JPS6350311Y2 - - Google Patents

Info

Publication number
JPS6350311Y2
JPS6350311Y2 JP1984173145U JP17314584U JPS6350311Y2 JP S6350311 Y2 JPS6350311 Y2 JP S6350311Y2 JP 1984173145 U JP1984173145 U JP 1984173145U JP 17314584 U JP17314584 U JP 17314584U JP S6350311 Y2 JPS6350311 Y2 JP S6350311Y2
Authority
JP
Japan
Prior art keywords
turntable
dye
electronic balance
dissolving
solvent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1984173145U
Other languages
Japanese (ja)
Other versions
JPS6190895U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP1984173145U priority Critical patent/JPS6350311Y2/ja
Priority to PCT/JP1985/000639 priority patent/WO1986002960A1/en
Priority to EP85905880A priority patent/EP0203200B1/en
Priority to US06/890,960 priority patent/US4725149A/en
Priority to DE8585905880T priority patent/DE3575585D1/en
Publication of JPS6190895U publication Critical patent/JPS6190895U/ja
Application granted granted Critical
Publication of JPS6350311Y2 publication Critical patent/JPS6350311Y2/ja
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/45Magnetic mixers; Mixers with magnetically driven stirrers
    • B01F33/452Magnetic mixers; Mixers with magnetically driven stirrers using independent floating stirring elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/84Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins
    • B01F33/841Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins with component receptacles fixed in a circular configuration on a horizontal table, e.g. the table being able to be indexed about a vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71805Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/88Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel

Description

【考案の詳細な説明】 「産業上の利用分野」 本考案は、各種の染色実験に用いられる染料溶
解液を自動的に調製する為の染料等の溶解装置に
関するものである。
[Detailed Description of the Invention] "Industrial Application Field" The present invention relates to an apparatus for dissolving dyes, etc., for automatically preparing dye dissolving solutions used in various dyeing experiments.

「従来の技術」 従来、染料の溶解(本考案においては水溶性染
料の溶解及び分散染料のような水不溶性染料の分
散を併せて溶解という)作業は、作業者が天秤や
メスフラスコ溶解容器、撹拌装置等を用いて手作
業で行つていたものであり、この作業は、染料の
正確な採取、正確な溶媒(本考案においては水の
他、水を含む有機溶剤も含めて溶媒という)の投
入、溶解せしめる為の撹拌作業を含み、必要な精
度を得るために多くの時間と熟練を必要とする作
業である。
"Prior Art" Conventionally, when dissolving dyes (in the present invention, dissolving water-soluble dyes and dispersing water-insoluble dyes such as disperse dyes are collectively referred to as "dissolving"), an operator used a balance, a volumetric flask, a dissolving container, This process was performed manually using a stirring device, etc., and this work required accurate collection of the dye and accurate solvent (in this invention, the term "solvent" includes not only water but also organic solvents containing water). This work requires a lot of time and skill to obtain the necessary precision, including adding the liquid and stirring to dissolve it.

又得られた染料溶液は実際の染色に供される迄
の間に沈降、凝集等をおこしやすく殊に数多くの
染料溶液を調製する必要がある場合は染料の溶解
作業から染色を行う迄の作業が煩雑にならざるを
えない。
In addition, the obtained dye solution is prone to sedimentation, aggregation, etc. before it is used for actual dyeing, especially when it is necessary to prepare a large number of dye solutions. cannot help but become complicated.

「考案が解決しようとする問題」 多くの時間と熟練を必要とせずその秤取量が正
確で又得られた溶液が沈降等を起こさないような
安定な染料溶液を与える溶解装置の開発が望まれ
ている。
``Problem to be solved by invention'' It is desirable to develop a dissolving device that does not require much time or skill, can accurately weigh out the amount, and can produce a stable dye solution that does not cause sedimentation. It is rare.

「問題点を解決する為の手段」 本発明者らは前記したような問題点を解決すべ
く鋭意研究を重ねた結果本考案に至つたものであ
る。即ち本考案は溶媒タンクから溶解用容器に至
る配管途中に設けられた電磁弁と数個の溶解用容
器が、ターンテーブルをくりぬいて同心円上に設
けられた数個の空洞の上に配置されたターンテー
ブルとターンテーブルの該空洞部分の下に該溶解
用容器を秤量出来るように配置された1台の電子
式天秤装置と同じくターンテーブルの別の該空洞
部分の下に溶解用容器中の溶液を撹拌出来るよう
に配置された1台以上のマグネツト式撹拌装置と
前記電子式天秤装置からの電気信号値とあらかじ
め入力された設定値に基き前記電磁弁を制御する
為の演算制御装置とを備えた染料の自動溶解装置
に関しかかる装置を用いることにより作業時間を
短縮し作業者の熟練を必要とせず正確な秤取量
で、染色操作迄の保管中に沈降、凝集等の経時変
化を起こすことのない安定な染料の溶液を自動的
にかつ複数個を連続的に調製することができる。
なお本考案の自動溶解装置は染料の溶解にその適
用が限定されるものではなく染料と芒硝、ソーダ
灰等の染色助剤との混合溶液の調製、あるいは前
記染色助剤のみの調製にも十分適用が可能であ
る。
"Means for Solving the Problems" The present inventors have conducted extensive research to solve the above-mentioned problems, and as a result they have arrived at the present invention. That is, in the present invention, a solenoid valve installed in the middle of the piping from the solvent tank to the dissolution container and several dissolution containers are placed above several concentric cavities formed by hollowing out the turntable. A turntable and an electronic balance device arranged under the hollow part of the turntable to be able to weigh the solution in the dissolution container and also under another hollow part of the turntable. and an arithmetic control device for controlling the solenoid valve based on the electric signal value from the electronic balance device and a pre-input setting value. By using such an automatic dye dissolving device, the working time can be shortened and the amount of dye can be accurately weighed without requiring the operator's skill, and changes over time such as sedimentation and aggregation can be avoided during storage before dyeing operations. It is possible to automatically and continuously prepare a plurality of stable dye solutions without dyes.
The application of the automatic dissolving device of the present invention is not limited to dissolving dyes, but is also sufficient for preparing mixed solutions of dyes and dyeing aids such as sodium sulfate and soda ash, or for preparing only the dyeing aids. Applicable.

本考案ではまずターンテーブルの上に配置され
た溶解用容器(受容器)の風袋をターンテーブル
の下に配置された電子式天秤装置にて計測し次い
で目分量の染料を投入し再度重量を測定すること
により秤取せられた染料重量が正確に前記電子式
天秤装置に連動した制御装置により算出される。
次いでターンテーブルを別の位置に回転し前記制
御装置によつてコントロールされて所定量の溶媒
が溶媒タンクから受容器に至る配管の途中に設け
られた電磁弁を開くことにより加えられたあとや
はりターンテーブルの下に複数個設けられたマグ
ネツト式撹拌装置によつて撹拌を行い染料の溶解
を行い以下複数個設置されたマグネツト撹拌装置
によつてえられた染料溶液の撹拌を行い溶液を安
定に保つ。なおターンテーブルを順次回転しなが
ら受容器を複数個用い前記の操作をくり返えすこ
とによつて複数個の染料溶液を調製することがで
きる。又本考案の自動溶解装置にあつては受容器
と電子式天秤装置及びマグネツト式撹拌装置とを
接触乃至接近せしめることが必要であるがその方
法としては受容器が配置されたターンテーブルを
上下する方法と電子式天秤装置及びマグネツト式
撹拌装置を上下する方法にいずれかが採用され
る。
In this invention, first, the tare of the dissolution container (receptor) placed on the turntable is measured using an electronic balance device placed under the turntable, then a visual amount of dye is added and the weight is measured again. As a result, the weight of the weighed dye is accurately calculated by a control device linked to the electronic balance device.
Next, the turntable is rotated to another position, and a predetermined amount of solvent is added by opening a solenoid valve provided in the middle of the pipe leading from the solvent tank to the receiver under the control of the control device, and then the turntable is turned again. The dye is dissolved by stirring using multiple magnetic stirring devices installed under the table, and then the dye solution obtained is stirred using multiple magnetic stirring devices installed to stabilize the solution. keep. Note that a plurality of dye solutions can be prepared by repeating the above operation using a plurality of receivers while sequentially rotating the turntable. In addition, in the automatic melting device of the present invention, it is necessary to bring the receiver into contact with or close to the electronic balance device and the magnetic stirring device, and this can be done by moving the turntable on which the receiver is placed up and down. Either method is adopted depending on the method and the method of raising and lowering an electronic balance device or a magnetic stirring device.

第1図は、本考案の1実施態様の全体図であ
る。本実施態様では電子式天秤装置及びマグネツ
ト式撹拌装置の高さを固定しターンテーブルが上
下移動されるものである。
FIG. 1 is an overall view of one embodiment of the present invention. In this embodiment, the heights of the electronic balance device and the magnetic stirring device are fixed, and the turntable is moved up and down.

第1図において、1はSUS製の溶媒タンクで
あり、1例として2種の溶媒が使用出来る様2系
統配置されたものが示されている。溶媒タンクに
は液温度を一定に保つため投入式電気ヒーター2
が付けられ、サーモスタツト3により温度調節が
可能である。また撹拌翼式の撹拌装置4により溶
媒の撹拌が行われる。また演算制御装置5からの
電気信号により電磁弁6が開閉し、溶媒からの溶
媒吐出後、ターンテーブル11の下側に配置され
たマグネツト式撹拌装置10により溶解が促され
る。
In FIG. 1, reference numeral 1 denotes a solvent tank made of SUS, and as an example, two systems are shown so that two types of solvents can be used. The solvent tank is equipped with an injection-type electric heater 2 to keep the liquid temperature constant.
The temperature can be adjusted using a thermostat 3. Further, the solvent is stirred by a stirring blade type stirring device 4. Further, the electromagnetic valve 6 is opened and closed by an electric signal from the arithmetic and control device 5, and after the solvent is discharged, dissolution is promoted by the magnetic stirring device 10 disposed below the turntable 11.

第2図は、本考案の別の実施態様である、本実
施態様ではターンテーブル11の上下移動を固定
し、電子式天秤装置13と、マグネツト式撹拌装
置10を上下移動させる。
FIG. 2 shows another embodiment of the present invention. In this embodiment, the vertical movement of the turntable 11 is fixed, and the electronic balance device 13 and the magnetic stirring device 10 are moved vertically.

第2図において、1はSUS製の溶媒タンクで
あり、1例として2種の溶媒が使用出来る様2系
統配置されたものが示されている。溶媒タンクに
は液温度を一定に保つため投入式電気ヒーター2
が付けられ、サーモスタツト3により温度調節が
可能である。また撹拌翼式の撹拌装置4により溶
媒の撹拌が連続的に行われる。演算制御装置5か
らの電気信号により電磁弁6が開閉し、溶媒タン
ク内の溶媒があらかじめ指定された分量だけ吐出
ノズル7より受容器8内へ吐出される。
In FIG. 2, reference numeral 1 indicates a solvent tank made of SUS, and as an example, two systems are shown so that two types of solvents can be used. The solvent tank is equipped with an injection-type electric heater 2 to keep the liquid temperature constant.
The temperature can be adjusted using a thermostat 3. Further, the solvent is continuously stirred by a stirring blade type stirring device 4. The electromagnetic valve 6 is opened and closed by an electric signal from the arithmetic and control unit 5, and a predetermined amount of the solvent in the solvent tank is discharged from the discharge nozzle 7 into the receiver 8.

第3図は、本考案における染料の溶解順序を模
式的に表わしたものであり、ターンテーブル11
上に置かれた受容器8内に、Aの位置で目分量の
染料を手作業にて投入する。投入がすむとターン
テーブルが回転し、B位置にて、投入された染料
の正確な重量を電子式天秤装置13にて測定し、
測定重量は制御装置内の記憶装置に記憶される。
次にターンテーブルが回転し、C位置にてあらか
じめ指定された染料溶液となるべく秤取された染
料に応じて規定量の溶媒が吐出される。続いて、
ターンテーブル下側に設置されたマグネツト式撹
拌装置により、溶媒の撹拌が開始され染料の溶解
が行われる。マグネツト式撹拌装置は、D,E,
Fの位置に設置され、ターンテーブル上の受容器
が各位置に来て、ターンテーブルが下降すると有
効な撹拌処理が行われる様、例えば第1図の様に
受容器の受皿9の中央を切欠いてあり、ターンテ
ーブルの上下により撹拌装置の回転マグネツト1
0が受容器8の直下に位置できる構造になつてい
る。又第2図の装置においてはターンテーブル上
の受容器が所定の位置迄回転されたとき電子式天
秤装置及びマグネツト式撹拌装置が上昇して秤取
量の正確な測定、染料溶液の撹拌が行われる。こ
の様にA,B,C,D,E,F(第3図)の各位
置でターンテーブルが停止し、連続的に測定、溶
解、撹拌の各処理が行われる。第3図は受容器を
6個使用した状態を示しているが、必要に応じて
12個使用することもできる。
FIG. 3 schematically represents the order of dissolving the dye in the present invention, and shows the turntable 11.
The eye amount of dye is manually put into the receiver 8 placed above at position A. Once the dye has been added, the turntable rotates, and at position B, the exact weight of the added dye is measured using the electronic balance device 13.
The measured weight is stored in a storage device within the control device.
Next, the turntable rotates, and at position C, a predetermined amount of solvent is discharged in accordance with the weighed dye to form a dye solution designated in advance. continue,
A magnetic stirring device installed under the turntable starts stirring the solvent and dissolves the dye. The magnetic stirring device is D, E,
For example, as shown in Fig. 1, a notch is cut out in the center of the receiver tray 9 so that when the receiver on the turntable is placed at position F and the receiver on the turntable is at each position, effective agitation processing is performed when the turntable is lowered. The rotating magnet 1 of the stirring device is
0 can be located directly below the receptor 8. In addition, in the device shown in Figure 2, when the receiver on the turntable is rotated to a predetermined position, the electronic balance device and magnetic stirring device are raised to accurately measure the weighed amount and stir the dye solution. be exposed. In this way, the turntable stops at each position A, B, C, D, E, F (FIG. 3), and each process of measurement, dissolution, and stirring is performed continuously. Figure 3 shows the state in which six receptors are used, but if necessary,
You can also use 12 pieces.

「発明の効果」 多くの時間と熟練を必要とせず正確な染料の自
動的でかつ充分に撹拌された状態での溶解が可能
になつた。
"Effects of the Invention" It has become possible to dissolve dyes automatically and accurately with sufficient stirring without requiring much time or skill.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図及び第2図は本考案の全体図、第3図は
本考案における染料の溶解順序を示すターンテー
ブルの平面図である。 第1乃至第3図中、1……溶媒タンク、2……
電気ヒータ、3……サーモスタツト、4……撹拌
装置、5……演算制御装置、6……電磁弁、7…
…吐出ノズル、8……溶解用容器(受容器)、9
……受容器用受皿、10……マグネツト式撹拌装
置、11……ターンテーブル、12……エアーシ
リンダー、13……電子式天秤装置、14……回
転子を各々示す。
1 and 2 are general views of the present invention, and FIG. 3 is a plan view of a turntable showing the order of dissolving dyes in the present invention. In Figures 1 to 3, 1... solvent tank, 2...
Electric heater, 3... Thermostat, 4... Stirring device, 5... Arithmetic control device, 6... Solenoid valve, 7...
...Discharge nozzle, 8...Dissolution container (receptor), 9
. . . Receiver saucer, 10 . . . Magnetic stirrer, 11 . . . Turntable, 12 . . . Air cylinder, 13 .

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 溶媒タンクから溶解用容器に至る配管途中に設
けられた電磁弁と数個の溶解用容器が、ターンテ
ーブルをくりぬいて同心円上に設けられた数個の
空洞の上に配置されたターンテーブルとターンテ
ーブルの該空洞部分の下に該溶解用容器を秤量出
来るように配置された1台の電子式天秤装置と同
じくターンテーブルの別の該空洞部分の下に溶解
用容器中の溶液を撹拌出来るように配置された1
台以上のマグネツト式撹拌装置と前記電子式天秤
装置からの電気信号値とあらかじめ入力された設
定値に基き前記電磁弁を制御する為の演算制御装
置とを備えたことを特徴とする染料の自動溶解装
置。
A solenoid valve and several dissolution containers are installed in the piping from the solvent tank to the dissolution container, and the turntable and turntable are placed on several concentric cavities cut out of the turntable. One electronic balance device is arranged under the hollow part of the table so as to be able to weigh the dissolving vessel, and also under another hollow part of the turntable so as to be able to stir the solution in the dissolving vessel. 1 placed in
A dye automation system characterized by comprising at least one magnetic stirring device and an arithmetic control device for controlling the electromagnetic valve based on the electrical signal value from the electronic balance device and a set value inputted in advance. Melting equipment.
JP1984173145U 1984-11-16 1984-11-16 Expired JPS6350311Y2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP1984173145U JPS6350311Y2 (en) 1984-11-16 1984-11-16
PCT/JP1985/000639 WO1986002960A1 (en) 1984-11-16 1985-11-15 Automatic dissolution apparatus
EP85905880A EP0203200B1 (en) 1984-11-16 1985-11-15 Automatic dissolution apparatus
US06/890,960 US4725149A (en) 1984-11-16 1985-11-15 Automatic dissolving device
DE8585905880T DE3575585D1 (en) 1984-11-16 1985-11-15 SELF-DETECTING DEVICE.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1984173145U JPS6350311Y2 (en) 1984-11-16 1984-11-16

Publications (2)

Publication Number Publication Date
JPS6190895U JPS6190895U (en) 1986-06-12
JPS6350311Y2 true JPS6350311Y2 (en) 1988-12-23

Family

ID=15954941

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1984173145U Expired JPS6350311Y2 (en) 1984-11-16 1984-11-16

Country Status (5)

Country Link
US (1) US4725149A (en)
EP (1) EP0203200B1 (en)
JP (1) JPS6350311Y2 (en)
DE (1) DE3575585D1 (en)
WO (1) WO1986002960A1 (en)

Families Citing this family (33)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4830511A (en) * 1986-10-29 1989-05-16 The Coca-Cola Company Postmix juice dispensing system
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EP0203200A1 (en) 1986-12-03
DE3575585D1 (en) 1990-03-01
EP0203200A4 (en) 1987-03-26
US4725149A (en) 1988-02-16
WO1986002960A1 (en) 1986-05-22
JPS6190895U (en) 1986-06-12
EP0203200B1 (en) 1990-01-24

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