體晶圓而言,由於研削後之半導體晶圓之翹曲、或收納於晶圓盒時之撓曲等,對於半導體晶圓之操作變得非常困難,因此,通常於對半導體晶圓之背面進行研削後且於剝離支持構件之前,先將切割帶黏合於半導體 晶圓之研削面,且將該半導體晶圓支持固定於環形框架。因此,於半導體晶圓黏貼於切割帶之狀態下,藉由化學品對剝離支持構件時所產生之半導體晶圓上之接著劑殘渣進行清洗,從而存在要求切割帶具有高耐溶劑性之問題。 Then, the semiconductor wafer peeled from the support member is transferred to a dicing step and cut into individual wafers. However, as described above, if the thickness of the semiconductor wafer is 50 μm or less, the individual semiconductor wafers are Warping of semiconductor wafers, or deflection when stored in a wafer cassette, etc., makes it very difficult to handle semiconductor wafers. Therefore, after grinding the back surface of a semiconductor wafer and before peeling the support member First, bond the dicing tape to the semiconductor The grinding surface of the wafer, and the semiconductor wafer is supported and fixed to the ring frame. Therefore, in a state where the semiconductor wafer is adhered to the dicing tape, the adhesive residue on the semiconductor wafer generated when the supporting member is peeled off is cleaned with chemicals, and there is a problem that the dicing tape has high solvent resistance.

為了解決該問題,已提出如下方案:使黏著劑層中含有能量線硬化型丙烯酸樹脂組成物,且將凝膠分率設為70%以上(參照專利文獻4),但由於該半導體加工用膠帶之材料受到極大限定,因此存在如下情形:難以表現出切割帶原本所需之特性,即,僅可於切割時抑制晶片飛散之黏著力、或拾取時之易剝離性。 In order to solve this problem, a proposal has been made to include an energy-ray-curable acrylic resin composition in the adhesive layer and set the gel fraction to 70% or more (see Patent Document 4). However, this adhesive tape for semiconductor processing has been proposed. Since the material is extremely limited, there are cases where it is difficult to exhibit the characteristics originally required for the dicing tape, that is, the adhesive force that suppresses the scattering of the wafer only during dicing, or the easy peelability when picked up.

又,已提出如下電路元件形成方法,其係於經由接著劑,將支持構件貼附於形成有電路之晶圓電路面後,對晶圓背面進行研削,繼而於已薄板化之基板之背面形成貫通電極,其後進行切割而將其小片化為各個元件,將切割帶黏合於該經小片化所得之元件之貫通電極側,對上述切割帶照射紫外線,繼而使供給至在支持板之厚度方向上形成之多個貫通孔之溶劑接觸於支持板與基板之間的上述接著劑,使該接著劑溶解,從而自基板剝離支持板(參照專利文獻5)。 In addition, a method for forming a circuit element has been proposed, which involves attaching a supporting member to a circuit surface of a wafer on which a circuit is formed via an adhesive, grinding the back surface of the wafer, and forming the back surface of the thinned substrate The through-electrode is then cut to form small pieces into individual elements, and a cutting tape is adhered to the through-electrode side of the small piece of the element. The above-mentioned cutting tape is irradiated with ultraviolet rays, and then supplied to the thickness direction of the support plate. The solvent of the plurality of through holes formed thereon comes into contact with the above-mentioned adhesive agent between the support plate and the substrate, and the adhesive agent is dissolved to peel the support plate from the substrate (see Patent Document 5).

然而,對於上述方法而言,其步驟繁雜,例如需要重新黏貼切割帶,而且需要長時間之處理來使化學品擴散至接著劑中,且尚未解決上述專利文獻1中之問題,進而,存在如下情形:由於切割帶對於半導體晶圓之黏著力會因紫外線照射而降低,因此當如專利文獻2、3般,經自半導體晶圓機械地剝離支持構件之步驟時,不僅會於支持構件與半導體晶圓間發生剝離,而且會於半導體晶圓與切割帶間發生剝離,從而產生無法除 去支持構件之問題。又,即便可除去支持構件,亦存在如下問題,即,切割時之黏著力不足,引起晶片飛散。 However, for the above method, the steps are complicated, for example, it is necessary to re-adhere the cutting tape, and it takes a long time to disperse the chemicals into the adhesive, and the problem in the above Patent Document 1 has not been solved. Furthermore, there are the following Situation: Since the adhesive force of the dicing tape to the semiconductor wafer is reduced due to ultraviolet radiation, as in Patent Documents 2 and 3, when the step of mechanically peeling the supporting member from the semiconductor wafer is performed, it is not only the supporting member and the semiconductor Stripping occurs between the wafers, and also occurs between the semiconductor wafer and the dicing tape, resulting in irremovable To support component issues. In addition, even if the supporting member can be removed, there is a problem that the adhesive force during dicing is insufficient, and the wafer is scattered.

[專利文獻1]日本特開2006-135272號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2006-135272

[專利文獻2]日本特表2011-510518號公報 [Patent Document 2] Japanese Patent Publication No. 2011-510518

[專利文獻3]美國專利申請案公開第2011/0272092號說明書 [Patent Document 3] US Patent Application Publication No. 2011/0272092

[專利文獻4]日本特開2009-224621號公報 [Patent Document 4] Japanese Patent Laid-Open No. 2009-224621

[專利文獻5]日本特開2009-177033號公報 [Patent Document 5] Japanese Patent Laid-Open No. 2009-177033

本發明之課題在於提供一種解決上述問題點之半導體晶圓之切割方法及使用於其之半導體加工用切割帶,其於使用支持構件之半導體元件之製造步驟中,即便於剝離液濺至黏著劑之情形時,亦不會使黏著劑溶解而污染半導體元件,且可耐受支持構件之物理性、機械性剝離。 The object of the present invention is to provide a dicing method for a semiconductor wafer that solves the above-mentioned problems and a dicing tape for semiconductor processing used therefor. In a manufacturing step of a semiconductor element using a supporting member, even if a peeling liquid is splashed on an adhesive In this case, the semiconductor element is not dissolved by dissolving the adhesive, and it can withstand physical and mechanical peeling of the supporting member.

本發明人等為了實現上述目的而反覆進行了潛心研究,結果,於使用支持構件之半導體元件之製造方法中,經由接著劑將支持構件黏合於半導體晶圓之電路面側,將具有紫外線硬化型黏著劑層之切割帶,用作黏合於對半導體晶圓背面進行薄型加工所得之面的切割帶,藉此,對該黏著劑層之化學特性、物理特性之利用進行了各種研究,結果發現有效果的是利用硬化型黏著劑層硬化前後之相對於有機溶劑之溶解性的變化。本發明係基於上述見解而成之發明。 The present inventors have conducted intensive studies in order to achieve the above-mentioned object. As a result, in a method for manufacturing a semiconductor element using a support member, the support member is adhered to the circuit surface side of the semiconductor wafer via an adhesive, and will have an ultraviolet curing type. The dicing tape of the adhesive layer is used as a dicing tape adhered to the surface obtained by performing a thin processing on the back surface of the semiconductor wafer. As a result, various studies have been made on the use of the chemical and physical characteristics of the adhesive layer. The effect is to use the change in the solubility with respect to the organic solvent before and after the hardening-type adhesive layer is hardened. This invention is an invention based on the said knowledge.

即,本發明係利用下述方法解決上述問題。 That is, the present invention solves the above problems by the following methods.

(1)一種半導體晶圓之切割方法,其包含下述步驟: (a)經由接著劑將支持構件黏合於半導體晶圓之電路面側;(b)對上述半導體晶圓之電路面相反側之背面進行薄型加工;(c)將至少具有紫外線硬化型黏著劑層之切割帶黏合於上述半導體晶圓之電路面相反側的背面上;(d)將上述半導體晶圓自上述接著劑層及支持構件剝離;(e)使用有機溶劑對上述半導體晶圓上之上述接著劑的殘渣進行清洗;以及(f)切斷上述半導體晶圓而晶片化;其特徵在於:於上述(e)步驟前,上述切割帶中之未黏著有上述半導體晶圓之區域的黏著劑層已因紫外線照射而硬化。 (1) A dicing method for a semiconductor wafer, comprising the following steps: (a) The supporting member is bonded to the circuit surface side of the semiconductor wafer through an adhesive; (b) The back surface of the semiconductor wafer on the opposite side to the circuit surface is thinly processed; (c) It has at least a UV-curable adhesive layer The dicing tape is adhered to the back surface on the opposite side of the circuit surface of the semiconductor wafer; (d) the semiconductor wafer is peeled from the adhesive layer and the supporting member; (e) the organic solvent is used for the semiconductor wafer. Cleaning the residue of the adhesive; and (f) cutting the semiconductor wafer to form a wafer; and characterized in that: before the step (e), the adhesive in a region where the semiconductor wafer is not adhered in the dicing tape; The layer has hardened due to ultraviolet radiation.

(2)如(1)所記載之半導體晶圓之切割方法,其中,上述藉由照射紫外線而進行之硬化係於上述(c)步驟後,(h1)自半導體晶圓側照射紫外線,(h2)自切割帶側隔著遮罩而照射紫外線,或(h3)於上述(c)步驟之前,隔著遮罩對未黏著有半導體晶圓之區域的黏著劑層部分照射紫外線。 (2) The dicing method for a semiconductor wafer according to (1), wherein the hardening by irradiating ultraviolet rays is performed after step (c), (h1) irradiating ultraviolet rays from the semiconductor wafer side, (h2 ) Irradiate ultraviolet rays through a mask from the side of the dicing tape, or (h3) before step (c), irradiate ultraviolet rays on the adhesive layer portion of the region where the semiconductor wafer is not adhered via the mask.

(3)如(1)或(2)所記載之半導體晶圓之切割方法,其中,上述切割帶之黏著劑硬化前之凝膠分率為20%以上。 (3) The method for dicing a semiconductor wafer according to (1) or (2), wherein the gel fraction before the adhesive of the dicing tape is hardened is 20% or more.

(4)如(1)至(3)中任一項所記載之半導體晶圓之切割方法,其中,上述黏著劑之放射線硬化型樹脂組成物之樹脂成分為(甲基)丙烯酸系共聚物,於聚合物支鏈或主鏈,經由胺酯(urethane)鍵而鍵結有含有(甲基)丙烯醯氧基之基。 (4) The dicing method for a semiconductor wafer according to any one of (1) to (3), wherein the resin component of the radiation-curable resin composition of the adhesive is a (meth) acrylic copolymer, A group containing a (meth) acrylic fluorenyloxy group is bonded to a polymer branch chain or a main chain via an urethane bond.

(5)一種半導體加工用切割帶,其於基材樹脂膜之至少一個面形成有 黏著劑層,其特徵在於:該黏著劑層為放射線硬化性黏著劑層,上述黏著劑層中之未黏著有半導體晶圓及切割框架之區域的黏著劑層預先已因紫外線照射而硬化。 (5) A dicing tape for semiconductor processing, which is formed on at least one surface of a base resin film The adhesive layer is characterized in that the adhesive layer is a radiation-curable adhesive layer, and the adhesive layer in the region where the semiconductor wafer and the dicing frame are not adhered is hardened by ultraviolet radiation in advance.

(6)如(5)所記載之半導體加工用切割帶,其中,上述黏著劑之放射線硬化型樹脂組成物之樹脂成分為(甲基)丙烯酸系共聚物,於聚合物支鏈或主鏈,經由胺酯鍵而鍵結有含有(甲基)丙烯醯氧基之基。 (6) The dicing tape for semiconductor processing according to (5), wherein the resin component of the radiation-curable resin composition of the adhesive is a (meth) acrylic copolymer, which is in a polymer branch or main chain, A group containing a (meth) acrylic fluorenyloxy group is bonded via an amine ester bond.

根據本發明,可提供如下半導體晶圓之切割方法及使用於其之半導體加工用切割帶:於使用支持構件之半導體元件之製造步驟中,即便於剝離液濺至黏著劑之情形時,亦不會使黏著劑溶解而污染半導體元件,且可耐受支持構件之物理性、機械性剝離。 According to the present invention, it is possible to provide a dicing method for a semiconductor wafer and a dicing tape for semiconductor processing used therefor. In a manufacturing step of a semiconductor element using a supporting member, even when a peeling liquid is splashed on an adhesive, It can dissolve the adhesive and contaminate the semiconductor device, and can withstand physical and mechanical peeling of the supporting member.

適當參照隨附圖式,且根據下述記載,本發明之上述以及其他特徵及優點顯而易見。 The above-mentioned and other features and advantages of the present invention will be apparent from the following description as appropriate with reference to the accompanying drawings.

1‧‧‧半導體晶圓 1‧‧‧ semiconductor wafer

2‧‧‧接著劑 2‧‧‧ Adhesive

3‧‧‧支持構件 3‧‧‧ supporting components

4‧‧‧切割帶 4‧‧‧ cutting tape

5‧‧‧紫外線硬化型黏著劑層(硬化前) 5‧‧‧ UV-curable adhesive layer (before curing)

6‧‧‧紫外線硬化型黏著劑層(硬化後) 6‧‧‧ UV-curable adhesive layer (after hardening)

7‧‧‧基材膜 7‧‧‧ substrate film

8‧‧‧環形框架(切割框架) 8‧‧‧Ring frame (cutting frame)

9‧‧‧紫外線 9‧‧‧ UV

10‧‧‧遮罩 10‧‧‧Mask

11‧‧‧有機溶劑 11‧‧‧organic solvents

12‧‧‧半導體晶片 12‧‧‧Semiconductor wafer

13‧‧‧拾取針 13‧‧‧Pick up needle

14‧‧‧切割帶 14‧‧‧ cutting tape

15‧‧‧隔離膜 15‧‧‧ isolation film

圖1係示意性地表示本發明之第1實施形態之概略剖面圖。 Fig. 1 is a schematic cross-sectional view schematically showing a first embodiment of the present invention.

圖2係示意性地表示本發明之第1實施形態的整體步驟圖。 Fig. 2 is a diagram showing the overall steps of the first embodiment of the present invention.

圖3係本發明之第1實施形態中之經由接著劑將支持構件黏合於半導體晶圓上,且固定於環形框架上所得之示意性俯視圖。 FIG. 3 is a schematic plan view of a first embodiment of the present invention in which a support member is bonded to a semiconductor wafer via an adhesive and fixed to a ring frame.

圖4係示意性地表示本發明之第2實施形態之預先因紫外線照射而硬化之半導體加工用切割帶的概略剖面圖。 FIG. 4 is a schematic cross-sectional view schematically showing a dicing tape for semiconductor processing previously cured by ultraviolet irradiation according to a second embodiment of the present invention.

圖5係示意性地表示本發明之第2實施形態之整體步驟圖。 Fig. 5 is a diagram showing the overall steps of a second embodiment of the present invention.

本發明之半導體晶圓之切割方法至少包含以下步驟,於下述(e)步驟前,藉由紫外線照射使下述切割帶中未黏著有半導體晶圓之區域的黏著劑層硬化。 The dicing method of a semiconductor wafer of the present invention includes at least the following steps. Prior to the step (e), the adhesive layer in a region where the semiconductor wafer is not adhered in the dicing tape described below is hardened by ultraviolet irradiation.

(a)經由接著劑將支持構件黏合於半導體晶圓之電路面側;(b)對上述半導體晶圓之電路面相反側之背面進行薄型加工;(c)將至少具有紫外線硬化型黏著劑層之切割帶黏合於上述半導體晶圓之電路面相反側的背面上;(d)將上述半導體晶圓自上述接著劑層及支持構件剝離;(e)使用有機溶劑對上述半導體晶圓上之上述接著劑的殘渣進行清洗;以及(f)切斷上述半導體晶圓而晶片化 (a) The supporting member is bonded to the circuit surface side of the semiconductor wafer through an adhesive; (b) The back surface of the semiconductor wafer on the opposite side to the circuit surface is thinly processed; (c) It has at least a UV-curable adhesive layer The dicing tape is adhered to the back surface on the opposite side of the circuit surface of the semiconductor wafer; (d) the semiconductor wafer is peeled from the adhesive layer and the supporting member; (e) the organic solvent is used for the semiconductor wafer. The residue of the adhesive is cleaned; and (f) the semiconductor wafer is cut to form a wafer.

此處,對於利用上述紫外線照射而進行之硬化而言,較佳為於上述(c)步驟後、(h1)自半導體晶圓側照射紫外線,(h2)自切割帶側隔著遮罩而照射紫外線、或(h3)於上述(c)步驟之前,隔著遮罩對未黏著有半導體晶圓之區域的黏著劑層部分照射紫外線,藉此硬化。 Here, for the hardening by the above-mentioned ultraviolet irradiation, it is preferable that after the step (c), (h1) the ultraviolet light is irradiated from the semiconductor wafer side, and (h2) is irradiated from the dicing tape side through a mask. Ultraviolet rays, or (h3), before the step (c), is irradiated with ultraviolet rays through a mask to a part of the adhesive layer in a region where the semiconductor wafer is not adhered, thereby curing.

以下,基於圖式,詳細地對本發明之實施形態進行說明。再者,於以下說明及圖式中,對於具有大致相同之功能構成之構成要素標注相同符號,藉此省略重複說明。 Hereinafter, embodiments of the present invention will be described in detail based on the drawings. In the following description and drawings, the same reference numerals are given to constituent elements having substantially the same functional configuration, and redundant descriptions are omitted here.

(第1實施形態) (First Embodiment)

首先,一面參照圖1~圖3,一面對本發明之半導體晶圓之加工方法(切割方法)之第1實施形態進行說明。 First, referring to FIGS. 1 to 3, a first embodiment of a method (dicing method) for processing a semiconductor wafer according to the present invention will be described.

圖1係表示第1實施形態之半導體晶圓1之加工方法之概略剖面圖, 圖2係整體之步驟圖,且係固定於環形框架(切割框架)8之半導體晶圓1之剖面圖。 FIG. 1 is a schematic sectional view showing a processing method of a semiconductor wafer 1 according to the first embodiment. FIG. 2 is an overall step diagram, and is a cross-sectional view of a semiconductor wafer 1 fixed to a ring frame (dicing frame) 8.

本發明之半導體晶圓1係於一方具有形成有電路等之圖案面(未圖示)的矽晶圓等,經由接著劑(接著劑層)2將支持構件3黏合於電路面側[圖2(a)]後,移送至背面研削(背面研磨)步驟[圖2(b)]。 The semiconductor wafer 1 of the present invention is a silicon wafer or the like having a pattern surface (not shown) on which a circuit or the like is formed, and a support member 3 is bonded to the circuit surface side through an adhesive (adhesive layer) 2 [FIG. 2 (a)], and then transfer to the back grinding (back grinding) step [Fig. 2 (b)].

於背面研削(背面研磨)步驟結束後,切割帶4之紫外線硬化型黏著劑層(硬化前)5黏合於半導體晶圓1之電路面之背面,且,切割帶(半導體加工用切割帶)4之紫外線硬化型黏著劑層(硬化前)5黏合於環形框架8之下面[圖2(c)、圖1]。環形框架8為環狀之平板,且為金屬製或樹脂製,尤其為不銹鋼製。此時,切割帶4之紫外線硬化型黏著劑層(硬化前)5處於因紫外線照射而硬化之前的狀態。 After the back grinding (back grinding) step is completed, the UV-curable adhesive layer 5 (before hardening) 5 of the dicing tape 4 is adhered to the back surface of the circuit surface of the semiconductor wafer 1, and the dicing tape (dicing tape for semiconductor processing) 4 An ultraviolet curing adhesive layer (before curing) 5 is adhered to the lower surface of the ring frame 8 [FIG. 2 (c), FIG. 1]. The ring frame 8 is a ring-shaped flat plate and is made of metal or resin, especially stainless steel. At this time, the ultraviolet curing type adhesive layer (before curing) 5 of the dicing tape 4 is in a state before being cured by ultraviolet irradiation.

於黏合切割帶4後,藉由照射紫外線(9)而使切割帶4中之露出有半導體晶圓1與環形框架8之間的紫外線硬化型黏著劑層(硬化前)5之區域硬化,從而形成紫外線硬化型黏著劑層(硬化後)6[圖2(d)、圖1]。 After the dicing tape 4 is adhered, the region of the dicing tape 4 where the ultraviolet curing adhesive layer (before curing) 5 between the semiconductor wafer 1 and the ring frame 8 is exposed is hardened by irradiating ultraviolet rays (9), so that A UV-curable adhesive layer (after curing) 6 is formed [FIG. 2 (d), FIG. 1].

剝離支持構件3[圖2(e)]。支持構件3之剝離步驟與對切割帶4中之露出有紫外線硬化型黏著劑層(硬化前)5之區域照射紫外線之步驟亦可顛倒,但於在剝離支持構件3時使用有機溶劑11之情形時,較佳為先實施紫外線(9)照射步驟。 The support member 3 is peeled off [FIG. 2 (e)]. The step of peeling the support member 3 and the step of irradiating ultraviolet rays to the region where the UV-curable adhesive layer (before hardening) 5 is exposed in the dicing tape 4 can also be reversed. However, when the support member 3 is peeled off, the organic solvent 11 is used. In this case, the ultraviolet (9) irradiation step is preferably performed first.

使用有機溶劑11對殘留於半導體晶圓1之電路面上之接著劑2進行清洗而將其除去[圖2(f)、圖2(g))]。 The adhesive 2 remaining on the circuit surface of the semiconductor wafer 1 is washed with an organic solvent 11 to remove it [FIG. 2 (f), FIG. 2 (g)).

藉由切割步驟,將半導體晶圓1分割為各個半導體晶片 12[圖2(h)]。 Dividing the semiconductor wafer 1 into individual semiconductor wafers by a dicing step 12 [Figure 2 (h)].

利用紫外線9對切割帶4中之黏合有半導體晶片12(半導體晶圓1)之區域進行照射,藉此,使其硬化,從而形成紫外線硬化型黏著劑層(硬化後)6[圖2(i)]。 The region where the semiconductor wafer 12 (semiconductor wafer 1) is bonded in the dicing tape 4 is irradiated with ultraviolet rays 9 to thereby harden it, thereby forming an ultraviolet-curable adhesive layer (after curing) 6 [FIG. 2 (i )].

利用拾取針13拾取半導體晶片12[圖2(j)]。 The semiconductor wafer 12 is picked up by the pick-up pin 13 [FIG. 2 (j)].

(第2實施形態) (Second Embodiment)

首先,一面參照圖4及圖5,一面對本發明之半導體晶圓1之加工方法(切割方法)之第2實施形態進行說明。 First, a second embodiment of a processing method (dicing method) of a semiconductor wafer 1 according to the present invention will be described with reference to FIGS. 4 and 5.

圖4係第2實施形態之切割帶(半導體加工用切割帶)14之概略剖面圖,圖5係第2實施形態之整體之步驟圖,且係表示半導體晶圓1之加工方法之概略剖面圖。 FIG. 4 is a schematic cross-sectional view of a dicing tape (dicing tape for semiconductor processing) 14 of the second embodiment, and FIG. 5 is an overall step diagram of the second embodiment, and is a schematic cross-sectional view showing a processing method of the semiconductor wafer 1. .

本發明之切割帶(半導體加工用切割帶)14[圖4(a)]係於基材膜(基材樹脂膜)7之至少一個面形成有黏著劑層之半導體加工用切割帶,該黏著劑層為放射線硬化性黏著劑層,上述黏著劑層中之未黏著有半導體晶圓1及環形框架(切割框架)8之區域的黏著劑層預先因紫外線照射而硬化。 The dicing tape (dicing tape for semiconductor processing) 14 [FIG. 4 (a)] of the present invention is a dicing tape for semiconductor processing in which an adhesive layer is formed on at least one surface of a base film (base resin film) 7. The adhesive layer is a radiation-curable adhesive layer. In the adhesive layer, the adhesive layer in a region where the semiconductor wafer 1 and the ring frame (dicing frame) 8 are not adhered is hardened in advance by ultraviolet irradiation.

可隔著遮擋紫外線9之遮罩10,對通常之紫外線硬化型切割帶4照射紫外線(9),藉此,製作放射線硬化性黏著劑層之一部分預先因紫外線照射而硬化之切割帶14[圖4(b)~圖4(d)]。可自切割帶4之基材側隔著遮罩10而照射紫外線9,亦可自隔離膜15側隔著遮罩10而照射紫外線9。 The ordinary ultraviolet curing cutting tape 4 can be irradiated with ultraviolet rays (9) through a mask 10 that blocks ultraviolet rays 9, thereby producing a cutting tape 14 in which a part of the radiation-curable adhesive layer is hardened by ultraviolet irradiation in advance [Fig. 4 (b) ~ Figure 4 (d)]. Ultraviolet rays 9 can be irradiated from the base material side of the dicing tape 4 through the mask 10, and ultraviolet rays 9 can also be radiated from the side of the separator 15 through the mask 10.

本發明之半導體晶圓1係於一方具有形成有電路等之圖案 面(未圖示)的矽晶圓等,經由接著劑2將支持構件3黏合於電路面側[圖5(a)]後,移送至背面研削(背面研磨)步驟[圖5(b)]。 The semiconductor wafer 1 of the present invention has a pattern in which a circuit or the like is formed on one side. Surface (not shown) silicon wafer, etc., the support member 3 is bonded to the circuit surface side through the adhesive 2 [Fig. 5 (a)], and then transferred to the back grinding (back grinding) step [Fig. 5 (b)] .

於背面研削(背面研磨)步驟結束後,切割帶14之紫外線硬化型黏著劑層(硬化前)5黏合於半導體晶圓1之電路面之背面,且,切割帶14之紫外線硬化型黏著劑層(硬化前)5黏合於環形框架8之下面[圖5(c)]。環形框架8為環狀之平板,且為金屬製或樹脂製,尤其為不銹鋼製。此時,切割帶14之紫外線硬化型黏著劑層(硬化前)5處於因照射紫外線(9)而硬化之前的狀態,紫外線硬化型黏著劑層(硬化後)6處於因照射紫外線(9)而硬化後之狀態。 After the back grinding (back grinding) step is completed, the UV-curable adhesive layer 5 of the dicing tape 14 (before hardening) 5 is adhered to the back surface of the circuit surface of the semiconductor wafer 1, and the UV-curable adhesive layer of the dicing tape 14 is bonded. (Before hardening) 5 is bonded to the lower surface of the ring frame 8 [FIG. 5 (c)]. The ring frame 8 is a ring-shaped flat plate and is made of metal or resin, especially stainless steel. At this time, the UV-curable adhesive layer 5 (before hardening) 5 of the dicing tape 14 is in a state before being hardened by being irradiated with ultraviolet rays (9), and the UV-curable adhesive layer (after hardening) 6 is being irradiated by ultraviolet rays (9). After hardening.

於剝離支持構件3[圖5(d)]後,使用有機溶劑11對殘留於半導體晶圓1之電路面上之接著劑2進行清洗而將其除去[圖5(e)、圖5(f)]。 After the support member 3 is peeled off [FIG. 5 (d)], the adhesive 2 remaining on the circuit surface of the semiconductor wafer 1 is cleaned with an organic solvent 11 to remove it [FIG. 5 (e), FIG. 5 (f )].

藉由切割步驟將半導體晶圓1分割為各個半導體晶片12[圖5(g)]。 The semiconductor wafer 1 is divided into individual semiconductor wafers 12 by a dicing step [FIG. 5 (g)].

藉由照射紫外線(9)使切割帶14中之黏合有半導體晶片12(半導體晶圓1)之區域硬化,從而形成紫外線硬化型黏著劑層(硬化後)6[圖5(h)]。 The region where the semiconductor wafer 12 (semiconductor wafer 1) is bonded in the dicing tape 14 is hardened by irradiating ultraviolet rays (9), thereby forming an ultraviolet-curable adhesive layer (after curing) 6 [FIG. 5 (h)].

利用拾取針13拾取半導體晶片12[圖5(i)]。 The semiconductor wafer 12 is picked up by the pick-up pin 13 [FIG. 5 (i)].

其次,對支持構件進行說明。 Next, the supporting members will be described.

(支持構件) (Support member)

支持構件3係由如下素材構成,該素材選自由矽、藍寶石、水晶、金屬(例如鋁、銅、鋼)、各種玻璃及陶瓷組成之群。該支持構件3之貼附接著劑之面亦可包含經堆積之其他素材。例如,亦可於矽晶圓上蒸鍍氮化矽, 可藉此改變接合特性。 The supporting member 3 is composed of a material selected from the group consisting of silicon, sapphire, crystal, metal (for example, aluminum, copper, steel), various glasses, and ceramics. The surface of the support member 3 to which the adhesive is attached may also include other materials stacked. For example, silicon nitride can also be deposited on a silicon wafer. This can change the joining characteristics.

(支持構件之貼附) (Attachment of supporting members)

於貼附上述支持構件3時,在將下述接著劑2之接著劑液塗佈於半導體晶圓1之電路形成面後,利用烘箱或熱板使已塗佈之接著劑2乾燥。又,為了使接著劑(接著劑層)2獲得必需之厚度,亦可將接著劑液之塗佈與預乾燥反覆多次。 When the support member 3 is attached, after the adhesive solution of the following adhesive agent 2 is applied to the circuit formation surface of the semiconductor wafer 1, the applied adhesive agent 2 is dried using an oven or a hot plate. In addition, in order to obtain the necessary thickness of the adhesive agent (adhesive agent layer) 2, the application of the adhesive agent solution and the pre-drying may be repeated multiple times.

又,於將接著劑2之接著劑液塗佈於半導體晶圓1之電路形成面時,存在如下情形,即,於塗佈接著劑2之接著劑液之前,如日本特表2009-528688號公報所示,使電漿聚合物分離層堆積於半導體晶圓1之電路面,藉此,於剝離支持構件時,在半導體晶圓1之電路形成面與電漿聚合物分離層之間剝離支持構件。 In addition, when the adhesive liquid of the adhesive 2 is applied to the circuit formation surface of the semiconductor wafer 1, there are cases in which, before the adhesive liquid of the adhesive 2 is applied, as in Japanese Patent No. 2009-528688. As shown in the bulletin, a plasma polymer separation layer is deposited on the circuit surface of the semiconductor wafer 1, thereby peeling and supporting the circuit formation surface of the semiconductor wafer 1 and the plasma polymer separation layer when the supporting member is peeled off. member.

又,存在如下情形,即,若利用旋塗機將接著劑液塗佈於半導體晶圓1之電路形成面,則可於周緣部形成高出一截之珠狀部。於此情形時,較佳為在對該接著劑液進行預乾燥之前,藉由溶劑將珠狀部除去。 In addition, there is a case where if the adhesive solution is applied to the circuit formation surface of the semiconductor wafer 1 by a spin coater, a bead-shaped portion may be formed at the peripheral edge portion. In this case, it is preferable to remove the bead portion with a solvent before the adhesive solution is pre-dried.

(接著劑) (Adhesive)

於本發明中,可使用市售之接著劑作為接著劑2。例如,可列舉:Wafer BONDTM材料(由密蘇里州羅拉鎮之Brewer Science公司出售)(滑動接合製程用之Wafer BONDTM HT 10.10、化學接合製程用之Wafer BONDTMCR200)、或Berghausen之WACKER製之材料即ELASTOSIL LR 3070等。又,對半導體素材、玻璃或金屬表示出高接著力之樹脂或聚合物類亦較佳,尤佳為例如可列舉:(1)高固含量之如反應性環氧類及丙烯酸類般之紫外線(UV)硬化樹脂;(2)如雙液性環氧接著劑或矽接著劑或者聚矽氧橡膠接著劑般 之熱硬化樹脂;(3)熱塑性丙烯酸系樹脂、苯乙烯系樹脂、鹵化乙烯(不含氟系)樹脂或者如下樹脂,該樹脂係以聚醯胺類、聚醯亞胺類、聚碸類、聚醚碸類或聚胺酯類,使乙烯酯之聚合物類或共聚物類成為溶融狀態或作為溶液塗膜而進行塗佈,並於塗佈後藉由煆燒而使其乾燥,從而使支持構件與半導體晶圓更緻密者;進而可列舉(4)以環狀烯烴類、聚烯烴橡膠類(例如聚異戊二烯)或烴為基礎之增黏樹脂類。 In the present invention, a commercially available adhesive can be used as the adhesive 2. Examples include Wafer BOND TM material (sold by Brewer Science, Inc. of Rolla, Missouri) (Wafer BOND TM HT 10.10 for sliding bonding processes, Wafer BOND TM CR200 for chemical bonding processes), or WACKER manufactured by Berghausen The material is ELASTOSIL LR 3070 and so on. In addition, resins or polymers that exhibit high adhesion to semiconductor materials, glass, or metals are also preferred. Particularly preferred examples include: (1) high solid content ultraviolet rays such as reactive epoxy and acrylic (UV) hardening resin; (2) thermosetting resin such as two-liquid epoxy adhesive or silicon adhesive or silicone rubber adhesive; (3) thermoplastic acrylic resin, styrene resin, vinyl halide ( Fluorine-free) resins or resins based on polyamines, polyimides, polyfluorenes, polyetherfluorenes, or polyurethanes to melt polymers or copolymers of vinyl esters Those that are coated in a state or as a solution coating film and dried by calcination after coating to make the supporting member and the semiconductor wafer denser; (4) Cyclic olefins, polymer Olefin rubbers (such as polyisoprene) or hydrocarbon-based tackifying resins.

由於在研磨時使用水,因此,接著劑2較佳為非水溶性之高分子化合物,另外,較理想的是該接著劑2之軟化點高。作為此種高分子化合物,可列舉將酚醛樹脂、環氧樹脂、醯胺樹脂、矽樹脂、丙烯酸樹脂、胺酯樹脂、聚苯乙烯樹脂、聚乙烯醚樹脂、聚乙酸乙烯酯及其變性物或該等之混合物溶解於溶劑所得的高分子化合物。其中,丙烯酸系樹脂材料具有200℃以上之耐熱性,產生之氣體亦少,且不易產生裂縫,因此較佳。又,根據如下內容,酚醛樹脂亦較佳,該內容係指該酚醛樹脂不會產生浮渣,雖於耐熱性、氣體產生量及裂縫產生之方面遜色於丙烯酸系樹脂材料,但軟化點高,且於接著後之剝離方面,亦容易利用溶劑進行剝離。除此之外,亦可混合可塑劑以防止成膜時之裂縫。 Since water is used during grinding, the adhesive 2 is preferably a water-insoluble polymer compound, and more preferably, the adhesive 2 has a high softening point. Examples of such polymer compounds include phenolic resins, epoxy resins, amine resins, silicone resins, acrylic resins, amine ester resins, polystyrene resins, polyvinyl ether resins, polyvinyl acetate and modified products thereof, or A polymer compound obtained by dissolving these mixtures in a solvent. Among them, an acrylic resin material is preferred because it has a heat resistance of 200 ° C. or higher, generates less gas, and is less prone to cracks. In addition, a phenolic resin is also preferred according to the following. This content means that the phenolic resin does not cause scum. Although it is inferior to acrylic resin materials in terms of heat resistance, gas generation amount and crack generation, it has a high softening point. In addition, in terms of subsequent peeling, it is easy to peel using a solvent. In addition, plasticizers can also be mixed to prevent cracks during film formation.

又,作為溶劑,較理想的是可溶解上述樹脂且可均一地於晶圓成膜之溶劑,可列舉:酮類(例如丙酮、甲基乙基酮、環己烷、甲基異丁基甲酮、甲基異戊基甲酮、及2-庚酮等)、多價乙醇類或其衍生物(例如乙二醇、丙二醇、二甘醇、乙二醇單乙酸酯、丙二醇單乙酸酯、二乙二醇單乙酸酯或該等之單甲基醚、單乙基醚、單丙基醚、單丁基醚或單苯基醚等)、環狀乙醚類(例如二氧己環)、酯類(例如乳酸乙酯、乙酸甲酯、 乙酸乙酯、乙酸丁酯、丙酮酸甲酯、丙酮酸乙酯、甲氧基丙酸甲酯、及乙氧基丙酸乙酯等)或芳香族烴類(例如苯、甲苯、及二甲苯等)。其中,上述多價乙醇類或其衍生物尤佳。 In addition, as the solvent, a solvent that can dissolve the resin and uniformly form a film on a wafer is preferable, and ketones (for example, acetone, methyl ethyl ketone, cyclohexane, methyl isobutyl ketone, Methyl isoamyl ketone, 2-heptanone, etc.), polyvalent alcohols or derivatives thereof (e.g., ethylene glycol, propylene glycol, diethylene glycol, ethylene glycol monoacetate, propylene glycol monoacetate, Diethylene glycol monoacetate or monomethyl ether, monoethyl ether, monopropyl ether, monobutyl ether, or monophenyl ether, etc.), cyclic ethers (such as dioxane) , Esters (e.g. ethyl lactate, methyl acetate, Ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, and ethyl ethoxypropionate, etc.) or aromatic hydrocarbons (such as benzene, toluene, and xylene) Wait). Among these, the above-mentioned polyvalent alcohols or derivatives thereof are particularly preferred.

可單獨地使用該等溶劑,亦可混合地使用2種以上之溶劑。又,亦可為了提高膜厚之均一性而於該等溶劑中添加活性劑。 These solvents may be used alone, or two or more solvents may be used in combination. Moreover, you may add an active agent to these solvents in order to improve the uniformity of a film thickness.

(接著劑殘渣之清洗液) (Cleaning liquid for adhesive residue)

作為於自半導體晶圓1剝離接著劑2與支持構件3後,用於將殘存在半導體晶圓1上之接著劑殘渣除去之清洗液,除了於上述之接著劑2中使用之有機溶劑以外,亦可使用一價乙醇類(例如甲醇、乙醇、丙醇、異丙醇、及丁醇等)、內酯類(例如γ-丁內酯等)、內醯胺類(例如γ-丁內醯胺等)、乙醚類(例如二乙基醚或苯甲醚等)、及醯胺類(例如二甲基甲醯胺、二甲基乙醯胺等)。該等清洗液中,酮類(較佳為甲基異丁基甲酮)、及一價乙醇類較佳,且由於溶解速度較快,因此甲醇尤佳。 As a cleaning solution for removing adhesive residues remaining on the semiconductor wafer 1 after the adhesive 2 and the supporting member 3 are peeled from the semiconductor wafer 1, in addition to the organic solvent used in the adhesive 2 described above, Monovalent ethanol (such as methanol, ethanol, propanol, isopropanol, and butanol), lactones (such as γ-butyrolactone, etc.), and lactams (such as γ-butyrolactone) can also be used Amines, etc.), ethers (for example, diethyl ether or anisole, etc.), and amidines (for example, dimethylformamide, dimethylacetamide, etc.). Among these cleaning solutions, ketones (preferably methyl isobutyl ketone) and monovalent ethanol are preferred, and methanol is particularly preferred because of its fast dissolution rate.

(半導體加工用切割帶) (Slicing Tape for Semiconductor Processing)

半導體加工用切割帶(切割帶)4或14只要具有紫外線硬化型黏著劑,則並無特別限定,可無特別限制地使用先前已眾所周知之切割帶,但於自半導體晶圓1剝離支持構件3時,切割帶4需要不自半導體晶圓1剝離之程度之紫外線硬化前的黏著力。較理想的是:切割帶4之紫外線硬化前之黏著力較佳為1.0N/25mm以上,更佳為2.0N/25mm以上。 The dicing tape (dicing tape) 4 or 14 for semiconductor processing is not particularly limited as long as it has an ultraviolet-curable adhesive, and a previously known dicing tape can be used without particular limitation, but the support member 3 is peeled from the semiconductor wafer 1 In this case, the dicing tape 4 needs an adhesive force before ultraviolet curing to such an extent that it does not peel from the semiconductor wafer 1. More preferably, the adhesive strength of the cutting tape 4 before UV curing is preferably 1.0N / 25mm or more, and more preferably 2.0N / 25mm or more.

(基材樹脂膜) (Substrate resin film)

構成基材樹脂膜(基材膜)7之材料只要具有紫外線穿透性,則可無特別限制地使用先前已眾所周知之材料。 As long as the material constituting the base resin film (base film) 7 has ultraviolet permeability, a material that has been previously known can be used without particular limitation.

例如,作為構成基材膜7之材料,可列舉:聚乙烯、聚丙烯、乙烯丙烯共聚物、聚丁烯-1、聚-4-甲基戊烯-1、乙烯-乙酸乙烯酯共聚物、乙烯-丙烯酸乙基共聚物、乙烯-丙烯酸甲基共聚物、乙烯-丙烯酸共聚物、離聚物等之α-烯烴之單獨聚合物或共聚物或者該等之混合物、聚胺酯、苯乙烯-乙烯-丁烯或戊烯系共聚物、聚醯胺-多元醇共聚物等熱可塑性彈性體、及該等之混合物。又,基材膜7可為混合有選自該等材料之群之2種以上之材料的基材膜,亦可為將該等材料予以單層化或多層化而成之基材膜。基材膜7之厚度並無特別限定,可適當地進行設定,但較佳為50μm~200μm。 Examples of the material constituting the base film 7 include polyethylene, polypropylene, ethylene-propylene copolymer, polybutene-1, poly-4-methylpentene-1, ethylene-vinyl acetate copolymer, Ethylene-acrylic acid ethyl copolymers, ethylene-acrylic acid methyl copolymers, ethylene-acrylic acid copolymers, ionomers, and other individual polymers or copolymers of α-olefins, or mixtures thereof, polyurethanes, styrene-ethylene- Thermoplastic elastomers such as butene or pentene-based copolymers, polyamide-polyol copolymers, and mixtures thereof. The base material film 7 may be a base material film in which two or more materials selected from the group of these materials are mixed, or a base material film in which these materials are single-layered or multi-layered. The thickness of the base film 7 is not particularly limited and can be appropriately set, but is preferably 50 μm to 200 μm.

(紫外線硬化型黏著劑層) (UV-curable adhesive layer)

可於基材膜7上塗佈紫外線硬化型黏著劑而製造紫外線硬化型黏著劑層。紫外線硬化型黏著劑層並無特別限定,可無特別限定地使用先前已眾所周知之紫外線硬化型黏著劑層,但必須具有在切割時半導體晶片12不會剝離之程度的保持性,或必須具有易剝離性,以於拾取時,在紫外線硬化型黏著劑層與半導體晶片12之間進行剝離。 A UV-curable adhesive layer can be coated on the base film 7 to produce a UV-curable adhesive layer. The ultraviolet-curable adhesive layer is not particularly limited, and a conventionally well-known ultraviolet-curable adhesive layer may be used without particular limitation, but it must have a holding property to such an extent that the semiconductor wafer 12 does not peel off during dicing, or it must have easy retention. The releasability is such that the peeling is performed between the ultraviolet-curable adhesive layer and the semiconductor wafer 12 during pickup.

作為用於紫外線硬化型黏著劑層之放射線硬化型樹脂組成物,可使用具有碳-碳雙鍵等放射線硬化性官能基,且表現出黏著性之放射線硬化型樹脂組成物。例如,作為放射線硬化型樹脂組成物,除了使用在聚合物支鏈或主鏈中或者主鏈末端具有碳-碳雙鍵之放射線硬化型樹脂組成物以外,亦可例示於一般之黏著劑中摻合放射線硬化性之單體成分或低聚物成分等放射線硬化樹脂而成之放射線硬化性黏著劑。 As the radiation-curable resin composition used for the ultraviolet-curable adhesive layer, a radiation-curable resin composition having a radiation-curable functional group such as a carbon-carbon double bond and exhibiting adhesiveness can be used. For example, as the radiation-curable resin composition, in addition to using a radiation-curable resin composition having a carbon-carbon double bond in a polymer branch or main chain or at the end of the main chain, it can also be exemplified by mixing in a general adhesive. A radiation-curable adhesive made of a radiation-curable resin such as a monomer component or an oligomer component that is radiation-curable.

用於紫外線硬化型黏著劑層之放射線硬化型樹脂組成物並無特別限 定,例如可列舉:如胺酯(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯、聚酯(甲基)丙烯酸酯、聚乙醚(甲基)丙烯酸酯、(甲基)丙烯酸低聚物及衣康酸低聚物般具有羥基或羰基等官能基之低聚物。 The radiation-curable resin composition used for the ultraviolet-curable adhesive layer is not particularly limited Examples include: amine (meth) acrylate, epoxy (meth) acrylate, polyester (meth) acrylate, polyether (meth) acrylate, (meth) acrylic oligomer Products and itaconic acid oligomers have functional groups such as hydroxyl or carbonyl oligomers.

作為使用有在聚合物支鏈中具有碳-碳雙鍵之化合物的放射線硬化型樹脂組成物,例如較佳為以如下(甲基)丙烯酸系共聚物為主成分,且凝膠分率為20%以上,該(甲基)丙烯酸系共聚物於主鏈中至少分別具有含有放射線硬化性碳-碳雙鍵之基、與含有羥基及羰基之基。再者,凝膠分率更佳為55%以上(較佳為55%~90%),進而較佳為60%以上(較佳為60%~85%)。進而,較佳為含有使化合物(A)與化合物(B)發生加成反應而成之聚合物,上述化合物(A)係於分子中具有碘價為0.5~20之放射線硬化性碳-碳雙鍵之化合物、上述化合物(B)係選自聚異氰酸酯類、三聚氰胺-甲醛樹脂及環氧樹脂之至少1種化合物。 As a radiation-curable resin composition using a compound having a carbon-carbon double bond in a polymer branch, for example, the following (meth) acrylic copolymer is preferred as the main component, and the gel fraction is 20 % Or more, the (meth) acrylic copolymer has at least a group containing a radiation-curable carbon-carbon double bond and a group containing a hydroxyl group and a carbonyl group in the main chain, respectively. Furthermore, the gel fraction is more preferably 55% or more (preferably 55% to 90%), and even more preferably 60% or more (preferably 60% to 85%). Furthermore, it is preferable to contain a polymer obtained by an addition reaction of the compound (A) and the compound (B). The compound (A) has a radiation-hardenable carbon-carbon double bond having an iodine value of 0.5 to 20 in the molecule. The bonded compound and the compound (B) are at least one compound selected from the group consisting of polyisocyanates, melamine-formaldehyde resins, and epoxy resins.

對作為紫外線硬化型黏著劑層之主成分之一的化合物(A)進行說明。 The compound (A) which is one of the main components of an ultraviolet curable adhesive layer is demonstrated.

以碘價計,化合物(A)之放射線硬化性碳-碳雙鍵之較佳導入量為0.5~20,更佳為0.8~10。若碘價為0.5以上,則可獲得使放射線照射後之黏著力降低之效果,若碘價為20以下,則放射線照射後之黏著劑之流動性充分,且可充分地獲得延伸後之元件間隙,因此,可抑制於拾取時難以辨認各元件圖像之問題。進而,化合物(A)本身具有穩定性,且容易製造。 In terms of iodine value, the preferable introduction amount of the radiation-hardening carbon-carbon double bond of the compound (A) is 0.5 to 20, and more preferably 0.8 to 10. If the iodine value is 0.5 or more, the effect of reducing the adhesive force after radiation irradiation can be obtained. If the iodine value is 20 or less, the fluidity of the adhesive after radiation irradiation is sufficient, and the element gap after extension can be sufficiently obtained. Therefore, it is possible to suppress the problem that it is difficult to recognize the image of each element during pickup. Furthermore, the compound (A) itself has stability and is easy to produce.

上述化合物(A)之玻璃轉移溫度(Tg)較佳為-70℃~0℃,更佳為-66℃~-28℃。若Tg為-70℃以上,則對於伴隨照射放射線而產生之熱之耐熱性充分,若Tg為0℃以下,可充分獲得如下效果,即, 防止對表面狀態粗糙之半導體晶圓1進行切割後之元件的飛散。 The glass transition temperature (Tg) of the compound (A) is preferably -70 ° C to 0 ° C, and more preferably -66 ° C to -28 ° C. If Tg is -70 ° C or higher, the heat resistance to heat generated by irradiation with radiation is sufficient, and if Tg is 0 ° C or lower, the following effects can be sufficiently obtained, that is, The scattering of the components after the dicing of the semiconductor wafer 1 having a rough surface state is prevented.

上述化合物(A)亦可為以任何方式製造之化合物,例如,可使用使化合物((1))與化合物((2))發生反應所得之化合物,上述化合物((1))係(甲基)丙烯酸系共聚物等具有放射線硬化性碳-碳雙鍵且具有官能基的化合物,上述化合物((2))係具有可與上述化合物((1))之官能基發生反應之官能基的化合物。 The compound (A) may be a compound produced in any manner. For example, a compound obtained by reacting a compound ((1)) with a compound ((2)) may be used. The compound ((1)) is a (methyl ) A compound having a radiation-curable carbon-carbon double bond and a functional group such as an acrylic copolymer, and the compound ((2)) is a compound having a functional group capable of reacting with the functional group of the compound ((1)) .

其中,上述具有放射線硬化性碳-碳雙鍵及官能基之化合物((1))係可使(甲基)丙烯酸烷基酯等具有放射線硬化性碳-碳雙鍵之單體((1)-1)、與具有官能基之單體((1)-2)共聚合而獲得。關於黏著劑雙鍵量,可藉由利用真空中暗處之溴加成反應之質量增加法,對經加熱乾燥之約10g之黏著劑中所含之碳-碳雙鍵量進行量化測定。 Among them, the above-mentioned compound ((1)) having a radiation-curable carbon-carbon double bond and a functional group is a monomer ((1) that enables a radiation-curable carbon-carbon double bond such as an alkyl (meth) acrylate -1) Obtained by copolymerization with a monomer ((1) -2) having a functional group. Regarding the amount of double bonds in the adhesive, the amount of carbon-carbon double bonds contained in about 10 g of the heat-dried adhesive can be quantified by using the mass increase method of bromine addition reaction in the dark in a vacuum.

作為單體((1)-1),可列舉:碳數為6~12之己基丙烯酸酯、n-辛基丙烯酸酯、異辛基丙烯酸酯、2-乙基己酯丙烯酸酯、十二烷基丙烯酸酯、及癸基丙烯酸酯;或為碳數為5以下之單體即戊基丙烯酸酯、n-丁基丙烯酸酯、異丁基丙烯酸酯、乙基丙烯酸酯、及甲基丙烯酸酯;或者與該等相同之甲基丙烯酸酯等。 Examples of the monomer ((1) -1) include hexyl acrylate having 6 to 12 carbon atoms, n-octyl acrylate, isooctyl acrylate, 2-ethylhexyl acrylate, and dodecane Acrylate, and decyl acrylate; or monomers having a carbon number of 5 or less, that is, pentyl acrylate, n-butyl acrylate, isobutyl acrylate, ethyl acrylate, and methacrylate; Or the same methacrylate and the like.

越使用碳數大之單體作為單體((1)-1),則Tg越低,因此,可製作具有所期望之Tg之化合物。又,除了Tg以外,以提高相溶性與各種性能為目的,亦可於單體((1)-1)之總質量之5質量%以下的範圍內,摻合乙酸乙烯酯、苯乙烯、及丙烯腈等具有碳-碳雙鍵之低分子化合物。 The more the monomer having a larger carbon number is used as the monomer ((1) -1), the lower the Tg, and therefore, a compound having a desired Tg can be produced. In addition to Tg, in order to improve compatibility and various properties, vinyl acetate, styrene, and the like may be blended in a range of 5% by mass or less of the total mass of the monomer ((1) -1), and Low molecular compounds with carbon-carbon double bonds such as acrylonitrile.

作為單體((1)-2)所具有之官能基,可列舉:羰基、羥 基、胺基、環狀酸酐基、環氧基、及異氰酸酯基等,且作為單體((1)-2)之具體例,可列舉:丙烯酸、甲基丙烯酸、肉桂酸、衣康酸、富馬酸、酞酸、2-羥基烷基丙烯酸酯類、2-羥基烷基甲基丙烯酸酯類、乙二醇單丙烯酸酯類、乙二醇單甲基丙烯酸酯類、N-亞甲醇丙烯酸醯胺、N-亞甲醇甲基丙烯酸醯胺、烯丙基乙醇、N-烷基胺基乙基丙烯酸酯類、N-烷基胺基乙基甲基丙烯酸酯類、丙烯酸醯胺類、甲基丙烯酸醯胺類、馬來酸酐、衣康酸酐、富馬酸酐、酞酸酐、丙烯酸縮水甘油酯、甲基丙烯酸縮水甘油酯、烯丙基縮水甘油醚、及以具有羥基或羰基及放射線硬化性碳-碳雙鍵的單體將聚異氰酸酯化合物之異氰酸酯基的一部分予以胺酯化所得者等。 Examples of the functional group possessed by the monomer ((1) -2) include a carbonyl group and a hydroxyl group. Specific examples of the monomer ((1) -2) include acrylic acid, methacrylic acid, cinnamic acid, itaconic acid, and the like. Fumaric acid, phthalic acid, 2-hydroxyalkyl acrylates, 2-hydroxyalkyl methacrylates, ethylene glycol monoacrylates, ethylene glycol monomethacrylates, N-methylene acrylic acid Ammonium amine, N-methylene methacrylate methacrylate, allyl alcohol, N-alkylamino ethyl acrylate, N-alkylamino ethyl methacrylate, amine acrylate, methylamine Methacrylic acid amines, maleic anhydride, itaconic anhydride, fumaric anhydride, phthalic anhydride, glycidyl acrylate, glycidyl methacrylate, allyl glycidyl ether, and have hydroxyl or carbonyl groups and radiation hardenability A carbon-carbon double bond monomer is obtained by esterifying a part of the isocyanate group of a polyisocyanate compound with an amine.

作為用於化合物(2)之官能基,於化合物(1)即單體((1)-2)所具有之官能基為羰基或環狀酸酐基之情形時,可列舉:羥基、環氧基、及異氰酸酯基等;於上述官能基為羥基之情形時,可列舉:環狀酸酐基、異氰酸酯基等;於上述官能基為胺基之情形時,可列舉:環氧基、異氰酸酯基等;於上述官能基為環氧基之情形時,可列舉:羰基、環狀酸酐基、胺基等。作為該等之具體例,可列舉與單體((1)-2)之具體例中所列舉之內容相同者。 As the functional group for the compound (2), when the functional group of the compound (1), that is, the monomer ((1) -2) is a carbonyl group or a cyclic acid anhydride group, a hydroxyl group, an epoxy group, etc. may be mentioned. And isocyanate groups; when the functional group is a hydroxyl group, cyclic acid anhydride groups, isocyanate groups, and the like; when the functional group is an amine group, epoxy groups, isocyanate groups, and the like; When the said functional group is an epoxy group, a carbonyl group, a cyclic acid anhydride group, an amino group, etc. are mentioned. Specific examples of these include the same as those listed in the specific examples of the monomer ((1) -2).

於化合物(1)與化合物(2)之反應中會殘留未反應之官能基,藉此,關於酸價或羥基價等特性,可製造本發明所規定者。 Unreacted functional groups remain in the reaction between the compound (1) and the compound (2), and thereby, the properties specified in the present invention can be produced with respect to characteristics such as acid value and hydroxyl value.

於上述化合物(A)之合成中,作為利用溶液聚合來進行反應時之有機溶劑,可使用酮系、酯系、乙醇系、及芳香族系之有機溶劑,其中,甲苯、乙酸乙酯、異丙基乙醇、苯甲基賽路蘇、乙基賽路蘇、丙酮、及甲基乙基酮等一般作為丙烯系聚合物之良溶劑且沸點為60℃~120℃之 溶劑較佳。 In the synthesis of the above-mentioned compound (A), as the organic solvent used in the reaction by solution polymerization, ketone-based, ester-based, ethanol-based, and aromatic-based organic solvents can be used, among which toluene, ethyl acetate, isopropyl Propyl ethanol, benzyl cyrus, ethyl cyrus, acetone, and methyl ethyl ketone are generally good solvents for propylene polymers and have a boiling point of 60 ° C to 120 ° C. Solvents are preferred.

又,通常使用α,α'-偶氮二異丁腈等雙偶氮系、過氧化苯甲醯等有機過氧化物系等之自由基產生劑作為聚合起始劑。此時,可根據需要併用觸媒、聚合禁止劑,且可藉由調節聚合溫度及聚合時間而獲得所期望之分子量之化合物(A)。又,較佳為使用硫醇、四氯化碳系之溶劑調節分子量。再者,上述反應並不限定於溶液聚合,亦可為塊狀聚合、懸濁聚合等其他方法。 In addition, as a polymerization initiator, a radical generator such as a bisazo system such as α, α′-azobisisobutyronitrile, or an organic peroxide system such as benzamidine peroxide is generally used. In this case, a catalyst and a polymerization inhibitor can be used in combination as necessary, and a compound (A) having a desired molecular weight can be obtained by adjusting the polymerization temperature and the polymerization time. The molecular weight is preferably adjusted using a thiol or carbon tetrachloride-based solvent. The above-mentioned reaction is not limited to solution polymerization, and may be other methods such as block polymerization and suspension polymerization.

雖可以上述方式獲得化合物(A),但化合物(A)之質量平均分子量較佳為30萬~120萬左右。若未達30萬,則由放射線照射產生之凝聚力會變小,有時於對半導體晶圓1進行切割時,易產生晶片偏移,導致難以辨別圖像。為了極力防止該晶片偏移,質量平均分子量較佳為40萬以上。又,若質量平均分子量超過120萬,則有可能會於合成時及塗佈時發生凝膠化。再者,本發明中之質量平均分子量係指聚苯乙烯換算之質量平均分子量。 Although the compound (A) can be obtained in the above manner, the mass average molecular weight of the compound (A) is preferably about 300,000 to 1.2 million. If it is less than 300,000, the cohesive force generated by radiation irradiation will become small, and when the semiconductor wafer 1 is diced, wafer shift is likely to occur, making it difficult to distinguish an image. In order to prevent this wafer shift as much as possible, the mass average molecular weight is preferably 400,000 or more. If the mass average molecular weight exceeds 1.2 million, gelation may occur during synthesis and coating. The mass average molecular weight in the present invention means a mass average molecular weight in terms of polystyrene.

再者,若化合物(A)具有羥基價為5~100之羥基,則可藉由使放射線照射後之黏著力減小而進一步減小拾取錯誤之危險性,因此較佳。又,較佳為化合物(A)具有酸價為0.5~30之羰基。 In addition, if the compound (A) has a hydroxyl group having a hydroxyl value of 5 to 100, the risk of pick-up errors can be further reduced by reducing the adhesive force after radiation irradiation, and therefore, it is preferable. The compound (A) preferably has a carbonyl group having an acid value of 0.5 to 30.

此處,若化合物(A)之羥基價過低,則使放射線照射後之黏著力減小之效果不充分,若化合物(A)之羥基價過高,則存在損害放射線照射後之黏著劑之流動性的傾向。又,若酸價過低,則改善膠帶復原性之效果不充分,若酸價過高,則存在損害黏著劑之流動性之傾向。 Here, if the hydroxyl value of the compound (A) is too low, the effect of reducing the adhesive force after irradiation with radiation is insufficient. If the hydroxyl value of the compound (A) is too high, there is a risk of damaging the adhesive after the radiation. Liquidity tendencies. If the acid value is too low, the effect of improving the recoverability of the tape is insufficient, and if the acid value is too high, the fluidity of the adhesive tends to be impaired.

其次,對作為紫外線硬化型黏著劑層之另一主成分之化合物 (B)進行說明。 Second, compounds that are another main component of the UV-curable adhesive layer (B) Explained.

化合物(B)係選自聚異氰酸酯類、三聚氰胺-甲醛樹脂及環氧樹脂之化合物,可單獨地使用化合物(B)或可組合地使用2種以上之化合物(B)。該化合物(B)係作為交聯劑而發揮作用,可藉由與化合物(A)或基材膜7發生反應所得之交聯構造,於塗佈黏著劑後,提高將化合物(A)及(B)作為主成分之黏著劑之凝聚力。 The compound (B) is a compound selected from the group consisting of polyisocyanates, melamine-formaldehyde resins, and epoxy resins. The compound (B) may be used alone or two or more compounds (B) may be used in combination. The compound (B) functions as a cross-linking agent. The cross-linked structure obtained by reacting with the compound (A) or the base film 7 can increase the compound (A) and ( B) Cohesion of the adhesive as the main component.

聚異氰酸酯類並無特別限制,例如可列舉:4,4'-二苯基二異氰酸酯、甲代亞苯基二異氰酸酯、亞二甲苯基二異氰酸酯、4,4,-二苯基醚二異氰酸酯、4,4'-[2,2-雙(4-氧基苯基)丙烷]二異氰酸酯等芳香族異氰酸酯、環己烷二異氰酸酯、2,2,4-三甲基-環己烷二異氰酸酯、異佛爾酮二異氰酸酯、4,4'-二環己基甲烷二異氰酸酯、2,4'-二環己基甲烷二異氰酸酯、離胺酸二異氰酸酯、及離胺酸三異氰酸酯等。具體而言,可使用CORONATE L(日本聚氨酯股份有限公司製造、商品名)等。 The polyisocyanates are not particularly limited, and examples thereof include 4,4'-diphenyl diisocyanate, methylphenylene diisocyanate, xylylene diisocyanate, 4,4, -diphenyl ether diisocyanate, Aromatic isocyanates such as 4,4 '-[2,2-bis (4-oxyphenyl) propane] diisocyanate, cyclohexane diisocyanate, 2,2,4-trimethyl-cyclohexane diisocyanate, Isophorone diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, 2,4'-dicyclohexylmethane diisocyanate, lysine diisocyanate, and lysine triisocyanate. Specifically, CORONATE L (manufactured by Japan Polyurethane Co., Ltd., trade name) can be used.

又,具體而言,可使用NIKALAC MX-45(三和化學股份有限公司製造、商品名)、MELAN(日立化成工業股份有限公司製造、商品名)等作為三聚氰胺-甲醛樹脂。進而,可使用TETRAD-X(三菱化學股份有限公司製造、商品名)等作為環氧樹脂。 Specifically, as the melamine-formaldehyde resin, NIKALAC MX-45 (manufactured by Sanwa Chemical Co., Ltd., trade name), MELAN (manufactured by Hitachi Chemical Co., Ltd., trade name), and the like can be used. Further, TETRAD-X (manufactured by Mitsubishi Chemical Corporation, trade name) or the like can be used as the epoxy resin.

必需以相對於100質量份之化合物(A)達到0.1質量份~10質量份,較佳為達到0.4質量份~7質量份之比例的方式,選擇化合物(B)之添加量。於上述範圍內進行選擇,藉此,可獲得適當之凝聚力,交聯反應不會急遽地進行,因此,黏著劑之摻合或塗佈等之作業性良好。 The amount of the compound (B) to be added must be selected in such a manner that it reaches 0.1 to 10 parts by mass, preferably 0.4 to 7 parts by mass, with respect to 100 parts by mass of the compound (A). By selecting within the above range, appropriate cohesion can be obtained, and the cross-linking reaction does not proceed eagerly. Therefore, the workability of blending or coating the adhesive is good.

於本發明中,上述黏著劑之放射線硬化型樹脂組成物之樹脂成分為(甲 基)丙烯酸系共聚物,且較佳為於聚合物支鏈或主鏈中經由胺酯鍵而鍵結有含有(甲基)丙烯醯氧基之基。 In the present invention, the resin component of the radiation-curable resin composition of the adhesive is (A Group) an acrylic copolymer, and it is preferred that a (meth) acryloxy group-containing group is bonded to the polymer branch or main chain via an amine ester bond.

又,較佳為於紫外線硬化型黏著劑層中含有光聚合起始劑。光聚合起始劑並無特別限定,可使用先前已知之光聚合起始劑。例如,可列舉:二苯甲酮、4,4'-二甲胺基苯甲酮、4,4'-二乙胺基二苯甲酮、4,4'-二氯苯甲酮等二苯甲酮類、苯乙酮、二乙氧基苯乙酮等苯乙酮類、2-乙基蒽醌、第三丁基蒽醌等蒽醌類、2-氯噻噸酮、安息香乙醚、安息香異丙醚、苯偶醯、2,4,5-三芳基咪唑二聚物(咯吩二聚物)、及吖啶系化合物等,可單獨地使用該等光聚合起始劑或可組合地使用2種以上之光聚合起始劑。相對於100質量份之化合物(A),光聚合起始劑之添加量較佳為為0.1質量份~10質量份,更佳為0.5質量份~5質量份。 In addition, it is preferable to include a photopolymerization initiator in the ultraviolet-curable adhesive layer. The photopolymerization initiator is not particularly limited, and a previously known photopolymerization initiator can be used. Examples include diphenyls such as benzophenone, 4,4'-dimethylaminobenzophenone, 4,4'-diethylaminobenzophenone, and 4,4'-dichlorobenzophenone. Methyl ketones, acetophenone, diethoxy acetophenone and other acetophenones, 2-ethylanthraquinone, third butyl anthraquinone and other anthraquinones, 2-chlorothioxanthone, benzoin ether, benzoin Isopropyl ether, benzodiazone, 2,4,5-triarylimidazole dimer (rophene dimer), and acridine-based compounds, etc., may be used alone or in combination. Two or more photopolymerization initiators are used. The addition amount of the photopolymerization initiator is preferably 0.1 to 10 parts by mass, and more preferably 0.5 to 5 parts by mass with respect to 100 parts by mass of the compound (A).

進而,可根據需要於放射線硬化性之黏著劑中摻合增黏劑、黏著調整劑、界面活性劑等或其他改質劑等。又,亦可適當添加無機化合物填料。紫外線硬化型黏著劑層之厚度較佳為至少為5μm,更佳為10μm以上。此處,紫外線硬化型黏著劑層之厚度之上限並無特別限定,但較佳為50μm以下。再者,紫外線硬化型黏著劑層亦可為積層有複數個層之構成。 Further, if necessary, a radiation hardening adhesive may be blended with a tackifier, an adhesion modifier, a surfactant, or other modifiers. Moreover, you may add an inorganic compound filler suitably. The thickness of the ultraviolet-curable adhesive layer is preferably at least 5 μm, and more preferably 10 μm or more. Here, the upper limit of the thickness of the ultraviolet-curable adhesive layer is not particularly limited, but it is preferably 50 μm or less. The ultraviolet-curable adhesive layer may have a structure in which a plurality of layers are laminated.

[實施例] [Example]

其次,基於實施例更詳細地對本發明進行說明。以下根據實施例對本發明進行說明,但本發明並不限定於該等實施例。 Next, the present invention will be described in more detail based on examples. Hereinafter, the present invention will be described based on examples, but the present invention is not limited to these examples.

<基本切割帶之製作> <Production of Basic Cutting Tape>

以下述方式製作基本切割帶C1~C5。 Basic cutting tapes C1 to C5 were produced in the following manner.

(切割帶C1之製作) (Cut of cutting tape C1)

將甲基丙烯酸甲酯、丙烯酸2-乙基己酯與2-丙烯酸羥乙酯作為單體成分,以質量比為5:14:1之比例,使上述單體成分於乙酸乙酯中共聚合,獲得包含在主鏈中鍵結有羥基之丙烯聚合物(A1)的溶液。繼而,相對於100質量份之上述丙烯聚合物A1,添加使新戊四醇三丙烯酸酯及二異氰酸酯反應而獲得之50質量份之紫外線硬化性低聚物作為紫外線硬化性化合物,且分別添加2.5質量份之商品名「IRGACURE 651」(Ciba Specialty Chemicals公司製造)及1.0質量份之聚異氰酸酯系化合物(商品名「CORONATE L」,日本聚氨酯工業公司製造)作為光聚合起始劑,從而獲得紫外線硬化型丙烯系黏著劑溶液B1。以使乾燥膜厚為20μm之方式,將上述樹脂組成物塗佈於厚度為38μm之聚對苯二甲酸乙二酯膜(PET膜)上,且以110℃乾燥3分鐘而形成黏著劑層後,將該黏著劑層黏貼於100μm之乙烯-乙酸乙烯酯共聚物膜,藉此進行轉印,從而製作出切割帶C1。 Using methyl methacrylate, 2-ethylhexyl acrylate, and hydroxyethyl 2-acrylate as monomer components, copolymerizing the above monomer components in ethyl acetate at a mass ratio of 5: 14: 1, A solution containing a propylene polymer (A1) having a hydroxyl group bonded to its main chain was obtained. Next, to 100 parts by mass of the above-mentioned propylene polymer A1, 50 parts by mass of an ultraviolet-curable oligomer obtained by reacting neopentaerythritol triacrylate and diisocyanate was added as an ultraviolet-curable compound, and each was added 2.5 A mass part of the product name "IRGACURE 651" (manufactured by Ciba Specialty Chemicals) and 1.0 part by mass of a polyisocyanate-based compound (trade name "CORONATE L", manufactured by Japan Polyurethane Industry Co., Ltd.) are used as photopolymerization initiators to obtain ultraviolet curing Type acrylic adhesive solution B1. The resin composition was coated on a polyethylene terephthalate film (PET film) having a thickness of 38 μm so that the dry film thickness was 20 μm, and dried at 110 ° C. for 3 minutes to form an adhesive layer. The adhesive layer was affixed to a 100 μm ethylene-vinyl acetate copolymer film, and then transferred to produce a dicing tape C1.

以上述方式製作出之切割帶之紫外線硬化型黏著劑層之凝膠分率為82%。 The gel fraction of the ultraviolet-curable adhesive layer of the dicing tape produced in the above manner was 82%.

(切割帶C2之製作) (Cut of cutting tape C2)

將丙烯酸丁酯與2-丙烯酸羥乙酯作為單體成分,以質量比為8:2之比例,使上述單體成分於乙酸乙酯中共聚合,獲得包含在主鏈中鍵結有羥基之丙烯聚合物(A2)的溶液。繼而,相對於100質量份之上述丙烯聚合物A2,添加使新戊四醇三丙烯酸酯及二異氰酸酯反應而獲得之100質量份之紫外線硬化性低聚物作為紫外線硬化性化合物,且分別添加2.5質量份之商品名「IRGACURE 651」(Ciba Specialty Chemicals公司製造)及0.5質量份之聚異 氰酸酯系化合物(商品名「CORONATE L」日本聚氨酯工業公司製造)作為光聚合起始劑,從而獲得紫外線硬化型丙烯系黏著劑溶液B2。以使乾燥膜厚為10μm之方式,將上述樹脂組成物塗佈於厚度為38μm之PET膜上,且以110℃乾燥3分鐘而形成黏著劑層後,將該黏著劑層黏貼於100μm之乙烯-乙酸乙烯酯共聚物膜,藉此進行轉印,從而製作出切割帶C2。 Using butyl acrylate and hydroxyethyl 2-acrylate as monomer components, the above monomer component was copolymerized in ethyl acetate at a mass ratio of 8: 2 to obtain propylene containing hydroxyl groups bonded to the main chain. Polymer (A2) solution. Next, 100 parts by mass of an ultraviolet-curable oligomer obtained by reacting neopentaerythritol triacrylate and diisocyanate with respect to 100 parts by mass of the above-mentioned propylene polymer A2 was added as an ultraviolet-curable compound, and 2.5 parts were added respectively. Trade name "IRGACURE 651" (manufactured by Ciba Specialty Chemicals) and 0.5 parts by weight A cyanate ester compound (trade name: "CORONATE L" manufactured by Nippon Polyurethane Industry Co., Ltd.) was used as a photopolymerization initiator to obtain a UV-curable propylene-based adhesive solution B2. The resin composition was coated on a PET film having a thickness of 38 μm so that the dry film thickness was 10 μm, and dried at 110 ° C. for 3 minutes to form an adhesive layer, and then the adhesive layer was adhered to 100 μm ethylene. -A vinyl acetate copolymer film is transferred thereon to produce a dicing tape C2.

以上述方式製作出之切割帶之紫外線硬化型黏著劑層之凝膠分率為74%。 The gel fraction of the UV-curable adhesive layer of the dicing tape produced in the above manner was 74%.

(切割帶C3之製作) (Cut of cutting tape C3)

將丙烯酸丁酯與2-丙烯酸羥乙酯作為單體成分,以質量比為8:2之比例,使上述單體成分於乙酸乙酯中共聚合,獲得包含在主鏈中鍵結有羥基之丙烯聚合物(A2)的溶液。 Using butyl acrylate and hydroxyethyl 2-acrylate as monomer components, the above monomer component was copolymerized in ethyl acetate at a mass ratio of 8: 2 to obtain propylene containing hydroxyl groups bonded to the main chain. Polymer (A2) solution.

其次,於含有上述丙烯酸共聚物(A2)之溶液中添加2-甲基丙烯醯氧乙基異氰酸酯、作為觸媒之二月桂酸二丁基錫,以50℃反應24小時,從而獲得含有丙烯聚合物(A3)之溶液,該丙烯聚合物(A3)於支鏈之末端具有碳-碳雙鍵。 Next, 2-methacrylic acid oxyethyl isocyanate was added to the solution containing the acrylic copolymer (A2), and dibutyltin dilaurate as a catalyst was reacted at 50 ° C for 24 hours to obtain a propylene-containing polymer ( A3) solution, the propylene polymer (A3) has a carbon-carbon double bond at the end of a branch.

繼而,相對於100質量份之上述包含在支鏈之末端具有碳-碳雙鍵之丙烯系聚合物的溶液A3,分別添加2.5質量份之商品名「IRGACURE 651」(Ciba Specialty Chemicals公司製造)及0.5質量份之聚異氰酸酯系化合物(商品名「CORONATE L」日本聚氨酯工業公司製造)作為光聚合起始劑,從而獲得紫外線硬化型丙烯系黏著劑溶液B3。以使乾燥膜厚為10μm之方式,將上述樹脂組成物塗佈於厚度為38μm之PET膜上,且以110℃乾燥3分鐘而形成黏著劑層後,將該黏著劑層黏貼於100μm之 乙烯-乙酸乙烯酯共聚物膜,藉此進行轉印,從而製作出切割帶C3。 Then, with respect to 100 parts by mass of the above solution A3 containing a propylene polymer having a carbon-carbon double bond at the end of a branched chain, 2.5 parts by mass of a product name "IRGACURE 651" (manufactured by Ciba Specialty Chemicals) and As a photopolymerization initiator, 0.5 parts by mass of a polyisocyanate-based compound (trade name “CORONATE L” manufactured by Nippon Polyurethane Industry Co., Ltd.) was obtained to obtain a UV-curable propylene-based adhesive solution B3. The resin composition was coated on a PET film having a thickness of 38 μm so that the dry film thickness was 10 μm, and dried at 110 ° C. for 3 minutes to form an adhesive layer, and then the adhesive layer was adhered to a 100 μm layer. The ethylene-vinyl acetate copolymer film was transferred by this to produce a dicing tape C3.

以上述方式製作出之切割帶之紫外線硬化型黏著劑層之凝膠分率為68%。 The gel fraction of the ultraviolet-curable adhesive layer of the dicing tape produced in the above manner was 68%.

(切割帶C4之製作) (C4 production)

相對於100質量份之丙烯酸聚合物A3,添加使新戊四醇三丙烯酸酯及二異氰酸酯反應而獲得之25質量份之紫外線硬化性低聚物作為紫外線硬化性化合物,除此之外,與切割帶C3同樣地製作出切割帶C4。 With respect to 100 parts by mass of the acrylic polymer A3, 25 parts by mass of an ultraviolet curable oligomer obtained by reacting neopentaerythritol triacrylate and diisocyanate is added as an ultraviolet curable compound. In the same manner as the tape C3, a dicing tape C4 was produced.

以上述方式製作出之切割帶之紫外線硬化型黏著劑層之凝膠分率為55%。 The gel fraction of the ultraviolet-curable adhesive layer of the dicing tape produced in the above manner was 55%.

(切割帶C5之製作) (C5 production)

相對於100質量份之丙烯聚合物A3,添加使新戊四醇三丙烯酸酯及二異氰酸酯發生反應而獲得之100質量份之紫外線硬化性低聚物作為紫外線硬化性化合物,除此之外,與切割帶C3同樣地製作出切割帶C5。 With respect to 100 parts by mass of the propylene polymer A3, 100 parts by mass of an ultraviolet curable oligomer obtained by reacting neopentaerythritol triacrylate and diisocyanate is added as an ultraviolet curable compound. The dicing tape C3 is produced similarly to the dicing tape C5.

以上述方式製作出之切割帶之紫外線硬化型黏著劑層之凝膠分率為20%。 The gel fraction of the ultraviolet-curable adhesive layer of the dicing tape produced in the above manner was 20%.

此處,藉由以下之方法對各切割帶之凝膠分率進行評價。 Here, the gel fraction of each dicing tape was evaluated by the following method.

「凝膠分率」 "Gel fraction"

自切割為50mm×50mm之大小的半導體加工用切割帶除去隔離膜,並秤量出該半導體加工用切割帶之質量A。其次,以浸漬於100g之甲基異丁基甲酮(MIBK)中之狀態,將上述經秤量之半導體加工用切割帶之樣本放置48小時後,以50℃之恆溫層進行乾燥,秤量出該樣本之質量B。進而,使用100g之乙酸乙酯將樣本之黏著劑層擦拭除去後,秤量出樣本之質量C, 藉由下述式(1)算出凝膠分率。 The isolation film was removed from the dicing tape for semiconductor processing having a size of 50 mm × 50 mm, and the mass A of the dicing tape for semiconductor processing was measured. Next, in the state of being immersed in 100 g of methyl isobutyl ketone (MIBK), the sample of the weighed semiconductor processing dicing tape was left for 48 hours, and then dried at a constant temperature layer of 50 ° C, and the sample was weighed out. Quality B. Furthermore, the adhesive layer of the sample was wiped off with 100 g of ethyl acetate, and then the mass C of the sample was measured. The gel fraction was calculated by the following formula (1).

凝膠分率(%)=(B-C)/(A-C) (1) Gel fraction (%) = (B-C) / (A-C) (1)

(實施例1) (Example 1)

對於各切割帶(C1~C5),自切割帶剝離PET膜,將切割帶之紫外線硬化型黏著劑層黏合於半導體晶圓與環形框架後,於氮環境下,自半導體晶圓側照射紫外線,藉此,預先使未黏著有上述半導體晶圓之區域之黏著劑層硬化,從而製作出評價樣本。 For each dicing tape (C1 ~ C5), the PET film is peeled from the dicing tape, the ultraviolet curing adhesive layer of the dicing tape is bonded to the semiconductor wafer and the ring frame, and then the semiconductor wafer is irradiated with ultraviolet rays in a nitrogen environment. Thereby, the adhesive layer in the region where the semiconductor wafer is not adhered is hardened in advance, and an evaluation sample is produced.

(實施例2) (Example 2)

對於各切割帶(C1~C5),自切割帶剝離PET膜,將切割帶之紫外線硬化型黏著劑層黏合於半導體晶圓與環形框架後,於氮環境下,以不使紫外線照射於晶圓黏著區域之方式,自切割帶側隔著遮罩照射紫外線,藉此,預先使未黏著有上述半導體晶圓之區域之黏著劑層硬化,從而製作出評價樣本。 For each dicing tape (C1 ~ C5), peel the PET film from the dicing tape, adhere the UV-curable adhesive layer of the dicing tape to the semiconductor wafer and the ring frame, and then prevent the wafer from being irradiated with ultraviolet rays in a nitrogen environment. In the method of the adhesion region, ultraviolet rays are radiated from the dicing tape side through a mask, thereby hardening the adhesive layer in the region where the semiconductor wafer is not adhered in advance, thereby preparing an evaluation sample.

(實施例3) (Example 3)

對於各切割帶(C1~C5),於自切割帶剝離PET膜之前,以不使紫外線照射於切割帶之紫外線硬化型黏著劑層中之黏貼有半導體晶圓之區域與黏著有環形框架之區域的方式,隔著遮罩照射紫外線,藉此,製作出未黏著有半導體晶圓之區域之黏著劑層預先已硬化的半導體加工用切割帶(C1C~C5C)。將半導體晶圓與環形框架黏合於該等半導體加工用切割帶之未因紫外線照射而硬化之區域之黏著劑層,藉此,製作出評價樣本。 For each dicing tape (C1 ~ C5), before peeling the PET film from the dicing tape, the region where the semiconductor wafer is adhered and the area where the ring frame is adhered in the ultraviolet-curable adhesive layer of the dicing tape are not irradiated with ultraviolet rays. By irradiating ultraviolet rays through a mask, a semiconductor processing dicing tape (C1C ~ C5C) in which an adhesive layer in a region where a semiconductor wafer is not adhered is hardened in advance is produced. A semiconductor wafer and a ring frame are adhered to an adhesive layer in a region of the dicing tape for semiconductor processing that is not hardened by ultraviolet radiation, thereby producing an evaluation sample.

(比較例1) (Comparative example 1)

對於各切割帶(C1~C5),自切割帶剝離PET膜,將切割帶之紫外線硬 化型黏著劑層黏合於半導體晶圓與環形框架,藉此,製作出評價樣本。 For each cutting tape (C1 ~ C5), peel off the PET film from the cutting tape, and harden the UV of the cutting tape The modified adhesive layer is adhered to the semiconductor wafer and the ring frame, thereby preparing an evaluation sample.

(比較例2) (Comparative example 2)

對於各切割帶(C1~C5),自切割帶剝離PET膜,將切割帶之紫外線硬化型黏著劑層黏合於半導體晶圓與環形框架後,於氮環境下,自切割帶側照射紫外線,藉此,製作出評價樣本。 For each dicing tape (C1 ~ C5), peel the PET film from the dicing tape, adhere the UV-curable adhesive layer of the dicing tape to the semiconductor wafer and the ring frame, and then irradiate ultraviolet rays from the dicing tape side in a nitrogen environment. Then, an evaluation sample was produced.

(比較例3) (Comparative example 3)

對於各切割帶(C1~C5),於自切割帶剝離PET膜之前,對切割帶之紫外線硬化型黏著劑層之整個面照射紫外線,藉此,製作出紫外線硬化型黏著劑層預先已硬化之半導體加工用切割帶(C1E~C5E)。 For each of the dicing tapes (C1 to C5), before the PET film is peeled from the dicing tape, the entire surface of the UV-curable adhesive layer of the dicing tape is irradiated with ultraviolet rays, thereby producing a UV-curable adhesive layer that has been cured in advance. Dicing tape for semiconductor processing (C1E ~ C5E).

已嘗試了自該等半導體加工用切割帶剝離PET膜,將半導體加工用切割帶之經紫外線硬化之黏著劑層黏合於半導體晶圓與環形框架,但黏著劑層之黏著力因紫外線硬化而消失,因此無法黏合。 Attempts have been made to peel off the PET film from these semiconductor processing dicing tapes and adhere the UV-curable adhesive layer of the semiconductor processing dicing tape to the semiconductor wafer and the ring frame, but the adhesive force of the adhesive layer disappears due to the UV curing And therefore cannot be glued.

試驗例 Test example

對於實施例1~實施例3及比較例1~比較例3之各樣本,以如下方式進行耐溶劑性、支持構件剝離性之評價試驗。 For each of the samples of Examples 1 to 3 and Comparative Examples 1 to 3, the evaluation tests of the solvent resistance and the peelability of the support member were performed as follows.

將所獲得之結果一併表示於下述表1~表3中。 The obtained results are shown in Tables 1 to 3 below.

「耐溶劑性」 "Solvent resistance"

一面自於實施例、比較例中經調整之評價樣本之半導體晶圓側噴射甲基異丁基甲酮(MIBK)作為有機溶劑,一面使該半導體晶圓以20rpm之轉速旋轉而實施旋轉清洗。於清洗、乾燥結束後,觀察半導體加工用切割帶之未黏貼有半導體晶圓之區域之黏著劑層,將黏著劑未出現溶解或膨潤之半導體加工用切割帶作為A且判定為合格,將黏著劑出現溶解或膨潤之半 導體加工用切割帶作為C且判定為不合格。 Methyl isobutyl ketone (MIBK) was sprayed as an organic solvent from the semiconductor wafer side of the adjusted evaluation samples in Examples and Comparative Examples, and the semiconductor wafer was rotated at a speed of 20 rpm to perform spin cleaning. After the washing and drying are completed, observe the adhesive layer in the semiconductor processing dicing tape in the region where the semiconductor wafer is not adhered. Use the dicing tape for semiconductor processing where the adhesive does not dissolve or swell. Half of the agent dissolves or swells The cutting tape for conductor processing was regarded as C, and it was judged that it was disqualified.

「支持構件剝離性」 "Supporting member peelability"

藉由使用美國專利申請案公開第2011/0272092號說明書所揭示之方法,獲得如下構造體,該構造體於厚度約為700μm之6吋矽晶圓上依序積層有電漿聚合物分離層、聚矽氧橡膠接著劑層、及作為支持構件之厚度為2.5mm之玻璃板。 By using the method disclosed in the specification of US Patent Application Publication No. 2011/0272092, a structure is obtained in which a plasma polymer separation layer is sequentially laminated on a 6-inch silicon wafer having a thickness of about 700 μm, A silicone rubber adhesive layer and a glass plate having a thickness of 2.5 mm as a supporting member.

代替實施例、比較例中之半導體晶圓,將切割帶黏合於以上述方式獲得之構造體之晶圓背面(未積層有電漿聚合物分離層等之面),且固定於環形框架後,移送至Suss公司製造之De-Bonder DB12T,藉此,對支持構件之剝離性進行評價。 Instead of the semiconductor wafers in the examples and comparative examples, the dicing tape was adhered to the wafer back surface of the structure obtained in the above manner (the surface without the plasma polymer separation layer, etc.), and fixed to the ring frame It was transferred to De-Bonder DB12T manufactured by Suss, and the peelability of the supporting member was evaluated.

將支持構件中之於電漿聚合物分離層與晶圓表面之間發生了剝離之支持構件作為A且判定為合格,將支持構件中之於電漿聚合物分離層與晶圓表面之間未發生剝離,而是於晶圓背面與切割帶之間發生了剝離之支持構件作為C且判定為不合格。又,同樣將無法將切割帶貼附於構造體1之晶圓背面(未積層有電漿聚合物分離層等之面)者亦作為C且判定為不合格。 A support member having a peeling between the plasma polymer separation layer and the wafer surface in the supporting member is regarded as A, and it is judged to be a pass. When the peeling occurred, the supporting member that peeled between the back surface of the wafer and the dicing tape was regarded as C, and it was judged as failed. Also, those incapable of attaching the dicing tape to the back surface of the wafer of the structure 1 (the surface on which the plasma polymer separation layer and the like are not laminated) are also regarded as C and judged to be unacceptable.

根據上述表1~表3,對於實施例1~實施例3而言,與切割帶之紫外線硬化型黏著劑層之紫外線硬化前之凝膠分率無關,全部切割帶之耐溶劑性、支持構件剝離性均合格,結果良好。另一方面,對於比較例1而言,於切割帶之紫外線硬化型黏著劑層之紫外線硬化前的凝膠分率低之情形時,耐溶劑性不合格,結果為評價結果取決於切割帶之構成,且缺乏通用性。又,對於比較例2、比較例3而言,結果為:雖然由於紫外線硬化,耐溶劑性合格,但是無法剝離支持構件,或切割帶之貼附本身無法進行,不適合作為半導體製造步驟。 According to the above Tables 1 to 3, for Examples 1 to 3, regardless of the gel fraction before ultraviolet curing of the ultraviolet curing adhesive layer of the dicing tape, the solvent resistance and supporting members of all dicing tapes The peelability was all satisfactory, and the results were good. On the other hand, in Comparative Example 1, when the gel fraction before ultraviolet curing of the ultraviolet-curable adhesive layer of the dicing tape was low, the solvent resistance was unsatisfactory. As a result, the evaluation result depends on the dicing tape. Composition and lack of versatility. In Comparative Example 2 and Comparative Example 3, although the solvent resistance was satisfactory due to ultraviolet curing, the support member could not be peeled off, or the dicing tape could not be attached by itself, which was not suitable as a semiconductor manufacturing step.

雖說明本發明與其實施態樣,但只要本發明沒有特別指定,則即使在說明本發明之任一細部中,皆非用以限定本發明,且只要在不違反本案申請專利範圍所示之發明精神與範圍下,應作最大範圍的解釋。 Although the present invention and its embodiments are described, as long as the invention is not specifically specified, even in any detail of the description of the invention, it is not used to limit the invention, and as long as it does not violate the invention shown in the scope of the patent application in this case The spirit and scope should be explained to the greatest extent.

本案主張基於2012年5月15日於日本提出申請之特願2012-111971之優先權,本發明係參照此申請案並將其內容加入作為本說明書記載之一部份。 This application claims priority based on Japanese Patent Application No. 2012-111971 filed in Japan on May 15, 2012. The present invention refers to this application and incorporates its content as part of the description of this specification.

Claims (7)

一種半導體晶圓之切割方法,其包含下述步驟:(a)經由接著劑將支持構件黏合於半導體晶圓之電路面側;(b)對該半導體晶圓之電路面相反側之背面進行薄型加工;(c)將至少具有紫外線硬化型黏著劑層之切割帶黏合於該半導體晶圓之電路面相反側的背面上;(d)將該半導體晶圓自該接著劑層及支持構件剝離;(e)使用有機溶劑對該半導體晶圓上之該接著劑的殘渣進行清洗;以及(f)切斷該半導體晶圓而晶片化;其特徵在於:於該(e)步驟前,該切割帶中之未黏著有該半導體晶圓之區域的黏著劑層已因紫外線照射而硬化。 A dicing method for a semiconductor wafer includes the following steps: (a) bonding a supporting member to a circuit surface side of the semiconductor wafer through an adhesive; (b) thinning a back surface on the opposite side of the circuit surface of the semiconductor wafer Processing; (c) adhering a dicing tape having at least an ultraviolet-curable adhesive layer on the back surface on the opposite side of the circuit surface of the semiconductor wafer; (d) peeling the semiconductor wafer from the adhesive layer and the supporting member; (e) cleaning the residue of the adhesive on the semiconductor wafer with an organic solvent; and (f) cutting the semiconductor wafer to form a wafer; characterized in that, before the step (e), the dicing tape The adhesive layer in the region where the semiconductor wafer is not adhered has been hardened due to ultraviolet irradiation. 如申請專利範圍第1項之半導體晶圓之切割方法,其中,該藉由照射紫外線而進行之硬化係於該(c)步驟後,(h1)自半導體晶圓側照射紫外線,(h2)自切割帶側隔著遮罩而照射紫外線,或(h3)於該(c)步驟之前,隔著遮罩對未黏著有半導體晶圓之區域的黏著劑層部分照射紫外線。 For example, the slicing method for a semiconductor wafer according to item 1 of the patent scope, wherein the hardening by irradiating ultraviolet rays is after the step (c), (h1) radiates ultraviolet rays from the semiconductor wafer side, and (h2) radiates The dicing tape side is irradiated with ultraviolet rays through a mask, or (h3) before step (c), ultraviolet rays are irradiated to the adhesive layer portion of the region where the semiconductor wafer is not adhered through the mask. 一種半導體加工用切割帶,其用於包含下述步驟之半導體晶圓之切割方法:(a)經由接著劑將支持構件黏合於半導體晶圓之電路面側;(b)對該半導體晶圓之電路面相反側之背面進行薄型加工; (c)將至少具有紫外線硬化型黏著劑層之切割帶黏合於該半導體晶圓之電路面相反側的背面上;(d)將該半導體晶圓自該接著劑層及支持構件剝離;(e)使用有機溶劑對該半導體晶圓上之該接著劑的殘渣進行清洗;以及(f)切斷該半導體晶圓而晶片化;於該(e)步驟前,該切割帶中之未黏著有該半導體晶圓之區域的黏著劑層已因紫外線照射而硬化。 A dicing tape for semiconductor processing is used for a dicing method of a semiconductor wafer including the following steps: (a) a supporting member is bonded to a circuit surface side of the semiconductor wafer via an adhesive; (b) Thin processing on the back side of the circuit side; (c) bonding a dicing tape having at least an ultraviolet-curable adhesive layer to the back surface on the opposite side of the circuit surface of the semiconductor wafer; (d) peeling the semiconductor wafer from the adhesive layer and the supporting member; (e) ) Cleaning the residue of the adhesive on the semiconductor wafer with an organic solvent; and (f) cutting the semiconductor wafer to form a wafer; before the step (e), the dicing tape is not adhered with the The adhesive layer in the area of the semiconductor wafer has been hardened by ultraviolet radiation. 如申請專利範圍第3項之半導體加工用切割帶,其中,該黏著劑之放射線硬化型樹脂組成物之樹脂成分為(甲基)丙烯酸系共聚物,於聚合物支鏈或主鏈,經由胺酯(urethane)鍵而鍵結有含有(甲基)丙烯醯氧基之基。 For example, the dicing tape for semiconductor processing of the third patent application range, wherein the resin component of the radiation-curable resin composition of the adhesive is a (meth) acrylic copolymer, which is branched or main chain of the polymer through an amine An urethane bond is bonded to a group containing a (meth) acrylic fluorenyloxy group. 一種半導體加工用切割帶,其用於申請專利範圍第1項之半導體晶圓之切割方法,且,該藉由照射紫外線而進行之硬化係於該(c)步驟後,(h1)自半導體晶圓側照射紫外線,(h2)自切割帶側隔著遮罩而照射紫外線,或(h3)於該(c)步驟之前,隔著遮罩對未黏著有半導體晶圓之區域的黏著劑層部分照射紫外線。 A dicing tape for semiconductor processing, which is used for a dicing method of a semiconductor wafer under the scope of patent application No. 1; and the hardening by irradiating ultraviolet rays is performed in step (c), and (h1) is formed from a semiconductor crystal. Ultraviolet rays are irradiated on the round side, (h2) ultraviolet rays are irradiated from the dicing tape side through a mask, or (h3) before the step (c), the adhesive layer portion through the mask is applied to the region where the semiconductor wafer is not adhered. Exposure to ultraviolet rays. 一種半導體加工用切割帶,其用於申請專利範圍第1或2項之半導體晶圓之切割方法,其中,該切割帶之黏著劑硬化前之凝膠分率為20%以上。 A dicing tape for semiconductor processing, which is used for a dicing method of a semiconductor wafer with a patent scope of item 1 or 2, wherein the gel fraction of the dicing tape before the adhesive hardens is more than 20%. 一種半導體加工用切割帶,其用於申請專利範圍第1或2項之半導體晶圓之切割方法,其中,該黏著劑之放射線硬化型樹脂組成物之樹脂 成分為(甲基)丙烯酸系共聚物,於聚合物支鏈或主鏈,經由胺酯(urethane)鍵而鍵結有含有(甲基)丙烯醯氧基之基。 A dicing tape for semiconductor processing, which is used for a dicing method of a semiconductor wafer in which the scope of patent application is 1 or 2, wherein the resin of the adhesive is a radiation-curable resin composition The component is a (meth) acrylic copolymer, and a group containing a (meth) acryloxy group is bonded to a polymer branch or main chain via an urethane bond.
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