TW201009005A - Photovoltaic modules comprising plasticized intermediate layer films containing silica - Google Patents

Photovoltaic modules comprising plasticized intermediate layer films containing silica Download PDF

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Publication number
TW201009005A
TW201009005A TW098114117A TW98114117A TW201009005A TW 201009005 A TW201009005 A TW 201009005A TW 098114117 A TW098114117 A TW 098114117A TW 98114117 A TW98114117 A TW 98114117A TW 201009005 A TW201009005 A TW 201009005A
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Taiwan
Prior art keywords
plasticizer
photovoltaic module
film
weight
module according
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TW098114117A
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Chinese (zh)
Inventor
Andreas Karpinski
Uwe Keller
Holger Stenzel
Martin Steuer
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Kuraray Europe Gmbh
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Publication of TW201009005A publication Critical patent/TW201009005A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10688Adjustment of the adherence to the glass layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Laminated Bodies (AREA)
  • Photovoltaic Devices (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to the use of plasticizer-containing films based on polyvinyl acetal comprising 0.01 to 5% by weight of SiO2, for the production of photovoltaic modules.

Description

201009005 六、發明說明: 【發明所屬之技術領域】 本發明係關於使用包含Si〇2的以聚乙烯縮醛為基礎的 含塑化劑薄膜來製造光伏模組以降低感光半導體層的腐 姓。 【先前技術】 光伏模組係由具有透明覆膜作為防範外部效應之保嘆 ® 膜的感光半導體層所構成。薄半導體層可被用作為感光^ 導體層、單晶太陽能電池或支撐多晶砂。薄膜太陽能模組 係由例如藉由蒸發塗佈、化學氣相沈積、濺鍍或濕式沈積 而施加至例如透明板或撓性載膜等基板上的感光半導體層 所構成。 θ 通常兩系統藉由透明黏著劑而被疊合於玻璃面板與例 如玻璃或塑膠所構成的硬性後覆蓋面板之間。 一 透明黏著劑必須要完全地包圍感光半導體層與其電連 © 接件、必須要是在UV下穩定與對水氣不敏感/且賴要 在疊合程序後完全不起泡。 通常會使用以熱固性模造樹脂或可交聯之伸乙烯乙烯 基乙酸S旨(E VA)為基礎㈣絲用作為透鴨著劑,例如在 DE 41 22 721 C1或DE 41 28 766 Α1中所揭露者。在未固 化的狀態下,這些黏著劑系統可被調整至以不起泡的方式 包圍太陽能電池單元的低黏度。在添加了固化劑或交聯劑 後了獲知具有機械強度的黏著層。這些黏著劑系統的缺 201009005 點為:在固化程序期間,通常會釋出可能會破壞感光半導 體層尤其是薄膜模組的侵略性物質例如酸類。又,某些模 造樹脂在數年後傾向於因uv照射而形成氣泡或脫層。 熱固性黏著系統外的另一選擇為:使用以聚乙烯縮醛 為基礎的含塑化劑薄膜例如已知自製造疊合玻璃的聚乙烯 丁縮搭(PVB)。太陽能電池單元係由一或多層pVB薄膜所-覆蓋’且這些薄膜係利用期望的覆蓋材料在提高的壓力與-溫度下而連結至-—叠層。 利用PVB薄膜製造太陽能模組的方法已知例如自DE❹ 40 26 165 C2、DE 42 278 60 A卜 DE 29 237 70 C2、DE 35 38 986 C2或US 4,321,418所得。在太陽能模組中使用pvb薄 膜作為疊合安全玻璃已被揭露於例如DE 20 302 (M5 U1、 EP 1617487 A1及DE 35 389 86 C2中。然而,這些公開文 獻並未包含所用之PVB薄膜之機械、化學與電特性相關的 任何資訊。 隨著感光半導體層的效率漸增及太陽能模組的全球鎖 售漸增,薄膜的電特性尤其變得愈來愈重要。在模組的敕❹ 個使用顧’亦必須避免半導體層在極端的氣候條件如ς 帶溫度、高濕度或強UV照射下發生電荷損失或甚至於*雷 路短路。根據IEC 61215,光伏模組會受到許 料 測試、濕漏電流測試)以降低模組的漏電流。 … 版[I 天口, r v d γ肌⑽书丨此箐隨著水氣含量的與 加而驟然降低,此會大大地有利於光伏模組中的 曰 成。在光伏模組的邊緣區域中’作為封裳材料的薄膜= 201009005 露於環境及環境條件如高環境濕度。在邊緣區域中之薄膜 的水含量可忐會因此而大幅地增加並呈現出上至平衡水氣 含量值(約3重量%)。在薄膜的邊緣區域中的增加水氣含量 會大幅地降低此區域中的電阻。水氣含量的確會朝著 的中央而再次降低,但是為了避免漏電流,因此便無法將 感光半導體層一路設置至薄膜或模組的邊緣區域。此降低 了被覆蓋的表面區域,因此降低了模組的電流效率。 太陽能電池尤其是被稱為r薄膜」模組的感光半導體 層例如以CIS(銅/銦/亞硒酸鹽)或銅/銦/鎵/硫化物/亞硒酸鹽 (CIGS)為基礎者或被用作為導電材料的薄膜膜層例如 TCO(透明導電氧化物)係為化學可腐蝕的。因此封裝件應為 化學惰性的且不應包含侵略性的添加物如交聯劑或引發 劑。又,應避免水或微量酸的存在。 【發明内容】 技術問題 因此本發明的目的為提供以聚乙烯縮醛為基礎之含其 他塑化劑的薄膜’其具有降低引發光伏模組中之感光半導 體層或導電材料的腐蝕傾向。 技術解決方法 已發現包含Si02之以聚乙烯縮藤為基礎的薄膜對於光 伏模組中之感光半導體層或導電材料的腐蝕呈現出降低的 傾向。 二氧化矽粒子吸收水氣可能導致了腐蝕降低’但本發 201009005 明並不限於此解釋。因此,水氣無法催化聚乙烯縮憋的乙 酸酯基團裂解為聚乙烯醇基團與乙酸。 感光半導體層或導電層的腐蝕降低會使得光伏模組的 功率損失降低,此在長期測試如濕熱測試中可被證實。 【實施方式】 進行本發明之最佳實例 因此本發明的標的為包含下列之疊層的光伏模組: a) —透明前蓋板; 0 b) —或多個感光半導體層; c) 至少一個以聚乙烯縮酸為基礎之含塑化劑薄膜;及 + d)一背蓋板,其中該以聚乙烯縮醛為基礎之含塑化劑 j膜C)包含0·01至5重量%(基於薄膜的總成分)的Si〇2。 進行本發明之方法 此外,取決於薄膜之水含量的離子遷移率以及因此的 電阻率可藉著添加Si〇2尤其是氣相二氧化矽來加以改變。 。以聚乙烯縮醛為基礎的含塑化劑薄膜包含0 01至2 5重量❹ °/〇 ’較佳為0.01至1重量%的Si〇2。 薄膜的透明度並不會因為添加Si〇2而有顯著減損。根 據本發明所用之薄膜根據EN410較佳地顯示出大於90%的 透明度 TL(380-780 nm) ,更較佳地大於95%。 根據本發明所用之薄膜較佳地在23 °C與85% RH環境 ’愚度下具有至少1E+11歐姆*公分或大於5E+11歐姆*公分 的電阻率’較佳地至少5E+12歐姆*公分或1E+13歐姆*分 6 201009005 公,最佳地至少5Ε+13或至少1Ε+14歐姆*公分。 為了製造聚乙烯縮醛,將聚乙烯醇溶於水中,並添加 酸催化劑而與醛類如丁醛進行縮醛反應。將沈降的聚乙烯 縮醛分離、沖洗至中性、選擇性地懸浮於水性介質使其呈 鹼性、並再次沖洗至中性、及乾燥。201009005 VI. Description of the Invention: [Technical Field] The present invention relates to the manufacture of a photovoltaic module using a polyvinyl acetal-containing plasticizer-containing film containing Si〇2 to reduce the rot of the photosensitive semiconductor layer. [Prior Art] The photovoltaic module is composed of a photosensitive semiconductor layer having a transparent film as a smashing film for preventing external effects. The thin semiconductor layer can be used as a photosensitive layer, a single crystal solar cell or a supported polycrystalline sand. The thin film solar module is composed of, for example, a photosensitive semiconductor layer applied to a substrate such as a transparent plate or a flexible carrier film by evaporation coating, chemical vapor deposition, sputtering or wet deposition. θ Usually two systems are laminated between a glass panel and a rigid back cover panel, such as glass or plastic, by a transparent adhesive. A transparent adhesive must completely surround the photosensitive semiconductor layer and its electrical connection. The connector must be stable under UV and insensitive to moisture/gas and must not blister completely after the stacking process. It is generally used as a penetrating agent based on a thermosetting molding resin or a crosslinkable ethylene vinyl acetate S (E VA), as disclosed in DE 41 22 721 C1 or DE 41 28 766 Α1. By. In the uncured state, these adhesive systems can be adjusted to surround the low viscosity of the solar cells in a non-foaming manner. An adhesive layer having mechanical strength is known after the addition of a curing agent or a crosslinking agent. The lack of these adhesive systems is 201009005: During the curing process, aggressive substances such as acids that may damage the photosensitive semiconductor layer, especially the thin film module, are usually released. Also, some molded resins tend to form bubbles or delamination due to uv irradiation after several years. An alternative to a thermosetting adhesive system is the use of a plasticizer-containing film based on polyvinyl acetal, such as polyethylene sizing (PVB) known from the manufacture of laminated glass. The solar cells are covered by one or more layers of pVB film and these films are bonded to the laminate at elevated pressure and temperature using the desired cover material. A method for producing a solar module using a PVB film is known, for example, from DE ❹ 40 26 165 C2, DE 42 278 60 A, DE 29 237 70 C2, DE 35 38 986 C2 or US 4,321,418. The use of pvb films as a laminated safety glass in solar modules has been disclosed, for example, in DE 20 302 (M5 U1, EP 1617487 A1 and DE 35 389 86 C2. However, these publications do not include the mechanical use of the PVB film used. Any information related to chemical and electrical properties. As the efficiency of photo-sensing semiconductor layers increases and the global lock-and-sell of solar modules increases, the electrical properties of thin films become more and more important. Gu's must also avoid the loss of charge in the semiconductor layer under extreme climatic conditions such as temperature, high humidity or strong UV radiation or even * short circuit. According to IEC 61215, the photovoltaic module will be subjected to the test, wet leakage Current test) to reduce the leakage current of the module. ... [I Tiankou, r v d γ muscle (10) book 丨 This 骤 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 箐 。 。 。 In the edge area of the PV module, the film as a material for the skirting material = 201009005 exposed to environmental and environmental conditions such as high ambient humidity. The water content of the film in the edge region can thus be greatly increased and exhibits an up to equilibrium moisture content value (about 3% by weight). Increasing the moisture content in the edge regions of the film greatly reduces the electrical resistance in this region. The moisture content does decrease toward the center, but in order to avoid leakage current, it is impossible to set the photosensitive semiconductor layer to the edge region of the film or module. This reduces the area of the surface being covered, thus reducing the current efficiency of the module. A solar cell, in particular a photosensitive semiconductor layer called a r film module, for example based on CIS (copper/indium/selenite) or copper/indium/gallium/sulfide/selenite (CIGS) or A thin film layer such as TCO (Transparent Conductive Oxide) used as a conductive material is chemically corrodible. The package should therefore be chemically inert and should not contain aggressive additives such as crosslinkers or initiators. Also, the presence of water or traces of acid should be avoided. Disclosure of Invention Technical Problem It is therefore an object of the present invention to provide a film containing other plasticizer based on polyvinyl acetal which has a tendency to reduce the corrosion of the photosensitive semiconductor layer or the conductive material in the photovoltaic module. Technical Solution It has been found that a polyethylene-based film comprising SiO 2 exhibits a tendency to reduce corrosion of a photosensitive semiconductor layer or a conductive material in a photovoltaic module. The absorption of moisture by the cerium oxide particles may result in a decrease in corrosion 'but the present disclosure is not limited to this explanation. Therefore, moisture cannot catalyze the cleavage of the polyethylene condensed acetate group into a polyvinyl alcohol group and acetic acid. A reduction in corrosion of the photosensitive semiconductor layer or conductive layer can result in a reduction in power loss of the photovoltaic module, which can be confirmed in long-term tests such as damp heat testing. [Embodiment] A preferred embodiment of the present invention is therefore the subject of the present invention as a photovoltaic module comprising the following laminates: a) a transparent front cover; 0 b) - or a plurality of photosensitive semiconductor layers; c) at least one a plasticizer-containing film based on polyvinyl acid; and + d) a back cover, wherein the plasticizer-containing film J) based on polyvinyl acetal comprises from 0. 01 to 5% by weight ( Si〇2 based on the total composition of the film). Further, the ion mobility and hence the electrical resistivity depending on the water content of the film can be changed by adding Si〇2, especially gas phase ceria. . The plasticizer-containing film based on the polyvinyl acetal contains from 0 to 25 parts by weight 〇 ° / ’ ', preferably from 0.01 to 1% by weight, of Si 〇 2 . The transparency of the film is not significantly impaired by the addition of Si〇2. The film used in accordance with the present invention preferably exhibits greater than 90% clarity TL (380-780 nm), more preferably greater than 95%, according to EN410. The film used in accordance with the invention preferably has a resistivity of at least 1E + 11 ohms * centimeters or greater than 5E + 11 ohms * centimeters at 23 ° C and 85% RH ambient 'fool', preferably at least 5E + 12 ohms *cm or 1E+13 ohms* minutes 6 201009005 male, optimally at least 5Ε+13 or at least 1Ε+14 ohm*cm. In order to produce a polyvinyl acetal, polyvinyl alcohol is dissolved in water, and an acid catalyst is added to carry out an acetal reaction with an aldehyde such as butyraldehyde. The precipitated polyethylene acetal is separated, rinsed to neutral, selectively suspended in an aqueous medium to make it alkaline, rinsed again to neutral, and dried.

Ο 縮醛反應所用的酸在反應發生後必須再次加以中和。 若使用過量的驗(例如,NaOH、KOH或Mg(OH)2),驗滴定 量(alkali titer)增加’以及可完全或部分放棄添加鹼性物質。 經由縮醛化反應中所用的醛類量可調整聚乙烯縮醛的 聚乙烯醇含量。 亦可利用具有2·10個礙原子的其他或數種醛類(例如 戊醛)來進行縮醛反應。 以含塑化劑之聚乙烯縮醛為基礎的薄膜較佳地包含由 聚乙烯醇與丁醛之縮醛反應所獲得的未交聯聚乙烯丁縮醛 (PVB)。 亦可使用交聯的聚乙稀、祕尤其是交聯㈣乙稀丁縮 駿(PVB)。例如,在 ΕΡ 肋⑽ m 及 w〇 2〇〇4/〇6323ι Μ(熱 自交聯之含緩基聚乙烯縮酿)、Ep 16〇6325 M(與聚路交聯 ^聚乙烯祕)及W0 〇3/02()776 A1(與乙紐交聯之聚乙 ^祕)中敘述了適合的交聯聚乙稀祕。將這些專利申請 案的所有内容包含於此作為參考。 聚物Ϊ本發狀輯时可制水解乙烯基乙乙烯共 聚物的二兀共聚物作為聚乙烯醇。 至大於98莫耳%且w 1 二f化合物通常被水解 3至10重置0/〇的乙烯系單元(例如 201009005The acid used in the acetal reaction must be neutralized again after the reaction has taken place. If an excessive amount of test (e.g., NaOH, KOH, or Mg(OH)2) is used, the increase in the titer is 'and the basic substance may be completely or partially discarded. The polyvinyl alcohol content of the polyvinyl acetal can be adjusted by the amount of the aldehyde used in the acetalization reaction. The acetal reaction can also be carried out using other or several aldehydes (e.g., valeraldehyde) having 2·10 hindering atoms. The film based on the polyvinyl acetal containing a plasticizer preferably comprises uncrosslinked polyvinyl butyral (PVB) obtained by reacting polyvinyl alcohol with an acetal of butyraldehyde. It is also possible to use crosslinked polyethylene, especially in cross-linking (IV) PTFE shrinkage (PVB). For example, in ribs (10) m and w〇2〇〇4/〇6323ιΜ (thermal self-crosslinking containing slow-base polyethylene shrinkage), Ep 16〇6325 M (cross-linking with polyethylene) Suitable cross-linked polyethylene secrets are described in W0 〇 3/02() 776 A1 (Poly-Binding with B-Link). All of these patent applications are hereby incorporated by reference. The dioxime copolymer of the hydrolyzed vinylvinylethylene copolymer can be prepared as a polyvinyl alcohol in the case of the polymer. Up to 98% by mole and w 1 bis compound is usually hydrolyzed 3 to 10 to reset 0/〇 of vinyl units (eg 201009005)

Kuraray Europe GmbH 的’’Exceval”類)。 又’在本發明之範缚内亦可使用由乙埽基乙酸醋及至 少一種額外乙烯化之未飽合單體所製成的水解共聚物來作 為聚乙烯醇。 ~ 在本發明之範疇内,可使用純的聚乙烯醇或具有不同 聚合程度或水解程度的聚乙烯醇混合物。 聚乙烯縮醛除了縮醛單元外更包含自乙烯基乙酸g旨與-乙烯基醇所產生的單元。根據本發明所用之聚乙稀縮搭較 佳地具有聚乙烯醇含量低於22重量%,低於20重量%,低❹ 於18重量%,低於16重量%或15重量%,且最佳地低於 14重量%。聚乙烯醇含量不應低於12重量%。 根據本發明所用之聚乙烯縮醛的聚乙烯基乙酸醋含量 係較佳地少於3重量%,更佳地少於1重量%或少於〇乃 重量%或少於0.5重量%,最佳地少於0.25重量%。 縮搭化的程度可自聚乙烯醇含量與殘留之乙酸酿含量 所計算獲得。 薄膜較佳地具有的最大塑化劑含量為40重量%,35重〇 量,’ 32重量%,30重量%,28重量%,26重量%,24重 ^ 或22重置%,為了薄膜的加工性之理由,塑化劑含 董不應低於15重量%(各基於總薄膜調配物)。根據本發明 之薄膜或光伏模纽可包含一或多種塑化劑。 根據本發明所用之薄膜的適合塑化劑 為選自下列族群 的一或多種化合物: 、 -多價脂肪族或芳香族酸的酯類 ,例如:己二酸二烧酉旨 8 201009005 =己一酸二己酯、己二酸二辛酯、己二 基與壬基己-^己基環己酯、庚 基壬酿C合物、己二酸二異壬輯、己二酸庚 二烧酿如旨錢含醚鏈之s旨醇㈣類;癸二酸 醇的酷類癸"酸與與環_或含醚鏈之醋 二甲酸,丁氧基乙基)醋 酸丁卞醋或鄰苯 ΟKuraray Europe GmbH's ''Exceval' class). Also 'in the context of the present invention, a hydrolyzed copolymer made of ethyl acetoxyacetate and at least one additional ethylenic unsaturated monomer may also be used as Polyvinyl alcohol. ~ In the context of the present invention, pure polyvinyl alcohol or a mixture of polyvinyl alcohols having different degrees of polymerization or degree of hydrolysis can be used. The polyvinyl acetal contains, in addition to the acetal unit, a self-vinyl acetate. The unit produced with -vinyl alcohol. The polyethylene shrinkage used in accordance with the present invention preferably has a polyvinyl alcohol content of less than 22% by weight, less than 20% by weight, less than 18% by weight, less than 16%. % by weight or 15% by weight, and optimally less than 14% by weight. The polyvinyl alcohol content should not be less than 12% by weight. The polyvinyl acetal content of the polyvinyl acetal used in accordance with the invention is preferably less 3% by weight, more preferably less than 1% by weight or less by weight or less than 0.5% by weight, optimally less than 0.25% by weight. The degree of shrinkage can be from the content of polyvinyl alcohol and residual Acetic acid brewing content is calculated. The ground has a maximum plasticizer content of 40% by weight, 35 weights, '32% by weight, 30% by weight, 28% by weight, 26% by weight, 24% by weight or 22% by weight for the processability of the film. The reason for the plasticizer comprising Dong should not be less than 15% by weight (each based on the total film formulation). The film or photovoltaic mold according to the invention may comprise one or more plasticizers. The film according to the invention is suitable for plastics. The agent is one or more compounds selected from the group consisting of: - an ester of a polyvalent aliphatic or aromatic acid, for example: adipic acid di-burning 酉 8 201009005 = dihexyl hexanoate, adipic acid Octyl ester, hexadienyl and decylhexyl-hexylcyclohexyl ester, heptyl hydrazine C compound, adipic acid diisoindole series, adipic acid glycol sinter (4); a class of azelaic acid 癸"acid and ring _ or ether chain containing vinegar dicarboxylic acid, butoxyethyl) acetonate acetate or o-benzoquinone

支脂肪多料鋪或具有—❹個未分支或分 例如二/族取代基之低聚1二醇的_或醚類, 的醋類;5 二醇與雜或分支脂缝酸 酸酉旨)-' 醇雙(2-乙基己酸醋)、三乙二醇維乙基己 酉旨、二7二_醇雙(2-乙基丁酸醋)、四乙二醇雙-正-庚酸 二醇醇雙-正-庚酸酯、三乙二醇雙正-己酸酯、四乙 -β _及/或二丙二醇苯甲酸酯可作為較後族群的實例 -具有脂肪族或芳香族酯醇的磷酸酯,例如磷酸参(2_ 乙基己基)酯(TOF)、磷酸三乙基酯、磷酸二苯基-2-乙基己 基酉曰及/或碟酸三甲苯醋(tricresyl phosphate) -檸檬酸、琥珀酸及/或反丁烯二酸的酯類 自下列族群所選擇出之一或多種化合物尤其適合作為 根據本發明所用之薄膜的塑化劑:癸二酸二(2-乙基己基) 酉旨(DOS)、已二酸二(2_乙基己基)醋(D〇A)、己二酸二己基 酯(DHA)、癸二酸二己基醋(DBS)、三乙二醇雙-正-庚酸酯 (3G7)、四乙二醇雙_正_庚酸酯(4〇7)、三乙二醇雙(2-乙基己 酸酯)(3G0或3G8)、四乙二醇雙(正-2-乙基己酸酯)(4G〇或 4G8)、己二酸二(2-丁氧基乙基)g旨(dbEA)、己二酸二Ο丁 201009005 氧基乙氧基乙基)醋(DBEEA)、癸二酸二(2_丁氧基乙基)酯 (DBES)、鄰苯二曱酸二(2-乙基己基)醋(D〇p)、鄰苯二曱酸 二異壬基酯(DINP)、三乙二醇雙(異壬酸酯)、三乙二醇雙(2_ 丙基己酸酯)、磷酸参(2-乙基己基)酯(T〇F)、丨^-環己烷二 叛酸二異壬基醋(DINCH)及二丙二醇苯甲酸醋。 尤其適合用來作為根據本發明所用之薄膜之塑化劑為 具有下列特性的塑化劑:由公式1〇〇X〇/(C+H)所表示之極 性係小於或等於9.4,其中〇、C及Η代表各個分子中的氧、 碳及氫原子數目。下表顯示了根據本發明可應用之塑化劑〇 及其公式10〇X〇/(C+H)值。 表1 極性值 5.3 名稱 _登二_酸二(2-乙基己某、5¾ mos) 1,2-環己烷二羧酸二異壬基酯 (PINCH) 乙基己基)酯(DOA) 5.4 6.3 一免毛二曱乙基己基)酯(DOP) ^£^_雙(2-丙基己酸酯) 乙二酿錐_5 _工絲36«? 6.5a multi-layered fat or vinegar having an oligo- 1 diol or an ether which is unbranched or divided into, for example, a bis-group substituent; 5 diol and a hetero- or branched-chain succinic acid) -' Alcohol bis(2-ethylhexanoic acid vinegar), triethylene glycol bisethyl hexanoate, bis-2-diol bis(2-ethylbutyrate vinegar), tetraethylene glycol bis-positive-glycan Acid glycol alcohol bis-n-heptanoate, triethylene glycol bis-hexanoate, tetraethyl-β _ and / or dipropylene glycol benzoate can be used as an example of the latter group - with aliphatic or aromatic Phosphate esters of group ester alcohols such as phenyl (2-ethylhexyl) phosphate (TOF), triethyl phosphate, diphenyl-2-ethylhexyl phosphate and/or trisyl phosphate - an ester of citric acid, succinic acid and/or fumaric acid, one or more compounds selected from the following groups, particularly suitable as plasticizers for films according to the invention: sebacic acid di(2-) Ethylhexyl) DOS, di(2-ethylhexyl) acetonate (D〇A), dihexyl adipate (DHA), dihexyl phthalate (DBS), triethyl Diol bis-n-heptanoate (3G7), tetraethylene Bi-n-heptanoate (4〇7), triethylene glycol bis(2-ethylhexanoate) (3G0 or 3G8), tetraethylene glycol bis(n--2-ethylhexanoate) 4G〇 or 4G8), di(2-butoxyethyl) gaddiate (dbEA), diammonium adipate 201009005 oxyethoxyethyl vinegar (DBEEA), azelaic acid II ( 2_Butoxyethyl)ester (DBES), bis(2-ethylhexyl) acetonate (D〇p), diisononyl phthalate (DINP), triethylene Alcohol bis(isodecanoate), triethylene glycol bis(2-propylhexanoate), glucosinolate (2-ethylhexyl) ester (T〇F), 丨^-cyclohexane di-oroxic acid Mercapious vinegar (DINCH) and dipropylene glycol benzoic acid vinegar. A plasticizer which is particularly suitable for use as a film for use in accordance with the present invention is a plasticizer having the following characteristics: the polarity represented by the formula 1〇〇X〇/(C+H) is less than or equal to 9.4, wherein 〇, C and Η represent the number of oxygen, carbon and hydrogen atoms in each molecule. The following table shows the plasticizer 〇 and its formula 10〇X〇/(C+H) values applicable in accordance with the present invention. Table 1 Polarity value 5.3 Name _ Deng Er_ acid di(2-ethylhexyl, 53⁄4 mos) 1,2-cyclohexanedicarboxylic acid diisononyl ester (PINCH) Ethylhexyl) ester (DOA) 5.4 6.3 A hairless diethylhexyl) ester (DOP) ^£^_ bis (2-propyl hexanoate) Ethylene cone _5 _ work wire 36 «? 6.5

為了更進—地增加透明度,可添加摻雜之Si02至薄膜 混合物中,其巾轉雜Sic)2具錢似聚乙烯祕為基礎 之含塑化㈣膜之折射魏。此類si〇2包含U至2〇重量 201009005 %(基於Si02)的ai2〇3、Ti02、Zr〇2及/或MgO,且其可自 Evonik Degussa GmbH 所購得。 減少根據本發明所用之薄膜對感光半導體層之腐姓的 感受性的另一可能性為避免薄膜中有微量的酸或呈現酸 性。 在薄膜材料製造期間避免微量的酸為一個可能性是去 降低根據本發明所用之薄膜對於感光半導體層的腐蚀的感 受性。此類薄膜通常藉由在提高溫度下的擠屋所製造,聚 合物材料或塑化劑可能會因此而熱分解。又,聚乙烯醇之 殘留乙酸酯基團可能會因擴散的水而裂解,藉此會生成乙 酸。在上述兩情況下,微量的酸可能會腐蝕感光半導體膜 層。 因此,根據本發明所使用的薄膜較佳地具有鹼滴定量 (alkali titer)所表示的特定鹼性,該鹼性應大於5或1〇,較 佳地大於15,以及最佳地大於20、3〇或4(^不應超過最 大的驗滴定量100。 如下所述,鹼滴定量係藉由薄膜的返滴定所測定且可 藉著添加驗性物質如具有1至15個碳原子的有機羧酸金屬 鹽尤其是特定鹼鹽或鹼土鹽如醋酸鎂或醋酸鉀來加以調 整。所用之鹼性化合物的濃度通常為〇.〇〇5至2重量%,最 佳地為0.05至1重量。/。’基於總混合物。 取 此外,根據本發明的薄膜更可包含慣常的添加劑如 化穩定劑、UV穩定劑、染料、顏料、抗結塊劑。 理論上以聚乙烯縮醛為基礎之薄膜的製造與組成係敘In order to increase the transparency more intensively, a doped SiO 2 -to-film mixture can be added, and the swarf of the plasticized (four) film based on the polyethylene secret. Such si〇2 comprises U to 2 〇 201009005 % (based on SiO 2 ) of ai 2 〇 3, Ti02, Zr 〇 2 and/or MgO, and is commercially available from Evonik Degussa GmbH. Another possibility to reduce the susceptibility of the film used in accordance with the invention to the rot of the photosensitive semiconductor layer is to avoid trace amounts of acid or acidity in the film. The possibility of avoiding traces of acid during the manufacture of the film material is to reduce the susceptibility of the film used in accordance with the invention to the corrosion of the photosensitive semiconductor layer. Such films are usually produced by squeezing at elevated temperatures, and the polymer material or plasticizer may be thermally decomposed thereby. Further, the residual acetate group of the polyvinyl alcohol may be cleaved by the diffused water, whereby acetic acid is generated. In both cases, a trace amount of acid may corrode the photosensitive semiconductor film layer. Accordingly, the film used in accordance with the present invention preferably has a particular basicity as indicated by an alkali titer which should be greater than 5 or 1 Torr, preferably greater than 15, and most preferably greater than 20. 3〇 or 4(^ should not exceed the maximum titer of 100. As described below, alkali titration is determined by back titration of the film and can be added by adding an organic substance such as organic having 1 to 15 carbon atoms. The metal carboxylate is especially adjusted with a specific alkali or alkaline earth salt such as magnesium acetate or potassium acetate. The concentration of the basic compound used is usually from 至5 to 2% by weight, most preferably from 0.05 to 1% by weight. Further, based on the total mixture, the film according to the invention may further comprise customary additives such as chemical stabilizers, UV stabilizers, dyes, pigments, anti-caking agents. Theoretically based on polyvinyl acetal film Manufacturing and composition

II 201009005 述於例如 EP 185 863 Bl、EP 1 118 258 B1、WO 02/102591II 201009005 is described, for example, in EP 185 863 Bl, EP 1 118 258 B1, WO 02/102591

Al、EP 1 118 258 B1 或 ep 387 148 B1 中。 、藉著熔接薄膜製造光伏模組,而獲得無氣泡與無條紋 的感光半導體層擋牆。 在根據本發明之光伏模組的一個變化型中,感光半導 體層以例如蒸鑛、化學氣相沈積、減鍵或濕式沈積而施加 系蓋板d)’並藉由至少一個薄膜c)而接合至透明前蓋板小. ,另一變化型中,感光半導體層被施加至透明前蓋板 a)ii藉由至少一個薄膜c)而接合至背蓋板d)。 ❹ 在本發明之另一變化型中,將感光半導體層嵌入兩薄 腺c)間並以此方式接合至蓋板幻與幻而獲得光伏模組。 以聚乙烯縮醛為基礎之含塑化劑薄膜的厚度通常為 0.38、0.51、0.76、1.14、1.52 或 2.28 mm。 在疊合程序期間,根據本發明所用之薄膜會填充存在 於感光半導體層或其電連接處的空隙。 透明前蓋板a)通常由玻璃或PMMA所構成。根據本發 明之光伏模組的背蓋板d)可由玻璃、塑膠或金屬或其複合❹ 物所構成;該支撐物中的至少一個可為透明。亦可將蓋板 中的一個或兩個設計為疊合玻璃(即由至少兩個玻璃板及 多少一個PVB薄膜所製成的疊合層)或具有氣體間隙的絕 緣破壤。自然地’亦可使用這些方法之組合。 在模組中所用之感光半導體層不需要具有任何特殊的 特性。可使用單晶、多晶或非晶系統。 在薄膜太陽能模組中,感光半導體層係直接被施加至 12 201009005 蔣一I。此处不彳能封裝感光半導體I。在此例中, 於並^ s s樓物(例如’背膜)’其具有感光半導體層沉積 J 、一以聚乙烯縮醛為基礎之含塑化劑薄膜及一透明 土板之複合物結合,且接著在提高溫度下將其黏合威疊 射’感光半導縣可被沈積至㈣蓋板a)上, 且接著利用以聚乙燁縮盤為基礎之含塑化劑薄膜的協助黏 - 合或疊合至背板。 ❹ 對於因此所獲得的複合物的疊合而言,可預先製造或 不預先製造預疊合層而使用本技㈣域巾具有通常知識者 所熟知的方法。 在約10至15 bar的提局壓力及130至145 °C的溫度 下進行所謂的壓力鍋(autoclave)處理超過約2小時。例如, 根據EP 1 235 683 B1,真空袋或真空環方法係於約· mbar 及130至145 °C下操作。 較佳地使用真空疊合機來製造根據本發明之光伏模 組。其由可加熱並可抽真空的腔室所構成,其中被疊合的 〇 玻璃可在30至60分鐘内被疊合。已證實的實際上降低的 壓力為0.01至300 mbar且溫度為100至200°C,最佳地為 130 至 160。〇 或者,可將如上述之經組裝的複合物壓入溫度6〇至 150 °C下之至少一對滚輪間的根據本發明的模組中。此類 設備為疊合玻璃的製造中所熟知且通常在具有兩個壓迫襄 置(pressing apparatuses)的設備中自第一壓迫裝置的上游或 下游處具有至少一個加熱管道。 13 201009005 產業應用性 本發明之更進一步標的為包含0.01至5重量%(基於薄 膜之總組成物)之Si02的以聚乙烯縮醛為基礎之含塑化劑 薄膜或經提及之較佳實施例在製造光伏模組的用途。 根據本發明的光伏模組可用作為外觀元件、屋頂區、 冬季庭園遮覆、隔音牆、陽台或扶手元件或窗區元件。 量測程序 在薄膜在限定溫度與環境濕度(23 °C與85% RH)下制 約至少24小時後’在此些條件下根據dinIEC 60093來進❹ 行薄膜的體積電阻量測。使用來自Fetronic GmbH之302 132型板電極及來自Amprobe之電阻率量測儀is〇-Digi 5kV進行量測。測試電壓為2.5 kV,在施加測試電壓後至 獲取量測數據的等待時間為60秒。為了保證量測電極之平 板與薄膜間的充分接觸,在根據DIN EN ISO 4287量測時Al, EP 1 118 258 B1 or ep 387 148 B1. The photovoltaic module is fabricated by welding a thin film to obtain a photosensitive semiconductor layer retaining wall without bubbles and stripes. In a variant of the photovoltaic module according to the invention, the photosensitive semiconductor layer is applied with a cover plate d)' by, for example, steaming, chemical vapor deposition, reduced bonding or wet deposition and by at least one film c) Bonded to the transparent front cover is small. In another variation, the photosensitive semiconductor layer is applied to the transparent front cover a) ii to the back cover d) by at least one film c). In another variation of the present invention, a photovoltaic module is obtained by embedding a photosensitive semiconductor layer between two thin glands c) and bonding to the cover plate in this manner. The thickness of the plasticizer-containing film based on polyvinyl acetal is usually 0.38, 0.51, 0.76, 1.14, 1.52 or 2.28 mm. During the lamination process, the film used in accordance with the present invention fills voids present in the photosensitive semiconductor layer or its electrical connections. The transparent front cover a) is usually made of glass or PMMA. The back cover d) of the photovoltaic module according to the present invention may be composed of glass, plastic or metal or a composite article thereof; at least one of the supports may be transparent. One or both of the cover sheets may also be designed as a laminated glass (i.e., a laminated layer made of at least two glass sheets and how many PVB films) or an insulating ground with a gas gap. Naturally, a combination of these methods can also be used. The photosensitive semiconductor layer used in the module does not need to have any special characteristics. Single crystal, polycrystalline or amorphous systems can be used. In the thin film solar module, the photosensitive semiconductor layer is directly applied to 12 201009005 Jiang Yi I. It is not necessary to package the photosensitive semiconductor I here. In this case, a combination of a photosensitive semiconductor layer deposition J, a polyvinyl acetal-based plasticizer-containing film, and a transparent earth plate is combined with a ss building (eg, 'back film). And then bonding it at elevated temperature, the sensitization of the sensitized semi-conducting county can be deposited onto the (four) cover a), and then using the plasticizer film based on the polyacetal shrink disk to assist the adhesion Or fold to the back panel. ❹ For the superposition of the composite thus obtained, the pre-laminated layer may be pre-manufactured or not pre-manufactured using the technique of the present invention, which is well known to those skilled in the art. The so-called autoclave treatment is carried out at a temperature of about 10 to 15 bar and a temperature of 130 to 145 ° C for more than about 2 hours. For example, according to EP 1 235 683 B1, the vacuum bag or vacuum ring process is operated at about mbar and 130 to 145 °C. A vacuum laminator is preferably used to fabricate a photovoltaic module in accordance with the present invention. It consists of a heatable and vacuumable chamber in which the laminated bismuth glass can be laminated in 30 to 60 minutes. It has been confirmed that the actually reduced pressure is from 0.01 to 300 mbar and the temperature is from 100 to 200 ° C, most preferably from 130 to 160. Alternatively, the assembled composite as described above may be pressed into a module according to the invention between at least one pair of rollers at a temperature of 6 Torr to 150 °C. Such devices are well known in the manufacture of laminated glass and typically have at least one heating conduit upstream or downstream of the first compression device in an apparatus having two pressing instructions. 13 201009005 Industrial Applicability The present invention is further characterized by a polyvinyl acetal-based plasticizer-containing film comprising 0.01 to 5% by weight (based on the total composition of the film) or a preferred embodiment as mentioned. For example, the use of photovoltaic modules. The photovoltaic module according to the invention can be used as an exterior element, a roof area, a winter garden covering, a soundproof wall, a balcony or a handrail element or a window element. Measurement Procedure After the film was allowed to stand at a defined temperature and ambient humidity (23 ° C and 85% RH) for at least 24 hours, the volumetric resistance of the film was measured according to din IEC 60093 under these conditions. Measurements were performed using a Model 302 132 plate electrode from Fetronic GmbH and a resistivity meter is〇-Digi 5kV from Amprobe. The test voltage is 2.5 kV, and the waiting time for the measurement data is 60 seconds after the test voltage is applied. In order to ensure sufficient contact between the flat plate of the measuring electrode and the film, when measuring according to DIN EN ISO 4287

薄膜的表面粗糙度Rz不應大於1〇微米;即有必要時pvB 薄膜的原始表面在進行電阻率量測前必須以熱再浮壓 (reemboss)加以平坦化。 ⑩ 聚乙烯縮醛之聚乙烯醇及聚乙烯基乙酸酯的含量係根 據ASTM D 1396-92所測定。金屬離子含量的分析係利用原 子吸收光譜(AAS)進行。 薄膜的水或水氣含量係以KarlFischer方法所測定。此 方法可在未疊合薄膜及已疊合光伏模組兩者上扞, 薄膜邊緣之距離的函數。 驗滴定(Alkali Titer) 201009005 、=用磁將3至4克的含塑化劑之聚乙烯縮經薄 膜過仗溶於100毫升的乙醇/THF(80:20)混合物中。將10毫 升的稀釋氫氯酸㈣〇1莫耳/升)加入上述溶液中,且接著 利_用滴定儀以2-丙醇中的氫氧四丁基銨(TBAH)溶液 (c 0.01莫耳/升)對樣本進行電位差滴定並同時進行空白滴 定。鹼滴定量係以下列方式計算: • 鹼滴定量=每100克樣本之HC1毫升數=(TBAH空白樣 〇 本的消耗量-TBAH樣本X100除以樣本的重量克數) 潮熱測試係根據IEC 61646進行。 實例 在疊合機處理中,利用PVB薄膜疊合與薄層光伏電池 (CIS)功能接觸的30χ30公分尺寸的基板玻璃及覆蓋玻璃。 在第一光暴露處理(平衡)後,測定測試模組的功率輸出(光 電流產率)。在1〇〇〇小時濕熱測試(85% RF,85。〇後,再 次平衡模組並测定光電流產率。 ❹光伏模組可能會因為邊緣的影響如水氣穿透而損失一 部分效率或功率產出。這與根據本發明之模組及比較模組 皆有關。 此外’可能取決於中間層薄膜之水氣含量的腐蝕效果 可能影響到模組的生產率。表2與3顯示,根據本發明之 模組亦具有功率損失,但此損失明顯較利用無添加Si〇2之 4膜製造出之模組小。此效果更可藉著低鹼滴定量而更加 以改善。 表2與3中的量說明係為重量%,基於pVB與塑化劑 15 201009005 的結合重量。3G8代表三乙二醇雙(2_乙基己酸酯)、RA代 表殘餘的乙酸酯含量而AT代表鹼滴定量。AEROSIL 130 及TINUVIN 328分別為Evonik Degussa及CIBA的市售產 品。CIS模組的功率損失係在1〇〇〇小時濕熱測試後所測定 並以%為單位’而體積電阻係根據Din IEC 60093在薄膜經 850/。濕度及23°C條件制約後所測定並以歐姆*公分為單位 (如上所述)。 表2 實例 比較例1 — 實例1 實例2 敘述 無 Si〇2 —- _ -——-— 具 1.5%Si〇2,低 AT 具 1.5%Si02,高 AT PVB 76 76 76 3G8 24 24 24 AEROSIL 130 1.5 1.5 TINUVIN 328 0.15 0.15 0.15 醋酸鈉 • MgAc2*4H20 0.025 PVOH含量 PVB 15.7 — --—- 15.7 _ ------- 15.7 AT PVB 4 一 -- ---- 4 4 AT薄膜 2 0 15 功率損失 23% 18% .1 - 14% 體積電阻 6.4E+12 4.6E+12 4.4E+12The surface roughness Rz of the film should not be greater than 1 μm; that is, the original surface of the pvB film must be planarized with heat reemboss before it is measured for resistivity. The polyvinyl alcohol and polyvinyl acetate content of the polyvinyl acetal is determined in accordance with ASTM D 1396-92. The analysis of the metal ion content was carried out using an atomic absorption spectrum (AAS). The water or moisture content of the film is determined by the Karl Fischer method. This method can be used as a function of the distance between the edges of the film on both the unlaminated film and the laminated photovoltaic module. Alkali Titer 201009005, = 3 to 4 grams of plasticizer-containing polyethylene shrink film was magnetically dissolved in 100 ml of ethanol/THF (80:20) mixture. Add 10 ml of diluted hydrochloric acid (tetra) 〇 1 mol/L) to the above solution, and then use a titrator to diethylammonium hydroxide (TBAH) solution in 2-propanol (c 0.01 mol) /L) Potentiometric titration of the sample and simultaneous blank titration. Alkaline titration is calculated in the following manner: • Alkali titration = HC1 ml per 100 g sample = (TBAH blank sample consumption - TBAH sample X100 divided by sample weight) Moisture test according to IEC Conducted at 61646. Example In a laminate machine process, a 30 χ 30 cm sized substrate glass and cover glass were placed in contact with a thin layer photovoltaic cell (CIS) function using a PVB film. After the first light exposure treatment (equilibrium), the power output (photocurrent yield) of the test module is measured. After 1 hour of damp heat test (85% RF, 85. ,, the module is again balanced and the photocurrent yield is determined. ❹ PV modules may lose some efficiency or power output due to edge effects such as moisture penetration. This is related to both the module and the comparison module according to the invention. Furthermore, the corrosion effect which may depend on the moisture content of the interlayer film may affect the productivity of the module. Tables 2 and 3 show the mode according to the invention. The group also has a power loss, but this loss is significantly smaller than that of a module made with no added Si〇4 film. This effect can be further improved by low alkali titration. Table 2 and 3 It is % by weight based on the combined weight of pVB and plasticizer 15 201009005. 3G8 stands for triethylene glycol bis(2-ethylhexanoate), RA stands for residual acetate content and AT stands for alkali titration. AEROSIL 130 and TINUVIN 328 are commercially available products from Evonik Degussa and CIBA respectively. The power loss of the CIS module is measured in % after 1 hour of damp heat test and the volume resistance is based on Din IEC 60093 in the film. 850 /. Humidity And measured at 23 ° C conditions and measured in ohms * centimeters (as described above). Table 2 Example Comparative Example 1 - Example 1 Example 2 Description No Si〇2 —- _ ———— — with 1.5% Si 〇2, low AT with 1.5% SiO2, high AT PVB 76 76 76 3G8 24 24 24 AEROSIL 130 1.5 1.5 TINUVIN 328 0.15 0.15 0.15 Sodium acetate • MgAc2*4H20 0.025 PVOH content PVB 15.7 — ---- 15.7 _ --- ---- 15.7 AT PVB 4 I-- ---- 4 4 AT film 2 0 15 Power loss 23% 18% .1 - 14% Volume resistance 6.4E+12 4.6E+12 4.4E+12

201009005 表3 實例 實例3 實例4 敘述 具 3%Si02,低 AT 具 2%Si02,高 AT PVB 76 76 3G8 24 24 AEROSIL 130 3 3 TINUVIN 328 0.15 0.15 醋酸鈉 - MgAc2*4H20 - 0.050 PVOH-含量 15.7 15.7 PVB AT PVB 4 4 AT薄膜 0 26 功率損失 12% 8% 體積電阻 4.5E+12 5.1E+12201009005 Table 3 Example Example 3 Example 4 Description with 3% SiO 2 , low AT with 2% SiO 2 , high AT PVB 76 76 3G8 24 24 AEROSIL 130 3 3 TINUVIN 328 0.15 0.15 Sodium Acetate - MgAc2*4H20 - 0.050 PVOH - Content 15.7 15.7 PVB AT PVB 4 4 AT film 0 26 Power loss 12% 8% Volume resistance 4.5E+12 5.1E+12

【圖式簡單說明】 無 【主要元件符號說明】 無 17[Simple description of the diagram] None [Key component symbol description] None 17

Claims (1)

201009005 七、申請專利範圍: I 一種光伏模組,其包含下列之疊層: a) 一透明前蓋板; b) 一或多個感光半導體層; c) 至少一個以聚乙稀縮搭為基礎之含塑化劑薄膜;及 d) 一背蓋板, · 其特徵在於該以聚乙烯縮醛為基礎之含塑化劑薄膜包 · 含〇.〇1至5重量%之Si02。 、 © 2·如申睛專利範圍帛i項之光伏模挺,其特徵在於該以聚 乙婦縮搭為基礎之含塑化劑薄膜c)具有最大重量%的 塑化劑含量。 3.如申料利範圍第丨至2項巾任—項之統模組 ,其特 於。該以聚乙烯縮醛為基礎之含塑化劑薄膜c)在85% H/23 C的環境氛圍下具有大於丨它+u歐姆*公分的體 積電阻。 4 ^申明專利1&圍第1至3項中任—項之光伏模組,其特 於於該㈣乙埽_為基礎之含塑化劑薄具 於5之鹼滴定量。 5. 如申請專利範圍第夏 徵在於該聚乙烯縮醛 量。 至4項中任一項之光伏模組,其特 具有小於22重量%的聚乙烯醇含 6.如申請專利範圍第 至5項中任一項之光伏模組,其特 201009005 ‘ ¥ / > 徵在於該以聚乙婦縮路為基礎之含塑化劑薄膜C)包含具 有1至15個碳原子的羧酸金屬鹽作為鹼性化合物。 7.如申請專利範圍第1至6項中任一項之光伏模組,其特 徵在於該聚乙烯縮醛具有少於3重量%之聚乙烯基乙酸 -醋含量。 -· 8.如申請專利範圍第1至7項中任一項之光伏模組,其特 徵在於該感光半導體層係施加至蓋板d)並藉由至少一個 該以聚乙烯縮醛為基礎之含塑化劑薄膜c)而接合至該透 明前蓋板a)。 9. 如申請專利範圍第1至7項中任一項之光伏模組,其特 徵在於该感光半導體層係施加至該透明前蓋板a)並藉由 至少一個該以聚乙烯縮醛為基礎之含塑化劑薄膜c)而接 合至該背蓋板d)。 10. 如申請專利範圍第〗至7項中任_項之光伏模組,其 ❾ 特徵在於該感光半導體層b),該感光半導體廣係嵌入兩 薄膜c)之間並以此方式接合至蓋板勾與d)。 11. 種以聚乙烯縮搭為基礎之含塑化劑薄膜在製造光伏 模組時的用途,該薄膜包含〇 〇1至5重量。/〇之si〇2。 12. —種如申請專利範圍第丨至1〇項中任—項之光伏模組 之用途,作為外觀元件、屋頂區、冬季 遮覆、隔音 牆、陽台或扶手元件或窗區元件。 19 201009005 四、指定代表圖: (一) 本案指定代表圖為:第(無)圖。 (二) 本代表圖之元件符號簡單說明: 無 五、本案若有化學式時,請揭示最能顯示發明特徵的化學式: 無201009005 VII. Patent application scope: I A photovoltaic module comprising the following laminates: a) a transparent front cover; b) one or more photosensitive semiconductor layers; c) at least one based on polycondensation a plasticizer-containing film; and d) a back cover, characterized by a plasticizer-containing film package based on polyvinyl acetal, containing from 1 to 5% by weight of SiO 2 . © 2· For example, the photovoltaic module of the scope of the patent application 帛i is characterized in that the plasticizer-containing film c) based on the shrinkage of the polymethylene has a plasticizer content of a maximum weight %. 3. For example, the scope of the application for the range of items from item 2 to item 2 of the towel is specific to it. The plasticizer-containing film c) based on polyvinyl acetal has a bulk resistance greater than 丨 + u ohm * cm in an ambient atmosphere of 85% H / 23 C. 4 ^ The photovoltaic module of claim 1 & 1st to 3rd, which is based on the (4) acetaminophen-based plasticizer-containing thinner having a base titer of 5. 5. If the patent application scope is summer, the amount of polyethylene acetal is determined. The photovoltaic module according to any one of the above items, which has a polyvinyl alcohol content of less than 22% by weight. 6. The photovoltaic module according to any one of claims 5 to 5, 201009005 ' ¥ / &gt The plasticizer-containing film C) based on the polyethylene-based shrinkage path contains a metal carboxylate having 1 to 15 carbon atoms as a basic compound. The photovoltaic module according to any one of claims 1 to 6, wherein the polyvinyl acetal has a polyvinyl acetate-vinegar content of less than 3% by weight. The photovoltaic module according to any one of claims 1 to 7, wherein the photosensitive semiconductor layer is applied to the cover d) and is based on at least one of the polyvinyl acetal. The plasticizer film c) is bonded to the transparent front cover a). 9. The photovoltaic module according to any one of claims 1 to 7, wherein the photosensitive semiconductor layer is applied to the transparent front cover a) and is based on at least one of the polyethylene acetal. The plasticizer film c) is bonded to the back cover d). 10. The photovoltaic module according to any one of claims 7-1 to 7, characterized in that the photosensitive semiconductor layer b) is widely embedded between the two films c) and bonded to the cover in this manner. Board hook and d). 11. The use of a plasticizer-containing film based on a polyethylene shrinkage in the manufacture of a photovoltaic module comprising from 1 to 5 parts by weight. /〇之si〇2. 12. The use of a photovoltaic module as claimed in any of the scope of the patent application Scope 1-3 to as an exterior element, roof area, winter cover, soundproof wall, balcony or handrail element or window element. 19 201009005 IV. Designation of representative drawings: (1) The representative representative of the case is: (No). (2) A brief description of the symbol of the representative figure: None 5. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention: None
TW098114117A 2008-04-30 2009-04-29 Photovoltaic modules comprising plasticized intermediate layer films containing silica TW201009005A (en)

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