JP2007306844A - Method for producing greening material using waste material, and greening material - Google Patents

Method for producing greening material using waste material, and greening material Download PDF

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JP2007306844A
JP2007306844A JP2006138569A JP2006138569A JP2007306844A JP 2007306844 A JP2007306844 A JP 2007306844A JP 2006138569 A JP2006138569 A JP 2006138569A JP 2006138569 A JP2006138569 A JP 2006138569A JP 2007306844 A JP2007306844 A JP 2007306844A
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greening material
greening
combination
acid
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Noboru Takigawa
昇 多喜川
Taisuke Shibata
泰典 柴田
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Kawasaki Plant Systems Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide greening material obtained by utilizing waste material as raw material, excellent in soil function and fertilizer function, and having no problem in safety. <P>SOLUTION: The greening material is obtained through adding water and acidic liquid to waste material to subject the mixture to acid treatment at pH 3 or less, performing solid-liquid separation of the mixture to obtain a cake, adding water to the cake, repeating cleaning treatment and solid-liquid separation until cleaning water has pH 4-7.5. and drying the obtained cleaned cake to produce greening material where eluate has pH 4-7.5, electrical conductivity (EC) is ≤2 ms/cm, cation exchange capacity is 15 meq/100 g or more, and the content of soluble hydrate silica is 0.2-14 wt.%. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、廃棄物を用いた緑化資材の製造方法及び緑化資材に関し、より詳細には、廃棄物を原料とし、土壌機能及び肥料機能に優れ、更に安全性の高い緑化資材に関する。   The present invention relates to a method for producing a greening material using waste and a greening material, and more particularly to a greening material that uses waste as a raw material, has excellent soil function and fertilizer function, and has high safety.

従来より、廃棄物は、必要に応じて添加剤を加えた後、混合、撹拌、造粒、破砕、乾燥、焼成などの処理を行って、土壌や培土として利用されている。このような従来技術として、例えば、浄水汚泥を乾燥し、粒度調整後にリン酸を加えて培土とする技術(特許文献1)、廃土と腐葉土を混合して培土とする技術(特許文献2)、下水汚泥等を乾留炭化後、酵素やミネラルを加え、醗酵させて培土とする技術(特許文献3)、ALCを炭酸処理して土壌、培土とする技術(特許文献4)、粘土等の無機粉体と高分子から調製したバインダーとを用いて廃鋳物砂等を粒状に固化して土壌又は培土とする技術(特許文献5)等が知られている。   Conventionally, after adding an additive as needed, waste is subjected to treatments such as mixing, stirring, granulation, crushing, drying, and firing, and is used as soil or culture soil. As such a conventional technique, for example, a technique for drying purified water sludge and adding phosphoric acid after adjusting the particle size to make culture soil (Patent Document 1), a technique for mixing waste soil and humus soil to make culture soil (Patent Document 2) , Sewage sludge, etc., carbonized carbonized, then added enzymes and minerals, fermented to make soil (Patent Document 3), ALC carbonated to soil and culture soil (Patent Document 4), inorganic such as clay A technique (Patent Document 5) or the like is known in which waste casting sand or the like is solidified into particles using a powder and a binder prepared from a polymer to form soil or cultivated soil.

しかしながら、上記の従来技術により得られる土壌及び培土は、溶出液のpH及び導電率(EC)が植物の生育に良好な範囲(pH=5.5〜7.5、EC=2.0ms/cm以下)から外れる場合があり、問題となる。また、提供される肥料成分が1つか2つと少ないため肥効性が低いという問題に加えて、保肥性、リン酸吸収係数、透水性、保水性、殺菌性などの土壌特性にも問題がある。更に、上記肥効性及び土壌特性の両方を必要とする培土としての機能を備えていない。加えて、重金属の溶出などの安全性にも問題があり、また、比重等が異なる材料を混合したものは、ハンドリング時に材料分離が起こり、均一な効果が発揮されないという問題もある。
特開2004−329023 特開2005−27615 特開平10−70938 特開平06−141671 特開平07−224280
However, the soil and culture medium obtained by the above-mentioned conventional technique have a pH and conductivity (EC) of the eluate that are favorable for plant growth (pH = 5.5 to 7.5, EC = 2.0 ms / cm). This may cause a problem. Moreover, in addition to the problem of low fertilizer effectiveness because only one or two fertilizer components are provided, there are also problems with soil properties such as fertilizer, phosphate absorption coefficient, water permeability, water retention and bactericidal properties. is there. Furthermore, it does not have a function as cultivated soil that requires both the above-mentioned fertilization effect and soil characteristics. In addition, there is a problem in safety such as elution of heavy metals, and a mixture of materials having different specific gravity and the like has a problem that material separation occurs during handling and a uniform effect is not exhibited.
JP 2004-329023 A JP-A-2005-27615 JP-A-10-70938 JP 06-141671 A JP 07-224280

本発明はこのような従来技術の問題点を解決するために為されたものであり、本発明の目的は、肥効性及び土壌特性に劣り、かつ安全性に問題のある廃棄物を、肥効性、土壌特性及び安全性に優れた緑化資材として利用するための緑化資材の製造方法及びその緑化資材を提供することである。   The present invention has been made in order to solve such problems of the prior art, and the object of the present invention is to dispose of wastes that are inferior in fertilization efficiency and soil properties and have safety problems with fertilizer. It is providing the manufacturing method of the greening material for using as a greening material excellent in effectiveness, soil characteristics, and safety, and its greening material.

本発明の廃棄物を用いた緑化資材の製造方法は、廃棄物に水及び酸性液を添加してpHが3以下で酸処理を行った後、固液分離を行ってケーキを得、該ケーキに水を加えて洗浄水がpH4〜7.5の範囲になるまで洗浄処理及び固液分離を繰り返すことにより洗浄ケーキを得た後、該洗浄ケーキの乾燥を行うことを特徴とする。   The method for producing a greening material using the waste according to the present invention includes adding water and an acidic liquid to the waste, performing an acid treatment at a pH of 3 or less, and performing solid-liquid separation to obtain a cake. The washing cake is dried by repeating washing treatment and solid-liquid separation until the washing water has a pH in the range of 4 to 7.5 and then drying the washing cake.

また、上記に加えて、前記洗浄ケーキに、更に肥料成分、土壌成分、バインダー成分及びこれらの任意の組み合わせからなる群から選択される成分を加えて混合した後、乾燥を行うことができる。   In addition to the above, the cleaning cake can be further dried after adding and mixing a fertilizer component, a soil component, a binder component, and a component selected from any combination thereof.

緑化資材としての機能のうち、土壌として必要な機能は、透水性、保水性、保肥性に優れ、リン酸吸収係数が小さく、溶出液のpHが5.5〜7.5、導電率が2.0ms/cm以下であり、安全性に優れていることである。   Among the functions as a greening material, the necessary functions as soil are excellent in water permeability, water retention, fertilizer retention, small phosphate absorption coefficient, pH of eluate 5.5-7.5, conductivity It is 2.0 ms / cm or less and is excellent in safety.

上記のうち、溶出液の特性、リン酸吸収係数、保肥性及び安全性は、酸性液によるpH3以下の処理により達成される。即ち、pH3以下での処理により、アルカリ金属、アルカリ土類金属等が溶出して除かれ、その結果、溶出液特性及びリン酸吸収係数が改善される。また、この酸性液による処理により、ガラス質が破壊され、これにより、シリカ、アルミナ等が溶出して廃棄物の形態が変化し、廃棄物が本来的に含有している肥料成分のケイ酸の溶出特性が調整されるとともに、保肥性の向上と有害重金属の固定とが達成される。更に、透水性及び保水性は、必要に応じてバインダー成分を添加し、水中で崩壊しない粒状体とすることにより、改善することができる。   Among the above, the characteristics of the eluate, phosphate absorption coefficient, fertilizer retention and safety are achieved by treatment at pH 3 or lower with an acidic solution. That is, by treatment at pH 3 or lower, alkali metals, alkaline earth metals and the like are eluted and removed, and as a result, the eluate characteristics and phosphate absorption coefficient are improved. In addition, the treatment with the acidic liquid destroys the vitreous material, so that silica, alumina and the like are eluted to change the form of the waste, and the silicic acid of the fertilizer component originally contained in the waste is changed. The elution characteristics are adjusted, and the improvement of fertilizer retention and the fixing of harmful heavy metals are achieved. Furthermore, water permeability and water retention can be improved by adding a binder component as necessary to obtain a granular material that does not disintegrate in water.

緑化資材としての機能のうち、肥料として必要な保肥性は、廃棄物の含まれる肥料成分の量と形態を調整し、かつ不足分を添加することにより達成される。即ち、廃棄物を酸性液で処理することにより、かつ不足分を添加することにより、肥料成分の量を調整することができる。また、造粒により肥料としての形態を調整することができ、肥料成分を均一に分散させることができる。また、製造した緑化資材の均一性は、比重が同じで、粒子の大きさのみが異なる材料で構成することにより、達成される。   Of the functions as a greening material, the fertilizer required as a fertilizer is achieved by adjusting the amount and form of the fertilizer components contained in the waste and adding the deficiency. That is, the amount of the fertilizer component can be adjusted by treating the waste with an acidic liquid and adding the shortage. Moreover, the form as a fertilizer can be adjusted by granulation and a fertilizer component can be disperse | distributed uniformly. In addition, the uniformity of the produced greening material is achieved by forming the material with the same specific gravity and different particle sizes.

酸性液処理した後の溶液中には、肥料として有用な微細なシリカなどが溶出するが、すぐに結晶として析出して粗大化するので、有用な肥料成分を多く残存させながら、固液分離特性を改善することができる。   Fine silica, which is useful as a fertilizer, elutes in the solution after being treated with an acidic liquid, but immediately precipitates as crystals and coarsens, so that many useful fertilizer components remain and solid-liquid separation characteristics Can be improved.

本発明の廃棄物を用いた緑化資材の製造方法では、酸処理後の洗浄処理は、洗浄水がpH4〜7.5の範囲になるまで行うことが必要であり、pHが上記範囲になるまで洗浄処理及び固液分離を繰り返すことになる。洗浄処理は、通常、1回のみでは不十分であり、少なくとも2回行う必要がある。洗浄効果を確実にするためには、3〜4回行うことが好ましい。   In the method for producing a greening material using the waste according to the present invention, the washing treatment after the acid treatment needs to be performed until the washing water is in the range of pH 4 to 7.5, until the pH is in the above range. The washing process and the solid-liquid separation are repeated. The cleaning process is usually insufficient only once and needs to be performed at least twice. In order to ensure the cleaning effect, it is preferably performed 3 to 4 times.

本発明においては、固液分離は、フィルタープレス、ベルトプレス、真空脱水機、スクリュープレス、円板脱水機などを用いて行うことできる。特にろ布を水平で使用する方式の装置は、固液分離した後、直ちに洗浄が可能なので好ましい。   In the present invention, solid-liquid separation can be performed using a filter press, a belt press, a vacuum dehydrator, a screw press, a disk dehydrator, or the like. In particular, an apparatus using a filter cloth horizontally is preferable because it can be washed immediately after solid-liquid separation.

本発明の廃棄物を用いた緑化資材の製造方法では、得られた緑化資材を更に造粒することが好ましい。造粒を行うことにより、水中で崩壊しない緑化資材が得られる。造粒は、少ない水分量で行う加圧方式で行うのは適切ではなく、また、短時間で行うことができるという観点から、撹拌方式、転動方式及び押出方式の何れかの装置を用いて行うことが好ましい。   In the method for producing a greening material using the waste according to the present invention, it is preferable to further granulate the obtained greening material. By performing granulation, a greening material that does not collapse in water can be obtained. Granulation is not appropriate to be performed by a pressurization method with a small amount of water, and from the viewpoint that it can be performed in a short time, using any device of a stirring method, a rolling method and an extrusion method. Preferably it is done.

緑化資材の粒径は、取り扱い性、肥効性などを考慮して、適正な粒度とすることが好ましい。具体的には、0.2mmの篩通過割合が10重量%以下で、5mmの篩通過割合が90重量%以上であることが好ましい。0.2mm以下の粒子が多いと粉塵が多く発生した材料分離が起こる等の問題が生じるとともに、栽培時に透水性が低下するので好ましくない。また、5mm以上の粒子が多いと、表面積が減少して肥効性が悪くなるとともに、保水量が低下するので好ましくない。   The particle size of the greening material is preferably set to an appropriate particle size in consideration of handleability, fertilizer effect and the like. Specifically, the 0.2 mm sieve passage ratio is preferably 10% by weight or less, and the 5 mm sieve passage ratio is preferably 90% by weight or more. A large number of particles of 0.2 mm or less is not preferable because problems such as material separation in which a large amount of dust occurs occur and water permeability decreases during cultivation. On the other hand, when there are many particles of 5 mm or more, the surface area is decreased, the fertilization efficiency is deteriorated, and the water retention amount is decreased.

また、適正範囲を外れた0.2mmより小さい粒子及び5mmより大きい粒子は、0.1mm以下に粉砕した後、造粒前の混合工程に戻すことにより、最終的に無駄なく全てを粒状の緑化資材として利用することができる。   In addition, particles smaller than 0.2 mm and particles larger than 5 mm that are out of the proper range are crushed to 0.1 mm or less and then returned to the mixing step before granulation, so that all of them finally become green without any waste. It can be used as a material.

本発明によれば、肥効性、土壌特性及び安全性に関して問題のある廃棄物に対し、酸性液で処理した後、固液分離し、水で洗浄することにより、土壌特性である溶出液特性(pH、導電率)、保肥性及びリン酸吸収係数に優れ、高い安全性をも備えた緑化資材を得ることができる。   According to the present invention, waste that has problems with respect to fertilization efficiency, soil characteristics and safety is treated with an acidic liquid, then separated into solid and liquid, and washed with water, so that the eluate characteristics that are soil characteristics A greening material excellent in (pH, conductivity), fertilizer and phosphate absorption coefficient and having high safety can be obtained.

また、水洗後の洗浄ケーキに対し、必要に応じて肥料成分、土壌成分、バインダー成分等を加えることにより、保肥性、透水性、保水性等を改善することができる。また、これを造粒・乾燥すれば、強固で耐水性が良好な粒状体となり、土壌特性である透水性、保水性及び保肥性が改善される。また、肥料成分が適正化され、均一分散されることで、肥効性も向上する。   Moreover, fertilizer property, water permeability, water retention property, etc. can be improved by adding a fertilizer component, a soil component, a binder component etc. to the washing cake after water washing as needed. Moreover, if this is granulated and dried, it will become a granule which is strong and has good water resistance, and water permeability, water retention and fertilizer retention, which are soil properties, will be improved. Moreover, fertilizer efficacy is also improved by optimizing and uniformly dispersing fertilizer components.

本発明に用い得る廃棄物の種類は、特に限定されるものでないが、ガラス質のSiO2含有量が多く、平均粒径が30μm以下であるものが好ましい。これらの条件を満足しない場合には、異なる種類の廃棄物を混合したり、事前に粉砕するなどにより、できるだけ上記条件に近づけることが好ましい。 The types of waste that can be used in the present invention are not particularly limited, but those having a large glassy SiO 2 content and an average particle size of 30 μm or less are preferred. If these conditions are not satisfied, it is preferable to bring the above conditions as close as possible by mixing different types of waste or by pulverizing in advance.

本発明に使用し得る具体的な廃棄物は、焼却灰、炭化物、スラグ、汚泥、廃コンクリート及びこれらの任意の組み合わせから選択されたものである。   Specific wastes that can be used in the present invention are those selected from incineration ash, carbides, slag, sludge, waste concrete and any combination thereof.

上記焼却灰としては、紙・プラスチック焼却灰、石炭灰、製紙スラッジ灰、下水汚泥焼却灰、ごみ焼却灰、バイオマス燃焼灰、家畜糞尿燃焼灰等を挙げることができる。   Examples of the incineration ash include paper / plastic incineration ash, coal ash, paper sludge ash, sewage sludge incineration ash, waste incineration ash, biomass combustion ash, livestock manure combustion ash, and the like.

上記炭化物としては、紙・プラスチック炭化物、製紙スラッジ炭化物、下水汚泥炭化物、ごみ炭化物、バイオマス炭化物、家畜糞尿炭化物等を挙げることができる。   Examples of the carbides include paper / plastic carbides, paper sludge carbides, sewage sludge carbides, garbage carbides, biomass carbides, and livestock manure carbides.

上記スラグとしては、鉄鋼スラグ、ごみ溶融スラグ、上水汚泥溶融スラグ、下水汚泥溶融スラグ、シリカヒューム、石綿等の溶融スラグ等を挙げることができる。   Examples of the slag include steel slag, waste molten slag, sewage sludge molten slag, sewage sludge molten slag, silica fume, asbestos and other molten slag.

上記汚泥としては、建設汚泥、上水汚泥、下水汚泥、砕石スラッジ等を挙げることができる。   Examples of the sludge include construction sludge, clean water sludge, sewage sludge, crushed sludge and the like.

上記廃棄物のうち、かさ比重の小さい炭化物と、シリカが多い石炭灰と、リンやカリが多い下水汚泥焼却灰やバイオマス燃焼灰と、粘土が多い建設汚泥との組合せが、適量の肥料分を含有し、保水性が良好で、強度の大きい緑化資材が得られるという観点から好ましい。   Of the above waste, the combination of carbide with low bulk specific gravity, coal ash with a lot of silica, sewage sludge incineration ash and biomass combustion ash with a lot of phosphorus and potash, and construction sludge with a lot of clay will give an appropriate amount of fertilizer. It is preferable from the viewpoint of containing a greening material with good water retention and high strength.

本発明の酸性液としてに用い得る酸は、特に限定されないが、塩酸、硫酸、硝酸、蓚酸、酢酸、リン酸、塩化鉄、硫酸鉄、硫酸アルミニウム及びこれらの任意の組み合わせからなる群より選択されたものである。これらのうち、経済性の観点からは塩酸、硫酸が好ましい。特に、アルカリ土類金属、Cl、SO4などを多く含有する廃棄物においては、塩酸が好ましい。ただし、有害量金属の含有量が多い場合には、塩化鉄、硫酸鉄、硫酸アルミニウムを単独、又は塩酸等との組み合わせで使用することが好ましい。酸性液による酸処理のpHは3以下であり、特にpH1以下が好適である。pHが3より大きくなるとガラス質構造が破壊され難くなり、アルカリ金属、アルカリ土類金属、アルミナ、シリカ等の溶出が少なくなる。また、酸処理効果が不十分となるなので、土壌物性、肥効性の改善効果が不十分になるとともに、安全性が問題となる。酸処理の条件は、常温〜250℃で1〜24時間が好ましく、特に60〜180℃で2〜6時間か好適である。温度が高くなるに件い、反応速度は速くなり、処理時間を短くすることができる。 The acid that can be used as the acidic liquid of the present invention is not particularly limited, but is selected from the group consisting of hydrochloric acid, sulfuric acid, nitric acid, oxalic acid, acetic acid, phosphoric acid, iron chloride, iron sulfate, aluminum sulfate, and any combination thereof. It is a thing. Of these, hydrochloric acid and sulfuric acid are preferred from the viewpoint of economy. In particular, hydrochloric acid is preferable for waste containing a large amount of alkaline earth metal, Cl, SO 4 and the like. However, when the content of harmful metal is high, it is preferable to use iron chloride, iron sulfate, aluminum sulfate alone or in combination with hydrochloric acid or the like. The pH of the acid treatment with the acidic solution is 3 or less, and particularly preferably 1 or less. When the pH is higher than 3, the glassy structure is not easily destroyed, and the elution of alkali metal, alkaline earth metal, alumina, silica and the like is reduced. In addition, since the acid treatment effect becomes insufficient, the effect of improving soil physical properties and fertilization efficiency becomes insufficient, and safety becomes a problem. The conditions for the acid treatment are preferably from room temperature to 250 ° C. for 1 to 24 hours, particularly preferably from 60 to 180 ° C. for 2 to 6 hours. As the temperature increases, the reaction rate increases and the processing time can be shortened.

本発明においては、洗浄ケーキには、肥料成分、土壌成分、バインダー成分及びこれらの任意の組み合わせからなる群から選択される成分を加えてもよい。この肥料成分は、アルカリ源材料、苦土源材料、加里源材料、リン酸源材料、窒素源材料及びこれらの任意の組み合わせからなる群より選択することができる。   In this invention, you may add the component selected from the group which consists of a fertilizer component, a soil component, a binder component, and these arbitrary combinations to a washing cake. The fertilizer component can be selected from the group consisting of an alkali source material, a bitter earth source material, a potassium source material, a phosphate source material, a nitrogen source material, and any combination thereof.

上記アルカリ源材料としては、生石灰、消石灰、炭酸カルシウム、石灰石微粉、セメント、鉄鋼スラグ粉末、ライムケーキ、貝殻及びそれらの焼成品としては、生石灰、消石灰、セメント、鉄鋼スラグ粉末、ライムケーキ、貝殻及びこれらの焼成品、並びにこれらの任意の組み合わせを例示することができる。アルカリ源材料としてはpH10付近のものが好ましいが、この点からすれば、炭酸カルシウム、石灰石微粉、ライムケーキ等はpH調整を行い易いので好ましい。   Examples of the alkali source material include quick lime, slaked lime, calcium carbonate, limestone fine powder, cement, steel slag powder, lime cake, shells and fired products thereof, quick lime, slaked lime, cement, steel slag powder, lime cake, shells and Examples of these fired products and any combination thereof can be given. As the alkali source material, those having a pH of around 10 are preferable, but from this point, calcium carbonate, limestone fine powder, lime cake and the like are preferable because pH adjustment is easy.

本発明において使用し得る苦土源材料としては、硫酸マグネシウム、酸化マグネシウム、水酸化マグネシウム、炭酸マグネシウム、塩化マグネシウム、硝酸マグネシウム、ドロマイト、苦土石灰及びこれらの任意の組み合わせを例示することができる。上記のうち、pHが比較的低く、カルシウムと難溶性の塩を生成し易い硫酸マグネシウム、炭酸マグネシウム、ドロマイト等が好適である。   Examples of the bitter earth source material that can be used in the present invention include magnesium sulfate, magnesium oxide, magnesium hydroxide, magnesium carbonate, magnesium chloride, magnesium nitrate, dolomite, bitter lime, and any combination thereof. Of the above, magnesium sulfate, magnesium carbonate, dolomite and the like, which have a relatively low pH and easily form a calcium-insoluble salt, are suitable.

本発明において使用し得る加里源材料としては、カリガラス、酸化カリウム、水酸化カリウム、炭酸カリウム、硫酸カリウム、塩化カリウム、硝酸カリウム及びこれらの任意の組み合わせを例示することができる。上記のうち、pHが比較的低く、カルシウムと難溶性の塩を生成し易い炭酸カリウム、硫酸カリウム等が好適である。   Examples of the potassium source material that can be used in the present invention include potash glass, potassium oxide, potassium hydroxide, potassium carbonate, potassium sulfate, potassium chloride, potassium nitrate, and any combination thereof. Of the above, potassium carbonate, potassium sulfate, and the like, which have a relatively low pH and easily form calcium and poorly soluble salts, are preferable.

本発明において使用し得るリン酸源材料としては、リン酸、リン酸塩、アパタイト、下水汚泥焼却灰、骨粉、油粕、家畜糞尿及びこれらの任意の組み合わせを例示することができる。上記のうち、pHが比較的低く、溶解速度が比較的遅いアパタイト、骨粉、油粕等が好適である。   Examples of the phosphoric acid source material that can be used in the present invention include phosphoric acid, phosphate, apatite, sewage sludge incineration ash, bone meal, oil scum, livestock manure, and any combination thereof. Of the above, apatite, bone meal, oil cake and the like having a relatively low pH and a relatively low dissolution rate are preferred.

本発明において使用し得る窒素源材料としては、硫安、塩化アンモニウム、尿素、石灰窒素、硝酸塩、油粕、家畜糞尿及びこれらの任意の組み合わせを例示することができる。上記のうち、pHが比較的低いもので、カルシウムと難溶性の塩を生成し易く、又は溶解速度が比較的遅い、硫安、尿素、家畜糞尿等が好適である。   Examples of the nitrogen source material that can be used in the present invention include ammonium sulfate, ammonium chloride, urea, lime nitrogen, nitrate, oil cake, livestock manure, and any combination thereof. Of the above, ammonium sulfate, urea, livestock manure, etc., which have a relatively low pH and are likely to produce a poorly soluble salt with calcium or have a relatively low dissolution rate, are suitable.

上記土壌成分としては、赤玉土、赤土、黒土、鹿沼土、バーミュキュライト、ピートモス及びフミン酸を含む腐植質資材、腐葉土、堆肥、ゼオライト並びにこれらの任意の組み合わせを例示することができる。上記のうち、軽量で、陽イオン交換容量が比較的大きいバーミュキュライト、ピートモス、腐植質資材、腐葉土等が好適である。   Examples of the soil component include red talcum, red soil, black soil, kanuma soil, vermiculite, peat moss and humic acid containing humic acid, humus soil, compost, zeolite, and any combination thereof. Among the above, vermiculite, peat moss, humic material, humus and the like that are lightweight and have a relatively large cation exchange capacity are suitable.

本発明において添加される肥料成分及び土壌成分の種類及び量は、廃棄物の種類、栽培する植物により異なるので、個別に調整を行うことが必要である。肥料成分の量が少ないと、植物の十分な生育効果が現れず、多いと種々の生育障害が起こる。肥料成分の量は、廃棄物のみ、あるいは廃棄物を組み合わせることにより調整できることが多い。土壌成分の添加は保肥性等の改善を目的として行われ、保肥性が大きくなるに件い、肥料成分の量も増加させることができる。   Since the types and amounts of the fertilizer component and the soil component added in the present invention vary depending on the type of waste and the plant to be cultivated, it is necessary to make adjustments individually. If the amount of the fertilizer component is small, a sufficient growth effect of the plant does not appear, and if it is large, various growth disorders occur. The amount of fertilizer component can often be adjusted by waste alone or by combining waste. The addition of soil components is performed for the purpose of improving fertilizer retention and the like, and as the fertilizer retention increases, the amount of fertilizer components can be increased.

本発明におけるバインダー成分は、廃棄物によっては不要な場合もあるが、より強固で耐水性が良好な粉状体を得るためには必要である。使用し得るバインダー成分としては、無機粉末のアタパルジャイト、高分子系のポリビニルアルコール、カルボキシメチルセルロース、メチルセルロース、ポリアクリル酸Na、リグニンスルホン酸Na及びこれらの任意の組み合わせからなる群より選択されたものを例示することができる。無機系のアタパルジャイトと高分子系のバインダー成分とを同時に使用することにより、より強固な粒状体を得ることができる。バインダー成分の添加量は、無機粉末系のバインダー成分の場合には1〜10重量%、高分子系のバインダー成分の場合には0.1〜2重量%が好適である。   Although the binder component in the present invention may be unnecessary depending on the waste, it is necessary for obtaining a powdery body that is stronger and has better water resistance. Examples of binder components that can be used include those selected from the group consisting of inorganic powder attapulgite, polymeric polyvinyl alcohol, carboxymethylcellulose, methylcellulose, polyacrylic acid Na, lignin sulfonic acid Na, and any combination thereof. can do. By using an inorganic attapulgite and a polymer binder component at the same time, a stronger granular material can be obtained. The addition amount of the binder component is preferably 1 to 10% by weight in the case of an inorganic powder-based binder component, and 0.1 to 2% by weight in the case of a polymer-based binder component.

本発明の廃棄物を用いた緑化資材の製造方法により得られる緑化資材は、その溶出液のpHが4〜7.5、導電率(EC)が2ms/cm以下、陽イオン交換容量が15meq/100g以上、可溶性ケイ酸の含有量が0.2〜15重量%の範囲である。   The greening material obtained by the method for producing a greening material using the waste of the present invention has an eluate having a pH of 4 to 7.5, an electrical conductivity (EC) of 2 ms / cm or less, and a cation exchange capacity of 15 meq /. 100 g or more and the content of soluble silicic acid is in the range of 0.2 to 15% by weight.

ここで、本明細書においては、緑化資材の溶出液のpH及び導電率は、蒸留水25mlに緑化資材10gを投入し、撹拌しながら1時間経過した後、それぞれガラス電極pH計及び電気伝導率系を使用して測定したものをいう。また、陽イオン交換容量は、土壌環境分析法(土壌養分測定委員会(1976))のセミミクロSchollenberger法により測定したものをいい、具体的には、カラムに下から脱脂綿、ろ紙パルプ、分析試料をこの順で充填し、その上から1Mの酢酸アンモニウム液を通過させ、エタノールで洗浄した後、塩化ナトリウム溶液を通過させて、この塩化ナトリウム溶液中のNH4 +を水蒸気蒸留法で定量することにより、陽イオン交換容量が求められる。また、可溶性ケイ酸の含有量とは、60℃、0.5NのNaOH溶液へのケイ酸の溶解量を測定することにより得られるものをいう。 Here, in this specification, the pH and conductivity of the eluate of the greening material are respectively 10 g of the greening material in 25 ml of distilled water, and after 1 hour with stirring, the glass electrode pH meter and the electrical conductivity are respectively obtained. This is measured using a system. The cation exchange capacity is measured by the semi-micro Schollenberger method of the soil environment analysis method (Soil Nutrition Measurement Committee (1976)). By filling in this order, passing 1M ammonium acetate solution from above, washing with ethanol, passing sodium chloride solution, and quantifying NH 4 + in this sodium chloride solution by steam distillation method The cation exchange capacity is required. The content of soluble silicic acid refers to that obtained by measuring the amount of silicic acid dissolved in a 0.5N NaOH solution at 60 ° C.

本発明の廃棄物を用いた緑化資材の製造方法の実施形態について、図面に基づいて具体的に説明する。図1は、苦土、加里、リン酸などを含有している廃棄物1に対し、酸性液による酸処理の後、水による2回の洗浄処理を行い、乾燥させて緑化資材を製造する場合の一実施形態を示した概念図である。本実施形態では、60.3重量%のSiO2、0.4重量%の苦土、0.65重量%の加里、0.15重量%のリン酸を含有する廃棄物1(石炭灰)100重量部に、水250重量部及び塩酸30重量部を添加し、95℃で3時間酸処理(工程2)した後、固液分離(工程3)してケーキ4を得る。次に、ケーキ4に水1000重量部を添加し、常温で15分間撹拌して洗浄処理(工程5)を行った後、固液分離(工程6)を行ってケーキ7を得る。更に、ケーキ7に水1000重量部を添加して常温で15分間撹拌して洗浄処理(工程8)を行い、洗浄水のpHが4〜7.5の範囲にあることを確認した後、再度固液分離(工程9)して洗浄ケーキ10を得る。これを撹拌しながら乾燥させて(工程11)、粒径1〜6mmの緑化資材を得る。酸処理工程2、洗浄処理工程5及び洗浄処理工程8で生じる酸性の廃水は、中和処理により廃棄することができる。 An embodiment of a method for producing a greening material using waste according to the present invention will be specifically described based on the drawings. Fig. 1 shows a case where waste 1 containing bitter earth, potassium, phosphoric acid, etc. is subjected to acid treatment with an acidic solution, followed by two washing treatments with water and drying to produce a greening material. It is the conceptual diagram which showed one Embodiment. In this embodiment, waste 1 (coal ash) 100 containing 60.3% by weight of SiO 2 , 0.4% by weight of clay, 0.65% by weight of potassium, and 0.15% by weight of phosphoric acid. 250 parts by weight of water and 30 parts by weight of hydrochloric acid are added to parts by weight, and after acid treatment at 95 ° C. for 3 hours (step 2), solid-liquid separation (step 3) is performed to obtain cake 4. Next, 1000 parts by weight of water is added to the cake 4 and stirred at room temperature for 15 minutes for washing treatment (step 5), followed by solid-liquid separation (step 6) to obtain the cake 7. Further, 1000 parts by weight of water was added to cake 7 and stirred at room temperature for 15 minutes to perform washing treatment (step 8). After confirming that the pH of the washing water was in the range of 4 to 7.5, again The washing cake 10 is obtained by solid-liquid separation (step 9). This is dried with stirring (step 11) to obtain a greening material having a particle diameter of 1 to 6 mm. The acidic waste water generated in the acid treatment step 2, the washing treatment step 5 and the washing treatment step 8 can be discarded by the neutralization treatment.

図2は、多くのCaO、少量の苦土、加里、リン酸などを含有している廃棄物1に対し、酸性液による酸処理の後、水による2回の洗浄処理を行い、造粒し、乾燥させて緑化資材を製造する場合の一実施形態を示した概念図である。本実施形態では、36.1重量%のSiO2、3.3重量%の苦土、1.15重量%の加里、0.12重重%のリン酸を含有する廃棄物1(製紙スラッジ灰)100重量部に、水250重量部及び塩酸115重量部を添加し、80℃で4時間酸処理(工程2)した後、固液分離(工程3)してケーキ4を得る。次に、ケーキ4に水1000重量部を添加し、常温で15分間撹拌して洗浄処理(工程5)を行った後、固液分離(工程6)を行ってケーキ7を得る。次に、ケーキ7に水1000重量部を添加し、常温で15分間撹拌して洗浄処理(工程8)を行い、洗浄水のpHが4〜7.5の範囲にあることを確認した後、再度固液分離(工程9)して洗浄ケーキ10を得る。更に、洗浄ケーキ10に硫安を0.05重量部とアタパルジャイト3重量部とを添加し、撹拌しながら造粒(工程13)を行った後、乾燥させて(工程11)、1〜5mmの緑化資材を得る。 Figure 2 shows the waste 1 containing a lot of CaO, a small amount of bitter earth, potassium, phosphoric acid, etc., after acid treatment with an acidic solution, twice washing with water and granulating. It is the conceptual diagram which showed one Embodiment in the case of drying and manufacturing a greening material. In this embodiment, waste 1 (paper sludge ash) containing 36.1 wt% SiO 2 , 3.3 wt% clay, 1.15 wt% potassium and 0.12 wt% phosphoric acid. To 100 parts by weight, 250 parts by weight of water and 115 parts by weight of hydrochloric acid are added, and after 4 hours of acid treatment (step 2) at 80 ° C., solid-liquid separation (step 3) is performed to obtain cake 4. Next, 1000 parts by weight of water is added to the cake 4 and stirred at room temperature for 15 minutes for washing treatment (step 5), followed by solid-liquid separation (step 6) to obtain the cake 7. Next, 1000 parts by weight of water is added to the cake 7 and stirred at room temperature for 15 minutes to perform a washing treatment (step 8). After confirming that the pH of the washing water is in the range of 4 to 7.5, Solid-liquid separation (step 9) is performed again to obtain a washing cake 10. Further, 0.05 parts by weight of ammonium sulfate and 3 parts by weight of attapulgite are added to the washing cake 10, granulated while stirring (Step 13), and then dried (Step 11), and the greening of 1 to 5 mm is performed. Get the materials.

本発明を以下の実施例に基づいて説明するが、本発明は以下の記載に限定されるものではない。   The present invention will be described based on the following examples, but the present invention is not limited to the following description.

なお、以下の実施例及び比較例において、アルカリ源とはCaO及びMgOの合計の含有量をいい、また、く溶性苦土の含有量、く溶性加里の含有量、及びく溶性リン酸の含有量は、何れも1重量%クエン酸溶液への溶解量を測定したものをいう。   In the following examples and comparative examples, the alkali source refers to the total content of CaO and MgO, the content of soluble bitter earth, the content of soluble potassium, and the content of soluble phosphoric acid. The amounts are those obtained by measuring the amount dissolved in a 1% by weight citric acid solution.

(実施例1)
表1に示す組成の石炭灰を用いて緑化資材を製造した。まず、石炭灰(平均径22μm)100重量部に、水250重量部及び塩酸40重量部を添加し、95℃で4時間酸処理(pH<3)を行った後、固液分離してケーキを得た。次に、このケーキに水1000重量部を添加して常温で15分間撹拌した後、固液分離した。さらにこのケーキに水1000重量部を添加して常温で15分間撹拌した後、再度固液分離して洗浄ケーキを得た。このときの洗浄液のpHは4〜7.5の範囲内であった。この洗浄ケーキを撹拌しながら乾燥させて、粉末状の緑化資材を得た。緑化資材のアルカリ源含有量は0.8重量%、可溶性ケイ酸含有量5重量%、く溶性苦土含有量0.15重量%、く溶性加里含有量0.3重量%、く溶性リン酸含有量0.06重量%であり、溶出液のpHは4.9で、導電率(EC)は0.84ms/cm、陽イオン交換容量(CEC)は18meq/100gであり、有害物溶出量は土壌環境基準を満足した。
Example 1
A greening material was manufactured using coal ash having the composition shown in Table 1. First, 250 parts by weight of water and 40 parts by weight of hydrochloric acid are added to 100 parts by weight of coal ash (average diameter 22 μm), and after acid treatment (pH <3) at 95 ° C. for 4 hours, solid-liquid separation is performed to obtain a cake. Got. Next, 1000 parts by weight of water was added to the cake, and the mixture was stirred at room temperature for 15 minutes, followed by solid-liquid separation. Further, 1000 parts by weight of water was added to the cake and stirred at room temperature for 15 minutes, and then solid-liquid separation was performed again to obtain a washed cake. The pH of the cleaning solution at this time was in the range of 4 to 7.5. The washed cake was dried with stirring to obtain a powdered greening material. The greening material has an alkali source content of 0.8% by weight, a soluble silicic acid content of 5% by weight, a soluble soluble clay content of 0.15% by weight, a soluble potassium content of 0.3% by weight, and a soluble phosphoric acid. Content of 0.06 wt%, pH of eluate is 4.9, conductivity (EC) is 0.84 ms / cm, cation exchange capacity (CEC) is 18 meq / 100 g, Satisfied the soil environmental standards.

(実施例2)
表1に示す組成の製紙スラッジ灰を用いて緑化資材を製造した。まず、製紙スラッジ灰(平均径87μm)100重量部に、水250重量部及び塩酸115重量部を添加し、80℃で4時間酸処理(pH<3)を行った後、固液分離してケーキを得た。次に、このケーキに水1000重量部を添加して常温で15分間撹拌した後、固液分離した。さらにこのケーキに水1000重量部を添加して常温で15分間撹拌した後、再度固液分離して洗浄ケーキを得た。このときの洗浄液のpHは4〜7.5の範囲内であった。この洗浄ケーキに硫安0.05重量部とアタパルジャイト粉末4重量部とを添加し、撹拌しながら造粒を行った後、乾燥させて1〜5mmの緑化資材を得た。緑化資材のアルカリ源含有量は13重量%、可溶性ケイ酸含有量6重量%、く溶性苦土含有量1.8重量%、く溶陸加里0.7重量%、く溶性リン酸含有量0.07重量%、く溶性窒素含有量0.03重量%であり、溶出液のpHは5.9で、導電率(EC)は0.78ms/cm、陽イオン交換容量(CEC)は23meq/100gであった。また、この緑化資材を水中投入しても、崩壊しなかった。
(Example 2)
Greening materials were manufactured using papermaking sludge ash having the composition shown in Table 1. First, 250 parts by weight of water and 115 parts by weight of hydrochloric acid were added to 100 parts by weight of paper sludge ash (average diameter 87 μm), and after acid treatment (pH <3) at 80 ° C. for 4 hours, solid-liquid separation was performed. I got a cake. Next, 1000 parts by weight of water was added to the cake, and the mixture was stirred at room temperature for 15 minutes, followed by solid-liquid separation. Further, 1000 parts by weight of water was added to the cake and stirred at room temperature for 15 minutes, and then solid-liquid separation was performed again to obtain a washed cake. The pH of the cleaning solution at this time was in the range of 4 to 7.5. To this washed cake, 0.05 part by weight of ammonium sulfate and 4 parts by weight of attapulgite powder were added, granulated while stirring, and then dried to obtain a greening material of 1 to 5 mm. The alkalinity content of the greening material is 13% by weight, soluble silicic acid content is 6% by weight, soluble soluble clay content is 1.8% by weight, molten clay is 0.7% by weight, soluble phosphoric acid content is 0% 0.07 wt%, soluble nitrogen content 0.03% wt, pH of eluate 5.9, conductivity (EC) 0.78 ms / cm, cation exchange capacity (CEC) 23 meq / 100 g. Moreover, even if this greening material was thrown into water, it did not collapse.

(実施例3)
表1に示す組成の下水汚泥焼却灰を用いて緑化資材を製造した。まず、下水汚泥焼却灰(平均径45μm)100重量部に、水250重量部及び塩酸30重量部、塩化第二鉄20重量部を添加し、180℃で2時間酸処理(pH<3)を行った後、固液分離してケーキを得た。次に、このケーキに水1000重量部を添加して常温で15分間撹拌した後、固液分離した。さらにこのケーキに水1000重量部を添加して常温で15分間撹拌した後、再度固液分離して洗浄ケーキを得た。このときの洗浄液のpHは4〜7.5の範囲内であった。この洗浄ケーキに硫安0.05重量部、アタパルジャイト粉末3重量部、及びポリビニルアルコール粉末0.5重量部を添加し、撹拌しながら造粒を行った後、乾燥させて1〜5mmの緑化資材を得た。緑化資材のアルカリ源含有量は3.6重量%、可溶性ケイ酸含有量4重量%、く溶性苦土含有量1.4重量%、く溶性加里含有量0.4重量%、く溶性リン酸含有量10.4重量%、く溶性窒素含有量0.03重量%であり、溶出前のpHは6.1で、導電率(EC)は0.64ms/cm、陽イオン交換容量(CEC)は52meq/100gであり、有害物溶出量は土壌環境基準を満足した。
(Example 3)
Greening materials were produced using sewage sludge incineration ash having the composition shown in Table 1. First, 250 parts by weight of water, 30 parts by weight of hydrochloric acid and 20 parts by weight of ferric chloride are added to 100 parts by weight of sewage sludge incineration ash (average diameter 45 μm), and acid treatment (pH <3) is performed at 180 ° C. for 2 hours. After performing, solid-liquid separation was performed to obtain a cake. Next, 1000 parts by weight of water was added to the cake, and the mixture was stirred at room temperature for 15 minutes, followed by solid-liquid separation. Further, 1000 parts by weight of water was added to the cake and stirred at room temperature for 15 minutes, and then solid-liquid separation was performed again to obtain a washed cake. The pH of the cleaning solution at this time was in the range of 4 to 7.5. Add 0.05 parts by weight of ammonium sulfate, 3 parts by weight of attapulgite powder, and 0.5 parts by weight of polyvinyl alcohol powder to this washed cake, granulate with stirring, and then dry to obtain a 1-5 mm greening material. Obtained. The greening material has an alkali source content of 3.6% by weight, a soluble silicic acid content of 4% by weight, a soluble soluble clay content of 1.4% by weight, a soluble soluble potassium content of 0.4% by weight, and soluble soluble phosphoric acid. The content is 10.4% by weight, the soluble nitrogen content is 0.03% by weight, the pH before elution is 6.1, the conductivity (EC) is 0.64 ms / cm, and the cation exchange capacity (CEC). Was 52 meq / 100 g, and the leaching amount of harmful substances satisfied the soil environmental standards.

(実施例4…バインダー成分なし)
表1に示す組成の製紙スラッジ灰を用いて緑化資材を製造した。まず、製紙スラッジ灰(平均径87μm)100重量部に、水250重量部及び塩酸105重量部を添加し、60℃で4時間酸処理(pH<3)を行った後、固液分離してケーキを得た。次に、このケーキに水1000重量部を添加して常温で15分間撹拌した後、固液分離した。さらにこのケーキに水1000重量部を添加して常温で15分間撹拌した後、再度固液分離して洗浄ケーキを得た。このときの洗浄液のpHは4〜7.5の範囲内であった。この洗浄ケーキに硫安を0.05重量部添加し、撹拌しながら造粒を行った後、乾燥させて1〜5mmの緑化資材を得た。緑化資材のアルカリ源含有量は14.5重量%、可溶性ケイ酸含有量4重量%、く溶性苦土含有量1.5重量%、く溶性加里含有量0.5重量%、く溶性リン酸含有量0.05重量%、く溶性窒素含有量0.03重量%であり、溶出液のpHは6.3で、導電率(EC)は0.64ms/cm、陽イオン交換容量(CEC)は16meq/100gであった。また、この緑化資材を水中投入すると、徐々に崩壊した。
(Example 4 ... No binder component)
Greening materials were manufactured using papermaking sludge ash having the composition shown in Table 1. First, 250 parts by weight of water and 105 parts by weight of hydrochloric acid are added to 100 parts by weight of papermaking sludge ash (average diameter 87 μm), and after acid treatment (pH <3) at 60 ° C. for 4 hours, solid-liquid separation is performed. I got a cake. Next, 1000 parts by weight of water was added to the cake, and the mixture was stirred at room temperature for 15 minutes, followed by solid-liquid separation. Further, 1000 parts by weight of water was added to the cake and stirred at room temperature for 15 minutes, and then solid-liquid separation was performed again to obtain a washed cake. The pH of the cleaning solution at this time was in the range of 4 to 7.5. 0.05 parts by weight of ammonium sulfate was added to the washed cake, granulated while stirring, and then dried to obtain a greening material of 1 to 5 mm. The alkali source content of the greening material is 14.5% by weight, soluble silicic acid content is 4% by weight, soluble soluble clay content is 1.5% by weight, soluble potassium content is 0.5% by weight, soluble phosphoric acid The content is 0.05% by weight, the soluble nitrogen content is 0.03% by weight, the pH of the eluate is 6.3, the conductivity (EC) is 0.64 ms / cm, and the cation exchange capacity (CEC). Was 16 meq / 100 g. Moreover, when this greening material was thrown into water, it gradually collapsed.

(比較例…酸処理のpH=4.5)
表1に示す組成の石炭灰を用いて緑化資材を製造した。まず、石炭灰(平均径22μm)100重量部に、水250重量部及び塩酸4.5重量部を添加し、95℃で4時間酸処理(pH=4.5)を行った後、固液分離してケーキを得た。次に、このケーキに水1000重量部を添加して常温で15分間撹拌した後、固液分離した。さらにこのケーキに水1000重量部を添加して常温で15分間撹拌した後、再度固液分離して洗浄ケーキを得た。このときの洗浄液のpHは4〜7.5の範囲内であった。この洗浄ケーキを撹拌しながら乾燥させて、1〜6mmの緑化資材を得た。緑化資材のアルカリ源含有量は1.0重量%、可溶性ケイ酸含有量0.1重量%、く溶性苦土含有量0.20重量%、く溶性加里含有量0.4重量%、く溶性リン酸含有量0.08重量%であり、溶出前のpHは7.9で、導電率(EC)は0.65ms/cm、陽イオン交換容量(CEC)は9.4meq/100gであり、有害物溶出量は土壌環境基準を満足しなかった。
(Comparative example: pH of acid treatment = 4.5)
A greening material was manufactured using coal ash having the composition shown in Table 1. First, 250 parts by weight of water and 4.5 parts by weight of hydrochloric acid are added to 100 parts by weight of coal ash (average diameter 22 μm), and after acid treatment (pH = 4.5) at 95 ° C. for 4 hours, solid liquid Separated to obtain a cake. Next, 1000 parts by weight of water was added to the cake, and the mixture was stirred at room temperature for 15 minutes, followed by solid-liquid separation. Further, 1000 parts by weight of water was added to the cake and stirred at room temperature for 15 minutes, and then solid-liquid separation was performed again to obtain a washed cake. The pH of the cleaning solution at this time was in the range of 4 to 7.5. The washed cake was dried with stirring to obtain a greening material of 1 to 6 mm. The greening material has an alkali source content of 1.0% by weight, a soluble silicic acid content of 0.1% by weight, a soluble clay content of 0.20% by weight, a soluble potassium content of 0.4% by weight, and a soluble material. Phosphoric acid content is 0.08 wt%, pH before elution is 7.9, conductivity (EC) is 0.65 ms / cm, cation exchange capacity (CEC) is 9.4 meq / 100 g, The amount of toxic substance elution did not satisfy the soil environmental standards.

Figure 2007306844
Figure 2007306844

本発明の緑化資材は、肥効性、土壌特性及び安全性に優れているので、園芸用、畑作用、緑化用の資材の分野で利用が可能である。   Since the greening material of the present invention is excellent in fertilizing effect, soil properties and safety, it can be used in the fields of horticultural, field action, and greening materials.

苦土、加里、リン酸などを含有している廃棄物に対し、酸性液による酸処理の後、水による2回の洗浄処理を行い、乾燥させて緑化資材を製造する場合の一例を示した概念図である。An example of producing a greening material by treating the waste containing bitter earth, potassium, phosphoric acid, etc. with acid treatment with an acid solution followed by two washing treatments with water and drying. It is a conceptual diagram. 多くのCaO、少量の苦土、加里、リン酸などを含有している廃棄物に対し、酸性液による酸処理の後、水による2回の洗浄処理を行い、造粒し、乾燥させて緑化資材を製造する場合の一例を示した概念図である。Waste containing a lot of CaO, a small amount of bitter earth, potassium, phosphoric acid, etc. is acid-treated with an acidic solution, then washed twice with water, granulated, dried, and greened It is the conceptual diagram which showed an example in the case of manufacturing materials.

符号の説明Explanation of symbols

2 酸処理工程
3,6,9 固液分離工程
5,8 洗浄処理工程
11 乾燥工程
13 造粒工程
2 Acid treatment process 3, 6, 9 Solid-liquid separation process 5, 8 Washing treatment process 11 Drying process 13 Granulation process

Claims (17)

廃棄物を用いた緑化資材の製造方法であって、廃棄物に水及び酸性液を添加してpHが3以下で酸処理を行った後、固液分離を行ってケーキを得、該ケーキに水を加えて洗浄水がpH4〜7.5の範囲になるまで洗浄処理及び固液分離を繰り返すことにより洗浄ケーキを得た後、該洗浄ケーキの乾燥を行うことを特徴とする緑化資材の製造方法。   A method for producing a greening material using waste, wherein after adding water and an acidic liquid to the waste and performing an acid treatment at a pH of 3 or less, solid-liquid separation is performed to obtain a cake. Manufacturing a planting material characterized by adding a water to obtain a washed cake by repeating washing treatment and solid-liquid separation until the washing water has a pH in the range of 4 to 7.5, and then drying the washed cake. Method. 前記洗浄ケーキに、更に肥料成分、土壌成分、バインダー成分及びこれらの任意の組み合わせからなる群から選択される成分を加えて混合した後、乾燥を行うことを特徴とする請求項1記載の緑化資材の製造方法。   The greening material according to claim 1, wherein the washing cake is further dried after adding and mixing a component selected from the group consisting of a fertilizer component, a soil component, a binder component and any combination thereof. Manufacturing method. 請求項1又は2記載の緑化資材の造粒を更に行うことを特徴とする緑化資材の製造方法。   A method for producing a greening material, further comprising granulating the greening material according to claim 1 or 2. 前記緑化資材の溶出液のpHが4〜7.5、導電率(EC)が2ms/cm以下、陽イオン交換容量が15meq/100g以上、可溶性ケイ酸の含有量が0.2〜15重量%の範囲である請求項1乃至3の何れかに記載の緑化資材の製造方法。   The eluate of the greening material has a pH of 4 to 7.5, an electrical conductivity (EC) of 2 ms / cm or less, a cation exchange capacity of 15 meq / 100 g or more, and a soluble silicic acid content of 0.2 to 15% by weight. The method for producing a greening material according to any one of claims 1 to 3, wherein the greening material is in a range of. 前記廃棄物は、焼却灰、炭化物、スラグ、汚泥、廃コンクリート及びこれらの任意の組み合わせからなる群より選択されたものである請求項1乃至4の何れかに記載の緑化資材の製造方法。   The method for producing a greening material according to any one of claims 1 to 4, wherein the waste is selected from the group consisting of incinerated ash, carbide, slag, sludge, waste concrete, and any combination thereof. 前記焼却灰は、紙・プラスチック焼却灰、石炭灰、製紙スラッジ灰、下水汚泥焼却灰、ごみ焼却灰、バイオマス燃焼灰、家畜糞尿燃焼灰及びこれらの任意の組み合わせからなる群より選択されたものである請求項5に記載の緑化資材の製造方法。   The incineration ash is selected from the group consisting of paper / plastic incineration ash, coal ash, paper sludge ash, sewage sludge incineration ash, waste incineration ash, biomass combustion ash, livestock manure combustion ash, and any combination thereof. A method for producing a greening material according to claim 5. 前記炭化物は、紙・プラスチック炭化物、製紙スラッジ炭化物、下水汚泥炭化物、ごみ炭化物、バイオマス炭化物、家畜糞尿炭化物及びこれらの任意の組み合わせからなる群より選択されたものである請求項5に記載の緑化資材の製造方法。   6. The greening material according to claim 5, wherein the carbide is selected from the group consisting of paper / plastic carbide, paper sludge carbide, sewage sludge carbide, garbage carbide, biomass carbide, livestock manure carbide, and any combination thereof. Manufacturing method. 前記スラグは、鉄鋼スラグ、ごみ溶融スラグ、上水汚泥溶融スラグ、下水汚泥溶融スラグ、シリカヒューム、石綿等の溶融スラグ及びこれらの任意の組み合わせからなる群より選択されたものである請求項5に記載の緑化資材の製造方法。   6. The slag is selected from the group consisting of steel slag, refuse molten slag, sewage sludge molten slag, sewage sludge melted slag, silica fume, asbestos, and any combination thereof. The manufacturing method of the greening material of description. 前記汚泥は、建設汚泥、上水汚泥、下水汚泥、砕石スラッジ及びこれらの任意の組み合わせからなる群より選択されたものである請求項5に記載の緑化資材の製造方法。   The method for producing a greening material according to claim 5, wherein the sludge is selected from the group consisting of construction sludge, clean water sludge, sewage sludge, crushed stone sludge, and any combination thereof. 前記酸性液は、塩酸、硫酸、硝酸、蓚酸、酢酸、リン酸、塩化鉄、硫酸鉄、硫酸アルミニウム及びこれらの任意の組み合わせからなる群より選択されたものである請求項1乃至9の何れかに記載の緑化資材の製造方法。   The acid solution is selected from the group consisting of hydrochloric acid, sulfuric acid, nitric acid, oxalic acid, acetic acid, phosphoric acid, iron chloride, iron sulfate, aluminum sulfate, and any combination thereof. The manufacturing method of the greening material as described in 2. 前記肥料成分は、アルカリ源材料、苦土源材料、加里源材料、リン酸源材料、窒素源材料及びこれらの任意の組み合わせからなる群より選択されたものであり、
前記アルカリ源材料は、生石灰、消石灰、炭酸カルシウム、石灰石微粉、セメント、鉄鋼スラグ粉末、ライムケーキ、貝殼及びそれらの焼成品並びにこれらの任意の組み合わせからなる群より選択されたものであり、
前記苦土源材料は、硫酸マグネシウム、酸化マグネシウム、水酸化マグネシウム、炭酸マグネシウム、塩化マグネシウム、硝酸マグネシウム、ドロマイト、苦土石灰及びこれらの任意の組み合わせからなる群より選択されたものであり、
前記加里源材料は、カリガラス、酸化カリウム、水酸化カリウム、炭酸カリウム、硫酸カリウム、塩化カリウム、硝酸カリウム及びこれらの任意の組み合わせからなる群より選択されたものであり、
前記リン酸源材料は、リン酸、リン酸塩、アパタイト、下水汚泥焼却灰、骨粉、油粕、家畜糞尿及びこれらの任意の組み合わせからなる群より選択されたものであり、
前記窒素源材料は、硫安、塩化アンモニウム、尿素、石灰窒素、硝酸塩、油粕、家畜糞尿及びこれらの任意の組み合わせからなる群より選択されたものである請求項2記載の緑化資材の製造方法。
The fertilizer component is selected from the group consisting of an alkali source material, a clay source material, a potassium source material, a phosphate source material, a nitrogen source material, and any combination thereof,
The alkali source material is selected from the group consisting of quick lime, slaked lime, calcium carbonate, limestone fine powder, cement, steel slag powder, lime cake, shellfish and fired products thereof, and any combination thereof,
The source material for the clay is selected from the group consisting of magnesium sulfate, magnesium oxide, magnesium hydroxide, magnesium carbonate, magnesium chloride, magnesium nitrate, dolomite, limestone lime, and any combination thereof,
The potassium source material is selected from the group consisting of potash glass, potassium oxide, potassium hydroxide, potassium carbonate, potassium sulfate, potassium chloride, potassium nitrate, and any combination thereof,
The phosphoric acid source material is selected from the group consisting of phosphoric acid, phosphate, apatite, sewage sludge incineration ash, bone meal, oil cake, livestock manure and any combination thereof,
3. The method for producing a greening material according to claim 2, wherein the nitrogen source material is selected from the group consisting of ammonium sulfate, ammonium chloride, urea, lime nitrogen, nitrate, oil cake, livestock manure, and any combination thereof.
前記土壌成分は、赤玉土、赤土、黒土、鹿沼土、バーミュキュライト、ピートモス及びフミン酸を含む腐植質資材、腐葉土、堆肥、ゼオライト並びにこれらの任意の組み合わせからなる群より選択されたものである請求項2記載の緑化資材の製造方法。   The soil component is selected from the group consisting of red jade soil, red soil, black soil, Kanuma soil, vermiculite, peat moss and humic materials including humic acid, humus soil, compost, zeolite, and any combination thereof. A method for producing a greening material according to claim 2. 前記バインダー成分は、アタパルジャイト、ポリビニルアルコール、カルボキシメチルセルロース、メチルセルロース、ポリアクリル酸Na、リグニンスルホン酸Na及びこれらの任意の組み合わせからなる群より選択されたものである請求項2記載の緑化資材の製造方法。   The method for producing a greening material according to claim 2, wherein the binder component is selected from the group consisting of attapulgite, polyvinyl alcohol, carboxymethyl cellulose, methyl cellulose, polyacrylic acid Na, lignin sulfonic acid Na, and any combination thereof. . 前記造粒は、撹拌方式、転動方式及び押出方式の何れかにより行うことを特徴とする請求項3に記載の緑化資材の製造方法。   The method for producing a greening material according to claim 3, wherein the granulation is performed by any one of a stirring method, a rolling method, and an extrusion method. 前記酸処理は、常温〜250℃で0.5〜24時間行うことを特徴とする請求項1乃至14の何れかに記載の緑化資材の製造方法。   The method for producing a greening material according to any one of claims 1 to 14, wherein the acid treatment is performed at normal temperature to 250 ° C for 0.5 to 24 hours. 前記緑化資材の分級を行って、所定の範囲の粒径を有する緑化資材を選別することを特徴とする請求項1乃至15の何れかに記載の緑化資材の製造方法。   The method for producing a greening material according to any one of claims 1 to 15, wherein the greening material is classified to select a greening material having a particle diameter in a predetermined range. 請求項1乃至16の何れかの緑化資材の製造方法によって製造される緑化資材。
The greening material manufactured by the manufacturing method of the greening material in any one of Claims 1 thru | or 16.
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