JP4492059B2 - Liquid ejecting head and liquid ejecting apparatus - Google Patents

Liquid ejecting head and liquid ejecting apparatus Download PDF

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JP4492059B2
JP4492059B2 JP2003287111A JP2003287111A JP4492059B2 JP 4492059 B2 JP4492059 B2 JP 4492059B2 JP 2003287111 A JP2003287111 A JP 2003287111A JP 2003287111 A JP2003287111 A JP 2003287111A JP 4492059 B2 JP4492059 B2 JP 4492059B2
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reservoir
forming substrate
flow path
pressure
path forming
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JP2005053117A (en
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寛成 大脇
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Seiko Epson Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/14Structure thereof only for on-demand ink jet heads
    • B41J2/14201Structure of print heads with piezoelectric elements
    • B41J2/14233Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm
    • B41J2002/14241Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm having a cover around the piezoelectric thin film element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/14Structure thereof only for on-demand ink jet heads
    • B41J2002/14419Manifold

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  • Particle Formation And Scattering Control In Inkjet Printers (AREA)

Description

本発明は、被噴射液を吐出する液体噴射ヘッド及びその製造方法並びに液体噴射装置に関し、特にインク滴を吐出するノズル開口と連通する圧力発生室の一部を振動板で構成し、この振動板を介して圧電素子を設けて、圧電素子の変位によりインク滴を吐出させるインクジェット式記録ヘッド及びその製造方法並びにインクジェット式記録装置に関する。   The present invention relates to a liquid ejecting head that ejects a liquid to be ejected, a method for manufacturing the same, and a liquid ejecting apparatus. In particular, a part of a pressure generation chamber that communicates with a nozzle opening that ejects ink droplets is configured by a diaphragm. The present invention relates to an ink jet recording head in which a piezoelectric element is provided via an ink jet and ink droplets are ejected by displacement of the piezoelectric element, a manufacturing method thereof, and an ink jet recording apparatus.

インク滴を吐出するノズル開口と連通する圧力発生室の一部を振動板で構成し、この振動板を圧電素子により変形させて圧力発生室のインクを加圧してノズル開口からインク滴を吐出させるインクジェット式記録ヘッドが実用化されている。このようなインクジェット式記録ヘッドとしては、例えば、ノズル開口に連通する複数の圧力発生室が設けられた流路形成基板と、各圧力発生室内に圧力変化を生じさせる圧電素子と、圧力発生室の共通の液体室であるリザーバの少なくとも一部を構成するリザーバ部が設けられたリザーバ形成基板と、流路形成基板の他方面側に接合されたノズル開口を有するノズルプレートとからなる構成のものが知られている。また、リザーバ形成基板の圧電素子に対向する領域には、圧電素子の運動を阻害しない程度の空間を確保した状態で、その空間を密封可能な圧電素子保持部が設けられている。そして、各圧力発生室の長手方向一端部側には、リザーバ内のインクを各圧力発生室に供給するためのインク供給路が設けられている(例えば、特許文献1参照)。   A part of the pressure generation chamber communicating with the nozzle opening for discharging ink droplets is constituted by a vibration plate, and the vibration plate is deformed by a piezoelectric element to pressurize the ink in the pressure generation chamber to discharge ink droplets from the nozzle opening. Inkjet recording heads have been put into practical use. As such an ink jet recording head, for example, a flow path forming substrate provided with a plurality of pressure generation chambers communicating with nozzle openings, a piezoelectric element that causes a pressure change in each pressure generation chamber, and a pressure generation chamber A configuration comprising a reservoir forming substrate provided with a reservoir portion constituting at least a part of a reservoir which is a common liquid chamber, and a nozzle plate having a nozzle opening joined to the other surface side of the flow path forming substrate. Are known. In addition, a piezoelectric element holding portion capable of sealing the space is provided in a region facing the piezoelectric element of the reservoir forming substrate in a state where a space that does not hinder the movement of the piezoelectric element is secured. An ink supply path for supplying ink in the reservoir to each pressure generating chamber is provided on one end side in the longitudinal direction of each pressure generating chamber (see, for example, Patent Document 1).

しかしながら、リザーバ形成基板に設けられたリザーバ部の開口部には、リザーバ部の開口部を塞ぐと共にリザーバ部にインクを供給するインク導入口が設けられた液体導入口形成板としてコンプライアンス基板が接合されており、インクに残留した気泡がリザーバ部に入ると、リザーバ部の圧力発生室の列方向に延びる圧力発生室側の側壁とコンプライアンス基板とで画成される隅部に気泡が溜まりやすく、特に、隅部の圧力発生室の列方向両端部の角部に気泡が溜まりやすい。このリザーバ部に溜まった気泡が、印刷中にインクと共にノズル開口から吐出されると、インク吐出不良が発生してしまい印刷品質が劣化してしまうという問題がある。なお、このような問題は、インクを吐出するインクジェット式記録ヘッドだけではなく、勿論、インク以外を吐出する他の液体噴射ヘッドにおいても、同様に存在する。   However, the compliance substrate is bonded to the opening of the reservoir portion provided on the reservoir forming substrate as a liquid inlet forming plate that closes the opening of the reservoir and includes an ink inlet that supplies ink to the reservoir. When the air bubbles remaining in the ink enter the reservoir section, the air bubbles easily collect in the corner defined by the side wall of the pressure generation chamber extending in the column direction of the reservoir section and the compliance substrate. Bubbles tend to accumulate at the corners at both ends in the row direction of the pressure generation chambers at the corners. If the air bubbles accumulated in the reservoir portion are ejected from the nozzle opening together with the ink during printing, there is a problem that an ink ejection failure occurs and the print quality is deteriorated. Such a problem exists not only in the ink jet recording head that ejects ink, but also in other liquid ejecting heads that eject ink other than ink.

特開2000−296616号公報(段落[0100]、第1図及び第2図)JP 2000-296616 A (paragraph [0100], FIGS. 1 and 2)

本発明はこのような事情に鑑み、印刷品質及び信頼性を向上した液体噴射ヘッド及びその製造方法並びに液体噴射装置を提供することを課題とする。   In view of such circumstances, it is an object of the present invention to provide a liquid ejecting head, a manufacturing method thereof, and a liquid ejecting apparatus that have improved printing quality and reliability.

前記課題を解決する本発明の第1の態様は、液滴を吐出するノズル開口に連通する圧力発生室が画成された流路形成基板と、該流路形成基板の一方面側に振動板を介して前記圧力発生室に対応する領域に設けられて前記圧力発生室内に圧力変化を生じさせる圧電素子と、前記流路形成基板の前記圧電素子側に接合され且つ前記圧力発生室の長手方向一端部に連通して液体を供給するリザーバの一部を構成する厚さ方向に貫通したリザーバ部の設けられたリザーバ形成基板とを具備する液体噴射ヘッドであって、前記リザーバ形成基板の前記流路形成基板とは反対側上には、前記リザーバ部の開口に連通する液体導入口が設けられた液体導入口形成板が形成され、前記液体導入口形成板側の前記リザーバ部の少なくとも開口部近傍に、当該リザーバ部の側壁から当該開口部内方の途中までせり出すように突出した突部が設けられていることを特徴とする液体噴射ヘッドにある。
かかる第1の態様では、リザーバ部の最も気泡が滞留する領域に突部を設けることによって、液体供給口から液体を取り込んだ際に、液体に含有する気泡がリザーバ部内に滞留することがない。
According to a first aspect of the present invention for solving the above problems, a flow path forming substrate in which a pressure generating chamber communicating with a nozzle opening for discharging droplets is defined, and a diaphragm on one surface side of the flow path forming substrate. A piezoelectric element that is provided in a region corresponding to the pressure generation chamber via the pressure generation chamber and causes a pressure change in the pressure generation chamber; and a longitudinal direction of the pressure generation chamber that is bonded to the piezoelectric element side of the flow path forming substrate And a reservoir forming substrate provided with a reservoir portion penetrating in a thickness direction and constituting a part of a reservoir that communicates with one end portion and supplies liquid, wherein the flow of the reservoir forming substrate is A liquid introduction port forming plate provided with a liquid introduction port communicating with the opening of the reservoir portion is formed on the side opposite to the path forming substrate, and at least the opening portion of the reservoir portion on the liquid introduction port formation plate side In the vicinity, A liquid-jet head, wherein a projection protruding so pushed out from the side wall of the bar portion to the middle of the inner said opening is provided.
In the first aspect, by providing the protrusion in the region where the air bubbles stay most in the reservoir portion, the bubbles contained in the liquid do not stay in the reservoir portion when the liquid is taken in from the liquid supply port.

本発明の第2の態様は、第1の態様において、前記リザーバ形成基板の前記リザーバ部の開口部近傍に形成された前記突部が、前記圧力発生室の列方向全体に亘って設けられていることを特徴とする液体噴射ヘッドにある。
かかる第2の態様では、リザーバ部に突部を容易に且つ高精度に形成することができ、また、気泡の滞留を防止することができる。
According to a second aspect of the present invention, in the first aspect, the protrusion formed in the vicinity of the opening of the reservoir portion of the reservoir forming substrate is provided over the entire row direction of the pressure generating chambers. In the liquid ejecting head, the liquid ejecting head is provided.
In the second aspect, the protrusion can be easily formed with high accuracy in the reservoir portion, and the retention of bubbles can be prevented.

本発明の第3の態様は、第1の態様において、前記リザーバ形成基板の前記リザーバ部の開口部近傍に形成された前記突部が、前記圧力発生室の列方向に対応する領域の両端部のみに設けられていることを特徴とする液体噴射ヘッドにある。
かかる第3の態様では、突部が圧力発生室の列方向に対応する領域のみに設けられているので、気泡が滞留し易い箇所のリザーバ形成基板の形状を最小限の範囲で変えればよい。
According to a third aspect of the present invention, in the first aspect, the projecting portions formed in the vicinity of the opening of the reservoir portion of the reservoir forming substrate have both end portions of a region corresponding to the row direction of the pressure generating chambers. The liquid ejecting head is provided only in the liquid ejecting head.
In the third aspect, since the protrusions are provided only in the region corresponding to the row direction of the pressure generation chambers, the shape of the reservoir forming substrate at the location where bubbles tend to stay may be changed within a minimum range.

本発明の第4の態様は、第1〜3の何れかの態様において、前記突部が、当該リザーバ部の厚さ方向の前記開口部側のみに設けられていることを特徴とする液体噴射ヘッドにある。
かかる第4の態様では、リザーバ部の最も気泡が滞留する領域に突部を容易に且つ高精度に形成することができる。
According to a fourth aspect of the present invention, in any one of the first to third aspects, the protrusion is provided only on the opening side in the thickness direction of the reservoir portion. In the head.
In the fourth aspect, the protrusion can be easily and highly accurately formed in the region where the bubbles are most retained in the reservoir.

本発明の第5の態様は、第1〜3の何れかの態様において、前記突部が、前記リザーバ部の厚さ方向に亘って設けられていることを特徴とする液体噴射ヘッドにある。
かかる第5の態様では、突部によってリザーバ部内に気泡が滞留するのを確実に防止できる。
According to a fifth aspect of the present invention, in the liquid jet head according to any one of the first to third aspects, the protrusion is provided over a thickness direction of the reservoir.
In the fifth aspect, it is possible to reliably prevent bubbles from staying in the reservoir portion by the protrusion.

本発明の第6の態様は、第1〜5の何れかの態様において、前記リザーバ形成基板が単結晶シリコンからなると共に、前記リザーバ部及び前記突部が両面からエッチングされて形成されたものであることを特徴とする液体噴射ヘッドにある。
かかる第6の態様では、リザーバ部及び突部を同時に且つ高精度に形成することができる。
According to a sixth aspect of the present invention, in any one of the first to fifth aspects, the reservoir forming substrate is made of single crystal silicon, and the reservoir portion and the protrusion are etched from both sides. The liquid ejecting head is characterized in that there is.
In the sixth aspect, the reservoir portion and the protrusion can be formed simultaneously and with high accuracy.

本発明の第7の態様は、第1〜6の何れかの態様の液体噴射ヘッドを具備することを特徴とする液体噴射装置にある。
かかる第7の態様では、液体吐出特性が実質的に安定し且つ信頼性を向上した液体噴射装置を実現することができる。
A seventh aspect of the invention is a liquid ejecting apparatus including the liquid ejecting head according to any one of the first to sixth aspects.
In the seventh aspect, it is possible to realize a liquid ejecting apparatus having substantially stable liquid ejection characteristics and improved reliability.

本発明の第8の態様は、液滴を吐出するノズル開口に連通する圧力発生室が画成された流路形成基板と、該流路形成基板の一方面側に振動板を介して前記圧力発生室に対応する領域に設けられて前記圧力発生室内に圧力変化を生じさせる圧電素子と、前記流路形成基板の前記圧電素子側に接合され且つ前記圧力発生室の長手方向一端部に連通して液体を供給するリザーバの一部を構成する厚さ方向に貫通したリザーバ部の設けられたリザーバ形成基板と、当該リザーバ形成基板の前記流路形成基板とは反対側上に形成されて、前記リザーバ部に液体を供給する液体導入口が設けられた液体導入口形成板とを具備する液体噴射ヘッドの製造方法であって、前記リザーバ形成基板の両面にマスク膜を形成すると共に、両面の前記マスク膜のそれぞれに、当該リザーバ部の厚さ方向に相対向する縁部の位置が一部異なる開口部を形成し、前記リザーバ形成基板の両面から前記マスク膜を介してエッチングすることにより、前記リザーバ部を形成すると共に前記液体導入口形成板側の前記リザーバ部の少なくとも開口近傍に当該リザーバ部の側壁から当該開口部内方の途中までせり出すように突出した突部を形成することを特徴とする液体噴射ヘッドの製造方法にある。
かかる第8の態様では、突部を形成する工程を増やすことなく、リザーバ部と突部とを同時に且つ高精度に形成することができる。
According to an eighth aspect of the present invention, there is provided a flow path forming substrate in which a pressure generating chamber communicating with a nozzle opening for discharging droplets is defined, and the pressure on one side of the flow path forming substrate via a diaphragm. A piezoelectric element provided in a region corresponding to the generation chamber and causing pressure change in the pressure generation chamber; and joined to the piezoelectric element side of the flow path forming substrate and communicated with one longitudinal end of the pressure generation chamber A reservoir forming substrate provided with a reservoir portion penetrating in a thickness direction constituting a part of a reservoir for supplying liquid, and formed on the opposite side of the reservoir forming substrate to the flow path forming substrate, A liquid ejecting head manufacturing method comprising a liquid introducing port forming plate provided with a liquid introducing port for supplying a liquid to a reservoir unit, wherein a mask film is formed on both surfaces of the reservoir forming substrate, Each of the mask films In addition, the reservoir portion is formed by forming openings that are partially different from each other in the position of the opposite edges in the thickness direction of the reservoir portion, and etching from both surfaces of the reservoir forming substrate through the mask film. And a protrusion protruding so as to protrude from the side wall of the reservoir part to the middle of the opening part at least in the vicinity of the opening of the reservoir part on the liquid introduction port forming plate side. In the manufacturing method.
In the eighth aspect, the reservoir and the protrusion can be formed simultaneously and with high accuracy without increasing the number of steps for forming the protrusion.

以下に本発明を実施形態に基づいて詳細に説明する。
(実施形態1)
図1は、本発明の実施形態1に係るインクジェット式記録ヘッドを示す分解斜視図であり、図2は、図1の平面図及びそのA−A′断面図である。図示するように、流路形成基板10は、本実施形態では、面方位(110)のシリコン単結晶基板からなり、その一方面には予め熱酸化により形成した二酸化シリコンからなる、厚さ1〜2μmの弾性膜50が形成されている。
Hereinafter, the present invention will be described in detail based on embodiments.
(Embodiment 1)
FIG. 1 is an exploded perspective view showing an ink jet recording head according to Embodiment 1 of the present invention, and FIG. 2 is a plan view of FIG. As shown in the drawing, the flow path forming substrate 10 is made of a silicon single crystal substrate having a plane orientation (110) in the present embodiment, and one surface thereof is made of silicon dioxide previously formed by thermal oxidation. A 2 μm elastic film 50 is formed.

この流路形成基板10には、その他方面側から保護膜51をマスクとして異方性エッチングすることにより、複数の隔壁11によって区画された圧力発生室12が形成されている。また、各列の圧力発生室12の長手方向外側には、後述する接合基板となるリザーバ形成基板30に設けられるリザーバ部31に連通し、各圧力発生室12の共通のインク室となるリザーバ100を構成する連通部13が形成されている。また、連通部13はインク供給路14を介して各圧力発生室12の長手方向一端部とそれぞれ連通されている。   This flow path forming substrate 10 is formed with a pressure generating chamber 12 partitioned by a plurality of partition walls 11 by anisotropic etching from the other side using the protective film 51 as a mask. Further, on the outer side in the longitudinal direction of the pressure generating chambers 12 in each row, a reservoir 100 that communicates with a reservoir portion 31 provided on a reservoir forming substrate 30 that becomes a bonding substrate, which will be described later, and serves as a common ink chamber for each pressure generating chamber 12. The communication part 13 which comprises is formed. The communication portion 13 is in communication with one end portion in the longitudinal direction of each pressure generating chamber 12 via the ink supply path 14.

インク供給路14は、圧力発生室12の長手方向一端部側に連通し且つ圧力発生室12より小さい断面積を有する。例えば、本実施形態では、インク供給路14は、リザーバ100と各圧力発生室12との間の圧力発生室12側の流路を幅方向に絞ることで、圧力発生室12の幅より小さい幅で形成されている。なお、このように、本実施形態では、流路の幅を片側から絞ることでインク供給路14を形成したが、流路の幅を両側から絞ることでインク供給路を形成してもよい。   The ink supply path 14 communicates with one end side in the longitudinal direction of the pressure generation chamber 12 and has a smaller cross-sectional area than the pressure generation chamber 12. For example, in the present embodiment, the ink supply path 14 has a width smaller than the width of the pressure generation chamber 12 by narrowing the flow path on the pressure generation chamber 12 side between the reservoir 100 and each pressure generation chamber 12 in the width direction. It is formed with. As described above, in this embodiment, the ink supply path 14 is formed by narrowing the width of the flow path from one side. However, the ink supply path may be formed by narrowing the width of the flow path from both sides.

ここで、異方性エッチングは、シリコン単結晶基板のエッチングレートの違いを利用して行われる。例えば、本実施形態では、シリコン単結晶基板をKOH等のアルカリ溶液に浸漬すると、徐々に侵食されて(110)面に垂直な第1の(111)面と、この第1の(111)面と約70度の角度をなし且つ上記(110)面と約35度の角度をなす第2の(111)面とが出現し、(110)面のエッチングレートと比較して(111)面のエッチングレートが約1/180であるという性質を利用して行われる。かかる異方性エッチングにより、二つの第1の(111)面と斜めの二つの第2の(111)面とで形成される平行四辺形状の深さ加工を基本として精密加工を行うことができ、圧力発生室12を高密度に配列することができる。
本実施形態では、各圧力発生室12の長辺を第1の(111)面で、短辺を第2の(111)面で形成している。この圧力発生室12は、流路形成基板10をほぼ貫通して弾性膜50に達するまでエッチングすることにより形成されている。ここで、弾性膜50は、シリコン単結晶基板をエッチングするアルカリ溶液に侵される量がきわめて小さい。
Here, the anisotropic etching is performed by utilizing the difference in etching rate of the silicon single crystal substrate. For example, in this embodiment, when a silicon single crystal substrate is immersed in an alkaline solution such as KOH, the first (111) plane perpendicular to the (110) plane is gradually eroded, and the first (111) plane. And a second (111) plane that forms an angle of about 70 degrees with the (110) plane and an angle of about 35 degrees appears, and the (111) plane is compared with the etching rate of the (110) plane. This is performed using the property that the etching rate is about 1/180. By this anisotropic etching, precision processing can be performed based on the parallelogram depth processing formed by two first (111) surfaces and two oblique second (111) surfaces. The pressure generating chambers 12 can be arranged with high density.
In the present embodiment, the long side of each pressure generating chamber 12 is formed by the first (111) plane and the short side is formed by the second (111) plane. The pressure generation chamber 12 is formed by etching until it substantially passes through the flow path forming substrate 10 and reaches the elastic film 50. Here, the amount of the elastic film 50 that is affected by the alkaline solution for etching the silicon single crystal substrate is extremely small.

このような流路形成基板10の厚さは、圧力発生室12を配列密度に合わせて最適な厚さを選択すればよく、圧力発生室12の配列密度が、例えば、1インチ当たり180個(180dpi)程度であれば、流路形成基板10の厚さは、220μm程度であればよいが、例えば、200dpi以上と比較的高密度に配列する場合には、流路形成基板10の厚さは100μm以下と比較的薄くするのが好ましい。これは、隣接する圧力発生室12間の隔壁の剛性を保ちつつ、配列密度を高くできるからである。本実施形態では、詳しくは後述するが、流路形成基板10の厚さを70μmとした。   The thickness of the flow path forming substrate 10 may be selected as the optimum thickness according to the arrangement density of the pressure generating chambers 12, and the arrangement density of the pressure generating chambers 12 is, for example, 180 per inch ( If it is about 180 dpi), the thickness of the flow path forming substrate 10 may be about 220 μm. However, for example, when arranged at a relatively high density of 200 dpi or more, the thickness of the flow path forming substrate 10 is It is preferable to make it relatively thin as 100 μm or less. This is because the arrangement density can be increased while maintaining the rigidity of the partition between adjacent pressure generation chambers 12. In the present embodiment, as will be described in detail later, the thickness of the flow path forming substrate 10 is set to 70 μm.

また、流路形成基板10の開口面側には、各圧力発生室12のインク供給路14とは反対側で連通するノズル開口21が穿設されたノズルプレート20が接着剤や熱溶着フィルム等を介して固着されている。なお、ノズルプレート20は、厚さが例えば、0.05〜1mmで、線膨張係数が300℃以下で、例えば2.5〜4.5[×10-6/℃]であるガラスセラミックス、シリコン単結晶基板又は不錆鋼などからなる。ノズルプレート20は、一方の面で流路形成基板10の一面を全面的に覆い、流路形成基板10であるシリコン単結晶基板を衝撃や外力から保護する補強板の役目も果たす。また、ノズルプレート20は、流路形成基板10と熱膨張係数が略同一の材料で形成するようにしてもよい。この場合には、流路形成基板10とノズルプレート20との熱による変形が略同一となるため、熱硬化性の接着剤等を用いて容易に接合することができる。 Further, a nozzle plate 20 having a nozzle opening 21 communicating with the side opposite to the ink supply path 14 of each pressure generating chamber 12 on the opening surface side of the flow path forming substrate 10 is an adhesive, a heat-welded film, or the like. It is fixed through. The nozzle plate 20 has a thickness of, for example, 0.05 to 1 mm, a linear expansion coefficient of 300 ° C. or less, for example, 2.5 to 4.5 [× 10 −6 / ° C.], glass ceramics, silicon It consists of a single crystal substrate or non-rust steel. The nozzle plate 20 entirely covers one surface of the flow path forming substrate 10 on one surface, and also serves as a reinforcing plate that protects the silicon single crystal substrate that is the flow path forming substrate 10 from impact and external force. Further, the nozzle plate 20 may be formed of a material having substantially the same thermal expansion coefficient as that of the flow path forming substrate 10. In this case, since the deformation by heat of the flow path forming substrate 10 and the nozzle plate 20 is substantially the same, it can be easily joined using a thermosetting adhesive or the like.

ここで、インク滴吐出圧力をインクに与える圧力発生室12の大きさと、インク滴を吐出するノズル開口21の大きさとは、吐出するインク滴の量、吐出スピード、吐出周波数に応じて最適化される。例えば、1インチ当たり360個のインク滴を記録する場合、ノズル開口21は数十μmの直径で精度よく形成する必要がある。   Here, the size of the pressure generation chamber 12 that applies ink droplet discharge pressure to the ink and the size of the nozzle opening 21 that discharges the ink droplet are optimized according to the amount of ink droplet to be discharged, the discharge speed, and the discharge frequency. The For example, when recording 360 ink droplets per inch, the nozzle opening 21 needs to be accurately formed with a diameter of several tens of μm.

一方、流路形成基板10の開口面とは反対側には、厚さが例えば、約1.0μmの弾性膜50の上に、厚さが例えば、約0.4μmの絶縁膜55を介して、厚さが例えば、約0.2μmの下電極膜60と、厚さが例えば、約1.0μmの圧電体層70と、厚さが例えば、約0.05μmの上電極膜80とが、後述するプロセスで積層形成されて、圧電素子300を構成している。ここで、圧電素子300は、下電極膜60、圧電体層70、及び上電極膜80を含む部分をいう。一般的には、圧電素子300の何れか一方の電極を共通電極とし、他方の電極及び圧電体層70を各圧力発生室12毎にパターニングして構成する。そして、ここではパターニングされた何れか一方の電極及び圧電体層70から構成され、両電極への電圧の印加により圧電歪みが生じる部分を圧電体能動部という。本実施形態では、下電極膜60は圧電素子300の共通電極とし、上電極膜80を圧電素子300の個別電極としているが、駆動回路や配線の都合でこれを逆にしても支障はない。何れの場合においても、各圧力発生室毎に圧電体能動部が形成されていることになる。また、ここでは、圧電素子300と当該圧電素子300の駆動により変位が生じる振動板とを合わせて圧電アクチュエータと称する。なお、上述した例では、圧電素子300の下電極膜60、弾性膜50及び絶縁膜55が振動板として作用する。また、圧電素子300の上電極膜80の長手方向一端部近傍から流路形成基板10の圧力発生室12の端部近傍まで、例えば、金(Au)等からなるリード電極90が延設されている。そして、このリード電極90は、流路形成基板10の端部近傍で図示しない駆動ICと電気的に接続されている。   On the other hand, on the side opposite to the opening surface of the flow path forming substrate 10, an insulating film 55 having a thickness of, for example, about 0.4 μm is disposed on the elastic film 50 having a thickness of, for example, about 1.0 μm. A lower electrode film 60 having a thickness of about 0.2 μm, a piezoelectric layer 70 having a thickness of about 1.0 μm, and an upper electrode film 80 having a thickness of about 0.05 μm, for example. The piezoelectric element 300 is formed by being laminated by a process described later. Here, the piezoelectric element 300 refers to a portion including the lower electrode film 60, the piezoelectric layer 70, and the upper electrode film 80. In general, one electrode of the piezoelectric element 300 is used as a common electrode, and the other electrode and the piezoelectric layer 70 are patterned for each pressure generating chamber 12. In addition, here, a portion that is configured by any one of the patterned electrodes and the piezoelectric layer 70 and in which piezoelectric distortion is generated by applying a voltage to both electrodes is referred to as a piezoelectric active portion. In this embodiment, the lower electrode film 60 is a common electrode of the piezoelectric element 300, and the upper electrode film 80 is an individual electrode of the piezoelectric element 300. However, there is no problem even if this is reversed for the convenience of the drive circuit and wiring. In either case, a piezoelectric active part is formed for each pressure generating chamber. Further, here, the piezoelectric element 300 and the vibration plate that is displaced by driving the piezoelectric element 300 are collectively referred to as a piezoelectric actuator. In the example described above, the lower electrode film 60, the elastic film 50, and the insulating film 55 of the piezoelectric element 300 function as a diaphragm. Further, a lead electrode 90 made of, for example, gold (Au) is extended from the vicinity of one end in the longitudinal direction of the upper electrode film 80 of the piezoelectric element 300 to the vicinity of the end of the pressure generation chamber 12 of the flow path forming substrate 10. Yes. The lead electrode 90 is electrically connected to a drive IC (not shown) near the end of the flow path forming substrate 10.

このような圧電素子300が形成された流路形成基板10上、すなわち、下電極膜60上、絶縁膜55上及びリード電極90上には、リザーバ100の少なくとも一部を構成するリザーバ部31を有するリザーバ形成基板30が接着剤を介して接合されている。このリザーバ部31は、本実施形態では、リザーバ形成基板30を厚さ方向に貫通して圧力発生室12の幅方向に亘って形成されており、上述のように流路形成基板10の連通部13と連通されて各圧力発生室12の共通のインク室となるリザーバ100を構成している。   On the flow path forming substrate 10 on which such a piezoelectric element 300 is formed, that is, on the lower electrode film 60, the insulating film 55, and the lead electrode 90, a reservoir unit 31 constituting at least a part of the reservoir 100 is provided. The reservoir forming substrate 30 is bonded via an adhesive. In this embodiment, the reservoir portion 31 is formed across the reservoir forming substrate 30 in the thickness direction and across the width direction of the pressure generating chamber 12, and as described above, the communication portion of the flow path forming substrate 10 is formed. The reservoir 100 is connected to the pressure generation chamber 12 and serves as a common ink chamber for the pressure generation chambers 12.

また、リザーバ部31の流路形成基板10とは反対側には、詳しくは後述するリザーバ部31の開口部を塞ぐと共にリザーバ部31にインクを供給するインク導入口44が設けられた液体導入口形成板としてコンプライアンス基板40が接合されている。そして、リザーバ部31の最も気泡が溜まりやすい領域、本実施形態では、コンプライアンス基板40とリザーバ部31の圧力発生室12の列方向に延びる圧力発生室12側の側壁とで画成される隅部の圧力発生室12の列方向に亘って全体に、リザーバ部31の側壁からリザーバ部31の開口部内方の途中まで庇状にせり出すように突出した突部33が設けられている。この突部33によってリザーバ部31内に気泡が滞留するのを確実に防止している。この突部33は、本実施形態では、圧力発生室12の長手方向の断面が三角形状となる三角柱形状を有し、リザーバ部31の側壁の開口部側にのみ設けられている。   Further, on the side opposite to the flow path forming substrate 10 of the reservoir unit 31, a liquid introduction port provided with an ink introduction port 44 that closes an opening of the reservoir unit 31, which will be described in detail later, and supplies ink to the reservoir unit 31. A compliance substrate 40 is bonded as a forming plate. And the area where the bubbles are most likely to accumulate in the reservoir portion 31, in this embodiment, the corner portion defined by the compliance substrate 40 and the side wall of the reservoir portion 31 on the side of the pressure generating chamber 12 extending in the row direction. A protruding portion 33 protruding so as to protrude like a bowl from the side wall of the reservoir portion 31 to the middle of the opening portion of the reservoir portion 31 is provided over the entire pressure generation chamber 12 in the row direction. This protrusion 33 reliably prevents bubbles from staying in the reservoir 31. In the present embodiment, the protrusion 33 has a triangular prism shape in which the longitudinal section of the pressure generating chamber 12 is triangular, and is provided only on the opening side of the side wall of the reservoir 31.

また、リザーバ形成基板30の圧電素子300に対向する領域には、圧電素子300の運動を阻害しない程度の空間を有する圧電素子保持部32が設けられている。このようなリザーバ形成基板30としては、ガラス、セラミック、金属、プラスチック等を挙げることができるが、流路形成基板10の熱膨張率と略同一の材料を用いることがより好ましく、本実施形態では、流路形成基板10と同一材料で厚さが約400μmのシリコン単結晶基板を用いて形成した。また、詳しくは後述するが、リザーバ部31及び突部33は、本実施形態では、シリコン単結晶基板からなるリザーバ形成基板30を両面からエッチングすることにより形成されている。   A piezoelectric element holding portion 32 having a space that does not hinder the movement of the piezoelectric element 300 is provided in a region facing the piezoelectric element 300 of the reservoir forming substrate 30. Examples of such reservoir forming substrate 30 include glass, ceramic, metal, plastic, and the like, but it is more preferable to use a material that is substantially the same as the coefficient of thermal expansion of the flow path forming substrate 10. The silicon single crystal substrate having the same material as the flow path forming substrate 10 and having a thickness of about 400 μm was used. As will be described in detail later, in this embodiment, the reservoir portion 31 and the protrusion 33 are formed by etching the reservoir forming substrate 30 made of a silicon single crystal substrate from both sides.

このようなリザーバ形成基板30上には、リザーバ部31の開口部を塞ぐと共にリザーバ部31にインクを供給するインク導入口44の設けられた液体導入口形成板としてコンプライアンス基板40が接合されている。コンプライアンス基板40は、封止膜41及び固定板42とからなる。ここで、封止膜41は、剛性が低く可撓性を有する材料(例えば、厚さが6μmポリフェニレンサルファイド(PPS)フィルム)からなり、この封止膜41によってリザーバ部31の一方面が封止されている。また、固定板42は、金属等の硬質の材料(例えば、厚さが30μmのステンレス鋼(SUS)等)で形成される。この固定板42のリザーバ100に対向する領域は、厚さ方向に完全に除去された開口部43となっているため、リザーバ100の一方面は可撓性を有する封止膜41のみで封止されている。   On such a reservoir forming substrate 30, a compliance substrate 40 is bonded as a liquid introducing port forming plate provided with an ink introducing port 44 for closing the opening of the reservoir unit 31 and supplying ink to the reservoir unit 31. . The compliance substrate 40 includes a sealing film 41 and a fixing plate 42. Here, the sealing film 41 is made of a material having low rigidity and flexibility (for example, a polyphenylene sulfide (PPS) film having a thickness of 6 μm), and one surface of the reservoir portion 31 is sealed by the sealing film 41. Has been. The fixing plate 42 is made of a hard material such as metal (for example, stainless steel (SUS) having a thickness of 30 μm). Since the region of the fixing plate 42 facing the reservoir 100 is an opening 43 that is completely removed in the thickness direction, one surface of the reservoir 100 is sealed only with a flexible sealing film 41. Has been.

また、コンプライアンス基板40のリザーバ部31に相対向する領域には、リザーバ100にインクを供給するためのインク導入口44が形成されている。このインク導入口44は、圧力発生室12側とは突部33を挟んだ反対側に設けられている。このような本実施形態のインクジェット式記録ヘッドでは、図示しない外部インク供給手段と接続したインク導入口44からインクを取り込み、リザーバ100からノズル開口21に至るまで内部をインクで満たした後、駆動回路からの記録信号に従い、圧力発生室12に対応するそれぞれの下電極膜60と上電極膜80との間に電圧を印加し、弾性膜50、絶縁膜55、下電極膜60及び圧電体層70をたわみ変形させることにより、各圧力発生室12内の圧力が高まりノズル開口21からインク滴が吐出する。   In addition, an ink introduction port 44 for supplying ink to the reservoir 100 is formed in a region of the compliance substrate 40 facing the reservoir portion 31. The ink introduction port 44 is provided on the side opposite to the pressure generation chamber 12 side with the protrusion 33 interposed therebetween. In such an ink jet recording head of this embodiment, ink is taken in from an ink introduction port 44 connected to an external ink supply means (not shown), and the interior is filled with ink from the reservoir 100 to the nozzle opening 21. In accordance with the recording signal from each, a voltage is applied between each of the lower electrode film 60 and the upper electrode film 80 corresponding to the pressure generating chamber 12, and the elastic film 50, the insulating film 55, the lower electrode film 60, and the piezoelectric layer 70. , The pressure in each pressure generating chamber 12 increases, and ink droplets are ejected from the nozzle openings 21.

このように、リザーバ部31内の最も気泡が滞留する領域に突部33を設けることによって、インク導入口44からインクを取り込んだ際に、インクに含有した気泡がリザーバ部31内に滞留することがなく、リザーバ部31内に溜まった気泡が印刷中にノズル開口21からインクと共に吐出されず、印刷品質及び信頼性を向上することができる。また、本実施形態では、リザーバ部31の角部のみに突部33を設けるようにしたため、突部33によりコンプライアンス基板40の弾性変形を規制することがなく、コンプライアンス基板40によるコンプライアンスを確保することができる。   In this way, by providing the protrusion 33 in the region where the air bubbles stay most in the reservoir portion 31, the bubbles contained in the ink stay in the reservoir portion 31 when the ink is taken in from the ink introduction port 44. Therefore, bubbles accumulated in the reservoir unit 31 are not ejected together with ink from the nozzle openings 21 during printing, and the printing quality and reliability can be improved. Further, in the present embodiment, since the protrusions 33 are provided only at the corners of the reservoir portion 31, the elastic deformation of the compliance substrate 40 is not restricted by the protrusions 33, and compliance by the compliance substrate 40 is ensured. Can do.

以上説明した本実施形態のインクジェット式記録ヘッドの製造方法について図3〜図8を参照して詳細に説明する。なお、図3〜図5及び図7は、インクジェット式記録ヘッドの製造方法を示す断面図である。まず、図3(a)に示すように、流路形成基板10となるシリコン単結晶基板を約1100℃の拡散炉で熱酸化して二酸化シリコンからなる弾性膜50を形成する。このとき、一方面には、弾性膜50が形成され他方面には、後の工程でマスクパターンとして用いられる保護膜51が形成される。次に、図3(b)に示すように、この弾性膜50上に酸化ジルコニウム等からなる絶縁膜55を形成する。   The manufacturing method of the ink jet recording head of the present embodiment described above will be described in detail with reference to FIGS. 3 to 5 and 7 are cross-sectional views showing a method for manufacturing an ink jet recording head. First, as shown in FIG. 3A, an elastic film 50 made of silicon dioxide is formed by thermally oxidizing a silicon single crystal substrate to be the flow path forming substrate 10 in a diffusion furnace at about 1100 ° C. At this time, the elastic film 50 is formed on one surface, and the protective film 51 used as a mask pattern in a subsequent process is formed on the other surface. Next, as shown in FIG. 3B, an insulating film 55 made of zirconium oxide or the like is formed on the elastic film 50.

次に、図3(c)に示すように、例えば、白金とイリジウムとからなる下電極膜60を絶縁膜55の全面に形成後、所定形状にパターニングする。次に、図3(d)に示すように、例えば、チタン酸ジルコン酸鉛(PZT)からなる圧電体層70と、例えば、イリジウムからなる上電極膜80とを順次積層し、これらを同時にパターニングして圧電素子300を形成する。次に、図3(e)に示すように、リード電極90を形成する。具体的には、例えば、金(Au)等からなるリード電極90を流路形成基板10の全面に亘って形成すると共に、各圧電素子300毎にパターニングする。以上が膜形成プロセスである。   Next, as shown in FIG. 3C, for example, a lower electrode film 60 made of platinum and iridium is formed on the entire surface of the insulating film 55 and then patterned into a predetermined shape. Next, as shown in FIG. 3D, a piezoelectric layer 70 made of, for example, lead zirconate titanate (PZT) and an upper electrode film 80 made of, for example, iridium are sequentially stacked and patterned simultaneously. Thus, the piezoelectric element 300 is formed. Next, as shown in FIG. 3E, lead electrodes 90 are formed. Specifically, for example, a lead electrode 90 made of gold (Au) or the like is formed over the entire surface of the flow path forming substrate 10 and patterned for each piezoelectric element 300. The above is the film forming process.

次に、流路形成基板10に接合されるリザーバ形成基板30の製造方法について説明する。まず、図4(a)に示すように、リザーバ形成基板30となるシリコン単結晶基板を約1100℃の拡散炉で熱酸化して二酸化シリコン層を形成し、両面に設けられた二酸化シリコン層をそれぞれパターニングすることによって、両面のそれぞれに開口部34a、35aを有するマスク膜34、35を形成する。マスク膜35の開口部35aは、リザーバ部31の流路形成基板10側の開口と同じ大きさとなるように形成し、マスク膜34の開口部34aは、圧力発生室12の列方向に延びる開口縁部の圧力発生室12側を開口部35aの開口縁部よりも内側となるようにずらし、その他の開口縁部は、開口部35aと相対向する位置が同一となるように形成する。   Next, a method for manufacturing the reservoir forming substrate 30 bonded to the flow path forming substrate 10 will be described. First, as shown in FIG. 4A, a silicon single crystal substrate serving as a reservoir forming substrate 30 is thermally oxidized in a diffusion furnace at about 1100 ° C. to form a silicon dioxide layer, and silicon dioxide layers provided on both sides are formed. By respectively patterning, mask films 34 and 35 having openings 34a and 35a on both surfaces are formed. The opening 35 a of the mask film 35 is formed to have the same size as the opening on the flow path forming substrate 10 side of the reservoir section 31, and the opening 34 a of the mask film 34 extends in the column direction of the pressure generation chamber 12. The pressure generating chamber 12 side of the edge is shifted so as to be inside the opening edge of the opening 35a, and the other opening edges are formed so that the positions facing the opening 35a are the same.

次に、図4(b)〜図5(b)に示すように、リザーバ形成基板30の両面からマスク膜34、35を介してアルカリ溶液による異方性エッチングを行うことにより、リザーバ形成基板30にリザーバ部31と突部33とを形成する。詳しくは、シリコン単結晶基板からなるリザーバ形成基板30をKOH等のアルカリ溶液に浸漬すると、図4(b)に示すように、リザーバ形成基板30の両面の開口部34a、35aから徐々に侵食されて(110)面に垂直な第1の(111)面と、この第1の(111)面と約70度の角度をなし且つ上記(110)面と約35度の角度をなす第2の(111)面とが出現し、リザーバ形成基板30の両面に第1の(111)面と第2の(111)面とで画成された凹部36が形成される。そして、エッチングを続けると、図4(c)に示すように、両面の凹部36の底面が互いに連通し、第2の(111)面によって断面が三角形状に突出した側壁が形成される。さらに、エッチングを続けると、図5(a)に示すように、リザーバ形成基板30の両面側に表面に対して垂直な面が徐々に出現する。そして、最終的には、図5(b)に示すように、リザーバ形成基板30の厚さ方向で相対向する開口縁部の位置が同一の側壁は、表面に対して垂直となる。また、リザーバ形成基板30の厚さ方向で相対向する開口縁部の位置が異なる側壁は、マスク膜35側に表面に対して垂直な面と、マスク膜34側に傾斜した面となる。これにより、リザーバ部31と突部33とが形成される。
なお、実際には、マスク膜34、35のそれぞれの開口部34a、35aは、リザーバ部31として、圧力発生室12の列方向に向かって垂直な側壁が形成されるように、図6に示すように、マスクパターンを所定の傾斜角度で櫛刃状に形成している。
Next, as shown in FIG. 4B to FIG. 5B, the reservoir forming substrate 30 is subjected to anisotropic etching with an alkaline solution from both sides of the reservoir forming substrate 30 through the mask films 34 and 35. The reservoir portion 31 and the protrusion 33 are formed in the upper portion. Specifically, when the reservoir forming substrate 30 made of a silicon single crystal substrate is immersed in an alkaline solution such as KOH, it is gradually eroded from the openings 34a and 35a on both surfaces of the reservoir forming substrate 30, as shown in FIG. A first (111) plane perpendicular to the (110) plane, and a second angle that forms an angle of about 70 degrees with the first (111) plane and an angle of about 35 degrees with the (110) plane. The (111) plane appears, and the recesses 36 defined by the first (111) plane and the second (111) plane are formed on both surfaces of the reservoir forming substrate 30. Then, if etching is continued, as shown in FIG. 4C, the bottom surfaces of the concave portions 36 on both sides communicate with each other, and a side wall whose cross section protrudes in a triangular shape is formed by the second (111) surface. Further, when etching is continued, as shown in FIG. 5A, surfaces perpendicular to the surface gradually appear on both surface sides of the reservoir forming substrate 30. Finally, as shown in FIG. 5B, the side walls having the same opening edge portions facing each other in the thickness direction of the reservoir forming substrate 30 are perpendicular to the surface. In addition, the side walls in which the positions of the opening edge portions facing each other in the thickness direction of the reservoir forming substrate 30 are a surface perpendicular to the surface on the mask film 35 side and a surface inclined on the mask film 34 side. Thereby, the reservoir part 31 and the protrusion 33 are formed.
Actually, the openings 34a and 35a of the mask films 34 and 35 are shown in FIG. 6 so that the side walls perpendicular to the column direction of the pressure generating chambers 12 are formed as the reservoirs 31. Thus, the mask pattern is formed in a comb blade shape at a predetermined inclination angle.

このように、リザーバ形成基板30にリザーバ部31を形成するために両面からエッチングする際に用いられるマスク膜34の開口部34aの圧力発生室12の列方向に延びる圧力発生室12側の開口縁部をマスク膜35の開口部35aよりも内側にずらすことで、リザーバ部31を形成する際に、突部33を同時に形成することができる。これにより、突部33を別途形成する工程が不要となり、製造工程を煩雑にすることなく突部33を容易に且つ高精度に形成することができる。   In this way, the opening edge on the pressure generating chamber 12 side extending in the column direction of the pressure generating chamber 12 of the opening 34 a of the mask film 34 used when etching from both sides to form the reservoir portion 31 on the reservoir forming substrate 30. By projecting the portion to the inside of the opening 35 a of the mask film 35, the protrusion 33 can be simultaneously formed when the reservoir portion 31 is formed. Thereby, the process of forming the protrusion 33 separately becomes unnecessary, and the protrusion 33 can be formed easily and with high accuracy without complicating the manufacturing process.

なお、このようなリザーバ部31及び突部33の形成は、リザーバ形成基板30に圧電素子保持部32を形成する前に行ってもよく、圧電素子保持部32を形成後に行うようにしてもよい。例えば、圧電素子保持部32を形成後にリザーバ部31及び突部33を形成する場合は、圧電素子保持部32の内面にリザーバ部31及び突部33を形成する際に同時にエッチングされないように保護膜等を形成しておく必要がある。また、同様に、圧電素子保持部32をリザーバ部31及び突部33を形成した後に形成する場合には、リザーバ部31及び突部33の内面に保護膜等を形成しておく必要がある。なお、圧電素子保持部32は、エッチング時間の調整により形成することができる(ハーフエッチング)。   The formation of the reservoir portion 31 and the protrusion 33 may be performed before the piezoelectric element holding portion 32 is formed on the reservoir forming substrate 30 or after the piezoelectric element holding portion 32 is formed. . For example, when the reservoir portion 31 and the protrusion 33 are formed after the piezoelectric element holding portion 32 is formed, the protective film is prevented from being etched simultaneously when forming the reservoir portion 31 and the protrusion 33 on the inner surface of the piezoelectric element holding portion 32. Etc. must be formed. Similarly, when the piezoelectric element holding portion 32 is formed after the reservoir portion 31 and the protrusion 33 are formed, it is necessary to form a protective film or the like on the inner surfaces of the reservoir portion 31 and the protrusion 33. The piezoelectric element holding part 32 can be formed by adjusting the etching time (half etching).

次に、図7(a)に示すように、流路形成基板10の圧電素子300側にリザーバ部31、圧電素子保持部32及び突部33の形成されたリザーバ形成基板30を接合する。流路形成基板10とリザーバ形成基板30とを、本実施形態では、例えば、熱硬化型のエポキシ系接着剤で接着した。なお、流路形成基板10とリザーバ形成基板30とは、接着剤を介した接着に限定されず、例えば、接着面のそれぞれに金(Au)からなる膜を形成し、両者を金−金接合してもよく、陽極接合により接合するようにしてもよい。   Next, as shown in FIG. 7A, the reservoir forming substrate 30 formed with the reservoir portion 31, the piezoelectric element holding portion 32, and the protrusion 33 is bonded to the flow path forming substrate 10 on the piezoelectric element 300 side. In the present embodiment, the flow path forming substrate 10 and the reservoir forming substrate 30 are bonded with, for example, a thermosetting epoxy adhesive. The flow path forming substrate 10 and the reservoir forming substrate 30 are not limited to bonding via an adhesive. For example, a film made of gold (Au) is formed on each of the bonding surfaces, and the two are bonded to each other by gold-gold bonding. Alternatively, it may be bonded by anodic bonding.

次に、図7(b)に示すように、前述したアルカリ溶液によるシリコン単結晶基板の異方性エッチングを行い、圧力発生室12、連通部13及びインク供給路14等を形成する。なお、実際には、上述した一連の膜形成及び異方性エッチングによって一枚のシリコンウェハ上に多数のチップを同時に形成し、上記プロセス終了後、上述したノズルプレート20及びコンプライアンス基板40を接着して一体化し、その後、図1に示すような一つのチップサイズの流路形成基板10毎に分割することによってインクジェット式記録ヘッドとする。   Next, as shown in FIG. 7B, anisotropic etching of the silicon single crystal substrate with the alkali solution described above is performed to form the pressure generating chamber 12, the communication portion 13, the ink supply path 14, and the like. In practice, a large number of chips are simultaneously formed on a single silicon wafer by the above-described series of film formation and anisotropic etching, and after the completion of the process, the nozzle plate 20 and the compliance substrate 40 are bonded. Then, the ink jet recording head is obtained by dividing the flow path forming substrate 10 of one chip size as shown in FIG.

(実施形態2)
図8は、実施形態2に係るインクジェット式記録ヘッドの平面図及びそのB−B′断面図である。図示するように、本実施形態のリザーバ形成基板30Aには、コンプライアンス基板40とリザーバ部31Aの圧力発生室12の列方向に延びる圧力発生室12側の側壁とで画成される隅部の圧力発生室12の列方向両端部の角部に、庇状にせり出すように突出した突部33Aが設けられている。
(Embodiment 2)
FIG. 8 is a plan view of an ink jet recording head according to the second embodiment and a cross-sectional view thereof taken along line BB ′. As shown in the figure, the reservoir forming substrate 30A of the present embodiment includes a pressure at a corner defined by the compliance substrate 40 and a side wall of the reservoir portion 31A on the side of the pressure generating chamber 12 extending in the column direction. Protrusions 33 </ b> A protruding so as to protrude in a bowl shape are provided at the corners at both ends in the row direction of the generation chamber 12.

このように、気泡が最も滞留し易い箇所のみに気泡滞留を防止するための庇状の突部33Aを形成したため、突部33Aの形成領域がコンプライアンス領域に占める割合を最小限に抑えることができ、コンプライアンスを十分に確保しつつ、気泡の滞留を防止することができる。なお、このような突部33Aもリザーバ部31Aを形成する際のマスク膜の開口部34a、35bの位置をずらすことで、リザーバ部31Aと同時に突部33Aを容易に且つ高精度に形成することができる。   As described above, since the hook-shaped protrusion 33A for preventing the bubble retention is formed only in the portion where the bubble is most likely to stay, the ratio of the formation region of the protrusion 33A to the compliance region can be minimized. It is possible to prevent air bubbles from being retained while ensuring sufficient compliance. In addition, the protrusion 33A can be easily and highly accurately formed at the same time as the reservoir 31A by shifting the positions of the openings 34a and 35b of the mask film when forming the reservoir 31A. Can do.

(他の実施形態)
以上、本発明の各実施形態を説明したが、本発明の基本的構成は上述したものに限定されるものではない。例えば、上述した実施形態1及び2では、突部33、33Aをリザーバ部31、31Aの側壁のコンプライアンス基板40の接合された開口部側に設けるようにしたが、特にこれに限定されず、例えば、突部をリザーバ部の厚さ方向に亘って設けるようにしてもよい。
また、例えば、上述の実施形態では、成膜及びリソグラフィプロセスを応用して製造される薄膜型のインクジェット式記録ヘッドを例にしたが、勿論これに限定されるものではなく、例えば、グリーンシートを貼付する等の方法により形成される厚膜型のインクジェット式記録ヘッド等にも本発明を採用することができる。
(Other embodiments)
As mentioned above, although each embodiment of this invention was described, the basic composition of this invention is not limited to what was mentioned above. For example, in the first and second embodiments described above, the protrusions 33 and 33A are provided on the side of the reservoir portions 31 and 31A on the side of the opening where the compliance substrate 40 is joined. The projecting portion may be provided over the thickness direction of the reservoir portion.
Further, for example, in the above-described embodiment, a thin film type ink jet recording head manufactured by applying a film forming and lithography process is taken as an example. However, the present invention is not limited to this. For example, a green sheet is used. The present invention can also be applied to a thick film type ink jet recording head formed by a method such as sticking.

また、これら各実施形態のインクジェット式記録ヘッドは、インクカートリッジ等と連通するインク流路を具備する記録ヘッドユニットの一部を構成して、インクジェット式記録装置に搭載される。図9は、そのインクジェット式記録装置の一例を示す概略図である。図9に示すように、インクジェット式記録ヘッドを有する記録ヘッドユニット1A及び1Bは、インク供給手段を構成するカートリッジ2A及び2Bが着脱可能に設けられ、この記録ヘッドユニット1A及び1Bを搭載したキャリッジ3は、装置本体4に取り付けられたキャリッジ軸5に軸方向移動自在に設けられている。この記録ヘッドユニット1A及び1Bは、例えば、それぞれブラックインク組成物及びカラーインク組成物を吐出するものとしている。   In addition, the ink jet recording head of each of these embodiments constitutes a part of a recording head unit including an ink flow path communicating with an ink cartridge or the like, and is mounted on the ink jet recording apparatus. FIG. 9 is a schematic view showing an example of the ink jet recording apparatus. As shown in FIG. 9, in the recording head units 1A and 1B having the ink jet recording head, cartridges 2A and 2B constituting ink supply means are detachably provided, and a carriage 3 on which the recording head units 1A and 1B are mounted. Is provided on a carriage shaft 5 attached to the apparatus body 4 so as to be movable in the axial direction. The recording head units 1A and 1B, for example, are configured to eject a black ink composition and a color ink composition, respectively.

そして、駆動モータ6の駆動力が図示しない複数の歯車およびタイミングベルト7を介してキャリッジ3に伝達されることで、記録ヘッドユニット1A及び1Bを搭載したキャリッジ3はキャリッジ軸5に沿って移動される。一方、装置本体4にはキャリッジ軸5に沿ってプラテン8が設けられており、図示しない給紙ローラなどにより給紙された紙等の記録媒体である記録シートSがプラテン8上を搬送されるようになっている。   The driving force of the driving motor 6 is transmitted to the carriage 3 via a plurality of gears and timing belt 7 (not shown), so that the carriage 3 on which the recording head units 1A and 1B are mounted is moved along the carriage shaft 5. The On the other hand, the apparatus body 4 is provided with a platen 8 along the carriage shaft 5, and a recording sheet S, which is a recording medium such as paper fed by a paper feed roller (not shown), is conveyed on the platen 8. It is like that.

なお、液体噴射ヘッドとしてインクを吐出するインクジェット式記録ヘッド及びインクジェット式記録装置を一例として説明したが、本発明は、広く液体噴射ヘッド及び液体噴射装置全般を対象としたものである。液体噴射ヘッドとしては、例えば、プリンタ等の画像記録装置に用いられる記録ヘッド、液晶ディスプレー等のカラーフィルタの製造に用いられる色材噴射ヘッド、有機ELディスプレー、FED(面発光ディスプレー)等の電極形成に用いられる電極材料噴射ヘッド、バイオchip製造に用いられる生体有機物噴射ヘッド等を挙げることができる。   In addition, although the ink jet recording head and the ink jet recording apparatus that discharge ink as the liquid ejecting head have been described as examples, the present invention is widely intended for the liquid ejecting head and the liquid ejecting apparatus in general. Examples of the liquid ejecting head include a recording head used in an image recording apparatus such as a printer, a color material ejecting head used for manufacturing a color filter such as a liquid crystal display, an organic EL display, and an electrode formation such as an FED (surface emitting display). Electrode material ejecting heads used in manufacturing, bioorganic matter ejecting heads used in biochip production, and the like.

実施形態1に係る記録ヘッドの概略を示す斜視図である。FIG. 2 is a perspective view illustrating an outline of a recording head according to the first embodiment. 実施形態1に係る記録ヘッドの平面図及び断面図である。2A and 2B are a plan view and a cross-sectional view of the recording head according to the first embodiment. 実施形態1に係る記録ヘッドの製造工程を示す断面図である。5 is a cross-sectional view illustrating a manufacturing process of the recording head according to Embodiment 1. FIG. 実施形態1に係る記録ヘッドの製造工程を示す断面図である。5 is a cross-sectional view illustrating a manufacturing process of the recording head according to Embodiment 1. FIG. 実施形態1に係る記録ヘッドの製造工程を示す断面図である。5 is a cross-sectional view illustrating a manufacturing process of the recording head according to Embodiment 1. FIG. 実施形態1に係るリザーバ形成基板の底面図である。FIG. 3 is a bottom view of the reservoir forming substrate according to the first embodiment. 実施形態1に係る記録ヘッドの製造工程を示す断面図である。5 is a cross-sectional view illustrating a manufacturing process of the recording head according to Embodiment 1. FIG. 実施形態2に係る記録ヘッドの平面図及び断面図である。6A and 6B are a plan view and a cross-sectional view of a recording head according to Embodiment 2. 一実施形態に係るインクジェット式記録装置の概略図である。1 is a schematic view of an ink jet recording apparatus according to an embodiment.

符号の説明Explanation of symbols

10 流路形成基板、12 圧力発生室、20 ノズルプレート、21 ノズル開口、30,30A リザーバ形成基板、31,31A リザーバ部、32 圧電素子保持部、33,33A 突部、40 コンプライアンス基板、60 下電極膜、70 圧電体層、80 上電極膜、90 引き出し電極、100 リザーバ、300 圧電素子   10 flow path forming substrate, 12 pressure generating chamber, 20 nozzle plate, 21 nozzle opening, 30, 30A reservoir forming substrate, 31, 31A reservoir portion, 32 piezoelectric element holding portion, 33, 33A protrusion, 40 compliance substrate, 60 bottom Electrode film, 70 piezoelectric layer, 80 upper electrode film, 90 extraction electrode, 100 reservoir, 300 piezoelectric element

Claims (4)

液滴を吐出するノズル開口に連通する複数の圧力発生室が並設して画成された流路形成基板と、該流路形成基板の一方面側に振動板を介して複数の前記圧力発生室に対応する領域に設けられて複数の前記圧力発生室内に圧力変化を生じさせる圧電素子と、前記流路形成基板の前記圧電素子側に接合され且つ複数の前記圧力発生室の長手方向一端部に連通して液体を供給するリザーバの一部を構成する厚さ方向に貫通したリザーバ部の設けられたリザーバ形成基板とを具備する液体噴射ヘッドであって、
前記リザーバ形成基板の前記流路形成基板とは反対側上には、前記リザーバ部に対向する領域が厚さ方向に完全に除去された開口部が形成された固定板と、この固定板の下に設けられ前記リザーバ部の一方面を封止すると共に可撓性を有する材料で形成された封止膜と、前記固定板及び前記封止膜を厚さ方向に貫通し前記リザーバ部の開口に連通する液体導入口を備えた液体導入口形成板が形成され、
前記リザーバ部における複数の前記圧力発生室の並設方向に延びる前記圧力発生室側の壁と前記液体導入口形成板とで画成される領域に、
複数の前記圧力発生室の並設方向に対応する領域の全体に亘って、
前記圧力発生室側の壁から前記開口部の中に入り込むような向きでせり出すように突出して前記封止膜の底面と接する突部が設けられたことを特徴とする液体噴射ヘッド。
A flow path forming substrate in which a plurality of pressure generation chambers communicating with nozzle openings for discharging droplets are arranged in parallel, and a plurality of the pressure generations via a diaphragm on one surface side of the flow path forming substrate A piezoelectric element that is provided in a region corresponding to the chamber and causes a pressure change in the plurality of pressure generating chambers, and one end portion in the longitudinal direction of the plurality of pressure generating chambers that is bonded to the piezoelectric element side of the flow path forming substrate A reservoir forming substrate provided with a reservoir portion penetrating in a thickness direction and constituting a part of a reservoir that supplies a liquid in communication with the reservoir,
On the opposite side of the reservoir forming substrate from the flow path forming substrate, there is formed a fixing plate having an opening in which the region facing the reservoir is completely removed in the thickness direction, and the bottom of the fixing plate A sealing film formed of a flexible material and sealing the one surface of the reservoir section, and penetrates the fixing plate and the sealing film in the thickness direction to the opening of the reservoir section. A liquid inlet forming plate having a liquid inlet communicating therewith is formed;
In the region defined by the wall on the pressure generation chamber side extending in the juxtaposition direction of the plurality of pressure generation chambers in the reservoir section and the liquid introduction port forming plate,
Over the entire region corresponding to the juxtaposed direction of the plurality of pressure generating chambers,
A liquid ejecting head, comprising: a protrusion protruding from a wall on the pressure generating chamber side so as to protrude into the opening and contacting the bottom surface of the sealing film.
液滴を吐出するノズル開口に連通する複数の圧力発生室が並設して画成された流路形成基板と、該流路形成基板の一方面側に振動板を介して複数の前記圧力発生室に対応する領域に設けられて複数の前記圧力発生室内に圧力変化を生じさせる圧電素子と、前記流路形成基板の前記圧電素子側に接合され且つ複数の前記圧力発生室の長手方向一端部に連通して液体を供給するリザーバの一部を構成する厚さ方向に貫通したリザーバ部の設けられたリザーバ形成基板とを具備する液体噴射ヘッドであって、
前記リザーバ形成基板の前記流路形成基板とは反対側上には、前記リザーバ部に対向する領域が厚さ方向に完全に除去された開口部が形成された固定板と、この固定板の下に設けられ前記リザーバ部の一方面を封止すると共に可撓性を有する材料で形成された封止膜と、前記固定板及び前記封止膜を厚さ方向に貫通し前記リザーバ部の開口に連通する液体導入口を備えた液体導入口形成板が形成され、
前記リザーバ部における複数の前記圧力発生室の並設方向に延びる前記圧力発生室側の壁と前記液体導入口形成板とで画成される領域に、
複数の前記圧力発生室の並設方向に対応する領域の両端部のみに、
前記圧力発生室側の壁から前記開口部の中に入り込むような向きでせり出すように突出して前記封止膜の底面と接する突部が設けられたことを特徴とする液体噴射ヘッド。
A flow path forming substrate in which a plurality of pressure generation chambers communicating with nozzle openings for discharging droplets are arranged in parallel, and a plurality of the pressure generations via a diaphragm on one surface side of the flow path forming substrate A piezoelectric element that is provided in a region corresponding to the chamber and causes a pressure change in the plurality of pressure generating chambers, and one end portion in the longitudinal direction of the plurality of pressure generating chambers that is bonded to the piezoelectric element side of the flow path forming substrate A reservoir forming substrate provided with a reservoir portion penetrating in a thickness direction and constituting a part of a reservoir that supplies a liquid in communication with the reservoir,
On the opposite side of the reservoir forming substrate from the flow path forming substrate, there is formed a fixing plate having an opening in which the region facing the reservoir is completely removed in the thickness direction, and the bottom of the fixing plate A sealing film formed of a flexible material and sealing the one surface of the reservoir section, and penetrates the fixing plate and the sealing film in the thickness direction to the opening of the reservoir section. A liquid inlet forming plate having a liquid inlet communicating therewith is formed;
In the region defined by the wall on the pressure generation chamber side extending in the juxtaposition direction of the plurality of pressure generation chambers in the reservoir section and the liquid introduction port forming plate,
Only at both ends of the region corresponding to the juxtaposed direction of the plurality of pressure generating chambers,
A liquid ejecting head, comprising: a protrusion protruding from a wall on the pressure generating chamber side so as to protrude into the opening and contacting the bottom surface of the sealing film.
請求項1又は2において、前記リザーバ形成基板が単結晶シリコンからなると共に、前記リザーバ部及び前記突部が両面からエッチングされて形成されたものであることを特徴とする液体噴射ヘッド。   3. The liquid ejecting head according to claim 1, wherein the reservoir forming substrate is made of single crystal silicon, and the reservoir portion and the protrusion are formed by etching from both sides. 請求項1又は2に記載の液体噴射ヘッドを具備することを特徴とする液体噴射装置。   A liquid ejecting apparatus comprising the liquid ejecting head according to claim 1.
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JPH07329293A (en) * 1994-06-03 1995-12-19 Citizen Watch Co Ltd Ink jet head and manufacture thereof
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