JPH0262606A - Cnc diagnosing system - Google Patents

Cnc diagnosing system

Info

Publication number
JPH0262606A
JPH0262606A JP63214605A JP21460588A JPH0262606A JP H0262606 A JPH0262606 A JP H0262606A JP 63214605 A JP63214605 A JP 63214605A JP 21460588 A JP21460588 A JP 21460588A JP H0262606 A JPH0262606 A JP H0262606A
Authority
JP
Japan
Prior art keywords
numerical control
host computer
control device
cnc
diagnosis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63214605A
Other languages
Japanese (ja)
Inventor
Jiro Kinoshita
木下 次郎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fanuc Corp
Original Assignee
Fanuc Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fanuc Corp filed Critical Fanuc Corp
Priority to JP63214605A priority Critical patent/JPH0262606A/en
Priority to PCT/JP1989/000838 priority patent/WO1990002366A1/en
Publication of JPH0262606A publication Critical patent/JPH0262606A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
    • G05B19/4063Monitoring general control system

Abstract

PURPOSE:To enable a service engineer to diagnose the trouble in a control room, etc., of a plant by connecting a host computer to a numerical controller via a network and down-loading a trouble diagnosing program into the numerical controller from the host computer to diagnose the trouble of the numerical controller. CONSTITUTION:When the numerical controllers 20-40 have troubles, the host computer 10 down-loads a trouble diagnosing program into the corresponding numerical controller. Then the data necessary for diagnosis are transferred to the computer 10. A service engineer confirms those data on the screen of the computer 10 to diagnose the trouble and requests the transfer of special data as necessary.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は数値制御装置(CNC)の故障を診断するCN
Cのリモート診断方式に関し、特に数値制御装置とホス
ト計算機をネットワークで結合して診断を行うCNCの
診断方式に関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention is a CN system for diagnosing failures in numerical control equipment (CNC).
The present invention relates to a CNC remote diagnosis method, and particularly relates to a CNC diagnosis method in which a numerical control device and a host computer are connected via a network for diagnosis.

〔従来の技術〕[Conventional technology]

数値制御装置はマイクロプロセッサを始めとする半導体
技術、ソフトウェア技術の発達により、より複雑になり
、高度になっている。このような数値制御装置の故障率
は信頼性技術の向上によって改善されているが、−旦障
害が発生すると、その原因を糾明するのは極めて困難に
なる。
Numerical control devices have become more complex and sophisticated due to the development of semiconductor technology, including microprocessors, and software technology. Although the failure rate of such numerical control devices has been improved by improvements in reliability technology, once a failure occurs, it is extremely difficult to determine its cause.

一方、加工工場には多数の数値制御工作機械が導入され
、これらの数値制御工作機械は工場内のホスト計算機に
結合されており、加工データ等がホスト計算機から数値
制御装置に転送されている。
On the other hand, a large number of numerically controlled machine tools have been introduced into a processing factory, and these numerically controlled machine tools are connected to a host computer in the factory, and machining data etc. are transferred from the host computer to the numerical control device.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかし、数値制御装置に故障が発生するとサービスエン
ジニアは該当する数値制御装置へいき、故障の内容を調
べ、修理を行っている。一方、数値制御装置がより複雑
になってきており、簡単に故障を発見することが困難な
場合が多く、サービスエンジニアは何度も数値制御装置
と、工場内のサービスセンタ等の間を往復する場合が少
なくない。
However, when a failure occurs in a numerical control device, a service engineer goes to the relevant numerical control device, investigates the nature of the failure, and repairs it. On the other hand, as numerical control devices are becoming more complex, it is often difficult to easily detect failures, and service engineers often have to go back and forth between numerical control devices and service centers within factories. There are many cases.

本発明はこのような点に鑑みてなされたちのであり、数
値制御装置とホスト計算機をネットワークで結合して診
断を行うCNCの診断方式を提供することを目的とする
The present invention has been made in view of these points, and it is an object of the present invention to provide a CNC diagnostic method that performs diagnosis by connecting a numerical control device and a host computer via a network.

ホスト計算機と数値制御装置をネットワークでで連結し
、 前記ホスト計算機より、故障診断用プログラムを前記数
値制御装置にダウンロードし、前記数値制御装置の故障
診断を実行することを特徴とするCNCの診断方式が、 提供される。
A CNC diagnostic method, characterized in that a host computer and a numerical control device are connected via a network, a fault diagnosis program is downloaded from the host computer to the numerical control device, and a fault diagnosis of the numerical control device is executed. is provided.

〔作用〕[Effect]

数値制御装置に故障が発生するとホスト計算機は数値制
御装置に故障診断用の診断プログラムをダウンロードし
、故障診断を実行し、必要なデータをホスト計算機に転
送する。
When a failure occurs in the numerical control device, the host computer downloads a diagnostic program for failure diagnosis to the numerical control device, executes the failure diagnosis, and transfers necessary data to the host computer.

サービスエンジニアはホスト計算機に表示されたデータ
から数値制御装置の故障診断を行う。
The service engineer diagnoses the failure of the numerical control device from the data displayed on the host computer.

〔課題を解決するための手段〕[Means to solve the problem]

本発明では上記課題を解決するために、数値制御装置(
CNC)の故障を診断するCNCの診断方式において、 〔実施例〕 以下、本発明の一実施例を図面に基づいて説明する。
In order to solve the above problems, the present invention provides a numerical control device (
DESCRIPTION OF THE PREFERRED EMBODIMENTS [Embodiment] An embodiment of the present invention will be described below with reference to the drawings.

第1図に本発明のCNC診断方式の一実施例のブロック
図を示す。図において、10はホスト計算機部であり、
11はホスト計算機であり、12は通信用ボートである
。51はモデムである。
FIG. 1 shows a block diagram of an embodiment of the CNC diagnosis method of the present invention. In the figure, 10 is a host computer section,
11 is a host computer, and 12 is a communication boat. 51 is a modem.

20.30及び40は数値制御工作機械に結合された数
値制御装置(CNC)であり、それぞれモデム52.5
3及び54に結合され、通信回線55.56及び57を
介してホスト計算機のモデム51と結合されている。図
では簡単のために、3台の数値制御装置を示したが、実
際にはより多数の数値制御装置が結合される。
20.30 and 40 are numerical control units (CNC) coupled to numerically controlled machine tools, each with a modem 52.5
3 and 54, and is connected to the modem 51 of the host computer via communication lines 55, 56, and 57. In the figure, three numerical control devices are shown for simplicity, but in reality, a larger number of numerical control devices are combined.

これらのホスト計算機と数値制御装置とのネットワーク
は現在使用が開始されているMAP (Manufac
turing  Automati。
The network between these host computers and numerical control devices is based on MAP (Manufac), which is currently in use.
turing automation.

n  Protocol)が使用される。ネットワーク
を構成する通信回線55.56及び57はペア線、同軸
ケーブルあるいは光ファイバー等が使用される。モデム
51等は結合機が使用される場合もある。
n Protocol) is used. For the communication lines 55, 56 and 57 that make up the network, pair wires, coaxial cables, optical fibers, or the like are used. A coupler may be used as the modem 51 or the like.

ここで数値制御装置(CNC)20.30あるいは40
に故障が発生すると、ホスト計算機10からは故障診断
プログラムが、該当する数値制御装置にダウンロードさ
れ、診断に必要なデータがホスト計算機に転送される。
Here numerical control device (CNC) 20.30 or 40
When a failure occurs, a failure diagnosis program is downloaded from the host computer 10 to the corresponding numerical control device, and data necessary for diagnosis is transferred to the host computer.

これらのデータは数値側<n装置の画面に表示できるデ
ータから必要に応じて選択する。具体的にば数値制御装
置の各軸の位置、座標値あるいはRAMの内容、入出力
の状態等である。
These data are selected as necessary from data that can be displayed on the screen of the device (numerical value side <n). Specifically, the information includes the position of each axis of the numerical control device, coordinate values, contents of RAM, input/output status, etc.

サービスエンジニアはこれらのデータをホスト計算機の
画面で確認し、故障診断を行い、必要に応じて、特別な
データを転送するように要求することができる。
The service engineer can check this data on the host computer screen, perform fault diagnosis, and request the transfer of special data if necessary.

第2図に本発明の数値制御装置のブロック図を示す。図
において、20は数値制御装置(CNC)であり、61
は数値制御装置を制御するプロセッサである。62はシ
ステムプログラムの格納されたROM、63はシステム
プログラムがローディングされ、かつ他のデータを格納
するRAMである。64aは操作キー、64bは表示装
置、65はバッテリバックされた不揮発性メモリを構成
するCMO3である。
FIG. 2 shows a block diagram of the numerical control device of the present invention. In the figure, 20 is a numerical control device (CNC), and 61
is a processor that controls the numerical control device. A ROM 62 stores a system program, and a RAM 63 loads the system program and stores other data. 64a is an operation key, 64b is a display device, and 65 is a CMO 3 constituting a battery-backed nonvolatile memory.

66aは数値制御装置20に内蔵されたPMC(プログ
ラマブル・マシン・コントローラ)であり、ラダー形式
で作成されたシーケンスプログラムで機械側を制御する
。66bはI10ユニットであり、機械側の強電盤ある
いは操作盤への入出力のインタフェースである。
66a is a PMC (programmable machine controller) built into the numerical control device 20, and controls the machine side using a sequence program created in a ladder format. Reference numeral 66b is an I10 unit, which is an input/output interface to a power panel or operation panel on the machine side.

67は故障診断用のプロセッサであり、68は故障診断
用プログラムを格納するRAMであり、故障診断時はR
AM6Bに格納された診断プログラムによって、プロセ
ッサ67が診断を行う。これは故障発生時はプロセッサ
61あるいはRAM63等に故障原因がある場合がある
ので、故障診断専用のプロセッサ及びRAMを設けたの
である。
67 is a processor for fault diagnosis, and 68 is a RAM that stores a fault diagnosis program.
The processor 67 performs diagnosis using the diagnostic program stored in the AM6B. This is because when a failure occurs, the cause of the failure may be in the processor 61 or the RAM 63, so a processor and RAM dedicated to failure diagnosis are provided.

69は通信用ポートであり、診断プログラムを受信し、
内部信号に変換する。52はモデム、55及び56は通
信回線である。
69 is a communication port, which receives the diagnostic program,
Convert to internal signal. 52 is a modem, and 55 and 56 are communication lines.

71〜75は軸制御回路であり、各軸の位置制御を行う
。81〜85はサーボアンプであり、サーボモータ91
〜95を駆動する。
Axis control circuits 71 to 75 control the position of each axis. 81 to 85 are servo amplifiers, and servo motor 91
~95 is driven.

〔発明の効果〕〔Effect of the invention〕

以上説明したように本発明では、ホスト計算機と数値制
御装置をネットワークで結合して故障診断を行うように
したので、サービスエンジニアが工場の管理室等で診断
を行うことができ、障害の復旧時間が短縮され、かつコ
ストも低減される。
As explained above, in the present invention, a host computer and a numerical control device are connected through a network to perform failure diagnosis, so a service engineer can perform the diagnosis in a factory control room, etc., and the time required to recover from a failure is time is shortened and costs are also reduced.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明のCNC診断方式の一実施例のブロック
図、 第2図は本発明の数値制御装置のブロック図である。 0−−一−−・−−−一−〜−・−ホスト計算機部0・
・−・−・−・−数値制御装置 0・・・−・−・・−・−・−数値制御装置0・−・−
・−・−・−数値制御装置 4・・−・・−・−・−モデム 7−・・−・・・・・−通信回線 1−−−−−・−・−・−・−プロセッサ67・・・・
−−−一−−−−−・・診断用プロセッサ68−・−・
・−・・・−RAM 69・−・・−・・−一−−−−−−通信用ポート特許
出願人 ファナック株式会社 代理人   弁理士  服部毅巖 第1図
FIG. 1 is a block diagram of an embodiment of the CNC diagnosis method of the present invention, and FIG. 2 is a block diagram of a numerical control device of the present invention. 0--1--・--1-~--Host computer section 0・
・−・−・−・−Numerical controller 0・・・−・−・・−・−・−Numerical controller 0・−・−
・−・−・−Numerical control device 4・・−・・−・−・−Modem 7−・・−・・・−Communication line 1−−−−−・−・−・−・−Processor 67・・・・・・
---1-----Diagnostic processor 68--
・−・−RAM 69・−・・−・・−1−−−−−Communication port patent applicant FANUC Co., Ltd. agent Patent attorney Takeshi Hattori Figure 1

Claims (3)

【特許請求の範囲】[Claims] (1)数値制御装置(CNC)の故障を診断するCNC
の診断方式において、 ホスト計算機と数値制御装置をネットワークでで連結し
、 前記ホスト計算機より、故障診断用プログラムを前記数
値制御装置にダウンロードし、 前記数値制御装置の故障診断を実行することを特徴とす
るCNCの診断方式。
(1) CNC that diagnoses failures in numerical control equipment (CNC)
In the diagnosis method, a host computer and a numerical control device are connected via a network, a fault diagnosis program is downloaded from the host computer to the numerical control device, and a fault diagnosis of the numerical control device is executed. CNC diagnostic method.
(2)前記ネットワークはMAP(Manufactu
ringAutomationProtocol)で構
成したことを特徴とする特許請求の範囲第1項記載のC
NCの診断方式。
(2) The network is a MAP (Manufacturer)
ringAutomationProtocol) according to claim 1.
NC diagnosis method.
(3)前記故障診断プログラムは故障診断用のRAMに
ダウンロードし、故障診断用のプロセッサによって実行
されることを特徴とする特許請求の範囲第1項記載のC
NCの診断方式。
(3) C according to claim 1, wherein the fault diagnosis program is downloaded to a RAM for fault diagnosis and executed by a processor for fault diagnosis.
NC diagnosis method.
JP63214605A 1988-08-29 1988-08-29 Cnc diagnosing system Pending JPH0262606A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP63214605A JPH0262606A (en) 1988-08-29 1988-08-29 Cnc diagnosing system
PCT/JP1989/000838 WO1990002366A1 (en) 1988-08-29 1989-08-16 System for diagnosing cnc

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63214605A JPH0262606A (en) 1988-08-29 1988-08-29 Cnc diagnosing system

Publications (1)

Publication Number Publication Date
JPH0262606A true JPH0262606A (en) 1990-03-02

Family

ID=16658482

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63214605A Pending JPH0262606A (en) 1988-08-29 1988-08-29 Cnc diagnosing system

Country Status (2)

Country Link
JP (1) JPH0262606A (en)
WO (1) WO1990002366A1 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0573328A (en) * 1991-09-13 1993-03-26 Mitsubishi Electric Corp Program down load system
JPH0736730A (en) * 1993-07-19 1995-02-07 Nec Corp Remote system test and diagnostic system
US6006141A (en) * 1996-07-02 1999-12-21 Toyoda Koki Kabushiki Kaisha Numerical controller
WO2002003158A1 (en) * 2000-07-04 2002-01-10 Asahi Engineering Co.,Ltd. System for diagnosing facility apparatus, managing apparatus and diagnostic apparatus
US7085684B2 (en) 2000-07-04 2006-08-01 Asahi Kasei Engineering Corporation System for diagnosing a facility apparatus
JP2014116930A (en) * 2012-11-12 2014-06-26 Yamaha Corp Signal processing system and signal processing method

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6975913B2 (en) 2001-07-13 2005-12-13 Siemens Aktiengesellschaft Database system and method for industrial automation services
DE10152765B4 (en) 2001-07-13 2015-11-12 Siemens Aktiengesellschaft A method for electronically providing services to machines via a data communication link
US7603289B2 (en) 2001-07-13 2009-10-13 Siemens Aktiengesellschaft System and method for electronic delivery of content for industrial automation systems
US7292900B2 (en) 2001-07-13 2007-11-06 Siemens Aktiengesellschaft Power distribution expert system
US7395122B2 (en) 2001-07-13 2008-07-01 Siemens Aktiengesellschaft Data capture for electronically delivered automation services
EP1410122B1 (en) * 2001-07-13 2010-04-28 Siemens Aktiengesellschaft Method and system for the electronic provision of services for machines by means of a data communication link

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50106085A (en) * 1974-01-15 1975-08-21
JPS62154115A (en) * 1985-12-27 1987-07-09 Mitsubishi Electric Corp Numerical controller

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IL64077A (en) * 1980-11-10 1984-12-31 Kearney & Trecker Corp Diagnostic communications system for computer controlled machine tools
JPS5868109A (en) * 1981-10-17 1983-04-22 Toshiba Mach Co Ltd Programmable sequential controller with function expansibility
JPS61296407A (en) * 1985-06-25 1986-12-27 Mitsubishi Electric Corp Multiprocessor type numerical controller

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
JPS50106085A (en) * 1974-01-15 1975-08-21
JPS62154115A (en) * 1985-12-27 1987-07-09 Mitsubishi Electric Corp Numerical controller

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0573328A (en) * 1991-09-13 1993-03-26 Mitsubishi Electric Corp Program down load system
JPH0736730A (en) * 1993-07-19 1995-02-07 Nec Corp Remote system test and diagnostic system
US6006141A (en) * 1996-07-02 1999-12-21 Toyoda Koki Kabushiki Kaisha Numerical controller
WO2002003158A1 (en) * 2000-07-04 2002-01-10 Asahi Engineering Co.,Ltd. System for diagnosing facility apparatus, managing apparatus and diagnostic apparatus
US7085684B2 (en) 2000-07-04 2006-08-01 Asahi Kasei Engineering Corporation System for diagnosing a facility apparatus
US7139681B2 (en) 2000-07-04 2006-11-21 Asahi Kasei Engineering Corporation System for diagnosing facility apparatus, managing apparatus and diagnostic apparatus
US7143011B2 (en) 2000-07-04 2006-11-28 Asahi Kasei Engineering Corporation System for diagnosing facility apparatus, managing apparatus and diagnostic apparatus
JP2014116930A (en) * 2012-11-12 2014-06-26 Yamaha Corp Signal processing system and signal processing method

Also Published As

Publication number Publication date
WO1990002366A1 (en) 1990-03-08

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