JP5111977B2 - Ultrasonic transducer - Google Patents

Ultrasonic transducer Download PDF

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JP5111977B2
JP5111977B2 JP2007221522A JP2007221522A JP5111977B2 JP 5111977 B2 JP5111977 B2 JP 5111977B2 JP 2007221522 A JP2007221522 A JP 2007221522A JP 2007221522 A JP2007221522 A JP 2007221522A JP 5111977 B2 JP5111977 B2 JP 5111977B2
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piezoelectric element
bottomed cylindrical
cylindrical case
ultrasonic transducer
transducer according
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JP2009055458A (en
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誠 坂口
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Nippon Ceramic Co Ltd
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Description

本発明は、超音波周波数帯の送信、受信を行う超音波送受波器に関するものである。   The present invention relates to an ultrasonic transducer that transmits and receives an ultrasonic frequency band.

従来の実施の形態に関わる超音波送受波器において、超音波送受波器を車のバンパー等に埋め込み設置し、車周辺の障害物を検出しようとした場合、超音波送受波器にパルスバースト電気信号を入力することにより、超音波送受波器からその入力パルスバースト電気信号に応じた超音波信号が発振され、発振された超音波信号は障害物に到達し、障害物に当たった超音波信号はその障害物で反射され、その反射された超音波信号の一部が同じ超音波送受波器に戻ってくる。超音波送受波器はその反射信号を受信することによって障害物を検出している。この際、超音波送受波器の1次振動モードを使用して超音波の送受信を行っていた。このためコーナーセンサとして比較的近距離の検知を行う用途においては40〜50kHz付近に1次振動モードを持つφ14mmなどの小型のものを使用するが、これをバックセンサなどの長距離検知の目的で使用する場合には指向性が広く路面検知による誤検知が発生する。そのためバックセンサ等の長距離検知用途の超音波送受波器としては1次振動モードの周波数を変更したり外径を大きくしたものを用いていた。逆にこれをコーナセンサなどの近距離図検知の用途に使用する際には指向性が狭すぎて検知範囲が十分にとれないという問題が発生するため従来の実施の形態に関わる超音波送受波器においては、1次振動モードの周波数を変更したり外径を変更する等した複数種のセンサを用いなければならなかった。
図4に従来の実施の形態に関わる超音波送受波器の概略縦断面図を示す。図4において、アルミニウム材等から成る有底筒状ケース2の底面内部に圧電素子1を貼り合わせ、ユニモルフ振動子を形成する。圧電素子1の有底筒状ケース2との接着面側の反対面から入出力リード5a、又、有底筒状ケース2から入出力リード5bを半田付け等して取り出す。圧電素子1の有底筒状ケース2との接着面側と有底筒状ケース2とは電気的に接続されており、更に、圧電素子1と入出力リード5a及び、有底筒状ケース2と入出力リード5bとは電気的に接続されている。入出力リード5a及び5bはコネクタ付きワイヤーリード6にそれぞれはんだ付けする。圧電素子1の上面にシリコン発泡体等から成る吸音材3を載置して、更に、その上からシリコン材、ウレタン材等の弾性体から成る封止剤4を有底筒状ケース2内に充填し構成する。
谷腰欣司著 「超音波とその使い方−超音波送受波器・超音波モータ」 日刊工業新聞 1994年
In the ultrasonic transducer according to the conventional embodiment, when an ultrasonic transducer is embedded in a vehicle bumper or the like and an obstacle around the vehicle is to be detected, pulse burst electrical is applied to the ultrasonic transducer. By inputting the signal, an ultrasonic signal corresponding to the input pulse burst electric signal is oscillated from the ultrasonic transducer, and the oscillated ultrasonic signal reaches the obstacle, and the ultrasonic signal hits the obstacle. Is reflected by the obstacle, and a part of the reflected ultrasonic signal returns to the same ultrasonic transducer. The ultrasonic transducer detects an obstacle by receiving the reflected signal. At this time, ultrasonic waves were transmitted and received using the primary vibration mode of the ultrasonic transducer. For this reason, a small sensor such as φ14 mm having a primary vibration mode in the vicinity of 40 to 50 kHz is used as a corner sensor for detecting a relatively short distance. This is used for long distance detection such as a back sensor. When used, the directivity is wide and erroneous detection due to road surface detection occurs. For this reason, ultrasonic transducers for long-distance detection applications such as back sensors have been used that have the primary vibration mode changed in frequency or increased in outer diameter. On the other hand, when this is used for the detection of near-field maps such as corner sensors, there is a problem that the directivity is too narrow and the detection range is not sufficient, so the ultrasonic transmission and reception related to the conventional embodiment In the vessel, a plurality of types of sensors, such as changing the frequency of the primary vibration mode or changing the outer diameter, had to be used.
FIG. 4 is a schematic longitudinal sectional view of an ultrasonic transducer according to a conventional embodiment. In FIG. 4, the piezoelectric element 1 is bonded inside the bottom surface of the bottomed cylindrical case 2 made of an aluminum material or the like to form a unimorph vibrator. The input / output lead 5a is taken out from the opposite surface of the piezoelectric element 1 to the bottomed cylindrical case 2 and the input / output lead 5b is taken out from the bottomed cylindrical case 2 by soldering or the like. The adhesive surface side of the piezoelectric element 1 with the bottomed cylindrical case 2 and the bottomed cylindrical case 2 are electrically connected. Further, the piezoelectric element 1, the input / output lead 5a, and the bottomed cylindrical case 2 are electrically connected. And the input / output lead 5b are electrically connected. The input / output leads 5a and 5b are soldered to the wire lead 6 with a connector, respectively. A sound absorbing material 3 made of a silicon foam or the like is placed on the upper surface of the piezoelectric element 1, and a sealing agent 4 made of an elastic material such as a silicon material or a urethane material is placed in the bottomed cylindrical case 2. Fill and configure.
Tanikoshi Shinji “Ultrasound and its usage-Ultrasonic transducers and ultrasonic motors” Nikkan Kogyo Shimbun 1994

コーナーセンサ、バックセンサ等に2種類の超音波送受波器を用いることなく1種類のセンサでどちらにも使用可能な超音波送受波器を供給することである。   It is to supply an ultrasonic transducer that can be used for either one type of sensor without using two types of ultrasonic transducers for a corner sensor, a back sensor, or the like.

有底筒状ケースの底面内部に圧電素子を貼り合わせてユニモルフ振動子を形成し、この振動体のケース外側面にて超音波の送信、受信を行う超音波送受波器において、有底筒状ケースの圧電素子接着面に1本の連続した環状の溝を設け、その溝部分を覆うように圧電素子を貼り合わせる。または有底筒状ケースの圧電素子接着面に複数の環状の溝を2重以上になるように設け、その溝部分の全体ないしは一部を覆うように圧電素子を貼り合わせる。あるいは有底筒状ケースの圧電素子接着面に薄肉部を設け、その薄肉溝部を覆うように圧電素子を貼り合わせる。さらには内部をくりぬいた圧電素子を有底筒状ケースに貼り合わせ、そのくりぬき部に、くりぬき部よりも小さく且つくりぬき部に接触しないような形状の圧電素子を挿入し、有底筒状ケースに貼り合わせる。これらにより1次振動モードに相当する共振モードを複数発生させ、それぞれの共振周波数で超音波送受波器を駆動させることが可能になる。 A unimorph vibrator is formed by laminating a piezoelectric element inside the bottom surface of a bottomed cylindrical case, and an ultrasonic transducer that transmits and receives ultrasonic waves on the outer surface of the case has a bottomed cylindrical shape. A continuous annular groove is provided on the piezoelectric element bonding surface of the case, and the piezoelectric element is bonded so as to cover the groove portion. Alternatively, a plurality of annular grooves are provided on the piezoelectric element bonding surface of the bottomed cylindrical case so as to be double or more, and the piezoelectric elements are bonded so as to cover all or part of the groove portions. Or a thin part is provided in the piezoelectric element adhesion surface of a bottomed cylindrical case, and a piezoelectric element is bonded together so that the thin groove part may be covered. Furthermore, a piezoelectric element hollowed out inside is attached to a bottomed cylindrical case, and a piezoelectric element having a shape smaller than the hollowed portion and not in contact with the hollowed portion is inserted into the hollowed cylindrical case. to paste together. As a result, a plurality of resonance modes corresponding to the primary vibration mode can be generated, and the ultrasonic transducer can be driven at each resonance frequency.

本発明によって複数の1次振動モードに相当する共振モードをもつ超音波送受波器によりコーナーセンサ、バックセンサなどに2種類の超音波送受波器を用いることなく1種類のセンサでどちらにも使用可能な超音波送受波器が供給可能となる。   According to the present invention, an ultrasonic transducer having a resonance mode corresponding to a plurality of primary vibration modes can be used for either one type of sensor without using two types of ultrasonic transducers for a corner sensor, a back sensor, etc. Possible ultrasonic transducers can be supplied.

バックセンサやコーナーセンサ等に用いる際、1種類の超音波送受波器を車のバンパー等に埋め込み設置し、使用目的に応じた共振周波数で駆動させ障害物を検知する。   When used for a back sensor, a corner sensor, etc., one kind of ultrasonic transducer is embedded in a car bumper or the like and is driven at a resonance frequency according to the purpose of use to detect an obstacle.

図1は本発明の請求項1の実施の形態に関わる超音波送受波器における有底筒状ケースの概略上面図および縦断面図を表す。図1において、アルミニウム材等から成る有底筒状ケース2の底面内部に1本の連続した環状の溝7aを設け、その溝部分を覆うように圧電素子1を貼り合わせ、ユニモルフ振動子を形成する。
図2は本発明の請求項2の実施の形態に関わる超音波送受波器における有底筒状ケースの概略上面図および縦断面図である。図2において、アルミニウム材等から成る有底筒状ケース2の底面内部に設ける環状の溝7を2重以上になるように複数設ける。ここでは溝7a、7bとする。その溝7aを覆うように圧電素子1を貼り合わせ、ユニモルフ振動子を形成する。
これらにおいて有底筒状ケース2に設ける環状の溝7aの外周部寸法は図1に示すように圧電素子外周寸法より小さくするのが望ましい。
図5及び図5bは本発明の別の実施の形態に関わる超音波送受波器における有底筒状ケースの概略上面図および縦断面図を表す。有底筒状ケース2に設ける溝7aおよび7bは図5aに示すようにリング状としてもよいし、途中で分断されたものであっても同様の効果を有するものであり本件の発明に含まれる。また図5bに示すように有底筒状ケースに設ける溝を単一の部品や材質のみで形成せず、有底筒状ケースに薄肉部を設け、その上に別の板8を接着するなどして複数の部品で形成してもよい。
図3は本発明の請求項4の実施の形態に関わる超音波送受波器における有底筒状ケースの概略上面図および縦断面図を表す。図3において中央をくりぬいた圧電素子9を有底筒状ケースに貼り合わせ、圧電素子のくりぬき部にもう一枚の圧電素子10を有底筒状ケースに貼り合わせユニモルフ振動子を形成する。また有底筒状ケースに設けられた溝7aがない場合でも同様の効果を有する。
図6aは本発明の請求項1及び請求項2の実施の形態に関わる超音波送受波器の概略縦断面図を表す。図6aにおいて、有底筒状ケース2の底面内部に圧電素子1を貼り合わせ、ユニモルフ振動子を形成する。圧電素子1の有底筒状ケース2との接着面側の反対面から入出力リード5a、又、有底筒状ケース2から入出力リード5bを半田付け等して取り出す。圧電素子1の有底筒状ケース2との接着面側と有底筒状ケース2とは電気的に接続されており、更に、圧電素子1と入出力リード5a及び、有底筒状ケース2と入出力リード5bとは電気的に接続されている。入出力リード5a及び5bはコネクタ付きワイヤーリード6にそれぞれはんだ付けする。圧電素子1の上面にシリコン発泡体等から成る吸音材3を載置して、更に、その上からシリコン材、ウレタン材等の弾性体から成る封止剤4を有底筒状ケース2内に充填し構成する。図6bは本発明の請求項4の実施の形態に関わる超音波送受波器の概略縦断面図を表す。図6bにおいて、有底筒状ケース2の底面内部に圧電素子9及び圧電素子10を貼り合わせ、ユニモルフ振動子を形成する。圧電素子9の有底筒状ケース2との接着面側の反対面から入出力リード5a、圧電素子10の有底筒状ケース2との接着面側の反対面から入出力リード5c又、有底筒状ケース2から入出力リード5bを半田付け等して取り出す。圧電素子9及び10の有底筒状ケース2との接着面側と有底筒状ケース2とは電気的に接続されており、更に圧電素子9との入出力リード5a、圧電素子10との入出力リード5c及び有底筒状ケース2と入出力リード5bとは電気的に接続されている。圧電素子1の上面にシリコン発泡体等から成る吸音材3を載置して、更に、その上からシリコン材、ウレタン材等の弾性体から成る封止剤4を有底筒状ケース2内に充填し構成する。入出力リード5aと5bを用いて圧電素子9を、入出力リード5cと5bを用いて圧電素子10をそれぞれ駆動させる。
図7は本発明の実施の形態に関わる超音波送受波器および従来の実施の形態に関わる超音波送受波器のインピーダンス特性を表す。図7に示すように従来の実施の形態に関わる超音波送受波器の場合、1次振動モードは単一であるが本発明の超音波送受波器の場合複数の1次振動モードに相当する共振周波数が観察され、その周波数で超音波送受波器を駆動させることが可能となる。
FIG. 1 shows a schematic top view and a longitudinal sectional view of a bottomed cylindrical case in an ultrasonic transducer according to an embodiment of claim 1 of the present invention. In FIG. 1, a continuous annular groove 7a is provided inside the bottom surface of a bottomed cylindrical case 2 made of an aluminum material or the like, and the piezoelectric element 1 is bonded so as to cover the groove portion to form a unimorph vibrator. To do.
FIG. 2 is a schematic top view and longitudinal sectional view of a bottomed cylindrical case in an ultrasonic transducer according to an embodiment of claim 2 of the present invention. In FIG. 2, a plurality of annular grooves 7 provided inside the bottom surface of the bottomed cylindrical case 2 made of an aluminum material or the like are provided so as to be double or more. Here, the grooves 7a and 7b are used. The piezoelectric element 1 is bonded so as to cover the groove 7a to form a unimorph vibrator.
In these, it is desirable that the outer peripheral dimension of the annular groove 7a provided in the bottomed cylindrical case 2 is smaller than the outer peripheral dimension of the piezoelectric element as shown in FIG.
FIG.5 and FIG.5b represents the schematic top view and longitudinal cross-sectional view of the bottomed cylindrical case in the ultrasonic transmitter / receiver concerning another embodiment of this invention. The grooves 7a and 7b provided in the bottomed cylindrical case 2 may be ring-shaped as shown in FIG. 5a, and even if the grooves 7a and 7b are divided in the middle, they have the same effect and are included in the present invention. . Further, as shown in FIG. 5b, the groove provided in the bottomed cylindrical case is not formed of only a single part or material, but a thin-walled portion is provided in the bottomed cylindrical case, and another plate 8 is adhered thereon. Then, it may be formed of a plurality of parts.
FIG. 3 shows a schematic top view and a longitudinal sectional view of a bottomed cylindrical case in an ultrasonic transducer according to an embodiment of claim 4 of the present invention. In FIG. 3, the piezoelectric element 9 hollowed in the center is bonded to the bottomed cylindrical case, and another piezoelectric element 10 is bonded to the bottomed cylindrical case in the hollowed portion of the piezoelectric element to form a unimorph vibrator. Moreover, even when there is no groove 7a provided in the bottomed cylindrical case, the same effect is obtained.
FIG. 6a is a schematic longitudinal sectional view of an ultrasonic transducer according to the first and second embodiments of the present invention. In FIG. 6a, the piezoelectric element 1 is bonded inside the bottom surface of the bottomed cylindrical case 2 to form a unimorph vibrator. The input / output leads 5a are taken out from the surface of the piezoelectric element 1 opposite to the bonding surface with the bottomed cylindrical case 2, and the input / output leads 5b are taken out from the bottomed cylindrical case 2 by soldering or the like. The bonding surface side of the piezoelectric element 1 with the bottomed cylindrical case 2 and the bottomed cylindrical case 2 are electrically connected. Further, the piezoelectric element 1, the input / output lead 5a, and the bottomed cylindrical case 2 are connected. And the input / output lead 5b are electrically connected. The input / output leads 5a and 5b are soldered to the wire lead 6 with a connector, respectively. A sound absorbing material 3 made of a silicon foam or the like is placed on the upper surface of the piezoelectric element 1, and a sealing agent 4 made of an elastic material such as a silicon material or a urethane material is placed in the bottomed cylindrical case 2. Fill and configure. FIG. 6 b shows a schematic longitudinal sectional view of an ultrasonic transducer according to an embodiment of claim 4 of the present invention. In FIG. 6b, the piezoelectric element 9 and the piezoelectric element 10 are bonded inside the bottom surface of the bottomed cylindrical case 2 to form a unimorph vibrator. The input / output lead 5a from the opposite surface of the piezoelectric element 9 to the bottomed cylindrical case 2 and the input / output lead 5c from the opposite surface of the piezoelectric element 10 to the bottomed cylindrical case 2 are provided. The input / output lead 5b is taken out from the bottom cylindrical case 2 by soldering or the like. The bonding surface side of the piezoelectric elements 9 and 10 with the bottomed cylindrical case 2 and the bottomed cylindrical case 2 are electrically connected. Further, the input / output leads 5a to and from the piezoelectric element 9 and the piezoelectric element 10 are connected. The input / output lead 5c and the bottomed cylindrical case 2 are electrically connected to the input / output lead 5b. A sound absorbing material 3 made of a silicon foam or the like is placed on the upper surface of the piezoelectric element 1, and a sealing agent 4 made of an elastic material such as a silicon material or a urethane material is placed in the bottomed cylindrical case 2. Fill and configure. The piezoelectric element 9 is driven using the input / output leads 5a and 5b, and the piezoelectric element 10 is driven using the input / output leads 5c and 5b.
FIG. 7 shows impedance characteristics of the ultrasonic transducer according to the embodiment of the present invention and the ultrasonic transducer according to the conventional embodiment. As shown in FIG. 7, in the case of the ultrasonic transducer according to the conventional embodiment, the primary vibration mode is single, but in the case of the ultrasonic transducer of the present invention, it corresponds to a plurality of primary vibration modes. The resonance frequency is observed, and the ultrasonic transducer can be driven at that frequency.

本発明は、車のバックセンサのみならず、防滴型超音波送受波器が利用されている様々な分野に適用できる。   The present invention can be applied not only to a back sensor of a car but also to various fields where a drip-proof ultrasonic transducer is used.

本発明の請求項1の実施の形態に関わる超音波送受波器の有低筒状ケースの概略上面図及び縦断面図BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic top view and longitudinal sectional view of a low-cylindrical case of an ultrasonic transducer according to an embodiment of claim 1 of the invention; 本発明の請求項2の実施の形態に関わる超音波送受波器の有低筒状ケースの概略上面図及び縦断面図The schematic top view and longitudinal cross-sectional view of the low and cylindrical case of the ultrasonic transducer according to the embodiment of claim 2 of the present invention 本発明の請求項4の実施の形態に関わる超音波送受波器の有底筒状ケースの概略上面図及び縦断面図The schematic top view and longitudinal cross-sectional view of a bottomed cylindrical case of the ultrasonic transducer according to the embodiment of claim 4 of the present invention 従来の実施の形態に関わる超音波送受波器の概略縦断面図Schematic longitudinal sectional view of an ultrasonic transducer according to a conventional embodiment a本発明の別の実施の形態に関わる超音波送受波器における有低筒状ケースの概略上面図及び縦断面図 b本発明の別の実施の形態に関わる超音波送受波器における有低筒状ケースの概略上面図及び縦断面図a. Schematic top view and longitudinal cross-sectional view of a low-cylindrical case in an ultrasonic transducer according to another embodiment of the present invention b Low-low cylinder in an ultrasonic transducer according to another embodiment of the present invention Schematic top view and longitudinal section a本発明の実施の形態に関わる超音波送受波器の概略縦断面図 b本発明の実施の形態に関わる超音波送受波器の概略縦断面図a Schematic longitudinal sectional view of an ultrasonic transducer according to an embodiment of the present invention b Schematic longitudinal sectional view of an ultrasonic transducer according to an embodiment of the present invention 本発明の実施の形態に関わる超音波送受波器および従来の実施の形態に関わる超音波送受波器のインピーダンス特性Impedance characteristics of ultrasonic transducers according to embodiments of the present invention and ultrasonic transducers according to conventional embodiments

符号の説明Explanation of symbols

1 圧電素子
2 有底筒状ケース
3 吸音材
4 封止剤
5a 入出力リード
5b 入出力リード
6 コネクタ付きワイヤーリード
7a 有低筒状ケースの底面内部に設けた溝
7b 有低筒状ケースの底面内部に設けた溝
8 有底筒状ケースの薄肉部に固定する板
9 中央をくりぬいた圧電素子
10 圧電素子9のくりぬき部に接着されたもう一枚の圧電素子
DESCRIPTION OF SYMBOLS 1 Piezoelectric element 2 Bottomed cylindrical case 3 Sound-absorbing material 4 Sealant 5a Input / output lead 5b Input / output lead
6 Wire lead with connector 7a Groove provided inside the bottom surface of the low cylindrical case 7b Groove provided inside the bottom surface of the low cylindrical case 8 Plate fixed to the thin part of the bottomed cylindrical case 9 Piezoelectric center cut Element 10 Another piezoelectric element bonded to the hollow part of the piezoelectric element 9

Claims (4)

有底筒状ケースの底面内部に圧電素子を貼り合わせてユニモルフ振動子を形成し、この振動体のケース外側面にて超音波の送信、受信を行う超音波送受波器において、有底筒状ケースの圧電素子接着面に1本の連続した環状の溝を設け、その溝部分を覆うように圧電素子を貼り合わせ、1次振動モードに相当する共振モードを複数発生させることを特徴とする超音波送受波器。 A unimorph vibrator is formed by laminating a piezoelectric element inside the bottom surface of a bottomed cylindrical case, and an ultrasonic transducer that transmits and receives ultrasonic waves on the outer surface of the case has a bottomed cylindrical shape. a single continuous annular groove of the piezoelectric element adhering surface of the casing is provided, the allowed Awa attaching the piezoelectric element so as to cover the groove portion, and characterized in that a plurality of generating a resonant mode corresponds to the first vibration mode Ultrasonic transducer. 有底筒状ケースの圧電素子接着面に複数の環状の溝を2重以上になるように設け、その溝部分の全体ないしは一部を覆うように圧電素子を貼り合わせたことを特徴とする請求項1に記載の超音波送受波器。 A plurality of annular grooves are provided in the piezoelectric element bonding surface of the bottomed cylindrical case so as to be double or more, and the piezoelectric elements are bonded so as to cover all or part of the groove portions. Item 2. The ultrasonic transducer according to Item 1. 前記環状の溝は、有底筒状ケースの圧電素子接着面に設けた薄肉部に対し、板部材を載せて形成したことを特徴とする請求項1に記載の超音波送受波器。 2. The ultrasonic transducer according to claim 1, wherein the annular groove is formed by placing a plate member on a thin portion provided on a piezoelectric element bonding surface of a bottomed cylindrical case . 内部をくりぬいた圧電素子を有底筒状ケースに貼り合わせ、そのくりぬき部に、くりぬき部よりも小さく且つくりぬき部に接触しないような形状の圧電素子を挿入し、有底筒状ケースに貼り合わせたことを特徴とする請求項1に記載の超音波送受波器。 A piezoelectric element with a hollow inside is attached to a bottomed cylindrical case, and a piezoelectric element that is smaller than the hollowed portion and does not touch the hollowed portion is inserted into the hollowed portion and bonded to the bottomed cylindrical case. The ultrasonic transducer according to claim 1, wherein:
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