JP2007253188A - Vibration type sand shaking-out apparatus - Google Patents

Vibration type sand shaking-out apparatus Download PDF

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Publication number
JP2007253188A
JP2007253188A JP2006080497A JP2006080497A JP2007253188A JP 2007253188 A JP2007253188 A JP 2007253188A JP 2006080497 A JP2006080497 A JP 2006080497A JP 2006080497 A JP2006080497 A JP 2006080497A JP 2007253188 A JP2007253188 A JP 2007253188A
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Japan
Prior art keywords
vibration
sand
workpiece
casting
base plate
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Pending
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JP2006080497A
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Japanese (ja)
Inventor
Kaoru Ichihashi
薫 市橋
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SHIGA YAMASHITA KK
Shiga Yamashita Co Ltd
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SHIGA YAMASHITA KK
Shiga Yamashita Co Ltd
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Application filed by SHIGA YAMASHITA KK, Shiga Yamashita Co Ltd filed Critical SHIGA YAMASHITA KK
Priority to JP2006080497A priority Critical patent/JP2007253188A/en
Priority to CNA2007800007259A priority patent/CN101330997A/en
Priority to KR1020077030354A priority patent/KR20080023226A/en
Priority to PCT/JP2007/056760 priority patent/WO2007111364A1/en
Priority to US11/992,302 priority patent/US20100065241A1/en
Priority to EP07740198A priority patent/EP1997573A4/en
Publication of JP2007253188A publication Critical patent/JP2007253188A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B22D29/001Removing cores
    • B22D29/005Removing cores by vibrating or hammering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B22D29/001Removing cores
    • B22D29/006Removing cores by abrasive, water or air blasting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings
    • B22D31/002Cleaning, working on castings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Casting Devices For Molds (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a vibration type sand shaking-out apparatus for a workpiece (material to be cast) in which the core sand stuck to a hollow part in the workpiece is dropped down by vibrating the workpiece such as an automobile part formed with the casting, the apparatus is minimized, noise caused by hitting is eliminated, the environmental pollution caused by spattering of the sand is prevented and further, a problem point in the case of putting two sets of motors can be eliminated. <P>SOLUTION: The vibration type sand shaking-out apparatus for the workpiece 1, in which the sand stuck thereto is shaken out with the vibration is provided with a vibration table plate 5 laid on the base table 3 through an elastic supporting member 4, a holding tool 6 for the workpiece 1 laid on the vibration table plate 5 and further, one set of vibration motor 7 connected with the vibration table plate 5. After holding the workpiece 1 with the holding tool 6, the vibration table plate 5 is vibrated by driving the vibration motor 7, and the vibration is given to the workpiece 1 held with the holding tool 6 and the sand on the workpiece 1 is shaken out. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は自動車部品等、鋳造によって成型された鋳造物(ワーク)を振動によりワークに付着している砂、特にワークの中空部に付着している中子砂を落とすワークの振動砂落とし装置に係り、詳細には、砂落としすべきワークを振動台板に保持し、この振動台板を1台の振動モーターによって振動させることによりワークに付着している砂を落とすワークの振動砂落とし装置。   The present invention relates to a vibrating sand drop device for a workpiece that drops sand that adheres to a workpiece by vibration, particularly a core sand that adheres to a hollow portion of the workpiece, such as automobile parts. In particular, a vibrating sand drop device for a workpiece that holds a workpiece to be sand-dropped on a vibration base plate, and drops the sand adhering to the workpiece by vibrating the vibration base plate by a single vibration motor.

自動車部品等、各種機械部品の多くは鋳造により成型される。鋳造された鋳造物(ワーク)には多量の砂が付着しており、この付着している砂を落とす作業が必要となる。   Many machine parts such as automobile parts are molded by casting. A large amount of sand adheres to the cast product (work), and it is necessary to remove the adhered sand.

ワークの砂落とし工法として、従来、砂の付着しているワークをハンマーで打撃し、ワークに振動を与えて砂を落とす技術が知られている。例えば、密閉ボックス内にワークを保持してハンマーで打撃するワークの砂落とし装置(実用新案登録第3077681号)、ワーク受台を反転し、押し湯部を下方に向けてワークをハンマーで打撃するワークの反転式砂落とし装置(特開2003−305559号)、ワーク側防音ボックスと、ハンマー側防音ボックスとを備え、両ボックスで密閉室を形成してワークをハンマーで打撃するハンマリング装置(特許第3205897号)等が知られている。   2. Description of the Related Art Conventionally, as a method for removing sand from a workpiece, a technique is known in which a workpiece to which sand is adhered is hit with a hammer, and the workpiece is vibrated to drop sand. For example, a workpiece sand removal device (utility model registration No. 3077681) that holds a workpiece in a hermetically sealed box and hits it with a hammer, reverses the workpiece cradle, and hits the workpiece with a hammer with the feeder section facing downward Hammering device (Patent No. 2003-305559), a workpiece-side soundproof box, and a hammer-side soundproof box, both of which form a sealed chamber and strike the workpiece with a hammer. No. 3205897) is known.

しかし、これら装置はいずれもワークをハンマーで打撃することによりワークに付着した砂を落とす形式のものであって、装置が大型化されるのみならず、打撃による騒音、砂の飛散による環境汚染等の問題点が生じる。   However, all of these devices are of a type that removes sand adhering to the workpiece by hitting the workpiece with a hammer. Not only the size of the device is increased, but also noise due to impact, environmental pollution due to sand scattering, etc. The problem arises.

さらに、ワークに一対の振動モーターにより振動を与え、この振動力により、特に中空部の中子砂を落とす装置も、本出願人によって出願されている(特願2004−243118)。   Further, an apparatus for applying a vibration to a workpiece by a pair of vibration motors and dropping the core sand of the hollow portion by this vibration force has been filed by the present applicant (Japanese Patent Application No. 2004-243118).

この装置は振動モーターを2台使用するので砂の振動落下効果に優れているが、2台の振動モーターのために大型化され、不経済であるという欠点を有している。さらに、モーターを2台用いる場合、2台のモーターが同期して回転するため、2台のモーターの重量配分や弾性支持部材の配置を適確にする必要がある。
実用新案登録第3077681号 特開2003−305559号 特許第3205897号 特願2004−243118
Since this apparatus uses two vibration motors, it has an excellent sand drop effect, but has the disadvantage of being large and uneconomical because of the two vibration motors. Further, when two motors are used, the two motors rotate synchronously, so that it is necessary to accurately distribute the weights of the two motors and dispose the elastic support members.
Utility model registration No. 3076881 JP 2003-305559 A Japanese Patent No. 3205897 Japanese Patent Application No. 2004-243118

本発明が解決しようとする課題はワークをハンマーによって打撃する従来の砂落とし技術に代えてワークに振動を与えることにより特に、1台の振動モーターを使用してワークの砂落としを達成し、これにより装置の小型化はもちろんのこと、打撃による騒音をなくし、かつ砂の飛散による環境汚染をも防止し、さらにはモーターを2台用いる場合の問題点を解消し、従来技術に存する欠点を改良した振動砂落とし装置を提供することにある。   The problem to be solved by the present invention is to achieve the sand removal of the workpiece by using a single vibration motor, in particular, by giving vibration to the workpiece instead of the conventional sand removing technique of hitting the workpiece with a hammer. As well as downsizing the device, it eliminates noise caused by impact, prevents environmental pollution caused by sand scattering, and eliminates the problems associated with using two motors, improving the disadvantages of the prior art. An object of the present invention is to provide a vibrating sand removal device.

上述の課題を解決するため、本発明によれば、鋳造物に付着している砂を振動によって落とす鋳造物の振動砂落とし装置であって、基台上に弾性支持部材を介して載置された振動台板と、該振動台板に設置された鋳造物の保持具と、さらに該振動台板に連結された1台のモーターとを備え、砂落とすべき鋳造物を前記保持具に保持した後、前記振動モーターを稼動して振動台板を振動させ、これにより保持具に保持された鋳造物に振動を与えて鋳造物の砂を落とすことを特徴とする。   In order to solve the above-described problems, according to the present invention, there is provided a vibrating sand dropping device for a casting that drops sand adhering to the casting by vibration, and is placed on a base via an elastic support member. A vibration base plate, a casting holder installed on the vibration base plate, and a motor connected to the vibration base plate, and holding the casting to be sanded by the holder. Thereafter, the vibration motor is operated to vibrate the vibration base plate, thereby giving vibration to the casting held by the holding tool and dropping sand of the casting.

上述の本発明は砂落としすべきワークを振動台板に保持し、この振動台板を1台の振動モーターによって振動させることによりワーク、特に中空部の中子砂を落とす構成としたから、従来のハンマリング室のような大きな装置を必要とせずに小型化され、かつ打撃による騒音がなく、さらに砂の飛散による環境汚染の問題が生じない。   Since the above-mentioned present invention holds the workpiece to be sand-dropped on the vibration base plate and vibrates the vibration base plate with a single vibration motor, the workpiece, particularly the hollow core sand is dropped, The size is reduced without the need for a large device such as a hammering chamber, and there is no noise caused by impact, and further, there is no problem of environmental pollution due to scattering of sand.

さらに、本発明の装置は振動モーターを1台だけ備えるから、小型化され、かつ経済的である。モーターを2台用いる場合、2台のモーターが同期して回転するため、2台のモーターの重量配分や弾性支持部材の配置を適確にしなければならないが、1台の場合、このような制約は不用になる。   Furthermore, since the apparatus of the present invention includes only one vibration motor, it is miniaturized and economical. When two motors are used, the two motors rotate synchronously, so the weight distribution of the two motors and the arrangement of the elastic support members must be properly set. Becomes useless.

以下、本発明を添付図面を用いて詳述する。図1は本発明にかかる振動砂落とし装置の一具体例の平面図であり、図2はその側面図であり、図3はその斜視図である。   Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is a plan view of a specific example of a vibrating sanddropper according to the present invention, FIG. 2 is a side view thereof, and FIG. 3 is a perspective view thereof.

図1、図2および図3に示されるように、本発明は鋳造物(ワーク)1の中空部2の中子砂を振動によって落とす鋳造物の振動砂落とし装置Aであって、基台3上に弾性支持部材4を介して振動台板5が載置される。この振動台板5には鋳造物1をはさんで保持するワーク保持具6が設置され、さらに、この振動台板5は1台の振動モーター7と連結されている。弾性支持部材4としては、ゴム、金属スプリング、空気圧スプリング等であって、床面への振動を絶縁し、振動台板への振動の妨害を防ぐ。   As shown in FIGS. 1, 2, and 3, the present invention is a casting vibration sand dropping device A that drops core sand of a hollow portion 2 of a casting (work) 1 by vibration, and includes a base 3. The vibration base plate 5 is placed on the elastic support member 4 on the top. The vibration base plate 5 is provided with a work holder 6 for holding the casting 1 therebetween, and the vibration base plate 5 is connected to one vibration motor 7. The elastic support member 4 is a rubber, a metal spring, a pneumatic spring or the like, which insulates vibrations to the floor surface and prevents disturbance of vibrations to the vibration base plate.

このようにして構成される本発明にかかる振動砂落とし装置Aは砂落としに際し、まず、図4に示されるように、空気で膨縮するワーク保持具6から空気を抜いて収縮し、ワーククランプガイド8を通してクランプロッド9を引っ込め、ワーク1を挿入するスペースをつくる。   In the sand removal apparatus A according to the present invention configured as described above, when sand is removed, first, as shown in FIG. The clamp rod 9 is retracted through the guide 8 to create a space for inserting the workpiece 1.

次いで、図5に示されるように、空気を抜いてつくられたスペースにワーク1を配置の後、ワーク保持具6に空気を入れて膨らませ、クランプロッド9の先端の抑え具10でワーク1を抑えつけてワーク1をワーク保持具6に保持する。   Next, as shown in FIG. 5, after the work 1 is placed in a space created by removing air, the work holder 6 is inflated with air, and the work 1 is held by the holding tool 10 at the tip of the clamp rod 9. The workpiece 1 is held by the workpiece holder 6 while being pressed down.

このようにしてワーク1をワーク保持具6に保持の後、次いで、振動台板5に連結された1台の振動モーター7を稼動して振動台板5を振動させ、これにより保持具6に保持されたワーク1に振動を与えてワーク1に付着している砂、特に中空部2の中子砂を落とす。なお、中空部2の中子砂を落下除去する場合、ワーク1の中空部2に粒状固形物を投入すると落下除去が効率的に行える。   After holding the workpiece 1 on the workpiece holder 6 in this way, the vibration table 5 is vibrated by operating one vibration motor 7 connected to the vibration plate 5, thereby causing the holder 6 to move. The held workpiece 1 is vibrated to remove sand adhering to the workpiece 1, particularly the core sand of the hollow portion 2. When the core sand of the hollow part 2 is dropped and removed, the dropping and removal can be performed efficiently by introducing a granular solid into the hollow part 2 of the work 1.

上述の本発明は砂落としすべきワークを振動台板に保持し、この振動台板を振動モーターによって振動させることによりワークの付着砂、特に中空部の中子砂を落とす構成としたから、従来のハンマリング室のような大きな装置を必要とせずに小型化され、かつ打撃による騒音がなく、さらに砂の飛散による環境汚染の問題が生じない。   Since the present invention described above is configured to hold the workpiece to be sand-dropped on the vibration base plate, and to drop the sand adhered to the workpiece, particularly the core sand of the hollow portion, by vibrating the vibration base plate with a vibration motor. The size is reduced without the need for a large device such as a hammering chamber, and there is no noise caused by impact, and further, there is no problem of environmental pollution due to scattering of sand.

さらに、本発明は振動台板を振動させるに当り、振動モーターを一個備えるのみであるので、経済的であるのみならず、構造も簡素化され、かつ小型化される。すなわち、本発明はモーターを1台のみ備えるので、モーター2台の場合は2台のモーターが同期して回転する必要があるため、重量配分や弾性支持部材の配置を適確にする必要があるが、1台の場合はこのような制約を受けることがない。このため、本発明の振動砂落とし装置は鋳造技術分野において広く利用される可能性が高い。   Furthermore, since the present invention includes only one vibration motor when vibrating the vibration base plate, it is not only economical, but also the structure is simplified and miniaturized. That is, since the present invention includes only one motor, in the case of two motors, it is necessary to rotate the two motors synchronously. Therefore, it is necessary to appropriately distribute the weight and arrange the elastic support members. However, there is no such restriction in the case of one unit. For this reason, the vibration sand removing apparatus of the present invention is highly likely to be widely used in the casting technical field.

本発明振動砂落とし装置の一具体例平面図である。It is a specific example top view of this invention vibration sand removal apparatus. 図1の装置の側面図である。FIG. 2 is a side view of the apparatus of FIG. 1. 図1の装置の斜視図である。FIG. 2 is a perspective view of the apparatus of FIG. ワークをクランプする前の状態図である。It is a state figure before clamping a workpiece | work. ワークをクランプする後の状態図である。It is a state figure after clamping a work.

符号の説明Explanation of symbols

A 鋳造物の振動落とし装置
1 ワーク
2 中空部
3 基台
4 弾性支持部材
5 振動台板
6 ワーク保持具
7 振動モーター
8 ワーククランプガイド
9 クランプロッド
10 抑え板
A Casting vibration dropping device 1 Workpiece 2 Hollow part 3 Base 4 Elastic support member 5 Vibration base plate 6 Work holder 7 Vibration motor 8 Work clamp guide 9 Clamp rod 10 Holding plate

Claims (3)

鋳造物に付着している砂を振動によって落とす鋳造物の振動砂落とし装置であって、基台上に弾性支持部材を介して載置された振動台板と、該振動台板に設置された鋳造物の保持具と、さらに該振動台板に連結された1台の振動モーターとを備え、砂落としすべき鋳造物を前記保持具に保持した後、前記振動モーターを稼動して前記振動台板を振動させ、これにより前記保持具に保持された鋳造物に振動を与えて鋳造物の砂を落とすことを特徴とする振動砂落とし装置。   A vibratory sand removal device for a casting that removes sand adhering to a casting by vibration, and is provided on a vibration base plate placed on a base via an elastic support member, and installed on the vibration base plate A casting holder and a vibration motor connected to the vibration base plate are further provided. After holding the casting to be sanded by the holder, the vibration motor is operated to operate the vibration table. An oscillating sand dropping device characterized in that a plate is vibrated and thereby the casting held by the holder is vibrated to drop sand of the casting. 請求項1において、鋳造物中空部の中子砂を振動によって落とす請求項1に記載の振動砂落とし装置。   2. The vibrating sand dropping device according to claim 1, wherein the core sand in the casting hollow part is dropped by vibration. 請求項2において、鋳造物の中空部に粒状固形物を投入して中空部の中子砂を落下除去する請求項2に記載の振動砂落とし装置。
3. The vibrating sand drop device according to claim 2, wherein a granular solid material is introduced into a hollow portion of the casting to drop and remove the core sand of the hollow portion.
JP2006080497A 2006-03-23 2006-03-23 Vibration type sand shaking-out apparatus Pending JP2007253188A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2006080497A JP2007253188A (en) 2006-03-23 2006-03-23 Vibration type sand shaking-out apparatus
CNA2007800007259A CN101330997A (en) 2006-03-23 2007-03-22 Sand shake-out device using vibration
KR1020077030354A KR20080023226A (en) 2006-03-23 2007-03-22 Sand shake-out device using vibration
PCT/JP2007/056760 WO2007111364A1 (en) 2006-03-23 2007-03-22 Sand shake-out device using vibration
US11/992,302 US20100065241A1 (en) 2006-03-23 2007-03-22 Device for removing sand by vibration
EP07740198A EP1997573A4 (en) 2006-03-23 2007-03-22 Sand shake-out device using vibration

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006080497A JP2007253188A (en) 2006-03-23 2006-03-23 Vibration type sand shaking-out apparatus

Publications (1)

Publication Number Publication Date
JP2007253188A true JP2007253188A (en) 2007-10-04

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US (1) US20100065241A1 (en)
EP (1) EP1997573A4 (en)
JP (1) JP2007253188A (en)
KR (1) KR20080023226A (en)
CN (1) CN101330997A (en)
WO (1) WO2007111364A1 (en)

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WO2017195355A1 (en) 2016-05-13 2017-11-16 株式会社滋賀山下 Vibrating sand shaking-out apparatus and automobile component

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WO2007111364A1 (en) 2007-10-04
EP1997573A4 (en) 2010-12-29

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