JP3851743B2 - Electronic scanning ultrasonic probe - Google Patents

Electronic scanning ultrasonic probe Download PDF

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Publication number
JP3851743B2
JP3851743B2 JP11711399A JP11711399A JP3851743B2 JP 3851743 B2 JP3851743 B2 JP 3851743B2 JP 11711399 A JP11711399 A JP 11711399A JP 11711399 A JP11711399 A JP 11711399A JP 3851743 B2 JP3851743 B2 JP 3851743B2
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Japan
Prior art keywords
cable
connection board
connection
board
ultrasonic transducer
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JP11711399A
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Japanese (ja)
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JP2000300558A (en
Inventor
良依 若松
さゆり 佐藤
拓也 今橋
明子 水沼
之彦 沢田
朋樹 舟窪
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Olympus Corp
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Olympus Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、複数の圧電素子を並べて形成した超音波振動子と、これら圧電素子に接続される極細な芯線をひとまとめにした同軸ケーブルとを備える電子走査型超音波探触子に関する。
【0002】
【従来の技術】
医療分野において、超音波振動子から生体組織内に超音波パルスを繰り返し送信し、生体組織から反射される超音波パルスのエコーを、同一あるいは別体に設けた超音波振動子で受信して、この超音波パルスを送受信する方向を徐々にずらすことによって、生体内の複数の方向から収集した情報を可視像の超音波断層画像として表示する超音波診断装置が種々提案されている。
【0003】
超音波診断装置は、超音波振動子を備えた超音波プローブを装置本体に接続して超音波パルスの送受信を行うようになっており、被検者の体表面より診断を行う体外式の超音波プローブや、体腔内に挿入する体内式の超音波プローブなどが広く用いられている。
【0004】
前記超音波プローブで超音波断層像を得るためには、観察したい範囲を走査して多くの位置の超音波信号を合成しなければならない。その超音波の走査方式としては大きく分けてふたつあり、その1つは超音波振動子を構成する複数の微小な圧電素子を電子回路で切り換えて順次駆動させる電子走査式であり、もう1つは1つの超音波振動子を機械的に移動させながら駆動させる機械走査式である
前記電子走査式においては、微小な圧電素子を例えば96個、128個等配列して超音波振動子を構成し、それぞれの圧電素子1つずつに信号線が接続されている。
【0005】
例えば、実公平6−9613号公報には配線作業の時間短縮とプローブ寸法の縮小化を目的として、凸面状に配列され、超音波ビームを放射する複数の振動子と、これら振動子に接続される多芯線よりなるケーブルを備えた超音波プローブにおいて、振動子へ接続される配線パターンを有するランドを一方の面に設け、他方の面に前記ランドのスルーホールの周縁部と電気的に隔離する導体部とを設けた接続ボードを用意し、芯線を前記ランドに接続し、シールド線を前記導体部に接続した超音波プローブが開示されている。
【0006】
また、特許公報第2517331号には小型、高密度なアレイ実装を可能にするため、両主面に電極の形成された複数の圧電片と、この圧電片の一方の主面を取着して列設するバッキング材と、前記圧電片の一方の主面の電極と接続する導電路の形成された第1フレキシブル基板と、前記第1フレキシブル基板の導電路とブロック毎に接続するとともに前記圧電片の列設する方向に重ね合わせて延出した複数の第2フレキシブル基板とを具備した超音波探触子が示されている。
【0007】
【発明が解決しようとする課題】
しかしながら、前記実公平6−9613号公報の超音波プローブでは、一方の面にランドを設け、他方の面に導体部を設けていたので、芯線をランドに接続するときと、シールド線を導体に接続するときとで接続ボードの面をそのたびに変えなければならないので作業効率及び半田付けの信頼性が悪かった。
【0008】
また、前記特許公報第2517331号の超音波探触子では、第1フレキシブル基板の端子領域と第2フレキシブル基板の端子領域とが同方向に配置されていたので、端子領域同士を電気的に接続するためには第2フレキシブル基板の端子領域に設けられている孔を介して電気的な接続を行わなければならなかったので電気的接続固定の信頼性が悪かった。又、第2フレキシブル基板を重ね合わせていくことにより、重ねられて配置される第2フレキシブル基板と第1フレキシブル基板との間の高さ方向の間隔が徐々に広がっていくことにより、端子領域同士の電気的接続が難しくなり、電気的信頼性が低下するおそれがあった。
【0009】
本発明は上記事情に鑑みてなされたものであり、超音波振動子を構成する圧電素子と信号ケーブルを構成する各同軸ケーブルの芯線との接続が容易で、かつ電気的信頼性の高い電子走査型超音波探触子を提供することを目的にしている。
【0010】
【課題を解決するための手段】
本発明の電子走査型超音波探触子は、複数の圧電素子を並べて配列することにより形成した超音波振動子と、前記各圧電素子に電気的に接続され、送信パルスの伝送及び被検体からの反射エコーの受信パルスの伝送を行う極細な同軸ケーブルをひとまとめに形成した信号ケーブルと前記超音波振動子における複数の圧電素子の配列方向に沿って当該超音波振動子に当接可能に配設された、少なくとも当該超音波振動子と当接する硬質部を有する振動子接続基板であって、当該複数の各圧電素子に対して電気的に接続可能な素子接続部と、前記硬質部の、前記圧電素子の配列方向の両側方面に列設された複数の電極接続部と、を備えた振動子接続基板と、前記振動子接続基板の両側方に配設された、前記信号ケーブルの同軸ケーブルが有する芯線及びシールド線がそれぞれ接続される信号線接続部を一面側に設けた可撓性を有するケーブル接続基板であって、前記複数の電極接続部にそれぞれ接続可能に当該ケーブル接続基板より露出して突設された複数の電極部を備えたケーブル接続基板と、を具備したことを特徴とする。
【0011】
この構成によれば、各圧電素子に接続された振動子接続基板と、信号ケーブルの備える同軸ケーブルの芯線及びシールド線がそれぞれ接続されたケーブル接続基板とを電気的に接続することによって、各圧電素子と各同軸ケーブルとの電気的接続が確実かつ容易に行える。
【0012】
【発明の実施の形態】
以下、図面を参照して本発明の実施の形態を説明する。
図1ないし図4は本発明の第1実施形態に係り、図1は超音波振動子に接続される振動子接続基板、図2は振動子接続基板に接続されるケーブル接続基板と信号ケーブルの構成を説明する図、図3は超音波振動子とケーブルの芯線とをケーブル接続基板を介して接続した状態を説明する図、図4は超音波振動子、ケーブル接続基板及び信号ケーブルをハウジング内に配置した状態を示す図である。 なお、図1(a)は振動子接続基板を構成するフレキシブルプリント基板の構成を説明する図、図1(b)は超音波振動子に電気的に接続される振動子接続基板の構成を説明する図、図2(a)はケーブル接続基板の構成を説明する図、図2(b)は予め切断された信号ケーブルの同軸線の状態を説明する図、図3(a)は超音波振動子とケーブルの芯線とをケーブル接続基板を介して接続した状態を側面から見た図、図3(b)は超音波振動子とケーブルの芯線とをケーブル接続基板を介して接続した状態を正面から見た図である。
【0013】
図1(a),(b)に示すように本実施形態の超音波振動子1は、所定の厚さ寸法に形成した圧電素子1a,…,1aを複数集めて直線状に配列させて形成した例えばリニア配列型のものであり、この超音波振動子1には一対のフレキシブルプリント基板2a,2bと、フェノール樹脂積層基板やエポキシ樹脂積層基板等で形成された補強板3とで形成された振動子接続基板4が接続されるようになっている。
【0014】
前記一対のフレキシブルプリント基板2a,2bは、前記超音波振動子1が備える一端側から数えて奇数番目に配置されている圧電素子1aとの導電接合部を構成する素子接続部(以下第1パッドと記載する)5を有する第1フレキシブルプリント基板2aと、一端側から数えて偶数番目に配置されている圧電素子1aと電気的に接続される素子接続部(不図示)を有する第2フレキシブルプリント基板2bとであり、前記第1フレキシブルプリント基板2aと第2フレキシブルプリント基板2bとの間で、かつ超音波振動子1側端部に前記補強板3が接着固定されている。
【0015】
前記第1フレキシブルプリント基板2aの一側面下端側には前記超音波振動子1を構成する前述した一端側から奇数番目に配置されているそれぞれの圧電素子1aに対向して第1パッド5,…,5が等ピッチに設けられ、この一側面上端側には前記第1パッド5,…,5と同ピッチに、後述する可撓性を有する例えばフレキシブルプリント基板で形成されたケーブル接続基板に設けられている電極(図2(a)符号11)が接続される導電接合部となる電極接続部(以下第2パッドと記載する)6,…,6が設けられている。そして、対向する前記第1パッド5,…,5と前記第2パッド6,…,6とはそれぞれ接続線7,…,7を介して電気的に接続されている。
【0016】
なお、前記第2フレキシブルプリント基板2bにも前記第1フレキシブルプリント基板2aと同様、第1パッド5,…,5及び第2パッド6,…,6,接続線7,…,7が同ピッチで設けられている。ただし、各パッド5,6は、一端側から偶数番目に配置されている圧電素子1a,…,1aにそれぞれ対向している。
【0017】
また、符号3aは、前記補強板3から突出する凸部であり、この凸部3aを実装治具に固定した状態で、前記超音波振動子1を形成する各圧電素子1aとフレキシブルプリント基板2a,2bに設けられている第1パッド5,…5とをワイヤ8を介して接続し、半田等の導電性接合部材によって電気的に接合固定するようになっている。
【0018】
そして、前記凸部3aの立ち上がり部周囲には例えばミシン目3b等の切断手段が形成されており、圧電素子1aと第1パッド5との接合固定終了後に凸部3aを補強板3から切除できるようになっている。
【0019】
図2(a)に示すように可撓性を有するケーブル接続基板10の一端面からは前記フレキシブルプリント基板2a,2bに設けられている第2パッド6,…,6に電気的に接合固定される電極11,…,11が突設している。この電極11,…,11は、前記第2パッド6,…,6と同ピッチに配列されている。
【0020】
また、前記ケーブル接続基板10の一面側には後述する信号ケーブルに内挿されている細径の同軸ケーブルの芯線及びシールド線が電気的に接続される信号線接続部である芯線実装部12,…,12及びシールド線実装部13,…,13とが配置されており、前記芯線実装部12,…,12と前記電極11,…,11とは信号ライン14,…,14によりそれぞれ電気的に接続されている。
【0021】
前記芯線実装部12は、ケーブル接続基板10の幅寸法(W)を考慮するとともに、前記電極11,…,11の全体の本数を考慮して複数本ずつのグループに分割されており、1つのグループに複数の芯線実装部12,…,12と1つのシールド線実装部13とを配置している。
【0022】
そして、前記芯線実装部12,12同士のピッチを前記幅寸法Wが許容する範囲でできるだけ幅広に設定している。このとき、作業性を考慮して前記電極11のピッチより幅広にするとよい。また、前記シールド線実装部13は、前記芯線実装部12に対して信号ケーブル配置側に位置している。
【0023】
このため、図2(b)に示すように前記ケーブル接続基板10に配置される信号ケーブル20に挿通されて、ケーブル端から延出する複数の同軸ケーブル21,…,21は、各グループ毎に設けられている前記芯線実装部12,…,12及びシールド線実装部13にそれぞれ接合可能なように、予め、例えば芯線加工治具等によって、グループ毎に対応する複数の同軸ケーブルが所定長さ寸法に切断され、芯線21a及びシールド線21bが接続状態に加工される。
【0024】
ここで、超音波振動子1を構成する各圧電素子1aと信号ケーブル20の各同軸ケーブル21との電気的接続について説明する。
まず、第1工程として振動子接続基板4を構成する補強板3の凸部3aを実装治具に固定し、前記超音波振動子1を形成する各圧電素子1aとフレキシブルプリント基板2a,2bに設けられている第1パッド5,…5とをワイヤ8によって接続し、その後半田によって電気的に接合する。このとき、フレキシブルプリント基板2a,2bの第1パッド5,…,5が設けられている部分には補強板3が配置されているので、圧電素子1aと第1パッド5とのワイヤ8を介しての電気的接続作業を確実かつ迅速に行える。この後、前記フレキシブルプリント基板2a,2bをめくって、凸部3aを補強板3から切除する。
【0025】
一方、第2工程として前記図2(b)に示した加工済みの同軸ケーブル21,…,21を備えた信号ケーブル20とケーブル接続基板10とを1組用意し、この信号ケーブル20の各同軸ケーブル21の芯線21a及びシールド線21bを、ケーブル接続基板10の一面側に設けられている芯線実装部12及びシールド線実装部13に半田付けする。このとき、芯線実装部12及びシールド線実装部13がケーブル接続基板10の一面側に設けられているので、芯線21a及びシールド線21bの半田付け作業を迅速に行える。また、前記芯線実装部12,…,12間のピッチが電極11どうしのピッチより幅広に設定されることにより、細線の芯線21aと柔軟なケーブル接続基板10に設けた芯線実装部12との半田付け作業を容易かつ迅速に行える。
【0026】
そして、第3工程として、図3(a),(b)に示すように前記フレキシブルプリント基板2a,2bに設けられている第2パッド6,…,6と、前記ケーブル接続基板10に設けられている電極11,…,11との位置を一致させた後、半田によって第2パッド6と電極11とを接合固定する。
【0027】
このことによって、圧電素子1a、ワイヤ8、素子接続部5、接続線7,電極接続部6、電極11、信号ライン14、芯線実装部12、芯線21aが接続されて、超音波振動子1を構成する各圧電素子1aと信号ケーブル20の各同軸ケーブル21との電気的接続を完了する。その後、前記超音波振動子1に音響レンズ31及びバッキング材32を設け、この音響レンズ31及びバッキング材32を設けた超音波振動子1を図4に示すようにハウジング33内に収納する。このとき、図に示すようにケーブル接続基板10を小さく丸めた状態にしてハウジング33内に収納して振動子部30を構成する。
【0028】
このように、各圧電素子とフレキシブルプリント基板に設けた第1パッドとをワイヤを介して電気的に接合して超音波振動子を振動子接続基板に一体的に設ける工程と、芯線実装部及びシールド線実装部に信号ケーブルの芯線及びシールド線を接合してケーブル接続基板に信号ケーブルを一体的に接合する工程と、ケーブル接続基板の電極をフレキシブルプリント基板の第2パッドに接合する工程とを設けたことにより、各工程での接合作業性及び電気的信頼性が大幅に向上して、複数の圧電素子と複数の芯線同士の電気的接続の信頼性をより確実にした電気的接続を、容易かつ短時間で行うことができる。
【0029】
また、信号ケーブルの芯線及びシールド線を柔軟なケーブル接続基板に接合したことにより、振動子接続基板のフレキシブルプリント基板とケーブル接続基板とをハウジング内に丸めた状態にして、音響レンズ及びバッキング材を設けた超音波振動子を収容して振動子部の小型化を図ることができる。
【0030】
なお、前記超音波振動子1を構成する圧電素子1aと前記信号ケーブル20の各同軸ケーブル21との電気的接合は、上述したようにケーブル接続基板10に信号ケーブル20の同軸ケーブル21を接合した状態にしてから、このケーブル接続基板10を前記振動子接続基板4を構成するフレキシブルプリント基板2a,2bにそれぞれ接合するようにしても、ケーブル接続基板10を前記振動子接続基板4を構成するフレキシブルプリント基板2a,2bにそれぞれ接合してから、これらフレキシブルプリント基板2a,2bに信号ケーブル20の同軸ケーブル21を接合するようにしてもよい。つまり、前記第1工程及び前記第2工程,第3工程は、作業順序を示すものではない。
【0031】
また、前記ケーブル接続基板10とフレキシブルプリント基板2a,2bとの接合及びケーブル接続基板10への同軸ケーブル21の接合を行って、超音波振動子1を構成する圧電素子1aと各同軸ケーブル21との電気的接続を完了してから前記凸部を切断するようにしてもよい。
【0032】
さらに、ケーブル接続基板10に設ける電極11と芯線実装部12,シールド線実装部13との位置関係は、前記図2(a)に示した位置関係に限定されるものではなく、図5に示すように芯線実装部12とシールド線実装部13との位置関係を保持して電極11と芯線実装部12及びシールド線実装部13の位置関係とを天地逆に配置するようにしてもよい。このことによって、図6(a),(b)に示す位置関係でケーブル接続基板10aとフレキシブルプリント基板2a,2bとを接合して、図6(c)に示すように前記ケーブル接続基板10aを小さく丸めた状態にしてハウジング33内に収納するようにしてもよい。
【0033】
又、前記図5に示す符号15は切り欠き溝であり、この切り欠き溝15を設けることによって芯線21a及びシールド線21bを芯線実装部12,シールド線実装部13に半田付けする際、熱が外部に放熱されることを防止して半田付け作業性の向上を図れる。この切り欠き溝15を、前記図2(a)のケーブル接続基板10に形成するようにしてもよい。
【0034】
図7ないし図9は本発明の第2実施形態に係り、図7は超音波振動子に接続される振動子接続基板と、この振動子接続基板に接続されるケーブル接続基板の構成を説明する図、図8は振動子接続基板とケーブル接続基板との接続を説明する図、図9は3枚のケーブル接続基板を振動子接続基板に接続してハウジング内に配置した状態を示す図である。なお、図7(a)は振動子接続基板の構成を説明する図、図7(b),(c),(d)は振動子接続基板に接続される3分割されたケーブル接続基板のそれぞれの構成を説明する図、図8(a)は振動子接続基板とケーブル接続基板との関係を説明する図、図8(b)は振動子接続基板にケーブル接続基板を1枚接合した状態を示す図、図8(c)は振動子接続基板にケーブル接続基板を3枚接合した状態を示す図、図9(a)は3枚のケーブル接続基板を反時計方向に丸めた状態を示す図、図9(b)は3枚のケーブル接続基板を時計方向に丸めた状態を示す図である。
【0035】
図7(a)に示すように本実施形態の振動子接続基板4Aは、1つの硬質な非導電部材を直方体に形成し、その両側面に前記第1パッド5,第2パッド6及び接続線7を兼ねる実装部9,…,9が配置して構成したものである。前記実装部9は、一側面側が一端側から奇数番目に配置されている圧電素子1a,…,1aに対向し、他側面側が一端側から偶数番目に配置されている圧電素子1a,…,1aに対向してそれぞれ同ピッチに設けられている。
【0036】
図7(b),(c),(d)に示すように本実施形態のケーブル接続基板41,42,43は、前記ケーブル接続基板10,10a同様可撓性を有するフレキシブルプリント基板で形成されている。そして、各ケーブル接続基板41,42,43の中央部には前記振動子接続基板4Aが挿通する同形状の開口部44が形成されている。
【0037】
また、各ケーブル接続基板41,42,43の開口部44の外側長手方向側部には、前記振動子接続基板4Aの側面に配置されている実装部9,…,9をケーブル接続基板41,42,43の数(本実施形態においては3枚)で分割し、その分割した数の実装部9,…,9に対向する電極45を一面側に設けている。
【0038】
さらに、各ケーブル接続基板41,42,43の一面側の信号ケーブル配置側には芯線実装部12及びシールド線実装部13が設けられている。このとき、前記シールド線実装部13は、前記芯線実装部12より信号ケーブル配置側に位置している。前記芯線実装部12,12は前記幅寸法Wの1/2の寸法が許容する範囲でできるだけ幅広なピッチとなるように配置されている。
【0039】
なお、本実施形態においては、ケーブル接続基板41,42,43に設けられる芯線実装部12及びシールド線実装部13の配置位置が同じである。このため、前記ケーブル接続基板41,42,43に配置される信号ケーブル20に挿通されて、ケーブル端から延出された複数の同軸ケーブル21,…,21を予め、例えば芯線加工治具等によって、全て同じ所定長さ寸法に切断し、前記芯線実装部12,…,12及びシールド線実装部13にそれぞれ接続可能なように、芯線21a及びシールド線21bを接続状態に加工してある。
【0040】
ここで、超音波振動子1を構成する各圧電素子1aと信号ケーブル20の各同軸ケーブル21との電気的接続について説明する。
まず、第1工程として振動子接続基板4Aの実装部9,…,9と、前記超音波振動子1を形成する各圧電素子1aとをワイヤ8で接続したのち半田によって電気的に接合する。このとき、振動子接続基板4Aが硬質部材で形成されているので圧電素子1aと実装部9とのワイヤ8を介しての電気的接続作業を確実かつ迅速に行える。
【0041】
一方、第2工程として加工済みの同軸ケーブル21,…,21を備えた信号ケーブル20とケーブル接続基板41,42,43とを用意し、この信号ケーブル20の各同軸ケーブル21の芯線21a及びシールド線21bを、各ケーブル接続基板41,42,43の一面側に設けられている芯線実装部12及びシールド線実装部13に半田付けする。
【0042】
そして、第3工程として、図8(a)に示すように前記ケーブル接続基板41に設けられてい開口部44と振動子接続基板4Aとの位置を合わせた後、図8(b)に示すように前記ケーブル接続基板41を前記振動子接続基板4Aの超音波振動子側である下端側に配置し、この振動子接続基板4Aに設けられている実装部9と、前記ケーブル接続基板41に設けられている電極45との位置を合わせ、半田によって実装部9と電極45とを接合固定する。
【0043】
続いて、図8(c)に示すように前記ケーブル接続基板41と同様にケーブル接続基板42及びケーブル接続基板43を前記振動子接続基板4Aの中間部及び上端側に配置し、前記振動子接続基板4Aに設けられている実装部9と、前記ケーブル接続基板42,43に設けられている電極45との位置を合わせた後、半田によってそれぞれの実装部9と電極45とを接合固定する。
【0044】
このことによって、超音波振動子1を構成する各圧電素子1aと信号ケーブル20の各同軸ケーブル21との電気的接続を完了する。その後、前記超音波振動子1に音響レンズ31及びバッキング材32を設け、この音響レンズ31及びバッキング材32を設けた超音波振動子1を図9(a),(b)に示すようにケーブル接続基板41,42,43を反時計方向或いは時計方向に小さく丸めた状態にしてハウジング33内に収納して振動子部30を構成する。
【0045】
このように、各圧電素子と実装部とをワイヤを介して電気的に接合固定して超音波振動子と振動子接続基板とを一体的に設ける工程と、芯線実装部及びシールド線実装部に芯線及びシールド線を接合して複数のケーブル接続基板に信号ケーブルを一体的に設ける工程と、複数のケーブル接続基板の電極を振動子接続基板の実装部に接合する工程とを設けたことにより、各工程での接合作業性及び電気的信頼性が大幅に向上して、複数の圧電素子と複数の芯線同士との電気的接続の信頼性をより確実にした電気的接続を行うことができる。
【0046】
また、信号ケーブルの芯線及びシールド線が接合される芯線実装部及びシールド線実装部を複数のケーブル接続基板の同位置に設けたことにより、信号ケーブルに内挿する同軸ケーブルを全て同じ長さに切断すればよいので切断作業及び接合作業性を大幅に向上させることができる。その他の作用及び効果は前記第1実施形態と同様であり、同部材には同符合を付して説明を省略する。
【0047】
なお、上述の実施形態においてケーブル接続基板を3枚で構成しているが、ケーブル接続基板は3枚に限定されるものではなく、圧電素子の数量及び振動子部を構成するハウジングの大きさによって適宜枚数を設定するものである。
【0048】
また、前記電極45を図7(b),(c),(d)に示した開口部44の外側長手方向側部に設ける代わりに、図10(a),(b),(c)に示すように開口部44の内側長手方向側部に電極46を設けるようにしてもよい。なお、内側長手方向側部に設けた前記電極46は、中央部で分離しており、図11(a)に示すようにケーブル接続基板41の開口部44を振動子接続基板4Aに挿通配置したとき、同図(b)に示すように電極46がめくりあがって実装部9と電気的に接触した状態になる。この後、半田によってそれぞれの実装部9と電極46とを接合固定する。
【0049】
なお、本発明は、以上述べた実施形態のみに限定されるものではなく、発明の要旨を逸脱しない範囲で種々変形実施可能である。
【0050】
[付記]
以上詳述したような本発明の上記実施形態によれば、以下の如き構成を得ることができる。
【0051】
(1)ハウジング内に配置される複数の圧電素子を並べて形成した超音波振動子と、各圧電素子に電気的に接続され、送信パルスの伝送及び被検体からの反射エコーの受信パルスを伝送を行う極細な同軸ケーブルをひとまとめに形成した信号ケーブルとを有する電子走査型超音波探触子において、
前記超音波振動子の各圧電素子に接続され、少なくとも接続部近傍が硬質な振動子接続基板と、
前記同軸ケーブルが有する芯線及びシールド線がそれぞれ接続される信号線接続部を一面側に設けた可撓性を有するケーブル接続基板とを設け、
前記ハウジング内で、前記振動子接続基板と前記ケーブル接続基板とを電気的に接続したことを特徴とする電子走査型超音波探触子。
【0052】
(2)前記振動子接続基板の一端部側に超音波振動子を構成する圧電素子との導電接合部となる素子接続部を設け、他端部側にこの素子接続部と同ピッチに配列した前記ケーブル接続基板との導電接合部となる電極接続部を設けた付記1記載の電子走査型超音波探触子。
【0053】
(3)前記振動子接続基板を、一面側に前記素子接続部及び前記電極接続部を設けた一対のフレキシブルプリント基板と、これらフレキシブルプリント基板の間に配置される硬質部材とで構成した付記2記載の電子走査型超音波探触子。
【0054】
(4)前記硬質部材は切断自在な凸部を有する付記3記載の電子走査型超音波探触子。
【0055】
(5)前記ケーブル接続基板は、1枚のフレキシブルプリント基板であり、このフレキシブルプリント基板に、前記振動子接続基板に設けた素子接続部との導電接合部となる電極を設けた付記1記載の電子走査型超音波探触子。
【0056】
(6)前記電極は、前記振動子接続基板に設けた素子接続部と同ピッチである付記5記載の電子走査型超音波探触子。
【0057】
(7)前記ケーブル接続基板は、切り欠き部を有する付記5記載の電子走査型超音波探触子。
【0058】
(8)前記振動子接続基板は、ブロック状部材であり、このブロック状部材の両側面に前記素子接続部及び前記電極接続部を兼ねる実装部を設けた付記2記載の電子走査型超音波探触子。
【0059】
(9)前記ケーブル接続基板は、フレキシブルプリント基板であり、このフレキシブルプリント基板の中央部に開口部を有し、この開口部の外側長手方向側部に、前記振動子接続基板に設けた実装部との導電接合部となる電極を設けた付記8記載の電子走査型超音波探触子。
【0060】
(10)前記電極は、前記振動子接続基板に設けた実装部と同ピッチである付記9記載の電子走査型超音波探触子。
【0061】
【発明の効果】
以上説明したように本発明によれば、超音波振動子を構成する圧電素子と信号ケーブルを構成する各同軸ケーブルの芯線との接続が容易で、かつ電気的信頼性の高い電子走査型超音波探触子を提供することができる。
【図面の簡単な説明】
【図1】図1ないし図4は本発明の第1実施形態に係り、図1は
超音波振動子に接続される振動子接続基板
【図2】振動子接続基板に接続されるケーブル接続基板と信号ケーブルの構成を説明する図
【図3】超音波振動子と信号ケーブルとをケーブル接続基板を介して接続した状態を説明する図
【図4】超音波振動子、ケーブル接続基板及び信号ケーブルをハウジング内に配置した状態を示す図
【図5】ケーブル接続基板の他の構成を説明する図
【図6】超音波振動子と信号ケーブルとの接続状態及びハウジングへの配置状態を示す図
【図7】振動子接続基板及びケーブル接続基板の別の構成例を説明する図
【図8】振動子接続基板へのケーブル接続基板の取付けを説明する図
【図9】ケーブル接続基板を丸めた状態にしてハウジングへ収納配置した状態を示す図
【図10】図10及び図12は第2実施形態の応用例に係り、ケーブル接続基板のまた他の構成例を説明する図
【図11】振動子接続基板へのケーブル接続基板の取付けを説明する図
【符号の説明】
1…超音波振動子
1a…圧電素子
2a…フレキシブルプリント基板
5…素子接続部(第1パッド)
6…電極接続部(第2パッド)
10…ケーブル接続基板
11…電極
12…芯線実装部
13…シールド線実装部
14…信号ライン
20…信号ケーブル
21…同軸ケーブル
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electronic scanning ultrasonic probe comprising an ultrasonic transducer formed by arranging a plurality of piezoelectric elements, and a coaxial cable in which ultrafine core wires connected to these piezoelectric elements are grouped together.
[0002]
[Prior art]
In the medical field, the ultrasonic pulse is repeatedly transmitted from the ultrasonic transducer into the living tissue, and the echo of the ultrasonic pulse reflected from the living tissue is received by the ultrasonic transducer provided in the same or separate body, Various ultrasonic diagnostic apparatuses that display information collected from a plurality of directions in a living body as ultrasonic tomographic images of visible images by gradually shifting the direction in which the ultrasonic pulses are transmitted and received have been proposed.
[0003]
An ultrasonic diagnostic apparatus is configured to send and receive ultrasonic pulses by connecting an ultrasonic probe equipped with an ultrasonic transducer to the apparatus body. An acoustic probe, an in-body ultrasonic probe inserted into a body cavity, and the like are widely used.
[0004]
In order to obtain an ultrasonic tomographic image with the ultrasonic probe, it is necessary to scan an area to be observed and synthesize ultrasonic signals at many positions. There are two types of ultrasonic scanning methods. One is an electronic scanning method in which a plurality of minute piezoelectric elements constituting an ultrasonic transducer are switched by an electronic circuit and sequentially driven, and the other is It is a mechanical scanning type that drives while moving one ultrasonic transducer mechanically.
In the electronic scanning type, for example, 96 or 128 micro piezoelectric elements are arranged to form an ultrasonic vibrator, and a signal line is connected to each piezoelectric element.
[0005]
For example, Japanese Utility Model Publication No. 6-9613 discloses a plurality of transducers arranged in a convex shape and emitting ultrasonic beams for the purpose of shortening the wiring work time and reducing the probe size, and connected to these transducers. In an ultrasonic probe provided with a multi-core cable, a land having a wiring pattern connected to a vibrator is provided on one surface, and the other surface is electrically isolated from the peripheral portion of the through hole of the land. An ultrasonic probe is disclosed in which a connection board provided with a conductor portion is prepared, a core wire is connected to the land, and a shield wire is connected to the conductor portion.
[0006]
In addition, in Japanese Patent No. 2517331, a plurality of piezoelectric pieces having electrodes formed on both main surfaces and one main surface of the piezoelectric pieces are attached in order to enable small and high-density array mounting. A backing material to be arranged, a first flexible board having a conductive path connected to an electrode on one main surface of the piezoelectric piece, and the piezoelectric piece connected to the conductive path of the first flexible board for each block. An ultrasonic probe comprising a plurality of second flexible substrates that are overlapped and extended in the direction in which they are arranged is shown.
[0007]
[Problems to be solved by the invention]
However, in the ultrasonic probe disclosed in Japanese Utility Model Publication No. 6-9613, a land is provided on one surface and a conductor portion is provided on the other surface. Therefore, when connecting the core wire to the land, the shield wire is used as a conductor. Since the surface of the connection board must be changed each time when connecting, work efficiency and soldering reliability were poor.
[0008]
In the ultrasonic probe disclosed in Japanese Patent No. 2517331, since the terminal area of the first flexible substrate and the terminal area of the second flexible substrate are arranged in the same direction, the terminal areas are electrically connected to each other. In order to do so, the electrical connection had to be made through the hole provided in the terminal region of the second flexible substrate, so the reliability of the electrical connection fixing was poor. In addition, by overlapping the second flexible substrate, the distance in the height direction between the second flexible substrate and the first flexible substrate that are arranged in an overlapping manner gradually increases, so that the terminal regions The electrical connection becomes difficult, and the electrical reliability may be reduced.
[0009]
The present invention has been made in view of the above circumstances, and it is easy to connect the piezoelectric element constituting the ultrasonic transducer and the core wire of each coaxial cable constituting the signal cable, and electronic scanning with high electrical reliability. It aims to provide a type ultrasonic probe.
[0010]
[Means for Solving the Problems]
  The electronic scanning ultrasonic probe of the present invention has a plurality of piezoelectric elements arranged side by side.Formed by arrangingAn ultrasonic transducer and a signal cable that is electrically connected to each of the piezoelectric elements, and that is formed of a group of ultra-fine coaxial cables that transmit transmission pulses and transmit reception pulses of reflected echoes from the subject;,The ultrasonic transducerAn oscillator connection substrate having a hard portion that comes into contact with at least the ultrasonic transducer and is arranged so as to be in contact with the ultrasonic transducer along the arrangement direction of the plurality of piezoelectric elements in the An element connecting portion that can be electrically connected to each piezoelectric element, and a plurality of electrode connecting portions arranged on both side surfaces of the hard portion in the arrangement direction of the piezoelectric elements.A vibrator connection board;Arranged on both sides of the vibrator connection substrate,A signal line connecting portion to which a core wire and a shielded wire included in the coaxial cable of the signal cable are connected is provided on one side.A cable connection board comprising a plurality of electrode portions protruding from the cable connection board so as to be connectable to the plurality of electrode connection parts.Cable connection board andIt is characterized by comprising.
[0011]
According to this configuration, each piezoelectric element is electrically connected to the transducer connection board connected to each piezoelectric element and the cable connection board to which the core wire and the shield line of the coaxial cable included in the signal cable are connected. The electrical connection between the element and each coaxial cable can be performed reliably and easily.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
1 to 4 relate to a first embodiment of the present invention, FIG. 1 shows a transducer connection board connected to an ultrasonic transducer, and FIG. 2 shows a cable connection substrate and a signal cable connected to the transducer connection substrate. FIG. 3 is a diagram illustrating a configuration, FIG. 3 is a diagram illustrating a state in which an ultrasonic transducer and a cable core are connected via a cable connection board, and FIG. 4 is a diagram illustrating an ultrasonic transducer, a cable connection board, and a signal cable in a housing. It is a figure which shows the state arrange | positioned. 1A is a diagram for explaining the configuration of a flexible printed circuit board constituting the transducer connecting board, and FIG. 1B is a diagram for explaining the configuration of the transducer connecting board electrically connected to the ultrasonic transducer. FIG. 2A is a diagram for explaining the configuration of the cable connection board, FIG. 2B is a diagram for explaining the state of the coaxial line of the signal cable that has been cut in advance, and FIG. 3A is an ultrasonic vibration. The figure which looked at the state which connected the child and the core wire of the cable via the cable connection substrate from the side, FIG. 3B is a front view of the state where the ultrasonic transducer and the core wire of the cable are connected via the cable connection substrate It is the figure seen from.
[0013]
As shown in FIGS. 1 (a) and 1 (b), the ultrasonic transducer 1 of this embodiment is formed by collecting a plurality of piezoelectric elements 1a,..., 1a formed in a predetermined thickness and arranging them linearly. For example, the ultrasonic transducer 1 is formed of a pair of flexible printed boards 2a and 2b and a reinforcing plate 3 formed of a phenolic resin laminated board or an epoxy resin laminated board. The vibrator connection substrate 4 is connected.
[0014]
The pair of flexible printed boards 2a and 2b are element connection portions (hereinafter referred to as first pads) that form conductive joints with the piezoelectric elements 1a arranged at odd numbers from one end side of the ultrasonic transducer 1. And a second flexible print having an element connection portion (not shown) electrically connected to the even numbered piezoelectric elements 1a counted from one end side. The reinforcing plate 3 is bonded and fixed between the first flexible printed circuit board 2a and the second flexible printed circuit board 2b and at the end on the ultrasonic transducer 1 side.
[0015]
On the lower end of one side of the first flexible printed board 2a, the first pads 5,... Are opposed to the respective piezoelectric elements 1a that are arranged oddly from the one end side that constitutes the ultrasonic transducer 1. , 5 are provided at an equal pitch, and provided at the upper end of one side surface at the same pitch as the first pads 5,..., 5 on a cable connection board formed of, for example, a flexible printed board having flexibility described later. Electrode connection parts (hereinafter referred to as second pads) 6,..., 6 are provided as conductive joints to which the electrodes (FIG. 2 (a) reference numeral 11) are connected. The first pads 5,..., 5 and the second pads 6,..., 6 facing each other are electrically connected via connection lines 7,.
[0016]
The second flexible printed circuit board 2b has the same pitch as the first flexible printed circuit board 2a, with the first pads 5,..., 5 and the second pads 6,. Is provided. However, the pads 5 and 6 face the piezoelectric elements 1a,..., 1a arranged evenly from one end side.
[0017]
Reference numeral 3a denotes a protrusion protruding from the reinforcing plate 3, and each piezoelectric element 1a and the flexible printed circuit board 2a forming the ultrasonic vibrator 1 in a state where the protrusion 3a is fixed to a mounting jig. , 2b are connected to the first pads 5,... 5 via wires 8, and are electrically bonded and fixed by a conductive bonding member such as solder.
[0018]
A cutting means such as a perforation 3b is formed around the rising portion of the convex portion 3a, and the convex portion 3a can be excised from the reinforcing plate 3 after the joining and fixing of the piezoelectric element 1a and the first pad 5 are completed. It is like that.
[0019]
As shown in FIG. 2 (a), from one end face of the flexible cable connection board 10, it is electrically joined and fixed to the second pads 6,..., 6 provided on the flexible printed boards 2a, 2b. , 11 are projected. The electrodes 11,..., 11 are arranged at the same pitch as the second pads 6,.
[0020]
Further, on one surface side of the cable connection board 10, a core wire mounting portion 12, which is a signal line connection portion to which a core wire and a shield wire of a thin coaxial cable inserted in a signal cable described later are electrically connected, , 12 and shield wire mounting portions 13,..., 13 are arranged, and the core wire mounting portions 12,..., 12 and the electrodes 11,. It is connected to the.
[0021]
The core wire mounting portion 12 is divided into a plurality of groups in consideration of the width dimension (W) of the cable connection board 10 and the total number of the electrodes 11,. A plurality of core wire mounting portions 12,..., 12 and one shield wire mounting portion 13 are arranged in the group.
[0022]
And the pitch of the said core wire mounting parts 12 and 12 is set as wide as possible in the range which the said width dimension W accept | permits. At this time, it is preferable to make the width wider than the pitch of the electrodes 11 in consideration of workability. The shield wire mounting portion 13 is located on the signal cable placement side with respect to the core wire mounting portion 12.
[0023]
For this reason, as shown in FIG. 2B, the plurality of coaxial cables 21,..., 21 extending from the cable end inserted through the signal cable 20 arranged on the cable connection board 10 are provided for each group. A plurality of coaxial cables corresponding to each group have a predetermined length by using, for example, a core wire processing jig or the like in advance so that the core wire mounting portions 12,..., 12 and the shield wire mounting portion 13 can be respectively joined. The core wire 21a and the shield wire 21b are cut into a connected state.
[0024]
Here, the electrical connection between each piezoelectric element 1a constituting the ultrasonic transducer 1 and each coaxial cable 21 of the signal cable 20 will be described.
First, as a first step, the convex portion 3a of the reinforcing plate 3 constituting the vibrator connection substrate 4 is fixed to a mounting jig, and the piezoelectric elements 1a and the flexible printed boards 2a and 2b forming the ultrasonic vibrator 1 are attached to the mounting jig. The provided first pads 5,... 5 are connected by wires 8 and then electrically joined by solder. At this time, since the reinforcing plate 3 is disposed in the portion of the flexible printed circuit board 2a, 2b where the first pads 5,..., 5 are provided, the wire 8 between the piezoelectric element 1a and the first pad 5 is interposed. All electrical connections can be performed reliably and quickly. Thereafter, the flexible printed circuit boards 2a and 2b are turned, and the convex portion 3a is cut out from the reinforcing plate 3.
[0025]
On the other hand, as a second step, one set of the signal cable 20 provided with the processed coaxial cables 21,..., 21 shown in FIG. The core wire 21 a and the shield wire 21 b of the cable 21 are soldered to the core wire mounting portion 12 and the shield wire mounting portion 13 provided on the one surface side of the cable connection substrate 10. At this time, since the core wire mounting portion 12 and the shield wire mounting portion 13 are provided on one surface side of the cable connection board 10, the soldering work of the core wire 21a and the shield wire 21b can be performed quickly. Further, the pitch between the core wire mounting portions 12,..., 12 is set wider than the pitch between the electrodes 11, so that the solder between the thin wire 21 a and the core wire mounting portion 12 provided on the flexible cable connection substrate 10. Installation can be done easily and quickly.
[0026]
And as a 3rd process, as shown to Fig.3 (a), (b), it is provided in the said 2nd pad 6, ..., 6 provided in the said flexible printed circuit boards 2a and 2b, and the said cable connection board | substrate 10. FIG. After the positions of the electrodes 11,..., 11 are matched, the second pad 6 and the electrode 11 are joined and fixed by soldering.
[0027]
As a result, the piezoelectric element 1a, the wire 8, the element connecting portion 5, the connecting line 7, the electrode connecting portion 6, the electrode 11, the signal line 14, the core wire mounting portion 12, and the core wire 21a are connected, and the ultrasonic vibrator 1 is connected. The electrical connection between each piezoelectric element 1a and each coaxial cable 21 of the signal cable 20 is completed. Thereafter, an acoustic lens 31 and the ultrasonic transducer 1Backing material32, and this acoustic lens 31 andBacking materialThe ultrasonic transducer 1 provided with 32 is housed in a housing 33 as shown in FIG. At this time, as shown in the drawing, the cable connection board 10 is made into a small rounded state and accommodated in the housing 33 to constitute the vibrator unit 30.
[0028]
As described above, the step of electrically connecting each piezoelectric element and the first pad provided on the flexible printed circuit board via a wire to integrally provide the ultrasonic transducer on the transducer connection board, the core wire mounting portion, Joining the signal cable core wire and shield wire to the shield wire mounting portion and integrally joining the signal connection cable to the cable connection board; and joining the electrode of the cable connection board to the second pad of the flexible printed circuit board. By providing, joint workability and electrical reliability in each process are greatly improved, and electrical connection with more reliable electrical connection between a plurality of piezoelectric elements and a plurality of core wires, It can be carried out easily and in a short time.
[0029]
Further, by joining the core wire and the shield wire of the signal cable to the flexible cable connection board, the flexible printed board of the vibrator connection board and the cable connection board are rolled into the housing, and the acoustic lens andBacking materialIt is possible to reduce the size of the vibrator unit by accommodating the ultrasonic vibrator provided with the.
[0030]
The electrical connection between the piezoelectric element 1a constituting the ultrasonic transducer 1 and each coaxial cable 21 of the signal cable 20 is performed by bonding the coaxial cable 21 of the signal cable 20 to the cable connection substrate 10 as described above. Even if the cable connection board 10 is joined to the flexible printed boards 2a and 2b constituting the vibrator connection board 4 after being in the state, the cable connection board 10 is flexible to constitute the vibrator connection board 4. The coaxial cable 21 of the signal cable 20 may be bonded to the flexible printed boards 2a and 2b after being bonded to the printed boards 2a and 2b, respectively. That is, the first step, the second step, and the third step do not indicate the work order.
[0031]
Further, by joining the cable connecting board 10 and the flexible printed boards 2 a and 2 b and joining the coaxial cable 21 to the cable connecting board 10, the piezoelectric element 1 a constituting the ultrasonic vibrator 1 and each coaxial cable 21 are connected. The convex portion may be cut after completing the electrical connection.
[0032]
Furthermore, the positional relationship between the electrode 11 provided on the cable connection board 10, the core wire mounting portion 12, and the shield wire mounting portion 13 is not limited to the positional relationship shown in FIG. Thus, the positional relationship between the core wire mounting portion 12 and the shield wire mounting portion 13 may be maintained, and the positional relationship between the electrode 11 and the core wire mounting portion 12 and the shield wire mounting portion 13 may be arranged upside down. Thus, the cable connection board 10a and the flexible printed boards 2a and 2b are joined in the positional relationship shown in FIGS. 6A and 6B, and the cable connection board 10a is joined as shown in FIG. You may make it house in the housing 33 in the state rounded small.
[0033]
Further, reference numeral 15 shown in FIG. 5 denotes a notch groove. When the notch groove 15 is provided, when the core wire 21a and the shield wire 21b are soldered to the core wire mounting portion 12 and the shield wire mounting portion 13, heat is generated. It is possible to improve the soldering workability by preventing heat radiation to the outside. You may make it form this notch groove 15 in the cable connection board | substrate 10 of the said Fig.2 (a).
[0034]
FIGS. 7 to 9 relate to the second embodiment of the present invention, and FIG. 7 illustrates the configuration of the transducer connection board connected to the ultrasonic transducer and the cable connection substrate connected to the transducer connection substrate. FIG. 8 is a diagram for explaining connection between the vibrator connection board and the cable connection board, and FIG. 9 is a diagram showing a state in which three cable connection boards are connected to the vibrator connection board and arranged in the housing. . 7A is a diagram illustrating the configuration of the vibrator connection board, and FIGS. 7B, 7C, and 7D are respectively three divided cable connection boards that are connected to the vibrator connection board. FIG. 8A is a diagram for explaining the relationship between the vibrator connection board and the cable connection board, and FIG. 8B is a state in which one cable connection board is joined to the vibrator connection board. FIG. 8C is a diagram showing a state in which three cable connection substrates are joined to the transducer connection substrate, and FIG. 9A is a diagram showing a state in which the three cable connection substrates are rolled in the counterclockwise direction. FIG. 9B is a diagram showing a state in which the three cable connection boards are rolled up in the clockwise direction.
[0035]
As shown in FIG. 7A, the vibrator connection substrate 4A of the present embodiment is formed with one hard non-conductive member in a rectangular parallelepiped shape, and the first pad 5, the second pad 6 and the connection line on both side surfaces thereof. , 9 is also arranged and configured. The mounting portion 9 has piezoelectric elements 1a,..., 1a whose one side faces the piezoelectric elements 1a,..., 1a arranged oddly from one end and whose other side is arranged even from the one end. Are provided at the same pitch.
[0036]
FIG.As shown in (b), (c), and (d), the cable connection boards 41, 42, and 43 of this embodiment are formed of flexible printed boards having flexibility similar to the cable connection boards 10 and 10a. . And the opening part 44 of the same shape in which the said vibrator | oscillator connection board | substrate 4A is penetrated is formed in the center part of each cable connection board | substrate 41,42,43.
[0037]
Further, on the outer longitudinal direction side portion of the opening 44 of each cable connection board 41, 42, 43, the mounting portions 9,..., 9 arranged on the side surface of the vibrator connection board 4A are connected to the cable connection board 41, The electrode 45 is divided by the number of 42 and 43 (three in the present embodiment), and the electrode 45 facing the mounting portions 9,.
[0038]
Further, a core wire mounting portion 12 and a shield wire mounting portion 13 are provided on the signal cable arrangement side on one surface side of each cable connection board 41, 42, 43. At this time, the shielded wire mounting portion 13 is located closer to the signal cable placement side than the core wire mounting portion 12. The core wire mounting portions 12 and 12 are arranged so as to have a pitch as wide as possible within a range allowed by a half of the width W.
[0039]
In the present embodiment, the arrangement positions of the core wire mounting portion 12 and the shield wire mounting portion 13 provided on the cable connection boards 41, 42, and 43 are the same. For this reason, a plurality of coaxial cables 21,..., 21 that are inserted into the signal cable 20 arranged on the cable connection boards 41, 42, 43 and extended from the cable end are preliminarily formed by, for example, a core processing jig or the like. The core wire 21a and the shield wire 21b are processed in a connected state so that they are all cut to the same predetermined length and can be connected to the core wire mounting portions 12,..., 12 and the shield wire mounting portion 13, respectively.
[0040]
Here, the electrical connection between each piezoelectric element 1a constituting the ultrasonic transducer 1 and each coaxial cable 21 of the signal cable 20 will be described.
First, as a first step, the mounting portions 9,..., 9 of the transducer connection substrate 4A and the piezoelectric elements 1a forming the ultrasonic transducer 1 are connected by wires 8 and then electrically joined by soldering. At this time, since the vibrator connection substrate 4A is formed of a hard member, the electrical connection work between the piezoelectric element 1a and the mounting portion 9 via the wire 8 can be performed reliably and quickly.
[0041]
On the other hand, as a second process, a signal cable 20 including the processed coaxial cables 21,..., 21 and cable connection boards 41, 42, 43 are prepared, and the core wire 21 a and shield of each coaxial cable 21 of the signal cable 20. The wire 21b is soldered to the core wire mounting portion 12 and the shield wire mounting portion 13 provided on one surface side of each cable connection board 41, 42, 43.
[0042]
Then, as a third step, as shown in FIG. 8A, after the positions of the opening 44 provided in the cable connection board 41 and the vibrator connection board 4A are aligned as shown in FIG. The cable connection board 41 is arranged on the lower end side, which is the ultrasonic transducer side of the transducer connection board 4A, and the mounting portion 9 provided on the transducer connection board 4A and the cable connection board 41 are provided. The mounting portion 9 and the electrode 45 are joined and fixed by soldering with the position of the electrode 45 being soldered.
[0043]
Subsequently, as shown in FIG. 8C, similarly to the cable connection board 41, the cable connection board 42 and the cable connection board 43 are arranged on the intermediate portion and the upper end side of the vibrator connection board 4A, and the vibrator connection is made. After aligning the positions of the mounting portion 9 provided on the substrate 4A and the electrodes 45 provided on the cable connection substrates 42 and 43, the mounting portions 9 and the electrodes 45 are joined and fixed by soldering.
[0044]
Thus, the electrical connection between each piezoelectric element 1a constituting the ultrasonic transducer 1 and each coaxial cable 21 of the signal cable 20 is completed. Thereafter, an acoustic lens 31 and the ultrasonic transducer 1Backing material32, and this acoustic lens 31 andBacking materialAs shown in FIGS. 9A and 9B, the ultrasonic transducer 1 provided with 32 is housed in the housing 33 with the cable connection boards 41, 42 and 43 being slightly rounded counterclockwise or clockwise. Thus, the vibrator unit 30 is configured.
[0045]
In this way, each piezoelectric element and the mounting portion are electrically bonded and fixed via wires to integrally provide the ultrasonic transducer and the transducer connection substrate, and the core wire mounting portion and the shield wire mounting portion. By providing a signal cable integrally on a plurality of cable connection boards by joining core wires and shield wires, and a process of joining electrodes of a plurality of cable connection boards to the mounting portion of the vibrator connection board, Bonding workability and electrical reliability in each process are greatly improved, and electrical connection with more reliable electrical connection between the plurality of piezoelectric elements and the plurality of core wires can be performed.
[0046]
In addition, by providing the core wire mounting portion and shield wire mounting portion to which the core wire and shield wire of the signal cable are joined at the same position on the plurality of cable connection boards, all the coaxial cables inserted into the signal cable have the same length. Since cutting is sufficient, cutting work and joining workability can be greatly improved. Other operations and effects are the same as those of the first embodiment, and the same members are denoted by the same reference numerals and description thereof is omitted.
[0047]
In the above-described embodiment, the cable connection board is composed of three pieces, but the cable connection board is not limited to three pieces, and depends on the number of piezoelectric elements and the size of the housing constituting the vibrator portion. The number of sheets is set as appropriate.
[0048]
Further, instead of providing the electrode 45 on the outer longitudinal side of the opening 44 shown in FIGS. 7B, 7C and 7D, FIGS. 10A, 10B and 10C are used. As shown, an electrode 46 may be provided on the inner longitudinal side of the opening 44. The electrode 46 provided on the inner longitudinal side is separated at the center, and the opening 44 of the cable connection board 41 is inserted through the vibrator connection board 4A as shown in FIG. At this time, the electrode 46 is turned up and brought into electrical contact with the mounting portion 9 as shown in FIG. Thereafter, each mounting portion 9 and the electrode 46 are bonded and fixed by solder.
[0049]
It should be noted that the present invention is not limited to the embodiments described above, and various modifications can be made without departing from the spirit of the invention.
[0050]
[Appendix]
According to the embodiment of the present invention as described above in detail, the following configuration can be obtained.
[0051]
(1) An ultrasonic vibrator formed by arranging a plurality of piezoelectric elements arranged in a housing, and electrically connected to each piezoelectric element to transmit a transmission pulse and a reception pulse of a reflected echo from a subject. In an electronic scanning ultrasonic probe having a signal cable formed by collectively forming a fine coaxial cable to be performed,
Connected to each piezoelectric element of the ultrasonic transducer, and at least the vicinity of the connection portion is a rigid transducer connection substrate, and
A flexible cable connection board provided on one side with a signal line connection portion to which a core wire and a shield wire of the coaxial cable are respectively connected;
An electronic scanning ultrasonic probe, wherein the transducer connection board and the cable connection board are electrically connected within the housing.
[0052]
(2) An element connection portion serving as a conductive joint portion with the piezoelectric element constituting the ultrasonic transducer is provided on one end side of the transducer connection substrate, and the other end side is arranged at the same pitch as the element connection portion. The electronic scanning ultrasonic probe according to supplementary note 1, wherein an electrode connection portion serving as a conductive joint portion with the cable connection substrate is provided.
[0053]
(3) Additional note 2 in which the vibrator connecting board is configured by a pair of flexible printed boards having the element connecting portion and the electrode connecting portion provided on one surface side, and a hard member disposed between the flexible printed boards. The electronic scanning ultrasonic probe as described.
[0054]
(4) The electronic scanning ultrasonic probe according to appendix 3, wherein the hard member has a severable projection.
[0055]
(5) The cable connection board is a single flexible printed board, and the flexible printed board is provided with an electrode serving as a conductive joint with an element connecting portion provided on the vibrator connection board. Electronic scanning ultrasonic probe.
[0056]
(6) The electronic scanning ultrasonic probe according to appendix 5, wherein the electrodes have the same pitch as element connection portions provided on the transducer connection substrate.
[0057]
(7) The electronic scanning ultrasonic probe according to appendix 5, wherein the cable connection board has a notch.
[0058]
(8) The electronic scanning ultrasonic probe according to appendix 2, wherein the transducer connecting substrate is a block-shaped member, and mounting portions serving as the element connecting portion and the electrode connecting portion are provided on both side surfaces of the block-shaped member. Tentacles.
[0059]
(9) The cable connection board is a flexible printed circuit board, and has an opening at the center of the flexible printed circuit board, and a mounting portion provided on the vibrator connection board on the outer longitudinal side of the opening. 9. An electronic scanning ultrasonic probe according to appendix 8, in which an electrode serving as a conductive joint is provided.
[0060]
(10) The electronic scanning ultrasonic probe according to appendix 9, wherein the electrodes have the same pitch as a mounting portion provided on the transducer connection substrate.
[0061]
【The invention's effect】
As described above, according to the present invention, it is easy to connect the piezoelectric element constituting the ultrasonic transducer and the core wire of each coaxial cable constituting the signal cable, and the electronic scanning ultrasonic wave having high electrical reliability. A probe can be provided.
[Brief description of the drawings]
1 to 4 relate to a first embodiment of the present invention, and FIG.
Transducer connection board connected to ultrasonic transducer
FIG. 2 is a diagram for explaining the configuration of a cable connection board and a signal cable connected to a vibrator connection board.
FIG. 3 is a diagram illustrating a state in which an ultrasonic transducer and a signal cable are connected via a cable connection board.
FIG. 4 is a diagram showing a state in which an ultrasonic transducer, a cable connection board, and a signal cable are arranged in a housing.
FIG. 5 is a diagram for explaining another configuration of the cable connection board.
FIG. 6 is a diagram showing a connection state between an ultrasonic transducer and a signal cable and an arrangement state in a housing.
FIG. 7 is a diagram illustrating another configuration example of the vibrator connection board and the cable connection board.
FIG. 8 is a diagram illustrating attachment of a cable connection board to a vibrator connection board
FIG. 9 is a diagram showing a state where the cable connection board is rolled up and stored in the housing.
FIGS. 10 and 12 are diagrams for explaining another configuration example of the cable connection board according to an application example of the second embodiment.
FIG. 11 is a diagram illustrating attachment of the cable connection board to the vibrator connection board
[Explanation of symbols]
1 ... Ultrasonic vibrator
1a: Piezoelectric element
2a ... Flexible printed circuit board
5 ... Element connection (first pad)
6 ... Electrode connection (second pad)
10 ... Cable connection board
11 ... Electrode
12 ... Core wire mounting part
13 ... Shielded wire mounting part
14 ... Signal line
20 ... Signal cable
21 ... Coaxial cable

Claims (1)

複数の圧電素子を並べて配列することにより形成した超音波振動子と、
前記各圧電素子に電気的に接続され、送信パルスの伝送及び被検体からの反射エコーの受信パルスの伝送を行う極細な同軸ケーブルをひとまとめに形成した信号ケーブルと
前記超音波振動子における複数の圧電素子の配列方向に沿って当該超音波振動子に当接可能に配設された、少なくとも当該超音波振動子と当接する硬質部を有する振動子接続基板であって、当該複数の各圧電素子に対して電気的に接続可能な素子接続部と、前記硬質部の、前記圧電素子の配列方向の両側方面に列設された複数の電極接続部と、を備えた振動子接続基板と、
前記振動子接続基板の両側方に配設された、前記信号ケーブルの同軸ケーブルが有する芯線及びシールド線がそれぞれ接続される信号線接続部を一面側に設けた可撓性を有するケーブル接続基板であって、前記複数の電極接続部にそれぞれ接続可能に当該ケーブル接続基板より露出して突設された複数の電極部を備えたケーブル接続基板と、
を具備したことを特徴とする電子走査型超音波探触子。
An ultrasonic transducer formed by arranging a plurality of piezoelectric elements side by side;
A signal cable that is electrically connected to each of the piezoelectric elements, and that is formed of a group of ultra-fine coaxial cables that perform transmission of transmission pulses and transmission of reception pulses of reflected echoes from the subject ;
A transducer connection board having at least a hard portion that comes into contact with the ultrasonic transducer and is arranged so as to be capable of contacting the ultrasonic transducer along an arrangement direction of a plurality of piezoelectric elements in the ultrasonic transducer. And a plurality of electrode connection portions arranged on both side surfaces of the hard portion in the arrangement direction of the piezoelectric elements. A vibrator connection board,
A flexible cable connection board provided on one side with a signal line connection part to be connected to a core wire and a shield line of the coaxial cable of the signal cable disposed on both sides of the vibrator connection board. A cable connection board comprising a plurality of electrode portions protruding from the cable connection board so as to be connectable to the plurality of electrode connection parts ;
An electronic scanning ultrasonic probe characterized by comprising:
JP11711399A 1999-04-23 1999-04-23 Electronic scanning ultrasonic probe Expired - Fee Related JP3851743B2 (en)

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