JP4185372B2 - How to make a building board - Google Patents

How to make a building board Download PDF

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Publication number
JP4185372B2
JP4185372B2 JP2003015974A JP2003015974A JP4185372B2 JP 4185372 B2 JP4185372 B2 JP 4185372B2 JP 2003015974 A JP2003015974 A JP 2003015974A JP 2003015974 A JP2003015974 A JP 2003015974A JP 4185372 B2 JP4185372 B2 JP 4185372B2
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JP
Japan
Prior art keywords
paint
roll
building board
cosmetic
cosmetic particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2003015974A
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Japanese (ja)
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JP2004223447A (en
Inventor
智之 中井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KMEW Co Ltd
Original Assignee
Kubota Matsushitadenko Exterior Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kubota Matsushitadenko Exterior Works Ltd filed Critical Kubota Matsushitadenko Exterior Works Ltd
Priority to JP2003015974A priority Critical patent/JP4185372B2/en
Publication of JP2004223447A publication Critical patent/JP2004223447A/en
Application granted granted Critical
Publication of JP4185372B2 publication Critical patent/JP4185372B2/en
Anticipated expiration legal-status Critical
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Description

【0001】
【発明の属する技術分野】
本発明は、建築板の表面に化粧用粒体を撒布する建築板の化粧方法に関する。
【0002】
【従来の技術】
従来より、建築板の表面に化粧用粒体として砂を撒布する場合、製造工程を流れる建築板の表面に下塗り塗装や中塗り塗装をした後、塗料が乾燥しない間に建築板の表面に砂撒き機によって砂を撒いていた。しかし、この方法では建築板の表面に均一に砂を撒くことができるが、部分的に砂を撒いたり、あるいは一部分を除いて砂を撒くことはできなかった。
【0003】
また、砂を部分的に撒く方法としてフレキソ印刷(凸版塗装)、グラビア印刷(凹版印刷)、インクジェット塗装等によって建築板の表面を部分的に塗装した後、塗料が乾燥しない間に砂を撒いて、塗料部分にだけ砂を接着させる方法がある。しかし、塗装後に砂を撒くため、砂は自重だけで塗料の中に入り込むだけなので、入り込み量が少なく、砂と塗料との接着力が弱くなり、塗料が乾燥した後でも表面を擦ると砂が剥がれてしまうという問題がある。この場合、砂を保持するために砂を撒布した後に上塗り塗装が必要となる。(例えば、特許文献1参照)
【0004】
【特許文献1】
特開平10−41880号公報(第1−3項、図1)
【0005】
【発明が解決しようとする課題】
本発明は、上記の問題点を解消するためのもので、建築板の表面に化粧用粒体を強固に保持することができると共に、建築板の表面に部分的に化粧用粒体を撒布することができる建築板の化粧方法を提供するものである。
【0006】
【課題を解決するための手段】
本発明の請求項1記載の建築板の化粧方法は、回転するロールの表面に塗料を供給して付着させ、ロールの表面に供給した塗料上に化粧用粒体を撒いた後、ロールに接触しながら回転する転写ロールに塗料及び化粧用粒体を付着させ、ロール及び転写ロールにより塗料に化粧用粒体を押し込むと共に転写ロールから塗料を建築板に転写することを特徴とする。
【0007】
このものにあっては、回転するロールの表面に塗料を付着させ、この塗料に化粧用粒体を撒き、更にこの塗料及び化粧用粒体を転写ロールに移して付着させてから建築板に転写するので、化粧用粒体はロール及び転写ロールによって塗料に押し込まれることにより、建築板の表面に化粧用粒体を強固に保持することができる。また、建築板に凹凸を設けると、建築板の凸部のみに転写ロールが接触するようになるので、部分的に化粧用粒体を建築板に付着させることもできる。
【0008】
本発明の請求項2に記載の建築板の化粧方法は、請求項1に記載の建築板の化粧方法において、ロールに凹凸を設け、凸部にのみ塗料及び化粧用粒体を付着させたことを特徴とする。
【0009】
このものにあっては、ロールに凹凸を設け、凸部にのみ塗料を付着させるので、化粧用粒体を撒布すると凸部にのみ化粧用粒体が残り、転写ロールを介して建築板の表面に部分的に化粧用粒体を付着させることができる。
【0010】
本発明の請求項3に記載の建築板の化粧方法は、請求項1又は2に記載の建築板の化粧方法において、ロールへの塗料の供給は、互いに接触する二個の塗料供給ロールの間に塗料を注入し、ロールに接触する一方の塗料供給ロールにより塗料を供給することを特徴とする。
【0011】
このものにあっては、互いに接触する二個の塗料供給ロールの間に、塗料の蓄積量を調整しながら塗料を注入することにより、塗料の供給量を一定に保つことができる。
【0012】
【発明の実施の形態】
以後、本発明の実施形態を、図を用いて説明する。
【0013】
図1又は図2は、本発明の実施形態に係る建築板の化粧方法の実施例を示すものである。
【0014】
ロール1は筒状で、ロール1の表面には凹凸が有り、ロール1の軸11が水平となるようにロール1を設けている。ロール1の左側の下方には同じく筒状の転写ロール4を設け、ロール1と接触する形で転写ロール4の軸14が水平となるように転写ロール4を設けている。
【0015】
ロール1の右側の上方には、塗料供給ロール5を二個設け、共に塗料供給ロール5の軸15が水平となるように設けていて、一方の塗料供給ロール5aをロール1と接触する形で設け、他方の塗料供給ロール5bを一方の塗料供給ロール5aと接触する形で設け、二個の塗料供給ロール5の高さは略同じである。
【0016】
尚、ロール1は反時計回りに回転し、転写ロール4は時計回りに回転する。また、ロール1と接する一方の塗料供給ロール5aは時計回りに回転し、他方の塗料供給ロール5bは反時計回りに回転する。
【0017】
ロール1の上方に、砂撒き機7を設け、この砂撒き機7に化粧用粒体3を入れ、砂撒き機7から下方に位置するロール1の表面に化粧用粒体3を撒くことができるようになっている。尚、化粧用粒体3として、砂、ビーズ、骨材等がある。
【0018】
建築板6は平板で、転写ロール4の下端と接する形で左方向に流れている。
【0019】
次に、建築板6の化粧方法について説明する。
【0020】
まず、塗料2を互いに接触する二個の塗料供給ロール5の間に上方より注入し、
塗料2の蓄積量を調整しながら塗料2を次々と二個の塗料供給ロール5の間に注入する。
【0021】
次に、塗料供給ロール5に供給された塗料2は、ロール1と接する一方の塗料供給ロール5aに付着した後、ロール1の表面に付着する。ロール1の表面に塗料2を付着した後、ロール1の上方に位置する砂撒き機7より下方に撒かれた化粧用粒体3を塗料2の上に付着させる。
【0022】
尚、ロール1には凹凸があり、凸部9にのみ塗料を付着させるので、化粧用粒体3を撒布すると凸部9にのみ化粧用粒体3が残る。一方、ロール1の凹部10には塗料2は付着しないので、化粧用粒体3は凹部10には付着せず、凹部10に落下した化粧用粒体3を、転写ロール4の上方に位置する砂受け具8によって集め、再度砂撒き機7に戻して利用する。
【0023】
最後に、塗料2に化粧用粒体3を付着させた後、塗料2及び化粧用粒体3を転写ロール4に付着させて、転写ロール4の下端に流れる建築板の表面に塗料2及び化粧用粒体3を転写する。
【0024】
以上の説明により、回転するロール1の表面に塗料2を付着させ、この塗料2に化粧用粒体3を撒き、更にこの塗料2及び化粧用粒体3を転写ロール4に移して付着させてから建築板6に転写するので、化粧用粒体3はロール1及び転写ロール4によって塗料2に押し込まれることにより、建築板6の表面に化粧用粒体3を強固に保持することができる。
【0025】
また、ロール1に凹凸を設け、凸部9にのみ塗料を付着させるので、化粧用粒体3を撒布すると凸部9にのみ化粧用粒体3が残り、建築板6が平板であっても、転写ロール4を介して建築板6の表面に部分的に化粧用粒体3を付着させることができる。
【0026】
更に、互いに接触する二個の塗料供給ロール5の間に、塗料2の蓄積量を調整しながら塗料2を注入することにより、塗料2の供給量を一定に保つことができる。また、二個の塗料供給ロール5の間の距離を変化させると同時に、塗料2の供給量も変化させることにより、塗膜の厚みを調整することができると共に、化粧用粒体3の付着量も変化させることができる。
【0027】
次に、ロール1の表面に凹凸を無くした場合の一例を説明する。
【0028】
図3又は図4に示す通り、ロール1の表面に凹凸を無くし、平滑にした場合、ロール1の全面に塗料2を付着することができるので、ロール1の全面に化粧用粒体3も付着することとなり、砂受け具8を設ける必要がなくなる。また、この場合においては、建築板6に凹凸を設けると、建築板6の凸部21のみに転写ロール4が接触するようになるので、部分的に化粧用粒体3を建築板6に付着させることもできる。
【0029】
【発明の効果】
以上の説明により、本発明の請求項1記載の建築板の化粧方法によると、回転するロールの表面に塗料を付着させ、この塗料に化粧用粒体を撒き、更にこの塗料及び化粧用粒体を転写ロールに移して付着させてから建築板に転写するので、化粧用粒体はロール及び転写ロールによって塗料に押し込まれることにより、建築板の表面に化粧用粒体を強固に保持することができる。
【0030】
本発明の請求項2に記載の建築板の化粧方法によると、ロールに凹凸を設け、凸部にのみ塗料を付着させるので、化粧用粒体を撒布すると凸部にのみ化粧用粒体が残り、転写ロールを介して建築板の表面に部分的に化粧用粒体を付着させることができる。
【0031】
本発明の請求項3に記載の建築板の化粧方法によると、互いに接触する二個の塗料供給ロールの間に、塗料の蓄積量を調整しながら塗料を注入することにより、塗料の供給量を一定に保つことができる。
【図面の簡単な説明】
【図1】本発明の実施形態係る建築板の化粧方法の実施例を示す縦断面図である。
【図2】同上の建築板の化粧方法の実施例を示す建築板の斜視図である。
【図3】同上の建築板の化粧方法の実施例であって、他の一例を示す縦断面図である。
【図4】同上の建築板の化粧方法の実施例であって、他の一例を示す建築板の斜視図である。
【符号の説明】
1 ロール
2 塗料
3 化粧用粒体
4 転写ロール
5 塗料供給ロール
6 建築板
9 凸部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for making a building board in which cosmetic particles are distributed on the surface of the building board.
[0002]
[Prior art]
Conventionally, when sand is distributed as a decorative granule on the surface of a building board, after applying the undercoating or intermediate coating on the surface of the building board flowing through the manufacturing process, the sand is applied to the surface of the building board without drying. I was scrubbing the sand with a whisper. However, with this method, sand can be uniformly spread on the surface of the building board, but it was not possible to spread sand partially or to remove sand except for a part.
[0003]
In addition, as a method of partially spreading sand, after partially painting the surface of the building board by flexographic printing (letter printing), gravure printing (intaglio printing), ink jet painting, etc., sand is applied while the paint does not dry. There is a method of adhering sand only to the paint part. However, since sand is spread after painting, the sand only enters its own weight, so the amount of intrusion is small, the adhesive strength between the sand and the paint is weak, and even if the surface of the paint is dried, There is a problem of peeling off. In this case, in order to hold the sand, a top coat is required after the sand is spread. (For example, see Patent Document 1)
[0004]
[Patent Document 1]
Japanese Patent Laid-Open No. 10-41880 (Section 1-3, FIG. 1)
[0005]
[Problems to be solved by the invention]
The present invention is for solving the above-described problems, and can firmly hold the cosmetic particles on the surface of the building board and partially distribute the cosmetic particles on the surface of the building board. The present invention provides a decorative method for building boards.
[0006]
[Means for Solving the Problems]
According to a first aspect of the present invention, there is provided a method for making a building board comprising: supplying a paint to the surface of a rotating roll; attaching the paint to the surface of the roll; The coating material and the cosmetic particles are attached to a rotating transfer roll while the cosmetic material is pressed into the coating material by the roll and the transfer roll, and the coating material is transferred from the transfer roll to the building board.
[0007]
In this case, the paint is attached to the surface of the rotating roll, the cosmetic particles are spread on the paint, and the paint and the cosmetic particles are transferred to the transfer roll and attached, and then transferred to the building board. Therefore, the cosmetic granules can be firmly held on the surface of the building board by being pushed into the paint by the roll and the transfer roll. Moreover, since a transcription | transfer roll comes to contact only the convex part of a building board when an unevenness | corrugation is provided in a building board, the granule for makeup | decoration can also be made to adhere to a building board partially.
[0008]
The architectural board decorative method according to claim 2 of the present invention is the architectural board decorative method according to claim 1, wherein the rolls are provided with irregularities, and the paint and cosmetic granules are adhered only to the convex parts. It is characterized by.
[0009]
In this case, unevenness is provided on the roll, and the paint is attached only to the convex part. Therefore, when the cosmetic particles are distributed, the cosmetic particle remains only on the convex part, and the surface of the building board is passed through the transfer roll. Cosmetic particles can be partially attached to the surface.
[0010]
The building board decorative method according to claim 3 of the present invention is the building board decorative method according to claim 1 or 2, wherein the supply of paint to the roll is between two paint supply rolls in contact with each other. It is characterized in that the coating material is injected into the container and the coating material is supplied by one of the coating material supply rolls in contact with the roll.
[0011]
In this case, the amount of paint supplied can be kept constant by injecting the paint between the two paint supply rolls in contact with each other while adjusting the amount of paint accumulated.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0013]
FIG. 1 or FIG. 2 shows an example of a decorative method for a building board according to an embodiment of the present invention.
[0014]
The roll 1 has a cylindrical shape, the surface of the roll 1 has irregularities, and the roll 1 is provided so that the shaft 11 of the roll 1 is horizontal. A cylindrical transfer roll 4 is similarly provided below the left side of the roll 1, and the transfer roll 4 is provided so that the shaft 14 of the transfer roll 4 is in contact with the roll 1 and is horizontal.
[0015]
Two paint supply rolls 5 are provided above the right side of the roll 1, both of which are provided so that the shaft 15 of the paint supply roll 5 is horizontal, and one paint supply roll 5 a is in contact with the roll 1. The other paint supply roll 5b is provided in contact with the one paint supply roll 5a, and the heights of the two paint supply rolls 5 are substantially the same.
[0016]
The roll 1 rotates counterclockwise, and the transfer roll 4 rotates clockwise. One paint supply roll 5a in contact with the roll 1 rotates clockwise, and the other paint supply roll 5b rotates counterclockwise.
[0017]
A sanding machine 7 is provided above the roll 1, and the cosmetic particles 3 are placed in the sanding machine 7, and the cosmetic particles 3 are spread on the surface of the roll 1 positioned below the sanding machine 7. It can be done. The cosmetic particles 3 include sand, beads, aggregates, and the like.
[0018]
The building board 6 is a flat plate and flows leftward in contact with the lower end of the transfer roll 4.
[0019]
Next, the makeup | decoration method of the building board 6 is demonstrated.
[0020]
First, the paint 2 is injected from above between the two paint supply rolls 5 in contact with each other,
The paint 2 is injected between the two paint supply rolls 5 one after another while adjusting the accumulated amount of the paint 2.
[0021]
Next, the paint 2 supplied to the paint supply roll 5 adheres to the surface of the roll 1 after adhering to one paint supply roll 5 a in contact with the roll 1. After the paint 2 is attached to the surface of the roll 1, the cosmetic particles 3 squeezed downward from the sanding machine 7 located above the roll 1 are attached on the paint 2.
[0022]
In addition, since the roll 1 has irregularities and the paint is applied only to the convex portions 9, the cosmetic particles 3 remain only on the convex portions 9 when the cosmetic particles 3 are distributed. On the other hand, since the paint 2 does not adhere to the recess 10 of the roll 1, the cosmetic particles 3 do not adhere to the recess 10, and the cosmetic particles 3 that have fallen into the recess 10 are positioned above the transfer roll 4. It is collected by the sand receiver 8 and returned to the sanding machine 7 again for use.
[0023]
Finally, after the cosmetic particles 3 are attached to the paint 2, the paint 2 and the cosmetic particles 3 are attached to the transfer roll 4, and the paint 2 and the makeup are applied to the surface of the building board flowing to the lower end of the transfer roll 4. The granule 3 is transferred.
[0024]
As described above, the paint 2 is attached to the surface of the rotating roll 1, the cosmetic particles 3 are spread on the paint 2, and the paint 2 and the cosmetic particles 3 are transferred to the transfer roll 4 and attached. Therefore, the cosmetic particles 3 can be firmly held on the surface of the building board 6 by being pushed into the paint 2 by the roll 1 and the transfer roll 4.
[0025]
Further, since the roll 1 is provided with irregularities and the paint is attached only to the convex portions 9, even if the cosmetic granules 3 are distributed, the cosmetic granules 3 remain only on the convex portions 9, and the building board 6 is a flat plate. The cosmetic granules 3 can be partially attached to the surface of the building board 6 via the transfer roll 4.
[0026]
Furthermore, the supply amount of the paint 2 can be kept constant by injecting the paint 2 between the two paint supply rolls 5 in contact with each other while adjusting the accumulation amount of the paint 2. In addition, by changing the distance between the two paint supply rolls 5 and at the same time, changing the supply amount of the paint 2, the thickness of the coating film can be adjusted and the adhesion amount of the cosmetic granules 3 can be adjusted. Can also be changed.
[0027]
Next, an example when the surface of the roll 1 has no irregularities will be described.
[0028]
As shown in FIG. 3 or 4, when the surface of the roll 1 is smooth and smooth, the coating 2 can be applied to the entire surface of the roll 1, so that the cosmetic particles 3 are also applied to the entire surface of the roll 1. Therefore, it is not necessary to provide the sand receiver 8. Moreover, in this case, since the transfer roll 4 comes into contact with only the convex portions 21 of the building board 6 when the unevenness is provided on the building board 6, the cosmetic granules 3 are partially attached to the building board 6. It can also be made.
[0029]
【The invention's effect】
According to the above description, according to the method for making a building board according to claim 1 of the present invention, the paint is attached to the surface of the rotating roll, the cosmetic particles are spread on the paint, and the paint and the cosmetic particles are further coated. Since it is transferred to the building board after being transferred to the transfer roll, the cosmetic particles can be firmly held on the surface of the building board by being pushed into the paint by the roll and the transfer roll. it can.
[0030]
According to the method for making a building board according to claim 2 of the present invention, the unevenness is provided on the roll and the coating material is attached only to the convex portions. Therefore, when the cosmetic particles are distributed, the cosmetic particles remain only on the convex portions. The cosmetic granules can be partially attached to the surface of the building board via the transfer roll.
[0031]
According to the method for making a building board according to claim 3 of the present invention, the amount of paint supplied is reduced by injecting the paint between the two paint supply rolls in contact with each other while adjusting the amount of paint accumulated. Can be kept constant.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an example of a decorative method for a building board according to an embodiment of the present invention.
FIG. 2 is a perspective view of a building board showing an embodiment of the decorative method for the building board.
FIG. 3 is a longitudinal sectional view showing another example of the decorative method for a building board according to the first embodiment.
FIG. 4 is a perspective view of a building board according to another embodiment of the above-described decorative method of the building board, showing another example.
[Explanation of symbols]
1 Roll 2 Paint 3 Cosmetic Particle 4 Transfer Roll 5 Paint Supply Roll 6 Building Board 9 Convex

Claims (3)

回転するロールの表面に塗料を供給して付着させ、ロールの表面に供給した塗料上に化粧用粒体を撒いた後、ロールに接触しながら回転する転写ロールに塗料及び化粧用粒体を付着させ、ロール及び転写ロールにより塗料に化粧用粒体を押し込むと共に転写ロールから塗料を建築板に転写することを特徴とする建築板の化粧方法。Paint is applied to the surface of the rotating roll and attached to it. After the cosmetic particles are spread on the paint supplied to the surface of the roll, the paint and cosmetic particles are attached to the rotating transfer roll while in contact with the roll. A decorative method for a building board, characterized in that cosmetic particles are pushed into the paint by a roll and a transfer roll and the paint is transferred from the transfer roll to the construction board. ロールに凹凸を設け、凸部にのみ塗料及び化粧用粒体を付着させることを特徴とする請求項1に記載の建築板の化粧方法。The method for making a building board according to claim 1, wherein unevenness is provided on the roll, and the paint and the cosmetic particles are attached only to the protrusions. ロールへの塗料の供給は、互いに接触する二個の塗料供給ロールの間に塗料を注入し、ロールに接触する一方の塗料供給ロールにより塗料を供給することを特徴とする請求項1又は2に記載の建築板の化粧方法。The supply of paint to the roll is performed by injecting paint between two paint supply rolls in contact with each other and supplying the paint by one paint supply roll in contact with the roll. The decorative method of the building board as described.
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