JPH11284233A - Flat mounting type led element - Google Patents

Flat mounting type led element

Info

Publication number
JPH11284233A
JPH11284233A JP10082206A JP8220698A JPH11284233A JP H11284233 A JPH11284233 A JP H11284233A JP 10082206 A JP10082206 A JP 10082206A JP 8220698 A JP8220698 A JP 8220698A JP H11284233 A JPH11284233 A JP H11284233A
Authority
JP
Japan
Prior art keywords
led element
mounting type
type led
resin substrate
copper foil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10082206A
Other languages
Japanese (ja)
Inventor
Haruyuki Watanabe
晴志 渡辺
Tadashi Nomura
直史 野村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stanley Electric Co Ltd
Original Assignee
Stanley Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Stanley Electric Co Ltd filed Critical Stanley Electric Co Ltd
Priority to JP10082206A priority Critical patent/JPH11284233A/en
Publication of JPH11284233A publication Critical patent/JPH11284233A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/484Connecting portions
    • H01L2224/48463Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond
    • H01L2224/48465Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond the other connecting portion not on the bonding area being a wedge bond, i.e. ball-to-wedge, regular stitch
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/1515Shape
    • H01L2924/15153Shape the die mounting substrate comprising a recess for hosting the device
    • H01L2924/15155Shape the die mounting substrate comprising a recess for hosting the device the shape of the recess being other than a cuboid
    • H01L2924/15156Side view
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation

Landscapes

  • Led Device Packages (AREA)

Abstract

PROBLEM TO BE SOLVED: To suppress the temperature rise of a flat mounting type LED element by improving the luminous flux utilization factor of the element. SOLUTION: Since the horn section 3 of a flat mounting type LED element 1 is formed of a reflecting surface 3a constituted of a tapered through hole 2a having an expanded top and a bottom face 3b constituted of copper foil 4 stuck top the lower surface of a resin substrate 2, the luminous flux utilization factor of the LED element is improved by changing the direction of light toward the lateral direction from the LED chip 6 to a lighting direction Z by means of the reflecting surface 3a of the tapered horn section 3 having the expanded top. Since the bottom face 3b of the horn section 3 is constituted of the copper foil 4, in addition, the cooling efficiency of the LED element is improved and the temperature rise of the element is suppressed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、LED素子に関す
るものであり、フラットパッケージなどと称されて、回
路基板の表面に直接に実装可能なパッケージに収納され
たLED素子に係るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an LED element, and more particularly to an LED element housed in a package called a flat package, which can be directly mounted on a surface of a circuit board.

【0002】[0002]

【従来の技術】従来のこの種の平面実装型LED素子9
0の構成の例を示すものが図2であり、先ず、樹脂基板
91はガラス基材エポキシ板などの部材による上部基板
92と、同じ部材による下部基板93とから構成され、
前記上部基板92には略中心にドリルなど適宜な手段で
貫通孔92aが設けられている。
2. Description of the Related Art Conventional planar mounting type LED elements 9
FIG. 2 shows an example of the configuration of No. 0. First, the resin substrate 91 is composed of an upper substrate 92 made of a member such as a glass base epoxy plate and a lower substrate 93 made of the same member.
The upper substrate 92 is provided with a through hole 92a at a substantially center thereof by a suitable means such as a drill.

【0003】そして、上部基板92に前記貫通孔92a
を背面側から塞ぐように下部基板93が貼着されてホー
ン部94が構成されるものであり、このときに、前記貫
通孔92aの側面がホーン部94の反射面94aと成
り、下部基板93の表面がホーン部94の底面94bと
なる。
The upper substrate 92 is provided with the through hole 92a.
A horn portion 94 is formed by adhering a lower substrate 93 so as to cover the horn portion 94 from the rear side. At this time, the side surface of the through hole 92a becomes a reflection surface 94a of the horn portion 94, and the lower substrate 93 Is the bottom surface 94b of the horn portion 94.

【0004】このように構成された樹脂基板91には前
記ホーン部94を含み樹脂メッキなどによる導電膜95
が適宜な形状として施され、前記ホーン部94の底面9
4bにはLEDチップ96がマウントされ、金ワイヤ9
7により配線が行われた後に前記LEDチップ96を覆
い透明樹脂によるケース部98が形成されて平面実装型
LED素子90とされるものである。
[0004] The resin substrate 91 thus configured includes the horn portion 94 and a conductive film 95 formed by resin plating or the like.
Is formed in an appropriate shape, and the bottom surface 9 of the horn portion 94 is formed.
An LED chip 96 is mounted on 4b and the gold wire 9 is mounted.
After the wiring is performed by 7, a case portion 98 made of a transparent resin is formed to cover the LED chip 96 to form a planar mounting type LED element 90.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、前記し
た従来の平面実装型LED素子90において、第一に
は、LEDチップ96をホーン部94の中にマウントし
たことで、樹脂基板91と直交する照射方向Zに光を発
するものとは成っているが、前記ホーン部94の反射面
94aが照射方向Zに対し平行であるので、この反射面
94aに達した光を上記した照射方向Zに効率良く変換
することができず、LEDチップ96に対する光束利用
率が低いという問題点を生じている。
However, in the above-described conventional planar mounting type LED element 90, first, the LED chip 96 is mounted in the horn portion 94, so that the irradiation light orthogonal to the resin substrate 91 is obtained. The horn 94 emits light in the direction Z. However, since the reflecting surface 94a of the horn portion 94 is parallel to the irradiation direction Z, light reaching the reflecting surface 94a is efficiently emitted in the above-described irradiation direction Z. The conversion cannot be performed, and there is a problem that the light flux utilization rate for the LED chip 96 is low.

【0006】また第二には、LEDチップ96が全面を
樹脂基板91、ケース部98と熱伝導性が低い部材で取
囲まれているので、通電時のLEDチップ96からの発
熱が効率良く外部への放熱が行われず、LEDチップ9
6が高熱になり易く、従って、通電電流(点灯電流)に
制約を受けるものとなって、明るい平面実装型LED素
子90が実現できない問題点も生じ、これらの点の解決
が課題とされるものとなっている。
Second, since the entire surface of the LED chip 96 is surrounded by the resin substrate 91, the case portion 98 and a member having low thermal conductivity, heat generated from the LED chip 96 during energization is efficiently supplied to the outside. No heat is dissipated to the LED chip 9
6 is likely to be heated to a high temperature, and therefore, is subject to restrictions on the energizing current (lighting current), causing a problem that a bright plane-mounted LED element 90 cannot be realized, and solving these points is an issue. It has become.

【0007】[0007]

【課題を解決するための手段】本発明は前記した従来の
課題を解決するための具体的な手段として、樹脂基板に
反射面と底面とから成るホーン部を設け、該ホーン部の
底面にLEDチップをマウントしてなる平面実装型LE
D素子において、前記ホーン部が、前記樹脂基板を貫通
して設けられた上拡がりのテーパー状の貫通孔により構
成される反射面と、前記樹脂基板の底面側から貼着され
る銅箔により構成される底面とされていることを特徴と
する平面実装型LED素子を提供することで前記課題を
解決するものである。
According to the present invention, as a specific means for solving the above-mentioned conventional problems, a horn portion having a reflection surface and a bottom surface is provided on a resin substrate, and an LED is provided on the bottom surface of the horn portion. Plane mount type LE with chip mounted
In the D element, the horn portion includes a reflection surface formed by a tapered through hole extending upward and provided through the resin substrate, and a copper foil adhered from a bottom surface side of the resin substrate. The object is achieved by providing a planar mounting type LED element having a bottom surface to be formed.

【0008】[0008]

【発明の実施の形態】つぎに、本発明を図に示す実施形
態に基づいて詳細に説明する。図1に符号1で示すもの
は本発明に係る平面実装型LED素子であり、この平面
実装型LED素子1は樹脂基板2にホーン部3が設けら
れ、このホーン部3にLEDチップ6がマウントされて
成るものである点は従来例のものと同様である。
Next, the present invention will be described in detail based on an embodiment shown in the drawings. In FIG. 1, reference numeral 1 denotes a planar mounting type LED element according to the present invention. The planar mounting type LED element 1 is provided with a horn portion 3 on a resin substrate 2, and an LED chip 6 is mounted on the horn portion 3. This is the same as the conventional example.

【0009】また、前記ホーン部3は反射面3aと、底
面3bとから構成されるものである点も従来例と同様で
あるが、本発明では前記樹脂基板2を貫通して設ける貫
通孔2aを上拡がりのテーパー状とするものであり、こ
れは、適宜な先端角(例えば90°)を有するツイスト
ドリルを適宜な送り込み深さとして穴明け加工を行うこ
となどで実現可能である。
Also, the horn portion 3 is composed of a reflecting surface 3a and a bottom surface 3b, which is the same as the conventional example. However, in the present invention, a through hole 2a formed through the resin substrate 2 is provided. Is formed in a tapered shape having an upwardly extending shape. This can be realized by performing drilling with a twist drill having an appropriate tip angle (for example, 90 °) and an appropriate feeding depth.

【0010】また、底面3bは従来例のものが下部基板
を貼着していたのに対し、本発明では例えば厚みtが
0.1mm近傍の銅箔4を樹脂基板2の背面側から前記孔
2aを塞ぐようにして貼着するものとしている。従っ
て、本発明においてはホーン部3の反射面3aは貫通孔
2aの側面で構成され、ホーン部3の底面3bは銅箔4
で構成されるものとなる。
On the other hand, in the present invention, for example, a copper foil 4 having a thickness t of about 0.1 mm is attached to the bottom surface 3b from the back side of the resin substrate 2 by using the hole. It is to be adhered so as to cover 2a. Therefore, in the present invention, the reflection surface 3a of the horn 3 is formed by the side surface of the through hole 2a, and the bottom 3b of the horn 3 is
It is composed of

【0011】このときに、前記銅箔4は完成した後の平
面実装型LED素子1を回路基板(図示は省略する)に
取付けるための端子部4a、4bも兼ねるものとなるの
で、銅箔4を樹脂基板2の背面側の全面にわたり貼着し
ておき、後の適宜の時点でエッチングなど適宜な手段に
より不要部分を削除するなどは自在である。
At this time, the copper foil 4 also serves as the terminal portions 4a and 4b for attaching the completed planar mounting type LED element 1 to a circuit board (not shown). Can be adhered over the entire back surface of the resin substrate 2 and unnecessary portions can be removed by an appropriate means such as etching at an appropriate time later.

【0012】上記のように銅箔4が貼着された後の樹脂
基板2には、例えば樹脂メッキなどにより適宜な形状と
された導電部5が形成されるが、このときには、導電部
5は従来例と同様にホーン部3の反射面3aおよび底面
3bを含み行われるものとされている。
After the copper foil 4 is adhered to the resin substrate 2 as described above, a conductive portion 5 having an appropriate shape is formed by, for example, resin plating. Like the conventional example, the horn portion 3 includes the reflection surface 3a and the bottom surface 3b, and is performed.

【0013】そして、前記ホーン部3の底面3bにはL
EDチップ6が一方の極でマウントされ、このLEDチ
ップ6の他方の極には前記導電部5とに金ワイヤ7によ
る配線が行われた後に、前記LEDチップ6を覆い透明
樹脂によるケース部8が形成されて、本発明の平面実装
型LED素子1とされるのである。
The bottom 3b of the horn 3 has L
The ED chip 6 is mounted at one pole, and the other pole of the LED chip 6 is connected to the conductive part 5 by a gold wire 7 and then covered with the LED chip 6 to form a case part 8 made of a transparent resin. Is formed to obtain the planar mounting type LED element 1 of the present invention.

【0014】次いで、上記の構成とした本発明の平面実
装型LED素子1の作用および効果について説明する。
先ず第一には、樹脂基板2に設けられる貫通孔2aが上
拡がりのテーパー状とされたことで、この貫通孔2aの
側面で構成されるホーン部3の反射面3aで反射するL
EDチップ6からの光は、進行方向をこの平面実装型L
ED素子1の照射方向Zに向かうものと変換される。
Next, the operation and effects of the above-configured planar mounting type LED element 1 of the present invention will be described.
First, since the through-hole 2a provided in the resin substrate 2 is tapered so as to expand upward, L reflected by the reflection surface 3a of the horn portion 3 formed by the side surface of the through-hole 2a.
The light from the ED chip 6 travels in the direction
The light is converted to light directed in the irradiation direction Z of the ED element 1.

【0015】従って、同じ点灯電流で駆動されている同
じ明るさのLEDチップ6に対しても、従来例のこの種
の平面実装型LED素子に比較して光束利用率が格段に
向上するものとなり、同じ消費電力でより明るい平面実
装型LED素子1が得られるものとなる。
Therefore, even for the LED chips 6 of the same brightness driven by the same lighting current, the luminous flux utilization rate is remarkably improved as compared with this type of conventional planar mounting type LED element. Thus, a brighter planar mounting type LED element 1 can be obtained with the same power consumption.

【0016】また第二には、ホーン部3の底面3bが、
樹脂基板2の背面側に貼着された銅箔4とされたこと
で、この銅箔4のLEDチップ6がマウントされたのと
反対側の面は直接に外部に露出し、機器などへの組込み
を行う際には回路基板あるいは外気などに直接に接触す
るものとなる。
Second, the bottom surface 3b of the horn 3 is
Since the copper foil 4 is adhered to the back side of the resin substrate 2, the surface of the copper foil 4 on the side opposite to the side where the LED chip 6 is mounted is directly exposed to the outside, and the When assembling, it comes into direct contact with the circuit board or the outside air.

【0017】このことは、前記LEDチップ6に対する
冷却効率が向上するものとなるので、同じ定格のLED
チップ6に対しても、より多い点灯電流の供給が可能と
なり、従来例の平面実装型LED素子に比較して、一層
に光量面で高出力を発生することのできる平面実装型L
ED素子1の実現を可能とする。また、同じ点灯電流で
あれば、冷却効率が優れる分だけLEDチップ6は低温
に保たれるものとなり、寿命面の延長など信頼性にも向
上が期待できるものとなる。
This means that the cooling efficiency for the LED chip 6 is improved.
A larger amount of lighting current can be supplied to the chip 6 as well, and a flat mounting type LED that can generate a higher output in terms of light quantity than the conventional flat mounting type LED element can be obtained.
The ED element 1 can be realized. In addition, if the lighting current is the same, the LED chip 6 is kept at a low temperature by an amount corresponding to the excellent cooling efficiency, and the reliability can be expected to be improved such as the extension of the service life.

【0018】以上を総括すれば、本発明の平面実装型L
ED素子1においては、テーパー状の貫通孔2a(反射
面3a)としたことで、同じ点灯電流でより明るいもの
となり、従来通りの明るさで使用する場合であればより
少ない点灯電流で良く、即ち、消費電力が低減できるも
のとなる。
Summarizing the above, the planar mounting type L of the present invention
In the ED element 1, the use of the tapered through-hole 2a (reflection surface 3a) makes it brighter with the same lighting current, and requires less lighting current when used with the conventional brightness. That is, power consumption can be reduced.

【0019】また、上記反射面3aの構成で明るさが格
段に増したことに加えて、底面3bを銅箔4で構成され
るものとしたことで、点灯電流の一層の増加が可能とな
り、双方が相乗して得られる最大の明るさは格段のもの
となる。従って、例えば屋外用の表示器など従来の平面
実装型LED素子においては不可能な用途にも対応が可
能となり用途の拡大が図れるものとなる。
Further, in addition to the remarkable increase in brightness due to the configuration of the reflection surface 3a, the bottom surface 3b is made of the copper foil 4, so that the lighting current can be further increased. The maximum brightness that can be obtained when both are synergistic is remarkable. Therefore, for example, it is possible to cope with an application which cannot be performed by a conventional planar mounting type LED element such as an outdoor display device, so that the application can be expanded.

【0020】[0020]

【発明の効果】以上に説明したように本発明により、ホ
ーン部が、樹脂基板を貫通して設けられた上拡がりのテ
ーパー状の貫通孔により構成される反射面と、前記樹脂
基板の底面側から貼着される銅箔により構成される底面
とされている平面実装型LED素子としたことで、第一
には、上拡がりのテーパー状としたホーン部の反射面に
よりLEDチップからの側方に向かう光を照射方向Zに
変換し、光束利用率を向上させ、この種の平面実装型L
ED素子における効率の向上に極めて優れた効果を奏す
るものである。
As described above, according to the present invention, the horn portion has a reflecting surface formed by a tapered through-hole extending upward and penetrating through the resin substrate, and a bottom surface of the resin substrate. First, by using a planar mounting type LED element that has a bottom surface made of copper foil adhered from above, the first is that the reflection surface of the horn part that has a tapered flank on the upper side has Is converted into the irradiation direction Z to improve the luminous flux utilization rate, and this type of planar mounting type L
This is extremely effective in improving the efficiency of the ED element.

【0021】また第二には、ホーン部の底面が、樹脂基
板の背面側に貼着された銅箔とされたことで、この銅箔
の一面は直接に外部に露出するものとし、LEDチップ
に対する冷却効率を向上させ、同じ点灯電流である場合
にはLEDチップの温度を低く保ち信頼性の向上が図れ
るものとすると共に、LEDチップに同じ最大温度を許
容する場合には一層に多くの点灯電流の印加を可能とし
て、更に一層に明るい平面実装型LED素子の実現を可
能とし、この種の平面実装型LED素子の用途の拡大な
どにも優れた効果を奏するものである。
Second, the bottom surface of the horn portion is made of copper foil adhered to the back side of the resin substrate, so that one surface of this copper foil is directly exposed to the outside, and the LED chip In the case of the same lighting current, the LED chip temperature is kept low to improve reliability, and when the same maximum temperature is allowed for the LED chip, more lighting is performed. By applying a current, it is possible to realize an even brighter surface-mounted LED element, which is also excellent in expanding the applications of this type of plane-mounted LED element.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明に係る平面実装型LED素子の実施形
態を示す断面図である。
FIG. 1 is a cross-sectional view showing an embodiment of a planar mounting type LED element according to the present invention.

【図2】 従来例を示す断面図である。FIG. 2 is a sectional view showing a conventional example.

【符号の説明】[Explanation of symbols]

1……平面実装型LED素子 2……樹脂基板 2a……貫通孔 3……ホーン部 3a……反射面 3b……底面 4……銅箔 4a、4b……端子部 5……導電部 6……LEDチップ 7……金ワイヤ 8……ケース部 Z……照射方向 DESCRIPTION OF SYMBOLS 1 ... Plane mounting LED element 2 ... Resin board 2a ... Through-hole 3 ... Horn part 3a ... Reflection surface 3b ... Bottom surface 4 ... Copper foil 4a, 4b ... Terminal part 5 ... Conducting part 6 …… LED chip 7 …… Gold wire 8 …… Case part Z …… Irradiation direction

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 樹脂基板に反射面と底面とから成るホー
ン部を設け、該ホーン部の底面にLEDチップをマウン
トしてなる平面実装型LED素子において、前記ホーン
部が、前記樹脂基板を貫通して設けられた上拡がりのテ
ーパー状の貫通孔により構成される反射面と、前記樹脂
基板の底面側から貼着される銅箔により構成される底面
とされていることを特徴とする平面実装型LED素子。
1. A planar mounting type LED device comprising a resin substrate provided with a horn portion including a reflection surface and a bottom surface, and an LED chip mounted on the bottom surface of the horn portion, wherein the horn portion penetrates the resin substrate. A planar surface characterized by having a reflecting surface formed by a tapered through-hole extending upward and a bottom surface formed by a copper foil adhered from the bottom side of the resin substrate. Type LED element.
JP10082206A 1998-03-27 1998-03-27 Flat mounting type led element Pending JPH11284233A (en)

Priority Applications (1)

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JP10082206A JPH11284233A (en) 1998-03-27 1998-03-27 Flat mounting type led element

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Application Number Priority Date Filing Date Title
JP10082206A JPH11284233A (en) 1998-03-27 1998-03-27 Flat mounting type led element

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