JP5930599B2 - Electronic component mounting method and mounting device - Google Patents

Electronic component mounting method and mounting device Download PDF

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JP5930599B2
JP5930599B2 JP2011083631A JP2011083631A JP5930599B2 JP 5930599 B2 JP5930599 B2 JP 5930599B2 JP 2011083631 A JP2011083631 A JP 2011083631A JP 2011083631 A JP2011083631 A JP 2011083631A JP 5930599 B2 JP5930599 B2 JP 5930599B2
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substrate
component
frame member
cover
electronic component
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JP2012222035A (en
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明宏 野田
明宏 野田
知克 久保田
知克 久保田
達美 斉藤
達美 斉藤
真治 内藤
真治 内藤
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Fuji Corp
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Fuji Machine Manufacturing Co Ltd
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本発明は、基板に装着された電子部品をカバーするカバー部品を押圧して基板に取り付ける電子部品装着方法及びその方法を使用する装着装置に関する。   The present invention relates to an electronic component mounting method that presses a cover component that covers an electronic component mounted on a substrate and attaches the cover component to the substrate, and a mounting device that uses the method.

従来、電子部品装着装置で装着される電子部品には、電磁波や熱の影響を受け易いものがあり、最近では、そのような影響を防ぐために、携帯電話、パソコンなどで基板にシールドカバーを組付けたり、シャーシ実装するものが増加している。このようなシールドカバーなどのカバー部品は、電子部品のようにペースト状の半田が印刷された部分に付着され、リフロー炉で加熱されて基板に固定されるのではなく、カバー部品に設けられた係合爪などを使って基板に係合させるため、カバーされる電子部品が装着された後に、オペレータが手で押圧動作をしてはめ込んでいた。このような手動による動作では、組み付けにばらつきが生じたり、自動化されたラインとは別におこなわれるため基板の実装を完成させるサイクルタイムが低下したりするおそれがあった。   Conventionally, some electronic components mounted on an electronic component mounting apparatus are easily affected by electromagnetic waves or heat. Recently, in order to prevent such effects, a shield cover is assembled on a substrate with a mobile phone, a personal computer, or the like. There are an increasing number of things that are attached or mounted on the chassis. Such cover parts such as a shield cover are attached to a portion where paste-like solder is printed like an electronic part, and are not fixed to the substrate by being heated in a reflow furnace, but provided on the cover part. In order to engage with the substrate using an engaging claw or the like, the operator manually presses and fits the electronic component after the electronic component to be covered is mounted. In such a manual operation, there is a possibility that the assembly may vary or the cycle time for completing the mounting of the substrate may be reduced because it is performed separately from the automated line.

特許文献1には、電子部品の脚部を基板に設けられた差込孔に固定する際に、脚部を差込孔に差し込んだ後で、電子部品を押圧することで、脚部を目的位置まで挿通させることが記載されている。   In patent document 1, when fixing the leg part of an electronic component to the insertion hole provided in the board | substrate, after inserting a leg part into an insertion hole, an electronic component is pressed, and a leg part is aimed. It is described that it is inserted to the position.

また、特許文献2では、大型の電子部品をつかむためのクランプ爪と電子部品を押圧する押さえプレートとを備えた電子部品より比較的小さな保持具で、保持して基板の係合穴に電子部品の係合ピンを位置決めし、保持具で電子部品の中央を押圧して係合ピンを基板の係合穴に押し込み、さらに保持具を基板の別の係合ピンに対応する部分に移動させて、保持具で電子部品のその部分を押圧する。これによって、大型の電子部品を基板に確実に保持させることが記載されている。   Moreover, in patent document 2, it hold | maintains with an electronic component provided with the clamp nail | claw for grabbing a large-sized electronic component, and the holding | pressing plate which presses an electronic component, and it hold | maintains in an engagement hole of a board | substrate. The engagement pin is positioned, the center of the electronic component is pressed by the holder, the engagement pin is pushed into the engagement hole of the board, and the holder is further moved to a portion corresponding to another engagement pin of the board. Then, press that part of the electronic component with the holder. This describes that a large electronic component is securely held on a substrate.

特開2001−168592号公報Japanese Patent Laid-Open No. 2001-165852 特開2010−027661号公報JP 2010-027661 A

しかし、上記特許文献1では、電子部品を吸着する吸着ノズルと、電子部品を押圧する押圧専用ヘッドとの二種類が備えられ、押圧専用ヘッドも吸着ノズルが置かれる吸着ノズルステーションに備えられ、押圧が必要な場合にだけ吸着ノズルから押圧専用ヘッドに付け替えられて、電子部品の押圧作業がなされる。そのため、吸着ノズルにより吸着されて基板の所定位置に位置決めされた電子部品が、押圧作業をする前に、ヘッドの付け替え作業をしている間の機械の振動等により位置決めされた当初の位置よりずれてしまうという問題があった。特にカバー部品のように軽量のものでは、前記機械の振動等で位置ずれを生じ易いという問題がある。   However, in the above-mentioned Patent Document 1, there are two types of suction nozzles for sucking electronic components and dedicated pressing heads for pressing the electronic components, and the dedicated pressing heads are also provided in the suction nozzle station where the suction nozzles are placed, Only when it is necessary, the suction nozzle is replaced with the press-only head, and the pressing operation of the electronic component is performed. For this reason, the electronic component sucked by the suction nozzle and positioned at a predetermined position on the substrate is displaced from the original position positioned by the vibration of the machine or the like during the head replacement work before the pressing work. There was a problem that. In particular, a lightweight component such as a cover component has a problem that it is likely to be displaced due to vibration of the machine.

また、特許文献2では、大型の電子部品をつかむために保持具としてクランプ爪を使用しているため、保持する大型の電子部品の寸法等により使用できる保持具が規制され、準備する保持具の種類が増えてしまうおそれがあった。吸着ノズルで吸着が可能なカバー部品を専用のクランプ爪を準備して使用することは、余分な設備コストが生じるという問題がある。   Moreover, in patent document 2, since the clamp nail | claw is used as a holder in order to grasp a large-sized electronic component, the holder which can be used is regulated by the dimension of the large-sized electronic component to hold | maintain, etc. There was a risk that the number of types would increase. There is a problem in that extra equipment costs arise when a cover part that can be sucked by a suction nozzle is used by preparing a dedicated clamp claw.

本発明は係る従来の問題点に鑑みてなされたものであり、カバー部品を基板に位置決め載置後、押圧固定作業前のカバー部品の位置ずれを防止し、多種類の電子部品を装着する場合にも汎用性が高く準備すべき保持具(吸着ノズル)の種類を減少させることができる電子部品装着方法及び装着装置を提供することである。   The present invention has been made in view of the conventional problems, and after the cover component is positioned and placed on the substrate, the cover component is prevented from being displaced before being pressed and fixed, and various types of electronic components are mounted. In addition, the present invention is to provide an electronic component mounting method and a mounting apparatus that are highly versatile and can reduce the types of holders (suction nozzles) to be prepared.

上述した課題を解決するために、請求項1に係る発明の構成上の特徴は、電子部品を装着する基板を搬送して位置決めする基板搬送装置と、前記搬送された基板の位置決めされた位置を認識するマーク認識用カメラと、部品供給装置で採取した電子部品を基板の装着位置に位置決めして装着するとともに、装着された電子部品をカバーするカバー部品を採取して該電子部品をカバーする所定位置に位置決め載置する部品移載装置と、を備えた電子部品装着装置において、前記所定位置に位置決めされた前記カバー部品を押圧する押圧部を有する上下動部材を、前記部品移載装置に上下方向に駆動可能に設け、前記基板の前記所定位置に矩形枠状の枠部材を設けるとともに、前記カバー部品に前記枠部材に係合する係合手段を設け、前記位置決めされる前記基板の位置座標のデータと前記基板に対する前記枠部材の位置座標のデータとを予め記憶する記憶手段を設け、前記基板搬送装置により基板を搬送して位置決めする基板搬送位置決め工程と、搬送されて位置決めされた前記基板の位置座標を前記マーク認識用カメラにより読み取り、読み取られた前記基板の位置座標と前記記憶手段に予め記憶されている前記基板の位置座標のデータとを対比して前記搬送されて位置決めされた前記基板の位置ずれを認識する基板位置ずれ認識工程と、前記マーク認識用カメラにより、前記搬送されて位置決めされた前記基板の位置に対する前記枠部材の位置座標を前記枠部材の対角上に対向するコーナー部によって読み取る位置座標読取工程と、前記位置座標読取工程で読み取られた前記枠部材の位置座標と前記記憶手段に予め記憶されている前記基板に対する前記枠部材の位置座標のデータとを対比して、前記位置決めされた前記基板の位置に対する前記カバー部品が位置決めされる前記所定位置の位置ずれを認識する位置ずれ認識工程と、前記基板搬送位置決め工程で位置決めされた前記基板に対し、前記位置ずれ認識工程で認識された位置ずれにより、前記枠部材に載置するカバー部品毎に前記枠部材の前記コーナーを認識して位置補正した前記所定位置に、前記部品移載装置で前記カバー部品を吸着により採取して位置決め載置するカバー部品位置決め載置工程と、前記部品移載装置で前記カバー部品を前記所定位置に位置決め載置した直後に、前記上下動部材を駆動させて前記カバー部品を前記押圧部で押圧することで、前記基板に設けられた前記枠部材に前記カバー部品の前記係合手段を係合させる押圧組付け工程と、を備えていることである。 In order to solve the above-described problem, the structural feature of the invention according to claim 1 is that a substrate transfer device that transfers and positions a substrate on which an electronic component is mounted, and a position where the transferred substrate is positioned. A camera for recognizing a mark to be recognized and an electronic component collected by the component supply device are positioned and mounted at the mounting position of the substrate, and a cover component that covers the mounted electronic component is sampled to cover the electronic component An electronic component mounting apparatus including a component transfer device that is positioned and mounted at a position, wherein a vertical movement member having a pressing portion that presses the cover component positioned at the predetermined position is moved up and down on the component transfer device. provided to be driven in the direction, provided with a rectangular frame-shaped frame member to the predetermined position of the substrate is provided with engaging means for engaging said frame member to said cover component, said positioning A substrate transport positioning step for positioning the substrate is conveyed by said storage means for previously storing the data of the position coordinates of the frame member with the data of the position coordinates of the substrate relative to the substrate provided, wherein the substrate transfer apparatus is, conveyed The position coordinates of the substrate thus positioned are read by the mark recognition camera, and the read position coordinates of the substrate are compared with the data of the position coordinates of the substrate stored in advance in the storage means. and conveyed the positional deviation of the substrate positioned in recognizing the substrate positional deviation recognition step, by said mark recognition camera, the frame member the position coordinates of the frame member relative to the position of the substrate positioned is the transport and position coordinate reading step of reading the corner portion facing on the diagonal of the frame portion read by said position coordinate reading step Of contrast and data of position coordinates of the frame member position coordinates with respect to the substrate which is previously stored in the storage means, the predetermined position where the cover part with respect to the positioning position of the substrate is positioned A positional deviation recognition step for recognizing a positional deviation, and for each cover component placed on the frame member by the positional deviation recognized in the positional deviation recognition step with respect to the substrate positioned in the substrate conveyance positioning step. It said predetermined position located corrected by recognizing the corners of the frame member, and the cover component positioning placing step of positioning placed was collected by adsorbing the cover part by the component transfer device, in the component transfer device Immediately after positioning and mounting the cover part at the predetermined position, the vertical movement member is driven and the cover part is pressed by the pressing part, And a pressing and assembling step of engaging the engaging means of the cover part with the frame member provided on the substrate.

請求項に係る発明の特徴は、請求項において、前記押圧部には負圧源に断続的に連通させるとともに下面に開口する負圧流路が設けられ、前記カバー部品位置決め載置工程において、前記押圧部の負圧流路に前記負圧源を連通した状態で前記カバー部品を吸着して前記所定位置に位置決め載置し、前記押圧組付け工程において、前記押圧部の負圧流路に前記負圧源を遮断した状態で前記押圧部により前記所定位置に位置決めされたカバー部品を押圧することである。 According to a second aspect of the present invention, in the first aspect , the pressing portion is provided with a negative pressure channel that is intermittently communicated with a negative pressure source and opened on a lower surface thereof. In the state where the negative pressure source communicates with the negative pressure flow path of the pressing portion, the cover component is sucked and positioned and placed at the predetermined position, and in the pressing assembly process, the negative pressure flow path of the pressing portion is placed on the negative pressure flow path. The cover part positioned at the predetermined position is pressed by the pressing portion with the pressure source cut off.

請求項に係る発明の構成上の特徴は、請求項において、前記部品移載装置には2つの軸状の上下動部材が設けられ、そのうち少なくとも一方の前記上下動部材には前記押圧部が設けられ、少なくとも一方の前記上下動部材には前記負圧源に連通する前記負圧流路が設けられていることである。 The structural feature of the invention according to claim 3 is that, in claim 2 , the component transfer device is provided with two shaft-like vertical movement members, and at least one of the vertical movement members includes the pressing portion. And at least one of the vertically moving members is provided with the negative pressure flow path communicating with the negative pressure source.

請求項4に係る発明の構成上の特徴は、請求項1乃至3のいずれか1項において、基板に設けられた前記枠部材は、カバーされる電子部品を囲むように基板に立設され被係合凹部が外周に設けられた枠部材であり、前記係合手段は、前記被係合凹部に係合する係合凸部が設けられた複数の係合爪であることである。 The structural feature of the invention according to claim 4 is that in any one of claims 1 to 3, the frame member provided on the substrate is erected on the substrate so as to surround the electronic component to be covered. The engaging recess is a frame member provided on the outer periphery, and the engaging means is a plurality of engaging claws provided with engaging projections that engage with the engaged recess.

請求項5に係る発明の構成上の特徴は、電子部品を装着する基板を搬送して位置決めする基板搬送装置と、前記搬送された基板の位置決めされた位置を認識するマーク認識用カメラと、部品供給装置で採取した電子部品を基板の装着位置に位置決めして装着するとともに、装着された電子部品をカバーするカバー部品を採取して該電子部品をカバーする所定位置に位置決めする部品移載装置と、を備えた電子部品装着装置において、前記部品移載装置に上下動可能に設けられ、前記所定位置に位置決めされた前記カバー部品を押圧する押圧部を有する上下動部材と、前記基板の前記所定位置に設けられる矩形枠状の枠部材と、前記カバー部品に設けられ前記枠部材に係合する係合手段と、前記位置決めされる前記基板の位置座標のデータと前記基板に対する前記枠部材の位置座標のデータとを予め記憶する記憶手段と、前記基板搬送装置により基板を搬送して位置決めする基板搬送位置決め手段と、搬送されて位置決めされた前記基板の位置座標を前記マーク認識用カメラにより読み取り、読み取られた前記基板の位置座標と前記記憶手段に予め記憶されている前記基板の位置座標のデータと対比して前記搬送されて位置決めされた前記基板の位置ずれを認識する基板位置ずれ認識手段と、前記マーク認識用カメラにより、前記搬送されて位置決めされた前記基板の位置に対する前記枠部材の位置座標を前記枠部材の対角上に対向するコーナー部によって読み取る位置座標読取手段と、前記位置座標読取手段で読み取られた前記枠部材の位置座標と前記記憶手段に予め記憶されている前記基板に対する前記枠部材の位置座標のデータとを対比して、前記位置決めされた前記基板の位置に対する前記カバー部品が位置決めされる前記所定位置の位置ずれを認識する位置ずれ認識手段と、前記基板搬送位置決め手段で位置決めされた前記基板に対し、前記位置ずれ認識手段で認識された位置ずれにより、前記枠部材に載置するカバー部品毎に前記枠部材の前記コーナーを認識して位置補正した前記所定位置に、前記部品移載装置でカバー部品を吸着により採取して位置決め載置するカバー部品位置決め載置手段と、前記部品移載装置で前記カバー部品を前記所定位置に位置決め載置した直後に、前記上下動部材を駆動させて前記カバー部品を前記押圧部で押圧することで、前記基板に前記カバー部品を係合させる押圧組付け手段と、を備えていることである。 The structural features of the invention according to claim 5 are: a substrate transfer device for transferring and positioning a substrate on which an electronic component is mounted, a mark recognition camera for recognizing a positioned position of the transferred substrate, and a component A component transfer device that positions and mounts an electronic component collected by the supply device at a mounting position of the substrate, collects a cover component that covers the mounted electronic component, and positions the electronic component at a predetermined position that covers the electronic component; The electronic component mounting apparatus includes: a vertical movement member provided in the component transfer apparatus so as to be movable up and down and having a pressing portion that presses the cover component positioned at the predetermined position; and the predetermined of the substrate a rectangular frame-like frame member provided at a position, and engagement means for engaging the frame member provided in the cover part, before the data of the position coordinates of the substrate to be the positioning Said storage means for previously storing the data of the position coordinates of the frame member relative to the substrate, and the substrate conveying and positioning means for positioning the substrate was transported by the substrate transport apparatus, the position coordinates of the substrate positioned are conveyed The positional deviation of the substrate that has been transported and positioned is recognized in comparison with the position coordinates of the substrate read by the mark recognition camera and the data of the positional coordinates of the substrate stored in advance in the storage means. Position coordinates of the frame member relative to the position of the substrate that has been transported and positioned by a corner portion that is diagonally opposed to the frame member, by the substrate position deviation recognition means that performs the positioning, and the mark recognition camera a reading unit, previously stored in the position coordinate and said storage means of said frame member which is read by the position coordinate reading means And comparing the data of the position coordinates of the frame member with respect to the substrate, and the predetermined position positional deviation recognizing means for recognizing a positional shift of the cover part with respect to the positioning position of the substrate is positioned, said substrate The corner of the frame member is recognized and position-corrected for each cover component placed on the frame member due to the positional deviation recognized by the positional deviation recognition unit with respect to the substrate positioned by the conveyance positioning unit. Cover component positioning and placing means for picking up and positioning the cover component by suction with the component transfer device at a predetermined position, and immediately after the cover component is positioned and placed at the predetermined position by the component transfer device The pressing assembly means for engaging the cover component with the substrate by driving the vertical movement member and pressing the cover component with the pressing portion. And is equipped with.

請求項1係る発明によると、部品移載装置によって基板の所定位置に位置決め載置されたカバー部品を、位置決めされた直後に上下動部材の押圧部で押圧することで、位置決め後の機械の振動等によりカバー部品の基板に対する位置ずれを生じさせることなく、カバー部品を押圧して基板に組み付けることができる。カバー部品は吸着により採取され、従来のクランプ爪のように、カバー部品の寸法に規制されることなく部品移載装置に多種類の保持部品(例えばノズル等)を準備する必要がないので、保持部品を貯留するステーションの省スペース化を図ることができる。
また、位置座標読取工程により枠部材の基板における位置座標を枠部材の対角上に対向するコーナー部によって読み取り、位置ずれ認識工程により読み取られた枠部材の位置座標よりカバー部品が前記マーク認識用カメラによって前記位置決めされた前記基板の位置に対する位置ずれを認識し、カバー部品位置決め載置工程で、認識された位置ずれによりカバー部品毎に枠部材のコーナーを認識して位置補正してカバー部品を位置決め載置する。これによって、基板におけるカバー部品を取り付けるべき所定位置が予め設定された位置座標からずれている場合にも、カバー部品を基板に位置ずれを補正して確実に組み付けることができる。
According to the first aspect of the present invention, the cover component positioned and placed at a predetermined position of the substrate by the component transfer device is pressed by the pressing portion of the vertical movement member immediately after being positioned, so that the vibration of the machine after positioning is achieved. The cover component can be pressed and assembled to the substrate without causing a positional shift of the cover component with respect to the substrate. Cover parts are collected by suction and are not restricted by the dimensions of the cover parts, unlike conventional clamp claws, so it is not necessary to prepare various types of holding parts (for example, nozzles) in the parts transfer device. It is possible to save the space of the station for storing the parts.
Further, the position coordinates on the substrate of the frame member are read by the corner portions facing diagonally opposite to the frame member by the position coordinate reading process, and the cover component is used for the mark recognition from the position coordinates of the frame member read by the position deviation recognition process. The camera recognizes a positional deviation with respect to the position of the substrate positioned by the camera, and recognizes a corner of the frame member for each cover part by the recognized positional deviation and corrects the position of the cover part by the recognized positional deviation. Position and mount. Accordingly, even when a predetermined position where the cover component is to be attached on the substrate is deviated from a preset position coordinate, the cover component can be reliably assembled to the substrate by correcting the positional deviation.

請求項に係る発明によると、押圧部の下端に開口する負圧流路を負圧源に連通させてカバー部品を吸着することで、押圧部が設けられた上下動部材によりカバー部品を採取して位置決めし、負圧流路を負圧源と遮断することで吸着されたカバー部品を押圧部から離脱させて所定位置に載置し、直ちに押圧部でカバー部品を押圧して基板に組付けることができる。 According to the second aspect of the present invention, the cover part is sampled by the vertical movement member provided with the pressing part by adsorbing the cover part by communicating the negative pressure channel opened at the lower end of the pressing part with the negative pressure source. The suction cover part is separated from the pressing part and placed at a predetermined position by shutting off the negative pressure flow path from the negative pressure source, and the cover part is immediately pressed by the pressing part and assembled to the substrate. Can do.

請求項に係る発明によると、部品移載装置に設けられた二つの上下動部材の少なくとも一方には押圧部が設けられているので、部品移載装置により所定位置に位置決めされたカバー部品を、部品移載装置に装着された上下動部材を取り替える作業を必要とせずに直ちにカバー部品を押圧することができる。少なくとも一方の上下動部材には負圧源に連通する負圧流路が設けられているので、部品移載装置に装着された上下動部材を取り替える作業を必要とせずに電子部品等の採取及び装着作業をすることができる。 According to the invention of claim 3 , since the pressing portion is provided in at least one of the two vertical movement members provided in the component transfer device, the cover component positioned at a predetermined position by the component transfer device is provided. The cover component can be pressed immediately without the need to replace the vertical movement member mounted on the component transfer device. Since at least one of the vertical movement members is provided with a negative pressure flow path communicating with a negative pressure source, it is possible to collect and mount electronic components without the need to replace the vertical movement member mounted on the component transfer device. Can work.

請求項に係る発明によると、基板にカバーされる電子部品を囲むように立設された枠部材の外周に設けられた被係合凹部に、カバー部品に設けられた複数の係合爪に設けられた係合凸部を係合させるという簡単な構成としたので、カバー部品位置決め載置工程で位置決め載置されたカバー部品を、載置された直後に、押圧組付け工程において確実に基板に組付けることができる。 According to the fourth aspect of the present invention, the plurality of engaging claws provided in the cover component are provided in the engaged recess provided in the outer periphery of the frame member standing so as to surround the electronic component covered by the substrate. Since the provided engaging projections are simply engaged, the cover component positioned and placed in the cover component positioning and placing step is securely placed in the press assembly step immediately after being placed. Can be assembled to.

請求項5に係る発明によると、位置決め載置手段により所定位置に位置決め載置されたカバー部品を、位置決め載置された直後に、押圧組付け手段によりカバー部品を押圧することで、位置決め載置後の機械の振動等によるカバー部品の位置ずれを生じることなく、カバー部品を確実に基板に組み付けることができる。カバー部品は吸着により採取され、従来のクランプ爪のように、カバー部品の寸法に規制されることなく部品移載装置に多種類の保持部品(例えばノズル等)を準備する必要がないので、保持部品を貯留するステーションの省スペース化を図ることができる。
また、位置座標読取手段により枠部材の基板における位置座標を枠部材の対角上に対向するコーナー部によって読み取り、位置ずれ認識手段により読み取られた枠部材の位置座標よりカバー部品が前記マーク認識用カメラによって前記位置決めされた前記基板の位置に対する位置ずれを認識し、カバー部品位置決め載置手段で、認識された位置ずれによりカバー部品毎に枠部材のコーナーを認識して位置補正してカバー部品を位置決め載置する。これによって、基板におけるカバー部品を取り付けるべき所定位置が予め設定された位置座標からずれている場合にも、カバー部品を基板に位置ずれを補正して確実に組み付けることができる。
According to the fifth aspect of the present invention, the cover component positioned and placed at a predetermined position by the positioning and placing means is positioned and placed by pressing the cover component by the pressing and assembling means immediately after the positioning and placing. The cover component can be securely assembled to the substrate without causing a positional shift of the cover component due to vibration of a subsequent machine or the like. Cover parts are collected by suction and are not restricted by the dimensions of the cover parts, unlike conventional clamp claws, so it is not necessary to prepare various types of holding parts (for example, nozzles) in the parts transfer device. It is possible to save the space of the station for storing the parts.
Further, the position coordinates on the substrate of the frame member are read by the position coordinates reading means by the corners opposed to the diagonal of the frame member , and the cover component is used for the mark recognition from the position coordinates of the frame member read by the position deviation recognition means. The camera recognizes the positional deviation with respect to the position of the substrate positioned by the camera, and the cover component positioning mounting means recognizes the corner of the frame member for each cover component based on the recognized positional deviation, and corrects the position to correct the cover component. Position and mount. Accordingly, even when a predetermined position where the cover component is to be attached on the substrate is deviated from a preset position coordinate, the cover component can be reliably assembled to the substrate by correcting the positional deviation.

本実施形態に係る電子部品装着装置の概略を示す平面図。The top view which shows the outline of the electronic component mounting apparatus which concerns on this embodiment. 部品移載装置と上下動部材の概要を示す図。The figure which shows the outline | summary of a component transfer apparatus and a vertical motion member. カバー部品の斜視図。The perspective view of a cover component. カバー部品を基板に組み付ける手順を示すフローチャート。The flowchart which shows the procedure which attaches a cover component to a board | substrate. 枠部材が組付けられた基板と部品移載装置及びマーク認識用カメラとの位置関係を示す図。The figure which shows the positional relationship of the board | substrate with which the frame member was assembled | attached, the component transfer apparatus, and the camera for mark recognition. 基板の参照マークを読み取る工程を表わす図。The figure showing the process of reading the reference mark of a board | substrate. 枠部材のコーナーの位置座標を読み取る工程を表わす図。The figure showing the process of reading the position coordinate of the corner of a frame member. カバー部品を枠部材の上方に位置決めする工程を表わす図。The figure showing the process of positioning a cover component above a frame member. カバー部品を載置する工程を表わす図。The figure showing the process of mounting a cover component. 押圧部をカバー部品の上方に位置決めする工程を表わす図。The figure showing the process of positioning a press part above cover parts. 押圧部でカバー部品の中央部を押圧する工程を表わす図。The figure showing the process of pressing the center part of a cover component with a press part. 押圧部をカバー部品の一方の端部の上方に位置決めする工程を表わす図。The figure showing the process of positioning a press part above one edge part of a cover component. 押圧部でカバー部品の一方の端部を押圧する工程を表わす図。The figure showing the process of pressing one edge part of a cover component with a press part. 押圧部をカバー部品の他方の端部の上方に位置決めする工程を表わす図。The figure showing the process of positioning a press part above the other edge part of a cover component. 押圧部でカバー部品の他方の端部を押圧する工程を表わす図。The figure showing the process of pressing the other edge part of a cover component with a press part. 上下動部材の別例を表わす図。The figure showing the other example of a vertical movement member. 上下動部材の他の別例を表わす図。The figure showing the other example of an up-and-down moving member.

本発明に係る電子部品装着方法を実施する電子部品装着装置の第1実施形態を図面に基づいて以下に説明する。
電子部品装着装置2は、図1に示すように、基板3を搬入位置に搬入して所定の位置に位置決めする基板搬送装置4と、部品供給装置5と、基台6に対して水平方向であるX方向及びY方向に移動可能に支持された移動台8に設けられた装着ヘッド10を有する部品移載装置12及びマーク認識用カメラ14と、基台6に固定された部品認識用カメラ16と、部品移載装置12による装着を制御する制御装置18とを備えている。
A first embodiment of an electronic component mounting apparatus that performs an electronic component mounting method according to the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the electronic component mounting apparatus 2 includes a substrate transfer device 4 that loads a substrate 3 into a loading position and positions the substrate 3 at a predetermined position, a component supply device 5, and a base 6 in a horizontal direction. A component transfer device 12 and a mark recognition camera 14 having a mounting head 10 provided on a movable table 8 supported so as to be movable in a certain X direction and Y direction, and a component recognition camera 16 fixed to the base 6. And a control device 18 for controlling the mounting by the component transfer device 12.

基板搬送装置4は、いわゆるダブルコンベヤタイプで、各コンベヤは、X方向に延在するガイドレール20に沿って並設されて基板3を位置決めされた位置まで搬入する平行に設けられたコンベアベルト(図略)と、搬入された基板3を夫々支持する支持フレーム(図略)と、支持された基板3を実装される位置(所定の位置)まで上昇させる昇降装置(図略)と、実装される位置(装着位置)において基板3をクランプするクランプ装置(図略)とを夫々備えている。   The substrate transfer device 4 is a so-called double conveyor type, and each conveyor is provided in parallel along a guide rail 20 extending in the X direction and is provided in parallel with a conveyor belt (in parallel) for carrying the substrate 3 to a positioned position. (Not shown), a support frame (not shown) for supporting each of the loaded substrates 3, and a lifting device (not shown) for raising the supported substrates 3 to a mounting position (predetermined position). And a clamping device (not shown) for clamping the substrate 3 at each position (mounting position).

部品供給装置5は、前記基板搬送装置4の側部(図1において手前側)に複数のカセット式フィーダ21を並設して構成したものである。カセット式フィーダ21は、いずれも図略の前記スロットに離脱可能に取り付けたケース部と、ケース部の後部に設けた供給リールと、ケース部の先端に設けた部品取出部を備えている。供給リールには電子部品40(図5参照)が所定ピッチで封入された細長いテープ(図略)が巻回保持され、このテープがスプロケット(図略)により所定ピッチで引き出され、電子部品40が封入状態を解除されて部品取出部に順次送り込まれる。カセット式フィーダ21にはコード(識別符号)が貼着され、このコードと電子部品40のID・部品番号・封入数・部品重量等との対応データが、制御装置18にライン全体を管理するホストコンピュータ(図略)から伝送された装着プログラムデータに予め記録されている。
基板搬送装置4の側部(図1における上部側)には部品トレイ17が配置され、部品トレイ17には大型の電子部品やカバー部品19が収納されている
The component supply device 5 is configured by arranging a plurality of cassette-type feeders 21 in parallel on the side portion (front side in FIG. 1) of the substrate transfer device 4. Each of the cassette type feeders 21 includes a case part detachably attached to the slot (not shown), a supply reel provided at the rear part of the case part, and a component take-out part provided at the tip of the case part. An elongated tape (not shown) in which electronic components 40 (see FIG. 5) are encased at a predetermined pitch is wound and held on the supply reel, and this tape is pulled out at a predetermined pitch by a sprocket (not shown). The encapsulated state is released and the components are sequentially fed into the component take-out section. A code (identification code) is affixed to the cassette-type feeder 21, and correspondence data between the code and the ID, part number, number of enclosures, part weight, etc. of the electronic part 40 is a host that manages the entire line in the control device 18. It is recorded in advance in mounting program data transmitted from a computer (not shown).
A component tray 17 is disposed on the side of the substrate transfer device 4 (upper side in FIG. 1), and a large electronic component and a cover component 19 are accommodated in the component tray 17.

基板搬送装置4の上方にはX方向移動ビーム22が設けられ、該X方向移動ビーム22はY方向に延在するとともに、前記基板搬送装置4に沿ってX方向に延在するX方向レール(図略)に沿って移動可能に設けられる。X方向移動ビーム22には、図1に示すように、移動台8がX方向移動ビーム22の側面に設けられたY方向レール(図略)にスライダ(図略)を介して移動可能に設けられている。該移動台8には装着ヘッド10を備えた部品移載装置12とマーク認識用カメラ14とが移動台8とともに移動可能に保持されている。X方向移動ビーム22はいずれも図略のボールねじ機構を介してサーボモータにより駆動され、移動台8は、図略のY方向移動用ボールねじ機構を介して図略のサーボモータにより駆動される。これらのサーボモータはその駆動を制御装置18によって制御されている。   An X-direction moving beam 22 is provided above the substrate transport device 4, and the X-direction moving beam 22 extends in the Y direction and extends in the X direction along the substrate transport device 4 ( It is provided so as to be movable along (not shown). As shown in FIG. 1, the moving table 8 is provided on the X direction moving beam 22 so as to be movable on a Y direction rail (not shown) provided on the side surface of the X direction moving beam 22 via a slider (not shown). It has been. The moving table 8 holds a component transfer device 12 having a mounting head 10 and a mark recognition camera 14 so as to be movable together with the moving table 8. The X-direction moving beam 22 is driven by a servo motor via a ball screw mechanism (not shown), and the moving table 8 is driven by a servo motor (not shown) via a Y-direction moving ball screw mechanism (not shown). . The drive of these servo motors is controlled by the control device 18.

マーク認識用カメラ14の光軸はX方向及びY方向に直角なZ方向に平行になっている。マーク認識用カメラ14は、図5乃至図7に示すように、矩形状の視野SAを有している。   The optical axis of the mark recognition camera 14 is parallel to the Z direction perpendicular to the X direction and the Y direction. As shown in FIGS. 5 to 7, the mark recognition camera 14 has a rectangular field of view SA.

マーク認識用カメラ14により撮像された撮像画像は、図略のA/D変換機を備えた図略の画像認識装置に入力される。画像認識装置は、撮像された画像を取込んで、参照マークm(図6参照)からの情報を読み取る。そして、制御装置18に備えられた演算装置(図略)により参照マークmの位置ずれを演算する。次にマーク認識用カメラ14が移動されるときには、この位置ずれを補正して移動する。   A captured image captured by the mark recognition camera 14 is input to an unillustrated image recognition apparatus including an unillustrated A / D converter. The image recognition apparatus captures the captured image and reads information from the reference mark m (see FIG. 6). Then, the positional deviation of the reference mark m is calculated by a calculation device (not shown) provided in the control device 18. Next, when the mark recognition camera 14 is moved, the position deviation is corrected and moved.

部品移載装置12は、前記前記移動台8と、移動台8によりX方向及びY方向と直角なZ方向に昇降可能に支持される装着ヘッド昇降装置(図略)と、装着ヘッド昇降装置に支持された装着ヘッド10とを備えている。装着ヘッド10には、図2及び図5に示すように、一対のノズルホルダ24,26が設けられ、各ノズルホルダ24,26は図略の軸受により夫々軸方向に回転可能に支承されている。また、ノズルホルダ24,26は図略のガイド部材により上下動可能に支承されている。各ノズルホルダ24,26は図略のサーボモータで駆動されるノズルホルダ昇降装置(図略)によって夫々上下動駆動される。またノズルホルダ24,26は、図略の回転駆動機構及び回転駆動機構を駆動される図略のサーボモータにより、その中心軸回りに回転駆動される。   The component transfer device 12 includes the moving table 8, a mounting head lifting device (not shown) supported by the moving table 8 so as to be movable up and down in the Z direction perpendicular to the X direction and the Y direction, and the mounting head lifting device. The mounting head 10 is supported. As shown in FIGS. 2 and 5, the mounting head 10 is provided with a pair of nozzle holders 24, 26, and each nozzle holder 24, 26 is supported by a bearing (not shown) so as to be rotatable in the axial direction. . The nozzle holders 24 and 26 are supported by a guide member (not shown) so as to be movable up and down. The nozzle holders 24 and 26 are vertically driven by a nozzle holder lifting device (not shown) driven by a servo motor (not shown). The nozzle holders 24 and 26 are rotationally driven around their central axes by a rotation driving mechanism (not shown) and a servo motor (not shown) that drives the rotation driving mechanism.

各ノズルホルダ24,26には夫々軸状の吸着ノズル28,30が嵌脱可能に嵌挿されている。吸着ノズル28,30のうちの一方は、図2に示すように、下端部に矩形状の押圧部32が形成されている。この押圧部32の下端には、負圧源である負圧供給ポンプ34に連通する負圧流路36が開口している。負圧流路36と負圧供給ポンプ34の間には電磁弁38が設けられ、電磁弁38により負圧流路36に対する負圧供給ポンプ34からの負圧空気の連通及び遮断が可能になっている。電磁弁38の作動は前記制御装置18によって制御される。吸着ノズル28の先端及び吸着ノズル30の負圧流路36の開口は負圧空気が供給されることで電子部品40等が吸着保持されるようになっている。ノズルホルダ24,26及び吸着ノズル28,30により上下動部材が構成される。   In each of the nozzle holders 24 and 26, axial suction nozzles 28 and 30 are removably fitted. As shown in FIG. 2, one of the suction nozzles 28 and 30 is formed with a rectangular pressing portion 32 at the lower end. A negative pressure passage 36 communicating with a negative pressure supply pump 34 that is a negative pressure source is opened at the lower end of the pressing portion 32. An electromagnetic valve 38 is provided between the negative pressure flow path 36 and the negative pressure supply pump 34, and the negative pressure air from the negative pressure supply pump 34 to the negative pressure flow path 36 can be communicated and blocked by the electromagnetic valve 38. . The operation of the electromagnetic valve 38 is controlled by the control device 18. The tip of the suction nozzle 28 and the opening of the negative pressure flow path 36 of the suction nozzle 30 are adapted to suck and hold the electronic component 40 and the like by supplying negative pressure air. The nozzle holders 24 and 26 and the suction nozzles 28 and 30 constitute a vertically moving member.

基板搬送装置4と部品供給装置5との間には、部品認識用カメラ16が設けられ、この部品認識用カメラ16によって前記吸着ノズル28,30に吸着された電子部品40が撮像されて、生産される基板の種類に適合する種類の電子部品であるか、吸着状態良いか、部品自体の不良箇所がないか等が判定される。   A component recognition camera 16 is provided between the substrate transfer device 4 and the component supply device 5, and the electronic component 40 sucked by the suction nozzles 28 and 30 is imaged by the component recognition camera 16 to produce the product. It is determined whether the electronic component is of a type suitable for the type of substrate to be printed, whether the suction state is good, and whether there is a defective portion of the component itself.

電子部品装着装置2には、基板データ、部品データ等を入力するためのキーボード等の入力装置42が設けられている。入力装置42には表示装置44が併設され、表示装置44の画面には基板データ、部品データ、演算データやマーク認識用カメラ14等で撮像した画像が表示できるようになっている。   The electronic component mounting apparatus 2 is provided with an input device 42 such as a keyboard for inputting board data, component data, and the like. The input device 42 is provided with a display device 44, and on the screen of the display device 44, substrate data, component data, calculation data, an image captured by the mark recognition camera 14 and the like can be displayed.

本実施形態で使用されるカバー部品19は、例えば銅合金、アルミ合金などの金属製で、図3に示すように、長方形の板状で、周端縁に複数の係合爪46が前記板状のカバー本体部48より90度より少し鋭角に折曲されて形成され、後述する枠部材52のテーパ面54に対応するようになっている。これらの係合爪46が係合手段に対応する。並んだ係合爪46のうち端に位置する係合爪46には円形のすそ野を持つ凸状の係合凸部50が形成されている。   The cover part 19 used in the present embodiment is made of a metal such as a copper alloy or an aluminum alloy, and has a rectangular plate shape, as shown in FIG. The cover main body 48 is bent at an acute angle slightly more than 90 degrees, and corresponds to a tapered surface 54 of the frame member 52 described later. These engagement claws 46 correspond to engagement means. The engaging claws 46 located at the ends of the aligned engaging claws 46 are formed with convex engaging convex portions 50 having circular bases.

基板6の上面には、図5及び図8に示すように、被係合手段としての枠部材52が組み付けられている。枠部材52は、例えば銅合金などの金属製で一定の高さを有する矩形の枠状に形成され、周囲には下方に向かって外側に傾斜するテーパ面54が形成され、角部にはカバー部品19の係合凸部50に対応する円形の外縁を持つ凹状の係合凹部56が形成されている。枠部材52は、例えば、半田により基板3に接着されている。   As shown in FIGS. 5 and 8, a frame member 52 as an engaged means is assembled on the upper surface of the substrate 6. The frame member 52 is made of a metal such as a copper alloy and is formed in a rectangular frame shape having a certain height, and a tapered surface 54 that is inclined outward is formed around the periphery, and a cover is formed at a corner portion. A concave engaging concave portion 56 having a circular outer edge corresponding to the engaging convex portion 50 of the component 19 is formed. The frame member 52 is bonded to the substrate 3 by, for example, solder.

上記のように構成された電子部品装着装置2を使用して基板3に装着された電子部品40をカバー部品19でカバーする手順について、図4のフローチャート等に基づいて以下に説明する。
まず、制御装置18は、前工程であるスクリーン印刷工程で半田が表面に印刷された基板3を電子部品装着装置2に搬送し、図示はしないが、カバー部品19にカバーされる電子部品40とカバー部品19を基板3に組み付ける枠部材52とを搬送された基板3に装着する(ステップ101、以下「S101」と略記する)。
A procedure for covering the electronic component 40 mounted on the substrate 3 with the cover component 19 using the electronic component mounting apparatus 2 configured as described above will be described below based on the flowchart of FIG.
First, the control device 18 transports the board 3 on which the solder is printed in the screen printing process, which is a previous process, to the electronic component mounting device 2, and although not shown, the electronic component 40 covered by the cover component 19 A frame member 52 for assembling the cover component 19 to the substrate 3 is mounted on the conveyed substrate 3 (step 101, hereinafter abbreviated as “S101”).

そして、制御装置18は、前記電子部品40と枠部材52とが装着された基板3は図略のリフロー炉に搬送し、リフロー炉で加熱・冷却することで、電子部品40等と基板3とを接着していた半田を融解して、その後固化する(S102)。これにより、前記電子部品40及び枠部材52は基板3に組付け固定される。   And the control apparatus 18 conveys the board | substrate 3 with which the said electronic component 40 and the frame member 52 were mounted | worn to an unillustrated reflow furnace, and heats / cools in a reflow furnace, and the electronic component 40 grade | etc., The board | substrate 3, and Is melted and then solidified (S102). Thereby, the electronic component 40 and the frame member 52 are assembled and fixed to the substrate 3.

以下、工程を細かく区切って説明すると、制御装置18は、被カバー部品(電子部品)40及び枠部材52が組付けられた基板3を、電子部品装着装置2に搬入し、基板搬送装置4により所定搬送位置まで搬送する(S103)。   Hereinafter, the process will be described in detail. The control device 18 carries the substrate 3 on which the covered component (electronic component) 40 and the frame member 52 are assembled into the electronic component mounting device 2, and the substrate transfer device 4 Transport to a predetermined transport position (S103).

所定搬送位置まで搬送された基板3は、図略の昇降装置により所定搬送位置より装着位置に上昇され、位置決めされて図略のクランプ装置によりクランプされる(基板搬送位置決め工程・S104)。   The substrate 3 transported to the predetermined transport position is raised from the predetermined transport position to the mounting position by a lifting device (not shown), positioned, and clamped by a clamping device (not shown) (substrate transport positioning step S104).

次に、制御装置18は、図6に示すように、位置決めされた基板3の対角線上のコーナーに設けられた一対の参照マークmにマーク認識用カメラ14を位置決めし、参照マークmの位置座標を読み取る(S105)。これによって、予め制御装置18の記憶装置に記憶されている基板3の位置座標のデータとの対比において、基板3が基板搬送装置4によって位置決めされた位置の水平方向の位置ずれ(X方向、Y方向及び回転方向)を認識する。   Next, as shown in FIG. 6, the control device 18 positions the mark recognition camera 14 at a pair of reference marks m provided at the corners on the diagonal line of the positioned substrate 3, and the position coordinates of the reference mark m. Is read (S105). Thereby, in comparison with the position coordinate data of the substrate 3 stored in the storage device of the control device 18 in advance, the horizontal displacement (X direction, Y direction) of the position where the substrate 3 is positioned by the substrate transfer device 4. Direction and direction of rotation).

次に、制御装置18は、図7に示すように、枠部材52の対角上に対向するコーナー部52a,52bにマーク認識用カメラ14の中心部を夫々位置決めし、マーク認識用カメラ14が位置決めされた各コーナー部52a,52bの位置座標を読み取り(位置座標読取工程)、予め記憶装置に記憶されている枠部材52の位置座標のデータとの対比において、基板3が位置決めされた位置に対する位置ずれを認識する(位置ずれ認識工程・S106)。   Next, as shown in FIG. 7, the control device 18 positions the center of the mark recognition camera 14 at the corners 52 a and 52 b that are opposite to each other on the diagonal of the frame member 52. The position coordinates of the positioned corner portions 52a and 52b are read (position coordinate reading step), and the position coordinates of the substrate 3 are compared with the position coordinate data stored in the storage device in advance. A misregistration is recognized (misregistration recognition step S106).

次に、制御装置18は、図8に示すように、押圧部32を有する吸着ノズル30により部品トレイ17よりカバー部品19を採取し、前記枠部材52の位置補正された位置座標に位置決め載置する(カバー部品位置決め載置工程・S107)。この際、制御装置18は電磁弁38により負圧流路36を負圧供給ポンプ34と連通させ、押圧部32の下端部の開口部でカバー部品19を吸着保持する。そして、図9に示すように、吸着ノズル30を下降させて位置決め位置で、電磁弁38により負圧流路36を遮断し、真空破壊をおこなって吸着ノズル30からカバー部品19を離脱させてカバー部品19を枠部材52に載置する。カバー部品19の係合爪46の先端部は、枠部材52の上端側縁部に接触して、対向する係合爪46によって枠部材52の上端側縁部を挟持した状態となる。   Next, as shown in FIG. 8, the control device 18 collects the cover component 19 from the component tray 17 by the suction nozzle 30 having the pressing portion 32, and positions and mounts the cover component 19 on the position coordinate corrected for the position of the frame member 52. (Cover part positioning placement step S107). At this time, the control device 18 communicates the negative pressure flow path 36 with the negative pressure supply pump 34 by the electromagnetic valve 38, and holds the cover component 19 by suction at the opening at the lower end of the pressing portion 32. Then, as shown in FIG. 9, the suction nozzle 30 is lowered and the negative pressure flow path 36 is shut off by the electromagnetic valve 38 at the positioning position, the vacuum break is performed, and the cover part 19 is detached from the suction nozzle 30 to cover the cover part. 19 is placed on the frame member 52. The front end portion of the engaging claw 46 of the cover part 19 comes into contact with the upper end side edge portion of the frame member 52, and the upper end side edge portion of the frame member 52 is sandwiched by the opposing engaging claw 46.

次に、制御装置18は、図10に示すように、吸着ノズル30をカバー部品19の上方に上昇させ、続いて、図11に示すように、吸着ノズル30を下降させることで、カバー部品19の中央部を押圧する(押圧組付け工程・S108)。この押圧によりカバー部品19の中央部にある係合爪46の一部の先端部が、枠部材52の上端側縁部を越えてテーパ面54に達して係合爪46の弾性力によってテーパ面54に沿って下方にスライドし、短手方向に対向する係合爪46がテーパ面54を挟持した状態で係合する。   Next, as shown in FIG. 10, the control device 18 raises the suction nozzle 30 above the cover component 19, and then lowers the suction nozzle 30 as shown in FIG. Is pressed (press assembly step S108). By this pressing, a part of the end of the engaging claw 46 at the center of the cover part 19 reaches the tapered surface 54 beyond the upper edge of the frame member 52 and is tapered by the elastic force of the engaging claw 46. The engaging claw 46 slides downward along the short direction 54 and engages with the tapered surface 54 sandwiched therebetween.

次に、制御装置18は、図12に示すように、吸着ノズル30を上昇後、カバー部品19の一方の端部に移動させて位置決めし、図13に示すように、吸着ノズル30を下降させることで、カバー部品19の一方の端部を押圧部32で押圧する。この押圧により、カバー部品19の対向する係合爪46が前述と同様にして枠部材52のテーパ面54を挟持した状態で係合するとともに、係合爪46に設けられた係合凸部50が、枠部材52の係合凹部56に係合する。   Next, as shown in FIG. 12, the control device 18 raises the suction nozzle 30, moves it to one end of the cover part 19, positions it, and lowers the suction nozzle 30 as shown in FIG. 13. Thus, one end portion of the cover part 19 is pressed by the pressing portion 32. By this pressing, the engaging claws 46 facing the cover component 19 are engaged with the tapered surface 54 of the frame member 52 sandwiched in the same manner as described above, and the engaging convex portions 50 provided on the engaging claws 46 are engaged. Engages with the engaging recess 56 of the frame member 52.

次に、制御装置18は、図14に示すように、吸着ノズル30を上昇後、カバー部品19の他方の端部に移動させて位置決めし、図15に示すように、吸着ノズル30を下降させることで、カバー部品19の他方の端部を押圧部32で押圧する。この押圧作業によって、カバー部品19の係合爪46が前述と同様にして枠部材52のテーパ面54に係合するとともに、係合爪46に設けられた係合凸部50が、枠部材52の係合凹部56に係合する。そして、カバー部品19の基板3への組付けを終了する。   Next, as shown in FIG. 14, the control device 18 raises the suction nozzle 30, moves it to the other end of the cover part 19, positions it, and lowers the suction nozzle 30 as shown in FIG. 15. Thus, the other end portion of the cover part 19 is pressed by the pressing portion 32. By this pressing operation, the engaging claw 46 of the cover part 19 is engaged with the tapered surface 54 of the frame member 52 in the same manner as described above, and the engaging convex portion 50 provided on the engaging claw 46 is changed to the frame member 52. The engaging recess 56 is engaged. And the assembly | attachment to the board | substrate 3 of the cover component 19 is complete | finished.

次に、制御装置18は、カバー部品19が組付けられた基板3をアンクランプして昇降装置で装着位置から搬送位置に降下させることで基板搬送装置4に受渡す(S109)。   Next, the control device 18 unclamps the substrate 3 to which the cover component 19 is assembled, and lowers the substrate 3 from the mounting position to the transport position by the lifting device, and delivers it to the substrate transport device 4 (S109).

次に、制御装置18は、基板搬送装置4を駆動させてカバー部品19が組付けられた基板3を次工程に払い出す(S110)。   Next, the control apparatus 18 drives the board | substrate conveyance apparatus 4, and pays out the board | substrate 3 with which the cover component 19 was assembled | attached to the following process (S110).

上記のように構成された電子部品装着装置2を用いたカバー部品の組付け方法によると、部品移載装置12によって基板3の所定位置に位置決めされたカバー部品19を、位置決めされた直後に吸着ノズル30の押圧部32で押圧することで、位置決め後の機械の振動等によるカバー部品19の基板3に対する位置ずれを生じることなく、カバー部品19を押圧して基板3に組み付けることができる。カバー部品19は吸着により採取され、従来のクランプ爪のように、カバー部品19の寸法に規制されることなく部品移載装置12に多種類のノズルを準備する必要がないので、ノズルを貯留するノズルステーションの省スペース化を図ることができる。   According to the method of assembling the cover component using the electronic component mounting apparatus 2 configured as described above, the cover component 19 positioned at a predetermined position on the substrate 3 by the component transfer device 12 is sucked immediately after being positioned. By pressing with the pressing portion 32 of the nozzle 30, the cover component 19 can be pressed and assembled to the substrate 3 without causing a positional shift of the cover component 19 with respect to the substrate 3 due to vibration of the machine after positioning. The cover component 19 is collected by suction, and since it is not necessary to prepare various types of nozzles in the component transfer device 12 without being restricted by the size of the cover component 19 as in the case of a conventional clamp claw, the nozzles are stored. Space saving of the nozzle station can be achieved.

また、枠部材52の基板3における位置座標を読み取り、読み取られた枠部材52の位置座標より、カバー部品19が前記マーク認識用カメラ14によって位置決めされた基板3の位置に対する位置ずれを認識し、認識された位置ずれにより位置補正してカバー部品19を所定位置に位置決め載置する。これによって、基板3におけるカバー部品19を取り付けるべき所定位置が予め設定された位置座標からずれている場合にも、カバー部品19を基板3に位置ずれを補正して確実に組み付けることができる。   Further, the position coordinate of the frame member 52 on the substrate 3 is read, and the position deviation of the cover component 19 relative to the position of the substrate 3 positioned by the mark recognition camera 14 is recognized from the read position coordinate of the frame member 52, The cover component 19 is positioned and placed at a predetermined position by correcting the position based on the recognized displacement. As a result, even when the predetermined position on the substrate 3 where the cover component 19 is to be attached is deviated from the preset position coordinates, the cover component 19 can be reliably assembled to the substrate 3 by correcting the positional deviation.

また、押圧部32の下端に開口する負圧流路36を負圧供給ポンプ34に連通させてカバー部品19を吸着することで、押圧部32が設けられた吸着ノズル30によりカバー部品19を採取して位置決めし、負圧流路36を負圧供給ポンプ34と遮断することで吸着されたカバー部品19を押圧部32から離脱させて所定位置に載置し、直ちに押圧部32でカバー部品19を押圧して基板3に組付けることができる。   Further, the negative pressure flow path 36 opened at the lower end of the pressing portion 32 is communicated with the negative pressure supply pump 34 to suck the cover component 19, whereby the cover component 19 is sampled by the suction nozzle 30 provided with the pressing portion 32. The suctioned cover component 19 is separated from the pressing portion 32 and placed at a predetermined position by shutting off the negative pressure flow path 36 from the negative pressure supply pump 34, and immediately presses the cover component 19 with the pressing portion 32. And can be assembled to the substrate 3.

また、部品移載装置12に設けられた二つのノズル28,30の一方には押圧部32が設けられているので、部品移載装置12により所定位置に位置決めされたカバー部品19を、部品移載装置12に装着されたノズル28,30を取り替える作業を必要とせずに直ちにカバー部品19を押圧することができる。また、各ノズル28,30には負圧供給ポンプ34に連通する負圧流路36が設けられているので、部品移載装置12に装着されたノズル28,30を取り替える作業を必要とせずに電子部品等の採取及び装着作業をすることができる。   In addition, since one of the two nozzles 28 and 30 provided in the component transfer device 12 is provided with the pressing portion 32, the cover component 19 positioned at a predetermined position by the component transfer device 12 is transferred to the component transfer device 12. The cover component 19 can be pressed immediately without the need to replace the nozzles 28 and 30 mounted on the mounting device 12. Further, since each of the nozzles 28 and 30 is provided with a negative pressure flow path 36 communicating with the negative pressure supply pump 34, the nozzles 28 and 30 mounted on the component transfer device 12 need not be replaced. Parts can be collected and installed.

また、基板3にカバーされる電子部品40を囲むように立設された枠部材52の外周に設けられた被係合凹部56に、カバー部品19に設けられた複数の係合爪46に設けられた係合凸部50を係合させるという簡単な構成としたので、カバー部品位置決め載置工程で位置決め載置されたカバー部品19を、載置された直後に、押圧組付け工程において確実に基板3に組付けることができる。   In addition, a plurality of engaging claws 46 provided in the cover component 19 are provided in an engaged recess 56 provided in an outer periphery of a frame member 52 erected so as to surround the electronic component 40 covered by the substrate 3. Since the engaging projection 50 is configured to be engaged, the cover component 19 positioned and placed in the cover component positioning and placing step is surely placed in the pressing and assembling step immediately after being placed. It can be assembled to the substrate 3.

なお、上記実施形態において、上下動部材として2つ設けられた吸着ノズルの一方の吸着ノズル30に押圧部32を設けることとしたが、これに限定されず、例えば、図16に示すように、両方の吸着ノズル60,62の下端部に夫々大きさの異なる第1押圧部64及び第2押圧部66を設けてもよい。また、押圧部は必ずしも吸着ノズルと一体であるものに限定されず、例えば、図17に示すように、吸着ノズル68,70の一方の先端に吸着固定される押圧部材72でもよい。   In the above embodiment, the pressing portion 32 is provided on one suction nozzle 30 of the two suction nozzles provided as the vertically moving members. However, the present invention is not limited to this, for example, as shown in FIG. You may provide the 1st press part 64 and the 2nd press part 66 from which the magnitude | size differs in the lower end part of both the suction nozzles 60 and 62, respectively. Further, the pressing portion is not necessarily limited to the one integrated with the suction nozzle, and may be, for example, a pressing member 72 that is sucked and fixed to one tip of the suction nozzles 68 and 70 as shown in FIG.

また、上下動部材は、2つに限定されず、例えば1つでもよく3つ以上のものでもよい。   Also, the number of vertically moving members is not limited to two, and may be one or three or more, for example.

また、被係合手段として基板3に固定された枠部材52とし、係合手段として枠部材52に係合する係合爪46としたが、これに限定されず、例えば、被係合手段は基板に設けられた係合穴でもよく、係合手段は前記係合穴に係合する係合突起でもよい。   Further, although the frame member 52 fixed to the substrate 3 is used as the engaged means and the engaging claw 46 is engaged with the frame member 52 as the engaging means, the present invention is not limited thereto. The engagement hole provided in the board | substrate may be sufficient and the engagement means may be the engagement protrusion engaged with the said engagement hole.

斯様に、上記した実施の形態で述べた具体的構成は、本発明の一例を示したものにすぎず、本発明はそのような具体的構成に限定されることなく、本発明の主旨を逸脱しない範囲で種々の態様を採り得るものである。   Thus, the specific configuration described in the above-described embodiment is merely an example of the present invention, and the present invention is not limited to such a specific configuration. Various embodiments can be adopted without departing from the scope.

2…電子部品装着装置、3…基板、4…基板搬送装置、5…部品供給装置、12…部品移載装置、14…マーク認識用カメラ、19…カバー部品、24,26…上下動部材(ノズルホルダ)、28,30…上下動部材(吸着ノズル)、32…押圧部、34…負圧源、36…負圧流路、40…電子部品、46…係合手段(係合爪)、50…係合凸部、52…被係合手段(枠部材)、56…被係合凹部、60…上下動部材(吸着ノズル)、62…上下動部材(吸着ノズル)、64…押圧部(第1押圧部)、66…押圧部(第2押圧部)、68…上下動部材(吸着ノズル)、70…上下動部材(吸着部材)、72…押圧部(押圧部材)。 DESCRIPTION OF SYMBOLS 2 ... Electronic component mounting apparatus, 3 ... Board | substrate, 4 ... Board | substrate conveyance apparatus, 5 ... Component supply apparatus, 12 ... Component transfer apparatus, 14 ... Mark recognition camera, 19 ... Cover component, 24, 26 ... Vertical movement member ( Nozzle holder), 28, 30 ... Vertical movement member (adsorption nozzle), 32 ... Pressing part, 34 ... Negative pressure source, 36 ... Negative pressure flow path, 40 ... Electronic component, 46 ... Engaging means (engaging claw), 50 ... engaging protrusion, 52 ... engaged means (frame member), 56 ... engaged recess, 60 ... vertical movement member (adsorption nozzle), 62 ... vertical movement member (adsorption nozzle), 64 ... pressing part (first) 1 pressing part), 66 ... pressing part (second pressing part), 68 ... vertical movement member (adsorption nozzle), 70 ... vertical movement member (adsorption member), 72 ... pressing part (pressing member).

Claims (5)

電子部品を装着する基板を搬送して位置決めする基板搬送装置と、
前記搬送された基板の位置決めされた位置を認識するマーク認識用カメラと、
部品供給装置で採取した電子部品を基板の装着位置に位置決めして装着するとともに、装着された電子部品をカバーするカバー部品を採取して該電子部品をカバーする所定位置に位置決め載置する部品移載装置と、を備えた電子部品装着装置において、
前記所定位置に位置決めされた前記カバー部品を押圧する押圧部を有する上下動部材を、前記部品移載装置に上下方向に駆動可能に設け、
前記基板の前記所定位置に矩形枠状の枠部材を設けるとともに、前記カバー部品に前記枠部材に係合する係合手段を設け、
前記位置決めされる前記基板の位置座標のデータと前記基板に対する前記枠部材の位置座標のデータとを予め記憶する記憶手段を設け、
前記基板搬送装置により基板を搬送して位置決めする基板搬送位置決め工程と、
搬送されて位置決めされた前記基板の位置座標を前記マーク認識用カメラにより読み取り、読み取られた前記基板の位置座標と前記記憶手段に予め記憶されている前記基板の位置座標のデータとを対比して前記搬送されて位置決めされた前記基板の位置ずれを認識する基板位置ずれ認識工程と、
前記マーク認識用カメラにより、前記搬送されて位置決めされた前記基板の位置に対する前記枠部材の位置座標を前記枠部材の対角上に対向するコーナー部によって読み取る位置座標読取工程と、
前記位置座標読取工程で読み取られた前記枠部材の位置座標と前記記憶手段に予め記憶されている前記基板に対する前記枠部材の位置座標のデータとを対比して、前記位置決めされた前記基板の位置に対する前記カバー部品が位置決めされる前記所定位置の位置ずれを認識する位置ずれ認識工程と、
前記基板搬送位置決め工程で位置決めされた前記基板に対し、前記位置ずれ認識工程で認識された位置ずれにより、前記枠部材に載置するカバー部品毎に前記枠部材の前記コーナーを認識して位置補正した前記所定位置に、前記部品移載装置で前記カバー部品を吸着により採取して位置決め載置するカバー部品位置決め載置工程と、
前記部品移載装置で前記カバー部品を前記所定位置に位置決め載置した直後に、前記上下動部材を駆動させて前記カバー部品を前記押圧部で押圧することで、前記基板に設けられた前記枠部材に前記カバー部品の前記係合手段を係合させる押圧組付け工程と、
を備えていることを特徴とする電子部品装着方法。
A board transfer device for transferring and positioning a board on which an electronic component is mounted;
A mark recognition camera for recognizing a positioned position of the conveyed substrate;
The electronic component collected by the component supply device is positioned and mounted at the mounting position of the substrate, and the cover component that covers the mounted electronic component is sampled and positioned and placed at a predetermined position that covers the electronic component. In an electronic component mounting device comprising a mounting device,
A vertically moving member having a pressing portion for pressing the cover component positioned at the predetermined position is provided on the component transfer device so as to be driven in the vertical direction;
Provided with a rectangular frame-shaped frame member to the predetermined position of the substrate is provided with engaging means for engaging said frame member to said cover component,
A storage means for storing in advance the position coordinate data of the substrate to be positioned and the position coordinate data of the frame member relative to the substrate;
A substrate transfer positioning step of transferring and positioning the substrate by the substrate transfer device;
The position coordinates of the substrate that has been conveyed and positioned are read by the mark recognition camera, and the read position coordinates of the substrate are compared with the data of the position coordinates of the substrate stored in advance in the storage means. A substrate misalignment recognition step for recognizing a misalignment of the substrate that has been transported and positioned;
A position coordinate reading step of reading the position coordinates of the frame member with respect to the position of the substrate that has been transported and positioned by the mark recognition camera, by means of corner portions facing diagonally of the frame member ;
The position of the positioned substrate is determined by comparing the position coordinates of the frame member read in the position coordinate reading step with the position coordinate data of the frame member with respect to the substrate stored in advance in the storage means. A misregistration recognition step for recognizing a misregistration of the predetermined position where the cover part is positioned with respect to
Position correction by recognizing the corner of the frame member for each cover component placed on the frame member by the positional deviation recognized in the positional deviation recognition step with respect to the substrate positioned in the substrate conveyance positioning step. in the predetermined position, and the cover component positioning placing step of positioning placed was collected by adsorbing the cover part by the component transfer device,
Immediately after positioning and mounting the cover component at the predetermined position by the component transfer device, the frame provided on the substrate is driven by driving the vertical movement member and pressing the cover component with the pressing portion. A pressing and assembling step for engaging the engaging means of the cover part with a member ;
An electronic component mounting method comprising the steps of:
請求項において、前記押圧部には負圧源に断続的に連通させるとともに下面に開口する負圧流路が設けられ、
前記カバー部品位置決め載置工程において、前記押圧部の負圧流路に前記負圧源を連通した状態で前記カバー部品を吸着して前記所定位置に位置決め載置し、
前記押圧組付け工程において、前記押圧部の負圧流路に前記負圧源を遮断した状態で前記押圧部により前記所定位置に位置決めされたカバー部品を押圧することを特徴とする電子部品装着方法。
In claim 1 , the pressing portion is provided with a negative pressure flow path that is intermittently communicated with a negative pressure source and opened on a lower surface,
In the cover part positioning and placing step, the cover part is sucked and placed and placed at the predetermined position in a state where the negative pressure source is communicated with the negative pressure flow path of the pressing part,
In the pressing and assembling step, an electronic component mounting method comprising pressing the cover component positioned at the predetermined position by the pressing portion in a state where the negative pressure source is blocked in the negative pressure flow path of the pressing portion.
請求項において、前記部品移載装置には2つの軸状の上下動部材が設けられ、そのうち少なくとも一方の前記上下動部材には前記押圧部が設けられ、少なくとも一方の前記上下動部材には前記負圧源に連通する前記負圧流路が設けられていることを特徴とする電子部品装着方法。 3. The component transfer device according to claim 2 , wherein the component transfer device is provided with two shaft-like vertical movement members, of which at least one of the vertical movement members is provided with the pressing portion, and at least one of the vertical movement members is provided with The electronic component mounting method, wherein the negative pressure flow path communicating with the negative pressure source is provided. 請求項1乃至3のいずれか1項において、基板に設けられた前記枠部材は、カバーされる電子部品を囲むように基板に立設され被係合凹部が外周に設けられた枠部材であり、
前記係合手段は、前記被係合凹部に係合する係合凸部が設けられた複数の係合爪であることを特徴とする電子部品装着方法。
4. The frame member according to claim 1, wherein the frame member provided on the substrate is a frame member that is erected on the substrate so as to surround an electronic component to be covered, and an engaged recess is provided on an outer periphery. ,
The electronic component mounting method according to claim 1, wherein the engaging means is a plurality of engaging claws provided with engaging convex portions that engage with the engaged concave portions.
電子部品を装着する基板を搬送して位置決めする基板搬送装置と、
前記搬送された基板の位置決めされた位置を認識するマーク認識用カメラと、
部品供給装置で採取した電子部品を基板の装着位置に位置決めして装着するとともに、装着された電子部品をカバーするカバー部品を採取して該電子部品をカバーする所定位置に位置決めする部品移載装置と、を備えた電子部品装着装置において、
前記部品移載装置に上下動可能に設けられ、前記所定位置に位置決めされた前記カバー部品を押圧する押圧部を有する上下動部材と、
前記基板の前記所定位置に設けられる矩形枠状の枠部材と、
前記カバー部品に設けられ前記枠部材に係合する係合手段と、
前記位置決めされる前記基板の位置座標のデータと前記基板に対する前記枠部材の位置座標のデータとを予め記憶する記憶手段と、
前記基板搬送装置により基板を搬送して位置決めする基板搬送位置決め手段と、
搬送されて位置決めされた前記基板の位置座標を前記マーク認識用カメラにより読み取り、読み取られた前記基板の位置座標と前記記憶手段に予め記憶されている前記基板の位置座標のデータと対比して前記搬送されて位置決めされた前記基板の位置ずれを認識する基板位置ずれ認識手段と、
前記マーク認識用カメラにより、前記搬送されて位置決めされた前記基板の位置に対する前記枠部材の位置座標を前記枠部材の対角上に対向するコーナー部によって読み取る位置座標読取手段と、
前記位置座標読取手段で読み取られた前記枠部材の位置座標と前記記憶手段に予め記憶されている前記基板に対する前記枠部材の位置座標のデータとを対比して、前記位置決めされた前記基板の位置に対する前記カバー部品が位置決めされる前記所定位置の位置ずれを認識する位置ずれ認識手段と、
前記基板搬送位置決め手段で位置決めされた前記基板に対し、前記位置ずれ認識手段で認識された位置ずれにより、前記枠部材に載置するカバー部品毎に前記枠部材の前記コーナーを認識して位置補正した前記所定位置に、前記部品移載装置でカバー部品を吸着により採取して位置決め載置するカバー部品位置決め載置手段と、
前記部品移載装置で前記カバー部品を前記所定位置に位置決め載置した直後に、前記上下動部材を駆動させて前記カバー部品を前記押圧部で押圧することで、前記基板に前記カバー部品を係合させる押圧組付け手段と、
を備えていることを特徴とする電子部品装着装置。
A board transfer device for transferring and positioning a board on which an electronic component is mounted;
A mark recognition camera for recognizing a positioned position of the conveyed substrate;
A component transfer device that positions and mounts an electronic component collected by a component supply device at a mounting position of a substrate, and collects a cover component that covers the mounted electronic component and positions the electronic component at a predetermined position that covers the electronic component. In an electronic component mounting apparatus comprising:
A vertically moving member provided on the component transfer device so as to be vertically movable, and having a pressing portion that presses the cover component positioned at the predetermined position;
A rectangular frame-shaped frame member provided at the predetermined position of the substrate;
Engagement means provided on the cover component and engaged with the frame member ;
Storage means for preliminarily storing the position coordinate data of the substrate to be positioned and the position coordinate data of the frame member with respect to the substrate;
Substrate transport positioning means for transporting and positioning a substrate by the substrate transport device;
The substrate position coordinates conveyed and positioned are read by the mark recognition camera, and the read position coordinates of the substrate are compared with the position coordinate data stored in advance in the storage means. A substrate misalignment recognition means for recognizing a misalignment of the substrate that has been conveyed and positioned;
Position coordinate reading means for reading the position coordinates of the frame member with respect to the position of the substrate that has been transported and positioned by the mark recognition camera, by means of corner portions facing diagonally of the frame member ;
The position of the substrate positioned by comparing the position coordinates of the frame member read by the position coordinate reading means with the data of the position coordinates of the frame member with respect to the substrate stored in advance in the storage means Misregistration recognizing means for recognizing misregistration of the predetermined position where the cover part is positioned with respect to
Position correction by recognizing the corner of the frame member for each cover component placed on the frame member by the positional shift recognized by the positional shift recognition unit with respect to the substrate positioned by the substrate transfer positioning unit. Cover component positioning and mounting means for collecting and positioning and mounting the cover component by suction with the component transfer device at the predetermined position;
Immediately after positioning and mounting the cover component at the predetermined position by the component transfer device, the cover component is engaged with the substrate by driving the vertical movement member and pressing the cover component with the pressing portion. Pressing assembly means to be combined,
An electronic component mounting apparatus comprising:
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