TW201022108A - Transportation cart system - Google Patents

Transportation cart system Download PDF

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Publication number
TW201022108A
TW201022108A TW098137793A TW98137793A TW201022108A TW 201022108 A TW201022108 A TW 201022108A TW 098137793 A TW098137793 A TW 098137793A TW 98137793 A TW98137793 A TW 98137793A TW 201022108 A TW201022108 A TW 201022108A
Authority
TW
Taiwan
Prior art keywords
communication device
transport vehicle
controller
operation terminal
truck
Prior art date
Application number
TW098137793A
Other languages
Chinese (zh)
Inventor
Takeshi Muranaka
Original Assignee
Murata Machinery Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Murata Machinery Ltd filed Critical Murata Machinery Ltd
Publication of TW201022108A publication Critical patent/TW201022108A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/06Storage devices mechanical with means for presenting articles for removal at predetermined position or level
    • B65G1/065Storage devices mechanical with means for presenting articles for removal at predetermined position or level with self propelled cars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The present invention provides a transportation cart system, which can ensure the safety of operator and manually operable without stopping the system. The invented transportation cart system (1) includes: an operation terminal (45), a communication device (43), and a transportation cart (3). The operation terminal (45) is manually operable. The communication device (43) is operable through the operation terminal (45). The transportation cart (3) is an entity different from the communication device (43) and includes: a wireless communication processing part (71) in communication with the operation terminal (45) through the communication device (43), and a wired communication processing part (76) in direction communication with the operation terminal (45).

Description

201022108 六、發明說明: 【發明所屬之技術領域】 本發明是關於搬運車系統,尤其是關於能藉由手動操 作終端來控制搬運車的搬運車系統。 【先前技術】 以往習知的搬運車系統,是具有:複數個站部、及在 0 複數個站部之間搬運物品的複數的搬運車。在站部與搬運 車之間,進行裝貨(從站部將物品裝入到搬運車)、及卸 貨(從搬運車將物品搬出到站部)。 搬運車系統的控制系統,例如具有:製造控制器、物 流控制器、儲藏庫控制器、及搬運車控制器。製造控制器 ,會接受來自處理裝置的搬運要求。物流控制器,是與製 造控制器相同順位的控制器,而是較儲藏庫控制器及搬運 車控制器更上位的控制器。物流控制器,將各種指令發送 φ 到儲藏庫控制器及搬運車控制器。儲藏庫控制器將出庫指 令發送到儲藏庫。搬運車控制器將搬運指令發送到搬運車 〇 作爲手動操作用的終端,有一個例子是使用遙控控制 器。遙控控制器,能以無線方式與搬運車互相通訊。操作 者能藉由遙控控制器來進行搬運車的停止、出發、各種設 定變更等的作業(例如參考專利文獻1 )。 〔專利文獻1〕 -5- 201022108 日本特開2000— 1 53905號公報 【發明內容】 〔發明欲解決的課題〕 一般來說,遙控操作爲了確保安全性,是在操作者接 近搬運車附近,且在界定搬運車的狀態下來進行。另一方 面,在搬運車系統,會爲了操作者的安全而使用了防止進 入柵欄,禁止從外部進入搬運車的軌道區域。因此,操作 者爲了操作搬運車,需要從防止進入柵欄的出入口進入到 軌道區域內,然後移動到搬運車附近。 可是,搬運車系統通常是自動運行的,所以在進行遙 控操作的情況,需要將系統停止。因此會讓系統的搬運效 率降低。 另一方面,在搬運車產生問題時,也會有不需要使系 統全體停止,而只要控制該搬運車的情況。例如,只要確 認動作狀態的情況、或進行異常重新設定等的簡單操作的 @ 情況。 本發明的課題,要提供一種搬運車系統’能確保操作 者的安全,且不會停止系統,可將搬運車進行手動操作。 〔用以解決課題的手段〕 本發明的搬運車系統,具備有:操作終端、通訊設備 、搬運車。操作終端可進行手動操作。通訊設備可藉由操 作終端來操作。搬運車是與通訊設備爲不同個體,具有: -6- 201022108 經由通訊設備而可與操作終端通訊的第一通訊部、及可與 操作終端直接通訊的第二通訊部。 在該系統,操作者爲了控制搬運車,藉由使用操作終 端來操作通訊設備,則能使通訊設備與搬運車的第一通訊 部互相通訊。因此,操作者不需要太接近搬運車,即使在 系統自動運行的狀態也能安全地控制搬運車。而由於能從 操作終端與搬運車的第二通訊部互相通訊,所以操作者可 Φ 選擇安全的狀態,在搬運車附近控制搬運車。 操作終端與通訊設備及通訊部的連接方法,不管是有 線或無線方法都可以。 搬運車系統,也可又具備有:搬運車運行的隔離區域 。在該情況,在隔離區域之外,操作終端不能與搬運車直 接通訊。操作終端只在隔離區域之外可連接於通訊設備。 在該系統,操作終端在隔離區域之外不能與搬運車直 接通訊,所以在隔離區域外,操作者一定要將操作終端連 φ 接於通訊設備而以手動方式控制搬運車。操作終端在隔離 區域內不能連接於通訊設備,所以將操作終端連接於通訊 設備的作業一定要在隔離區域外進行。也就是說,當操作 者經由通訊設備進行手動操作時,操作者確實在遠離運行 通路的安全場所。於是不需要對手動操作進行安全對策。 也可有複數個搬運車運行於隔離區域內。在該情況’ 當將連接於通訊設備的操作終端進行手動操作時’操作對 象之外的搬運車可自動運行。 在該系統,當使用與通訊設備連接的操作終端進行手 201022108 動操作時,系統全體不會停止,所以不易讓搬運效率降低 〇 也可將複數個通訊設備沿著搬運車的運行通路設置。 在該系統,操作者將操作終端連接於與搬運車接近的 通訊設備,將搬運車進行手動操作。因此,操作者可在搬 運車的更附近處來進行安全位置的作業。 〔發明效果〕 本發明的搬運車系統,能確保操作者的安全,且不會 停止系統,可將搬運車進行手動操作。 【實施方式】 (1)搬運車系統的基本構造 本發明的一種實施方式的搬運車系統1,是在所決定 的軌道上使複數的搬運車3運行用的系統。搬運車3於軌 道上朝某一方向運行,根據藉由上位的控制器(後述)所 _ 分配的搬運指令,從目的場所裝入物品,接著運行到搬運 目標的場所,將物品搬出到搬運目標的場所。搬運車的種 類,可以是高架搬運車、以無軌道方式運行的無人搬運車 或有軌道台車的任一種。 在第1圖是顯示了本發明的一種實施方式的搬運車系 統1的佈置方式的局部俯視圖。搬運車系統1,具有:複 數的環繞運行通路5、以及將複數的環繞運行通路5連結 的主幹運行通路7。主幹運行通路7全體成爲一個環繞路 -8 - 201022108 線。沿著環繞運行通路5設置有複數個處理裝置9,沿著 主幹運行通路7設置有複數個儲藏庫11。儲藏庫11具有 :環繞運行通路5的處理裝置9群組之間的緩衝功能。 在處理裝置9及儲藏庫11等的設備,設置有:用來 將物品搬入到設備內的入庫口 1 3、與從設備將物品搬到搬 運車3的出庫口 15。入庫口 13與出庫口 15也可共同使用 (2)搬運車系統的控制系統 第2圖是顯不搬運車系統的控制系統的方塊圖。該控 制系統19,具有:製造控制器21、物流控制器23、儲藏 庫控制器25、與搬運車控制器27。而設置有··作爲搬運 車控制器27的下位的控制器的區域控制器28。區域控制 器28,是將搬運車控制器27與存在於管轄區域內的搬運 車3之間的通訊進行中繼。物流控制器23,是儲藏庫控制 φ 器25及搬運車控制器27的上位的控制器。搬運車控制器 27,具有:管理複數的搬運車3,對其分配搬運指令的分 配功能。而「搬運指令」,包含有:關於運行的指令、以 及關於裝貨位置及卸貨位置的指令。 製造控制器21,能夠在各處理裝置9之間通訊。處理 裝置9,將完成處理的物品的搬運要求(裝貨要求、卸貨 要求)發送到製造控制器21。製造控制器21,將來自處 理裝置9的搬運要求發訊到物流控制器23。物流控制器 23將報告發訊到製造控制器2 1。 -9- 201022108 物流控制器23,當從製造控制器21接受搬運要求時 ,在伴隨儲藏庫11的入庫或出庫的情況,以預定的時機 將入庫或出庫指令發送到儲藏庫控制器25。儲藏庫控制器 25,因應將入庫或出庫指令發送到儲藏庫1 1。物流控制器 23,當又從製造控制器21收到搬運要求時,則將其轉換 爲搬運指令,進行對於搬運車3的搬運指令分配動作。 搬運車控制器27,爲了作成搬運指令而與各搬運車3 連續通訊,根據從各搬運車3發訊的位置資料而得到其位 美 置資訊。例如將編碼器設置於搬運車3,將通過點之後的 運行距離從搬運車3發訊到搬運車控制器27作爲位置資 料,搬運車控制器27可藉此掌握搬運車3的位置。 (3)搬運車系統的其中一部分 第3圖是顯示搬運車系統的其中一部分的局部俯視圖 。複數的搬運車3可沿著運行通路29運行。在運行通路 29的兩側設置有防止進入柵欄31,其內側成爲隔離區域 ❹ 33。防止進入柵欄31,具有讓操作者無法簡單越過的程度 的高度。在防止進入柵欄31,在預定的部位設置有出入口 35及門部37。當搬運車3於運行通路29自動運行時’門 部37會自動鎖定。藉此,在搬運車3的自動運行中’防 止操作者不小心進入到隔離區域3 3內° 第4圖是顯示無線裝置與操作終端與搬運車的關係的 模式圖,第5圖是顯示操作終端與搬運車的關係的模式圖 -10- 201022108 搬運車3’如第4圖所示,具有··無線通訊處理部71 、天線73、CPU75、有線通訊處理部76、及連接部77。 以天線73接收的控制訊號,經由無線通訊處理部71而輸 入到CPU75。而也可從連接部77經由有線通訊處理部76 將控制訊號輸入到CPU75。CPU75是經由訊號線79 (第1 圖)連接到區域控制器28。CPU75可根據來自區域控制 器28的指令而控制沒有圖示的驅動裝置及移載裝置。 (4 )手動操作機構 使用第4圖及第5圖,針對用來將搬運車3手動操作 的手動操作機構41來說明。手動操作機構41,是由:沿 著運行通路29設置的複數的通訊裝置43、操作終端45所 構成。 通訊裝置43是無線裝置。如第4圖所示,通訊裝置 43,具有:無線通訊處理部51、天線53、通訊處理部55 φ 、各種按鈕57、及連接部59。無線通訊處理部51,根據 輸入到連接部59的訊號,而可從天線53發送電波。而通 訊處理部55,根據來自各種按鈕57的輸入訊號,而能將 訊號發送到區域控制器28。並且,通訊處理部55,根據 來自連接部59的輸入訊號,能將訊號發送到區域控制器 28 » 通訊裝置43,具有按鍵開關58與啓動按鈕60。按鍵 開關58可在「維修」與「自動運行」之間切換。按鍵開 關58在「維修」狀態的情況,操作各種按鈕57而可將「 -11 - 201022108 遙控操作要求」發送到區域控制器28。在按鍵開關58爲 「自動運行」狀態的情況,可操作啓動按鈕60將「自動 啓動要求」發送到區域控制器28。 從圖面中可了解,無線通訊處理部51、天線53、通 訊處理部55,是配置在隔離區域33內。可是’各種按鈕 57與連接部59,是配置在隔離區域33的外側。藉此’讓 操作者可以只在隔離區域33的外側來操作各種按鈕57、 或將連接線63的前端裝卸於連接部59。 義 通訊裝置43,是以一定的間隔或預定範圍內的間隔來 配置。通訊裝置43的無線有效半徑是20m左右(操作者 能以目視操作的範圍),所以在該實施方式,各通訊裝置 43的間隔S的大小爲17m左右。沿著運行通路29設定複 數的通訊迴路區域,則在運行通路29的任何位置都可手 動操作搬運車3。 通訊區域(無線通訊有效範圍),可以在預料爲良好 佈置條件的情況將其放大,也可依照使用者的需求而放大 @ 。而在軌道彎曲或有遮蔽物的情況,也可縮減通訊裝置43 的間隔。在鄰接的通訊區域所用的電波的頻率不相同,當 搬運車3進入到不同頻率的通訊區域時,會將頻率自動切 換。 根據上述,如果在通訊裝置43的通訊迴路區域內存 在有對象的搬運車3的話,操作者可利用該通訊裝置43 來手動操作搬運車3。 鄰接的通訊迴路區域有互相重疊的部分。於是,在操 -12- 201022108 作者以手動操作方式將搬運車3於通訊迴路區域間移動的 情況,操作者,在確認搬運車3已進入到下個通訊迴路之 後會使其暫停,移動到下個通訊裝置43,繼續進行手動操 作。 操作終端45,具有:主體61、連接線63。通訊裝置 43的連接線63的前端可裝卸於連接部59。在主體61,設 置有:液晶畫面61a、各種操作按鈕61b。 在第4圖,操作終端45的連接線63,連接於通訊裝 置43的連接部59。在該狀態當操作者將操作終端45的主 體61進行操作時,將控制訊號經由無線通訊處理部51而 從天線53發送到搬運車3。而控制訊號,也可從通訊處理 部55發送到區域控制器28。 藉由防止進入柵欄3 1的門部3 7的聯鎖功能,則在判 斷操作者在隔離區域33內時,讓上述遙控操作功能變成 無效。 (5 )遙控操作功能 以下針對遙控操作功能(來自防止進入柵欄之外的手 動操作)加以說明。 前提是讓複數的搬運車3,依照來自搬運車控制器27 的指令,自動運行於運行通路29。 一開始’操作者將通訊裝置43的按鍵開關58從「自 動運行」切換成「維修」。並且操作者操作各種按鈕57, 將「遙控操作要求」發送到區域控制器28。區域控制器 •13- 201022108 28又將「遙控操作要求」發送到搬運車控制器27,結果 ,搬運車控制器27會經由區域控制器28對該通訊裝置43 的通訊區域內的搬運車3指示自動停止。搬運車3,從「 自動運轉模式」移向「遙控等待模式」,自動停止。之後 ,已停止的搬運車3,從區域控制器28的指令脫離,等待 來自操作終端45的指令。而該通訊裝置43的通訊區域之 外的搬運車3,持續自動運行。 操作者,等到搬運車3停止完成之後,如第4圖所示 _ ,將操作終端45的連接線63連接於通訊裝置43的連接 部59。在該情況,在符合以下兩個條件的情況,遙控連接 變得有效。第一個條件,是門部37的聯鎖關閉條件。具 體來說,人不在隔離區域33內,確保對象區塊內的安全 。第二個條件,是將按鍵開關5 8切換到「維修」側,藉 此成爲不可自動啓動的狀態。 操作者,一邊以目視方式確認對象的搬運車3,一邊 將搬運車3的號機設定於操作終端45。 @ 從成爲該狀態之後,操作者,操作操作終端45來控 制對象的搬運車3。具體來說,操作者,確認動作狀態、 或進行異常重新設定。 在完成操作之後,操作者將通訊裝置43的按鍵開關 從「維修」切換成「自動運行」。並且,操作者’使操作 終端45的連接線63從連接部59脫離,按下通訊裝置43 的啓動按鈕60。藉此,通訊處理部55將「自動啓動要求 」發送到區域控制器28,區域控制器28又將「自動啓動 -14- 201022108 要求」發送到搬運車控制器27。結果,搬運車控制器27 ,經由區域控制器28對停止的搬運車3發送自動啓動指 示。結果,停止的搬運車3會從「遙控等待模式」移向「 自動運轉模式」。然後,停止的搬運車3,會根據來自區 域控制器28的指令自動運行。 第5圖顯示了,操作者進入到隔離區域33內,將連 接線63連接於搬運車3的連接部77的狀態。在該情況, _ 操作者藉由操作操作終端45,而能控制搬運車3。 (6)特徵 搬運車系統1,具備有:操作終端45、通訊裝置43、 搬運車3。操作終端45可進行手動操作。通訊裝置43可 藉由操作終端45來操作。搬運車3是與通訊裝置43爲不 同個體’具有:經由通訊裝置43而可與操作終端45通訊 的無線通訊處理部71、以及可與操作終端45直接通訊的 ❿ 有線通訊處理部76» 在該系統1,操作者爲了控制搬運車3,藉由使用操 作終端45來操作通訊裝置43,則能使通訊裝置43與搬運 車3的無線通訊處理部71互相通訊。因此,操作者不需 要太接近搬運車3,即使在搬運車系統1自動運行的狀態 也能安全地控制搬運車3。而由於能從操作終端45與搬運 車3的有線通訊處理部76互相通訊,所以操作者可選擇 安全的狀態,在搬運車3附近控制搬運車3。 搬運車系統1,又具備有:搬運車3運行的隔離區域 -15- 201022108 33°在該情況,在隔離區域33之外,操作終端45不能直 接與搬運車3通訊。操作終端45只在隔離區域33之外可 連接於通訊裝置43。 在該系統,在隔離區域33之外,操作終端45不能直 接與搬運車3通訊,所以在隔離區域33外,操作者一定 要將操作終端45連接於通訊設備43而以手動方式控制搬 運車3。操作終端45在隔離區域33內不能連接於通訊裝 置43 ’所以操作者將操作終端45連接於通訊裝置43的作 @ 業一定要在隔離區域33外進行。也就是說,當經由通訊 裝置43進行手動操作時,操作者確實在遠離運行通路29 的安全場所。於是不需要對手動操作進行安全對策。 有複數個搬運車3運行於隔離區域33內。在該情況 ,當將連接於通訊裝置43的操作終端45進行手動操作時 ,操作對象之外的搬運車3可自動運行。 在該搬運車系統1,當與通訊裝置43連接的操作終端 45進行手動操作時,搬運車系統1全體不會停止,所以不 ❹ 易讓搬運效率降低。 將複數個通訊裝置43沿著搬運車3的運行通路29設 置。 在該搬運車系統1,操作者將操作終端45連接於與搬 運車3接近的通訊裝置43,將搬運車3進行手動操作。因 此,操作者可在搬運車3的更附近處來進行安全位置的作 業。 -16- 201022108 (7)其他實施方式 以上,針對本發明的一種實施方式加以說明,而本發 明並不限定於上述實施方式,在不脫離發明主旨的範圍可 進行各種變更。 搬運車系統的佈置及控制系統,並不限定於上述實施 方式。而適用搬運車系統的設備的種類也並不限定於上述 實施方式。本發明不只適用於地上運行車,也可適用於懸 ❹ 吊式運行車系統。 在上述實施方式,當用操作終端進行手動操作時,使 預定區域內的複數的搬運車停止,而本發明並不限於此。 例如,也可只使對象搬運車停止。 在上述實施方式,操作終端能以有線方式與無線裝置 及搬運台車互相通訊,而本發明並不限於此。例如,操作 終端也可是具有較短有效距離的無線機器。可是,一般來 說’將有線與無線方式比較,在安全性方面有線方式比較 ❹ 好。藉由操作緊急停止按鈕,可以將通訊線阻斷。在該情 況,搬運車則以無線方式與操作終端交互通訊。 在上述實施方式,操作者按下各種按鈕,當對中繼控 制器發送「遙控操作要求」時,則搬運車控制器對該通訊 裝置的通訊區域內的搬運車指示自動停止,而本發明並不 限於此。也可不用搬運車控制器,讓中繼控制器對該通訊 裝置的通訊區域內的搬運車指示自動停止。 在上述實施方式是將通訊裝置的主體配置於防止進入 柵欄內’而本發明並不限於此。通訊裝置的主體也可配置 -17- 201022108 於防止進入柵欄之外。 〔產業上的可利用性〕 本發明可廣泛適用於:使用操作終端而可將搬運車進 行手動操作的搬運車系統。 【圖式簡單說明】 第1圖是顯示了本發明的一種實施方式的搬運車系統 參 的佈置方式的局部俯視圖。 第2圖是顯示搬運車系統的控制系統的方塊圖。 第3圖是顯示搬運車系統的其中一部分的局部俯視圖 〇 第4圖是顯示無線裝置與操作終端與搬運車的關係的 模式圖。 第5圖是顯示操作終端與搬運車的關係的模式圖。 參 【主要元件符號說明】 1 :搬運車系統 3 :搬運車 5 :環繞運行通路 7 :主幹運行通路 9 :處理裝置 1 1 :儲藏庫 13 :入庫口 -18- 201022108 15 :出庫口 1 9 :控制系統 2 1 :製造控制器 2 3 :物流控制器 2 5 :儲藏庫控制器 27 :搬運車控制器 2 8 :區域控制器 29 :運行通路 31 :防止進入柵欄 3 3 :隔離區域 3 5 :出入口 3 7 :門部 4 1 :手動操作機構 43:通訊裝置(通訊設備) 45 :操作終端 51 :無線通訊處理部 5 3 :天線 55 :通訊處理部 57 :按鈕 5 8 :按鍵開關 59 :連接部 60 :啓動按鈕 61 :主體 6 1 a :液晶畫面 -19- 201022108 6 1 b :操作按鈕 63 :連接線201022108 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a truck system, and more particularly to a truck system capable of controlling a truck by manually operating a terminal. [Prior Art] A conventional transportation vehicle system has a plurality of station units and a plurality of transportation vehicles that carry articles between a plurality of station units. Loading between the station and the truck (loading the item from the station to the truck) and unloading (moving the item from the truck to the station). The control system of the truck system has, for example, a manufacturing controller, a flow controller, a storage controller, and a truck controller. The manufacturing controller will accept the handling requirements from the processing unit. The logistics controller is the same controller as the manufacturing controller, but a controller that is higher than the storage controller and the truck controller. The logistics controller sends various commands to φ to the storage controller and the truck controller. The repository controller sends the outbound instructions to the repository. The truck controller sends the transport command to the truck. 〇 As a terminal for manual operation, an example is the use of a remote controller. The remote controller can communicate with the truck wirelessly. The operator can perform an operation such as stop, start, and various setting changes of the transport vehicle by the remote controller (for example, refer to Patent Document 1). [Patent Document 1] -5-201022108 Japanese Laid-Open Patent Publication No. 2000-1539905 [ SUMMARY OF INVENTION [Problem to be Solved by the Invention] Generally, in order to ensure safety, the remote control operation is in the vicinity of the operator, and It is carried out in a state in which the truck is defined. On the other hand, in the transport vehicle system, it is used for the safety of the operator to prevent entry into the fence, and it is prohibited to enter the rail area of the transport vehicle from the outside. Therefore, in order to operate the truck, the operator needs to enter the track area from the entrance and exit preventing the entry barrier, and then move to the vicinity of the truck. However, the truck system is usually operated automatically, so in the case of remote control operation, the system needs to be stopped. As a result, the handling efficiency of the system is reduced. On the other hand, when there is a problem with the transport vehicle, there is a case where it is not necessary to stop the entire system, and it is only necessary to control the transport vehicle. For example, a case where the operation state is confirmed or a simple operation such as abnormal resetting is performed. SUMMARY OF THE INVENTION An object of the present invention is to provide a transport vehicle system that can ensure the safety of an operator without stopping the system, and can manually operate the transport vehicle. [Means for Solving the Problem] The transport vehicle system of the present invention includes an operation terminal, a communication device, and a transport vehicle. The operator terminal can be operated manually. The communication device can be operated by the operating terminal. The transport vehicle is different from the communication equipment and has: -6- 201022108 A first communication unit that can communicate with the operation terminal via the communication device, and a second communication unit that can directly communicate with the operation terminal. In this system, the operator can operate the communication device by using the operation terminal in order to control the truck, thereby enabling the communication device to communicate with the first communication portion of the truck. Therefore, the operator does not need to be too close to the truck, and the truck can be safely controlled even in a state where the system is automatically operated. Since the second communication unit of the transport vehicle can communicate with each other from the operation terminal, the operator can select a safe state and control the transport vehicle near the transport vehicle. The connection method between the operation terminal and the communication device and the communication unit can be either wired or wireless. The truck system can also be equipped with an isolated area for the truck to operate. In this case, the operating terminal cannot communicate directly with the truck outside the isolation area. The operator terminal can be connected to the communication device only outside the isolated area. In this system, the operation terminal cannot communicate directly with the truck outside the isolation area, so outside the isolation area, the operator must connect the operation terminal to the communication device to manually control the truck. The operation terminal cannot be connected to the communication device in the isolated area, so the operation of connecting the operation terminal to the communication device must be performed outside the isolation area. That is, when the operator performs manual operation via the communication device, the operator is indeed in a safe place away from the running path. Therefore, there is no need to perform security measures for manual operations. There may also be multiple trucks operating in the isolated area. In this case, when the operation terminal connected to the communication device is manually operated, the truck other than the operation object can be automatically operated. In this system, when the operation terminal 201022108 is operated using the operation terminal connected to the communication device, the entire system does not stop, so that the transportation efficiency is not easily lowered. 复 A plurality of communication devices can also be set along the operation path of the truck. In this system, the operator connects the operation terminal to a communication device that is close to the truck, and the truck is manually operated. Therefore, the operator can perform work in a safe position in the vicinity of the truck. [Effect of the Invention] The transport vehicle system of the present invention can ensure the safety of the operator without stopping the system, and the transport vehicle can be manually operated. [Embodiment] (1) Basic structure of the transport vehicle system The transport vehicle system 1 according to an embodiment of the present invention is a system for operating a plurality of transport vehicles 3 on a determined track. The transport vehicle 3 is moved in a certain direction on the rail, and the article is loaded from the destination location according to the transport command assigned by the upper controller (described later), and then moved to the place where the transport target is carried, and the article is carried out to the transport destination. Place. The type of truck can be either an overhead truck, an unmanned truck that runs in a trackless manner, or a railcar. Fig. 1 is a partial plan view showing an arrangement of a transport vehicle system 1 according to an embodiment of the present invention. The truck system 1 has a plurality of circumferential running passages 5 and a trunk running passage 7 that connects a plurality of surrounding running passages 5. The trunk running lane 7 becomes a line around the road -8 - 201022108. A plurality of processing devices 9 are provided along the surrounding operation path 5, and a plurality of storage banks 11 are provided along the trunk operation path 7. The storage 11 has a buffering function between groups of processing devices 9 that surround the running path 5. The equipment such as the processing device 9 and the storage 11 is provided with a storage port 13 for carrying the articles into the equipment, and a storage port 15 for moving the articles to the transport vehicle 3 with the slave device. The storage port 13 and the delivery port 15 can also be used together. (2) Control system of the truck system Fig. 2 is a block diagram showing the control system of the truck system. The control system 19 has a manufacturing controller 21, a logistics controller 23, a storage controller 25, and a transport vehicle controller 27. Further, an area controller 28 as a lower controller of the transport vehicle controller 27 is provided. The area controller 28 relays communication between the transport vehicle controller 27 and the transport vehicle 3 existing in the jurisdiction. The flow controller 23 is a controller for the upper position of the storage control φ unit 25 and the transport vehicle controller 27. The transport vehicle controller 27 has a plurality of transport vehicles 3 that manage the plurality of transport vehicles. The "Transportation Command" contains instructions on the operation, as well as instructions on the loading position and the unloading position. The manufacturing controller 21 is capable of communicating between the processing devices 9. The processing device 9 transmits the handling request (loading request, unloading request) of the finished article to the manufacturing controller 21. The controller 21 is manufactured to transmit the handling request from the processing device 9 to the logistics controller 23. The logistics controller 23 sends a report to the manufacturing controller 21. -9- 201022108 The logistics controller 23, when receiving the transportation request from the manufacturing controller 21, transmits the inbound or outbound command to the storage controller 25 at a predetermined timing in the case of the storage or delivery of the storage 11 together. The storage controller 25 sends a storage or delivery instruction to the storage library 1 1 . When the delivery controller 23 receives the transportation request from the manufacturing controller 21, it converts it into a transportation command and performs a transportation command distribution operation for the transportation vehicle 3. The transport vehicle controller 27 continuously communicates with each transport vehicle 3 in order to create a transport command, and obtains the beauty information based on the position data transmitted from each transport vehicle 3. For example, the encoder is installed in the transport vehicle 3, and the travel distance after the passing point is transmitted from the transport vehicle 3 to the transport vehicle controller 27 as the positional information, whereby the transport vehicle controller 27 can grasp the position of the transport vehicle 3. (3) Part of the truck system Fig. 3 is a partial plan view showing a part of the truck system. A plurality of trucks 3 can be operated along the operating path 29. On both sides of the operation path 29, a barrier preventing entry barrier 31 is provided, and an inner side thereof serves as an isolation region ❹33. It is prevented from entering the fence 31, and has a height that the operator cannot easily pass. In order to prevent entry into the fence 31, an entrance 35 and a door 37 are provided at predetermined locations. When the truck 3 is automatically operated in the running path 29, the door portion 37 is automatically locked. Thereby, in the automatic operation of the transport vehicle 3, 'the operator is prevented from entering the isolation area 3 3 accidentally. FIG. 4 is a schematic diagram showing the relationship between the wireless device and the operation terminal and the transport vehicle, and FIG. 5 is a display operation. Mode of the relationship between the terminal and the transport vehicle-10-201022108 As shown in Fig. 4, the transport vehicle 3' includes a wireless communication processing unit 71, an antenna 73, a CPU 75, a wired communication processing unit 76, and a connecting unit 77. The control signal received by the antenna 73 is input to the CPU 75 via the wireless communication processing unit 71. Alternatively, the control unit may input a control signal to the CPU 75 via the wired communication processing unit 76. The CPU 75 is connected to the area controller 28 via a signal line 79 (Fig. 1). The CPU 75 can control a driving device and a transfer device (not shown) in accordance with an instruction from the area controller 28. (4) Manual operation mechanism The manual operation mechanism 41 for manually operating the transport vehicle 3 will be described with reference to Figs. 4 and 5 . The manual operation mechanism 41 is composed of a plurality of communication devices 43 and operation terminals 45 provided along the operation path 29. The communication device 43 is a wireless device. As shown in Fig. 4, the communication device 43 includes a wireless communication processing unit 51, an antenna 53, a communication processing unit 55 φ, various buttons 57, and a connecting unit 59. The wireless communication processing unit 51 can transmit a radio wave from the antenna 53 based on the signal input to the connection unit 59. The communication processing unit 55 can transmit the signal to the area controller 28 based on the input signals from the various buttons 57. Further, the communication processing unit 55 can transmit a signal to the area controller 28 » communication device 43 based on the input signal from the connection unit 59, and has a push button switch 58 and a start button 60. The button switch 58 can be switched between "maintenance" and "automatic operation". When the button switch 58 is in the "maintenance" state, the various buttons 57 are operated to transmit the "-11 - 201022108 remote operation request" to the area controller 28. In the case where the push button switch 58 is in the "automatic operation" state, the operable start button 60 transmits the "automatic start request" to the area controller 28. As can be understood from the drawing, the wireless communication processing unit 51, the antenna 53, and the communication processing unit 55 are disposed in the isolation region 33. However, the various buttons 57 and the connecting portion 59 are disposed outside the isolation region 33. Thereby, the operator can operate the various buttons 57 only on the outside of the isolation area 33 or attach or detach the front end of the connection line 63 to the connection portion 59. The communication device 43 is disposed at regular intervals or at intervals within a predetermined range. Since the wireless effective radius of the communication device 43 is about 20 m (the range in which the operator can operate visually), in this embodiment, the size of the interval S of each communication device 43 is about 17 m. By setting a plurality of communication loop regions along the operation path 29, the truck 3 can be manually operated at any position of the operation path 29. The communication area (wireless communication valid range) can be enlarged when it is expected to be in good condition, or can be enlarged according to the user's needs. In the case where the track is curved or has a shield, the interval of the communication device 43 can also be reduced. The frequencies of the electric waves used in the adjacent communication areas are different. When the truck 3 enters the communication area of a different frequency, the frequency is automatically switched. According to the above, if there is a target transport vehicle 3 in the communication circuit area of the communication device 43, the operator can manually operate the transport vehicle 3 by using the communication device 43. Adjacent communication loop areas have overlapping portions. Therefore, in the case of the operator -12-201022108 manually moving the truck 3 between the communication loop areas, the operator will pause and move to the next after confirming that the truck 3 has entered the next communication loop. The communication device 43 continues the manual operation. The operation terminal 45 has a main body 61 and a connecting wire 63. The front end of the connecting wire 63 of the communication device 43 is detachably attached to the connecting portion 59. The main body 61 is provided with a liquid crystal screen 61a and various operation buttons 61b. In Fig. 4, the connection line 63 of the operation terminal 45 is connected to the connection portion 59 of the communication device 43. In this state, when the operator operates the main body 61 of the operation terminal 45, the control signal is transmitted from the antenna 53 to the transport vehicle 3 via the wireless communication processing unit 51. The control signal can also be transmitted from the communication processing unit 55 to the area controller 28. By preventing the interlock function of the door portion 37 entering the fence 31, when the operator is judged to be in the isolation area 33, the above-described remote operation function is rendered invalid. (5) Remote operation function The following describes the remote operation function (from manual operation to prevent entry outside the fence). The premise is that the plurality of trucks 3 are automatically operated in the operation path 29 in accordance with an instruction from the truck controller 27. Initially, the operator switches the key switch 58 of the communication device 43 from "automatic operation" to "maintenance". And the operator operates various buttons 57 to transmit "remote control request" to the area controller 28. The area controller 13-201022108 28 transmits the "remote control request" to the truck controller 27, and as a result, the truck controller 27 instructs the truck 3 in the communication area of the communication device 43 via the area controller 28. Automatic stop. The transport vehicle 3 is moved from the "automatic operation mode" to the "remote control wait mode" and is automatically stopped. Thereafter, the stopped truck 3 is disengaged from the command of the area controller 28, and waits for an instruction from the operation terminal 45. The transport vehicle 3 outside the communication area of the communication device 43 continues to operate automatically. The operator waits until the carriage 3 has been stopped, and connects the connection line 63 of the operation terminal 45 to the connection portion 59 of the communication device 43 as shown in Fig. 4. In this case, the remote connection becomes effective in the case where the following two conditions are met. The first condition is the interlocking closing condition of the door portion 37. In particular, the person is not in the isolated area 33, ensuring security within the object block. The second condition is to switch the button switch 58 to the "repair" side, thereby making it impossible to start automatically. The operator sets the transport vehicle 3 to the operation terminal 45 while visually checking the target transport vehicle 3. @ After this state is reached, the operator operates the operation terminal 45 to control the target transport vehicle 3. Specifically, the operator confirms the operation status or performs an abnormal reset. After the operation is completed, the operator switches the key switch of the communication device 43 from "maintenance" to "automatic operation". Further, the operator detaches the connection line 63 of the operation terminal 45 from the connection portion 59, and presses the start button 60 of the communication device 43. Thereby, the communication processing unit 55 transmits the "automatic start request" to the area controller 28, and the area controller 28 transmits the "automatic start -14 - 201022108 request" to the truck controller 27. As a result, the truck controller 27 transmits an automatic start instruction to the stopped truck 3 via the area controller 28. As a result, the stopped truck 3 moves from the "remote waiting mode" to the "automatic operation mode". Then, the stopped truck 3 is automatically operated in accordance with an instruction from the area controller 28. Fig. 5 shows a state in which the operator enters the isolation area 33 and connects the connection line 63 to the connection portion 77 of the transport vehicle 3. In this case, the operator can control the transport vehicle 3 by operating the operation terminal 45. (6) Features The transport vehicle system 1 includes an operation terminal 45, a communication device 43, and a transport vehicle 3. The operation terminal 45 can perform manual operation. The communication device 43 can be operated by operating the terminal 45. The transport vehicle 3 is different from the communication device 43. The wireless communication processing unit 71 that can communicate with the operation terminal 45 via the communication device 43 and the wired communication processing unit 76 that can communicate directly with the operation terminal 45 are In the system 1, in order to control the transport vehicle 3, the operator operates the communication device 43 by using the operation terminal 45, whereby the communication device 43 and the wireless communication processing unit 71 of the transport vehicle 3 can communicate with each other. Therefore, the operator does not need to be too close to the transport vehicle 3, and the transport vehicle 3 can be safely controlled even in a state in which the transport vehicle system 1 is automatically operated. Further, since the wired communication processing unit 76 of the transport vehicle 3 can communicate with each other from the operation terminal 45, the operator can select a safe state and control the transport vehicle 3 in the vicinity of the transport vehicle 3. The transport vehicle system 1 is further provided with an isolated area in which the transport vehicle 3 operates. -15 - 201022108 33° In this case, the operation terminal 45 cannot directly communicate with the transport vehicle 3 outside the isolated area 33. The operation terminal 45 is connectable to the communication device 43 only outside the isolation area 33. In this system, outside the isolation area 33, the operation terminal 45 cannot directly communicate with the transport vehicle 3, so outside the isolation area 33, the operator must connect the operation terminal 45 to the communication device 43 to manually control the transport vehicle 3 . The operation terminal 45 is not connectable to the communication device 43' in the isolation area 33. Therefore, the operator must connect the operation terminal 45 to the communication device 43 and must perform outside the isolation area 33. That is, when the manual operation is performed via the communication device 43, the operator is indeed away from the safe place of the operation path 29. Therefore, there is no need to perform security measures for manual operations. A plurality of trucks 3 are operated in the isolation area 33. In this case, when the operation terminal 45 connected to the communication device 43 is manually operated, the transport vehicle 3 other than the operation target can be automatically operated. In the transport vehicle system 1, when the operation terminal 45 connected to the communication device 43 performs manual operation, the entire transport vehicle system 1 does not stop, so that the transport efficiency is not easily lowered. A plurality of communication devices 43 are disposed along the operation path 29 of the transport vehicle 3. In the transport vehicle system 1, the operator connects the operation terminal 45 to the communication device 43 that is close to the transport vehicle 3, and manually operates the transport vehicle 3. Therefore, the operator can perform work in a safe position in the vicinity of the truck 3. (16) Other Embodiments The present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the spirit and scope of the invention. The arrangement and control system of the truck system is not limited to the above embodiment. The type of equipment to which the vehicle system is applied is not limited to the above embodiment. The invention is not only applicable to the ground running vehicle, but also to the hanging crane running vehicle system. In the above embodiment, when the manual operation is performed by the operation terminal, the plurality of transport vehicles in the predetermined area are stopped, and the present invention is not limited thereto. For example, it is also possible to stop only the object carrier. In the above embodiment, the operation terminal can communicate with the wireless device and the transportation trolley in a wired manner, and the present invention is not limited thereto. For example, the operator terminal can also be a wireless machine with a shorter effective distance. However, in general, it is better to compare the wired and wireless methods, and the wired method is better in terms of security. The communication line can be blocked by operating the emergency stop button. In this case, the truck communicates wirelessly with the operator terminal. In the above embodiment, when the operator presses various buttons and sends a "remote control request" to the relay controller, the truck controller automatically stops the truck instruction in the communication area of the communication device, and the present invention Not limited to this. It is also possible to prevent the truck controller from automatically stopping the truck in the communication area of the communication device without using the truck controller. In the above embodiment, the main body of the communication device is disposed in the barrier preventing entry, and the present invention is not limited thereto. The main body of the communication device can also be configured -17- 201022108 to prevent access to the fence. [Industrial Applicability] The present invention is widely applicable to a transport vehicle system in which a transport vehicle can be manually operated using an operation terminal. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a partial plan view showing an arrangement of a transport vehicle system parameter according to an embodiment of the present invention. Figure 2 is a block diagram showing the control system of the truck system. Fig. 3 is a partial plan view showing a part of the transport vehicle system. Fig. 4 is a schematic view showing the relationship between the wireless device and the operation terminal and the transport vehicle. Fig. 5 is a schematic view showing the relationship between the operation terminal and the transport vehicle. Refer to [Main component symbol description] 1 : Pallet system 3 : Pallet truck 5 : Surrounding operation path 7 : Main operation path 9 : Processing device 1 1 : Storage bank 13 : Storage port -18 - 201022108 15 : Storage port 1 9 : Control system 2 1 : Manufacturing controller 2 3 : Logistics controller 2 5 : Storage controller 27 : Pallet controller 2 8 : Zone controller 29 : Operation path 31 : Prevention of entry into the fence 3 3 : Isolation area 3 5 : Entrance and exit 3 7 : Door portion 4 1 : Manual operation mechanism 43 : Communication device (communication device) 45 : Operation terminal 51 : Wireless communication processing unit 5 3 : Antenna 55 : Communication processing unit 57 : Button 5 8 : Key switch 59 : Connection Part 60: Start button 61: Main body 6 1 a : LCD screen-19- 201022108 6 1 b : Operation button 63: Connection line

71:無線通訊處理部(第一通訊部) 73 :天線 75 : CPU71: Wireless communication processing unit (first communication unit) 73: Antenna 75 : CPU

76:有線通訊處理部(第二通訊部) 77 :連接部 79 :訊號線76: Wired communication processing unit (second communication unit) 77: connection unit 79: signal line

-20--20-

Claims (1)

201022108 七、申請專利範園: i 一種搬運車系統,其特徵爲: 具備有:操作終端、通訊設備、及搬運車; 操作終端可進行手動操作; 通訊設備可藉由上述操作終端來操作; 搬運車,是與上述通訊設備爲不同個體’且具有:經 由上述通訊設備而可與上述操作終端通訊的第一通訊部、 Φ 及可與上述操作終端直接通訊的第二通訊部。 2. 如申請專利範圍第1項的搬運車系統,其中又具 備有:上述搬運車運行的隔離區域; 在上述隔離區域之外,上述操作終端不能與上述搬運 車直接通訊; 上述操作終端只在上述隔離區域之外可連接於上述通 訊設備。 3. 如申請專利範圍第2項的搬運車系統,其中複數 0 個上述搬運車運行於上述隔離區域內; 當將連接於上述通訊設備的上述操作終端進行手動操 作時,操作對象之外的搬運車可自動運行。 4. 如申請專利範圍第1、2或3項的搬運車系統,其 中沿著上述搬運車的運行通路設置有複數個上述通訊設備 -21 -201022108 VII. Application for Patent Park: i A van system featuring: an operation terminal, a communication device, and a transport vehicle; the operation terminal can be manually operated; the communication device can be operated by the above operation terminal; The vehicle is a different individual from the communication device, and has a first communication unit that can communicate with the operation terminal via the communication device, Φ, and a second communication unit that can directly communicate with the operation terminal. 2. The vehicle system of claim 1 of the patent application, further comprising: an isolation area in which the transportation vehicle operates; outside the isolation area, the operation terminal cannot directly communicate with the transportation vehicle; The above-mentioned isolation area can be connected to the above communication device. 3. The vehicle system of claim 2, wherein the plurality of vehicles are operated in the isolation area; and when the operation terminal connected to the communication device is manually operated, the operation is performed outside the operation target The car can run automatically. 4. For the van system of claim 1, 2 or 3, wherein the plurality of communication devices are provided along the operating path of the transport vehicle - 21 -
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