JP2007133671A - Production management system - Google Patents

Production management system Download PDF

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JP2007133671A
JP2007133671A JP2005326258A JP2005326258A JP2007133671A JP 2007133671 A JP2007133671 A JP 2007133671A JP 2005326258 A JP2005326258 A JP 2005326258A JP 2005326258 A JP2005326258 A JP 2005326258A JP 2007133671 A JP2007133671 A JP 2007133671A
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product
order
orderer
production
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JP4773184B2 (en
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Mikio Fukunaga
幹夫 福永
Osamu Kusuda
修 楠田
Masayuki Kimura
昌幸 木村
Takamori Inoue
貴盛 井上
Hiroyuki Inui
浩之 乾
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Kubota Corp
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Kubota Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

<P>PROBLEM TO BE SOLVED: To change a production schedule while responding to orders of an orderer appropriately when decreasing delay of delivery of products which are ordered by the orderer in a production management system based on ordering and acceptance of order between the orderer placing an order and a producer producing products. <P>SOLUTION: Reservation processing for reserving orders by orderers C1 to C8 for the products of specified models K1 to K4 on a specified production date in the production schedule is performed. Change processing for changing the specified production date of the products in the production schedule and the specified models K1 to K4 is performed. While the reservation processing is performed, the products of the specified models K1 to K4 on the specified production date are excluded from the change processing when the reservation processing is performed. While the change processing is performed, the products of the specified models K1 to K4 on the specified production date excluded from the reservation processing when the change processing is performed. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、注文を出す発注者と製品を生産する生産者との間における発注及び受注に基づく生産管理システムに関する。   The present invention relates to a production management system based on ordering and ordering between an orderer who places an order and a producer who produces a product.

製品の生産では一般に、市場の動向による需要予測や受注の状況等に基づいて、複数型式の製品を生産する為の生産計画を生産者が立案することが多くある。この場合、発注者の注文が入るごとに、発注者の注文が生産計画における所定生産日での所定型式の製品に引き当てられていき、所定生産日に基づく納入日が発注者に回答されるものがある(特許文献1参照)。   In production of a product, in general, a producer often drafts a production plan for producing a plurality of types of products based on a demand forecast according to a market trend or a situation of an order. In this case, each time the orderer's order is entered, the orderer's order is assigned to the product of the specified type on the specified production date in the production plan, and the delivery date based on the specified production date is returned to the orderer. (See Patent Document 1).

特開2004−29874号公報JP 2004-29874 A

例えば所定生産日での所定型式の製品が全て発注者の注文に引き当てられている場合、この所定型式の製品に対して次の発注者の注文があっても、次の発注者の注文を所定生産日での所定型式の製品に引き当てることができないので、次の発注者の注文が所定生産日以後の日での所定型式の製品に引き当てられることになり、次の発注者の注文に対する製品の納入が少し遅れることになる。
従って、このような状態になると、生産者は生産計画を変更して、次の発注者の注文に対する製品の納入の遅れを少なくする必要がある(例えば所定生産日において、所定型式とは別の型式の製品の生産を所定型式の製品に変更する等を行う)。
For example, if all products of a given type on a given production date have been allocated to the orderer's order, even if there is an order from the next orderer for this particular type of product, the order of the next orderer will be given. Since it cannot be assigned to a product of a given type on the date of production, the next orderer's order will be assigned to a product of the given type on a date after the given date of production, and the product for the next orderer's order will be assigned. Delivery will be delayed a little.
Therefore, in such a state, the producer needs to change the production plan to reduce the delay in delivery of the product with respect to the next orderer's order (for example, on a predetermined production day, different from the predetermined model). For example, the production of a product of a model is changed to a product of a predetermined model).

本発明は、注文を出す発注者と製品を生産する生産者との間における発注及び受注に基づく生産管理システムにおいて、発注者の注文に対する製品の納入の遅れを少なくする場合、発注者の注文に適切に対応しながら生産計画の変更が行えるようにすることを目的としている。   In the production management system based on the ordering and ordering between the orderer who places the order and the producer who produces the product, the present invention can reduce the delay in delivery of the product with respect to the orderer's order. The purpose is to allow production plans to be changed while responding appropriately.

(構成)
本発明の第1特徴は、注文を出す発注者と製品を生産する生産者との間における発注及び受注に基づく生産管理システムにおいて、次のように構成することにある。
複数型式の製品を生産する為の生産計画において、発注者の注文を生産計画における所定生産日での所定型式の製品に引き当てる引当処理が行われ、生産計画における製品の所定生産日や所定型式を変更する変更処理が行われる。引当処理が行われている間は、引当処理が行われている所定型式の製品を変更処理から遮断する変更遮断処理が行われ、変更処理が行われている間は、変更処理が行われている所定型式の製品を引当処理から遮断する引当遮断処理が行われる。
(Constitution)
A first feature of the present invention resides in the following configuration in a production management system based on orders and orders received between an orderer who places an order and a producer who produces a product.
In a production plan for producing multiple types of products, an allocation process is performed in which a purchaser's order is allocated to a predetermined type of product on a predetermined production date in the production plan, and the predetermined production date or predetermined type of the product in the production plan is determined. The change process to change is performed. While the allocation process is being performed, a change blocking process is performed to block the predetermined type of product for which the allocation process is being performed from the change process, and while the change process is being performed, the change process is performed. An allocation blocking process is performed to block a predetermined type of product from the allocation process.

本発明の第2特徴は、注文を出す発注者と製品を生産する生産者との間における発注及び受注に基づく生産管理システムにおいて、次のように構成することにある。
複数型式の製品を生産する為の生産計画において、発注者の注文を生産計画における所定生産日での所定型式の製品に引き当てる引当処理が行われ、生産計画における製品の所定生産日や所定型式を変更する変更処理が行われる。引当処理が行われている間は、引当処理が行われている所定生産日を変更処理から遮断する変更遮断処理が行われ、変更処理が行われている間は、変更処理が行われている所定生産日を引当処理から遮断する引当遮断処理が行われる。
A second feature of the present invention resides in the following configuration in a production management system based on ordering and ordering between an orderer who places an order and a producer who produces a product.
In a production plan for producing multiple types of products, an allocation process is performed in which a purchaser's order is allocated to a predetermined type of product on a predetermined production date in the production plan, and the predetermined production date or predetermined type of the product in the production plan is determined. The change process to change is performed. While the allocation process is being performed, the change blocking process is performed to block the predetermined production date for which the allocation process is being performed from the change process, and while the change process is being performed, the change process is being performed. An allocation blocking process for blocking the predetermined production date from the allocation process is performed.

本発明の第3特徴は、注文を出す発注者と製品を生産する生産者との間における発注及び受注に基づく生産管理システムにおいて、次のように構成することにある。
複数型式の製品を生産する為の生産計画において、発注者の注文を生産計画における所定生産日での所定型式の製品に引き当てる引当処理が行われ、生産計画における製品の所定生産日や所定型式を変更する変更処理が行われる。引当処理が行われている間は、引当処理が行われている所定生産日での所定型式の製品を変更処理から遮断する変更遮断処理が行われ、変更処理が行われている間は、変更処理が行われている所定生産日での所定型式の製品を引当処理から遮断する引当遮断処理が行われる。
A third feature of the present invention resides in the following configuration in a production management system based on an order and an order received between an orderer who places an order and a producer who produces a product.
In a production plan for producing multiple types of products, an allocation process is performed in which a purchaser's order is allocated to a predetermined type of product on a predetermined production date in the production plan, and the predetermined production date or predetermined type of the product in the production plan is determined. The change process to change is performed. While the allocation process is being performed, the change blocking process is performed to block the product of the specified type on the specified production date on which the allocation process is being performed from the change process. An allocation blocking process is performed to block a predetermined type of product on the predetermined production date on which the process is being performed from the allocation process.

(作用)
[I]
例えば図3に示すように、複数型式(型式K1,K2,K3,K4)の製品を生産する為の生産計画において、発注者C1〜C7の注文が生産計画における所定生産日(N月1日〜4日)での所定型式(型式K1,K2,K3,K4)の製品に引き当てる引当処理が行われたとする。
この状態において、例えばN月1日生産の製品(型式K1〜K4)が全て発注者C1〜C4の注文に引き当てられている場合、製品(型式K1)に対して次の発注者C8の注文があっても、発注者C8の注文をN月1日生産の製品(型式K1)に引き当てることができないので、発注者C8の注文がN月3日生産の製品(型式K1)に引き当てられたとする。
(Function)
[I]
For example, as shown in FIG. 3, in a production plan for producing a plurality of types of products (models K1, K2, K3, K4), the orders of the orderers C1 to C7 are predetermined production dates (N month 1 day) in the production plan. Suppose that the allocation process assigned to the products of the predetermined model (models K1, K2, K3, K4) at ˜4 days) is performed.
In this state, for example, when all the products produced on January 1 (models K1 to K4) are allocated to the orders of the orderers C1 to C4, the next orderer C8 orders the products (model K1). Even so, the order of the orderer C8 cannot be assigned to the product (model K1) produced on the 1st of January, so the order of the orderer C8 is assigned to the product produced on the 3rd of May (type K1). .

本発明の第1特徴(第2特徴)(第3特徴)によると、例えば図3に示すように、生産者はN月2日生産の製品(型式K4)が未引き当てであることに着目して、図4に示すように、N月2日生産の製品(型式K4)をN月2日生産の製品(型式K1)に変更する変更処理を行うことができる(変更処理)。これにより、発注者C8の注文がN月2日生産の製品(型式K1)に引き当てられて、発注者C8の注文に対する製品の納入の遅れを少なくすることができる。   According to the first feature (second feature) (third feature) of the present invention, for example, as shown in FIG. 3, the producer pays attention to a product (model K4) produced on N. Then, as shown in FIG. 4, a change process for changing a product produced on N / 2 (model K4) to a product produced on N / 2 (model K1) can be performed (change process). Thereby, the order of the orderer C8 is assigned to the product (model K1) produced on the 2nd of January, and the delay in delivery of the product with respect to the order of the orderer C8 can be reduced.

[II]
例えば前項[I]及び図3に示すように、発注者C1〜C7の注文が生産計画における所定生産日(N月1日〜4日)での所定型式(型式K1,K2,K3,K4)の製品に引き当てる引当処理が行われたとする。
本発明の第1特徴によると、例えば図3に示すように、発注者C1の注文のN月1日生産の製品(型式K1)への引当処理が行われている間、生産者は製品(型式K1)の変更処理(例えばN月4日生産の製品(型式K1)をN月4日生産の製品(型式K2)に変更するような変更処理)を行おうとしても、この変更処理が遮断されて拒絶される(変更遮断処理)。この場合、生産者は製品(型式K1)以外の製品(型式K2,K3,K4)の変更処理は行うことができるのであり、発注者C1の注文のN月1日生産の製品(型式K1)への引当処理が終了すると、生産者は製品(型式K1)の変更処理を行うことができる。
[II]
For example, as shown in the preceding item [I] and FIG. 3, the orders of the orderers C1 to C7 are predetermined types (types K1, K2, K3, K4) on a predetermined production date (N month 1st to 4th) in the production plan. Suppose that the allocation process to be allocated to the product is performed.
According to the first feature of the present invention, for example, as shown in FIG. 3, while the allocation process is being performed on the product (model K1) produced on the 1st of Nth of the order of the orderer C1, the producer Even if an attempt is made to change the model K1) (for example, a change process that changes a product produced on the 4th of May (model K1) to a product produced on the 4th of January (model K2)), the change process is blocked. And rejected (change blocking process). In this case, the producer can change the product (model K2, K3, K4) other than the product (model K1), and the product produced on the first day of the month of the orderer C1 (model K1). When the allocation process is completed, the producer can perform a process for changing the product (model K1).

本発明の第1特徴によると、例えば図4に示すように、生産者がN月2日生産の製品(型式K2)をN月4日生産の製品(型式K2)に変更する変更処理を行っている間、発注者の注文の製品(型式K2)への引当処理が遮断されて拒絶される(引当遮断処理)。この場合、製品(型式K2)以外の製品(型式K1,K3,K4)に対しては、発注者の注文の製品(型式K1,K3,K4)への引当処理を行うことができる。   According to the first feature of the present invention, for example, as shown in FIG. 4, the producer performs a change process for changing a product produced on N. 2 (model K2) to a product produced on N. 4 (model K2). Meanwhile, the allocation process for the orderer's ordered product (type K2) is blocked and rejected (allocation block process). In this case, for products other than the product (model K2) (models K1, K3, K4), it is possible to perform an allocation process for the products ordered by the orderer (models K1, K3, K4).

以上のように本発明の第1特徴によれば、所定型式の製品への引当処理が行われていると所定型式の製品の変更処理を遮断して拒絶し、所定型式の製品の変更処理が行われていると所定型式の製品への引当処理を遮断して拒絶すると言うように、所定型式の製品に対して引当処理及び変更処理が同時に行われる状態が生じないようにしている。これによって、所定型式の製品に対して引当処理及び変更処理が同時に行われることによる混乱や、データベースである生産計画の破損が防止される。   As described above, according to the first feature of the present invention, when the allocation process for a predetermined type of product is performed, the change process for the predetermined type of product is blocked and rejected, and the change process for the predetermined type of product is performed. If this is done, the allocation process for the predetermined type of product is blocked and rejected, so that the allocation process and the change process are not simultaneously performed for the predetermined type of product. This prevents confusion and damage to the production plan, which is a database, due to the simultaneous execution of the allocation process and the change process for a predetermined type of product.

この場合に、例えば所定型式の製品への引当処理が行われている間、生産計画の全てを保護して生産計画の変更処理が全く行えないようにすることも考えられるが、このようにすると、現在行われている引当処理とは無関係の変更処理も行えなくなり、効率的ではない。
これに対して本発明の第1特徴によると、現在行われている引当処理の所定型式以外の所定型式において変更処理を行うことができ、現在行われている変更処理の所定型式以外の所定型式において引当処理を行うことができる。
In this case, for example, while the allocation process for a predetermined type of product is being performed, it may be possible to protect the entire production plan and prevent the production plan from being changed at all. The change process unrelated to the current allocation process cannot be performed, which is not efficient.
On the other hand, according to the first feature of the present invention, the change process can be performed in a predetermined type other than the predetermined type of the allocation process currently performed, and the predetermined type other than the predetermined type of the currently performed change process. The allocation process can be performed at

[III]
例えば前項[I]及び図3に示すように、発注者C1〜C7の注文が生産計画における所定生産日(N月1日〜4日)での所定型式(型式K1,K2,K3,K4)の製品に引き当てる引当処理が行われたとする。
本発明の第2特徴によると、例えば図3に示すように、発注者C1の注文のN月1日生産の製品(型式K1)への引当処理が行われている間、生産者はN月1日生産の変更処理(例えばN月1日生産の製品(型式K2)をN月2日生産の製品(型式K2)に変更するような変更処理)を行おうとしても、この変更処理が遮断されて拒絶される(変更遮断処理)。この場合、生産者はN月1日生産以外のN月2,3,4日生産の変更処理は行うことができるのであり、発注者C1の注文のN月1日生産の製品(型式K1)への引当処理が終了すると、生産者はN月1日生産の変更処理を行うことができる。
[III]
For example, as shown in the preceding item [I] and FIG. 3, the orders of the orderers C1 to C7 are predetermined types (types K1, K2, K3, K4) on a predetermined production date (N month 1st to 4th) in the production plan. Suppose that the allocation process to be allocated to the product is performed.
According to the second feature of the present invention, for example, as shown in FIG. 3, while the allocation process is being performed for the product (model K1) produced on the 1st of Nth of the order of the orderer C1, Even if you try to change the daily production (for example, changing the product manufactured on January 1st (model K2) to the product manufactured on January 2nd (model K2)), this change processing will be blocked. And rejected (change blocking process). In this case, the producer can perform a process for changing production on the second, third and fourth days of N month other than the production on the first day of N month, and the product (model K1) produced on the first day of the month of ordering by the orderer C1. When the allocation process is completed, the producer can perform a process for changing production on the first of N month.

本発明の第2特徴によると、例えば図4に示すように、生産者がN月2日生産の製品(型式K4)をN月2日生産の製品(型式K1)に変更する変更処理を行っている間、発注者の注文のN月2日生産への引当処理が遮断されて拒絶される(引当遮断処理)。この場合、N月2日生産以外のN月1,3,4日生産に対しては、発注者の注文のN月1,3,4日生産への引当処理を行うことができる。   According to the second feature of the present invention, for example, as shown in FIG. 4, the producer performs a change process for changing a product produced on N. 2 (model K4) to a product produced on N. 2 (model K1). During this period, the allocation process for the orderer's order for the N / 2 production is blocked and rejected (allocation block process). In this case, for N month 1, 3 and 4 day production other than N month 2 production, it is possible to perform an allocation process for the orderer's order to N month 1, 3 and 4 day production.

以上のように本発明の第2特徴によれば、所定生産日への引当処理が行われていると所定生産日の変更処理を遮断して拒絶し、所定生産日の変更処理が行われていると所定生産日への引当処理を遮断して拒絶すると言うように、所定生産日に対して引当処理及び変更処理が同時に行われる状態が生じないようにしている。これにより、所定生産日に対して引当処理及び変更処理が同時に行われることによる混乱や、データベースである生産計画の破損が防止される。   As described above, according to the second feature of the present invention, if the allocation process for the predetermined production date is being performed, the predetermined production date changing process is blocked and rejected, and the predetermined production date changing process is performed. In this case, the provisioning process and the changing process are not simultaneously performed on the predetermined production date so that the provisioning process on the predetermined production date is blocked and rejected. This prevents confusion due to simultaneous execution of the allocation process and the change process for a predetermined production date, and damage to the production plan as a database.

この場合、例えば所定生産日への引当処理が行われている間、生産計画の全てを保護して生産計画の変更処理が全く行えないようにすることも考えられるが、このようにすると現在行われている引当処理とは無関係の変更処理も行えなくなり、効率的ではない。
これに対して本発明の第2特徴によると、現在行われている引当処理の所定生産日以外の所定生産日において変更処理を行うことができ、現在行われている変更処理の所定生産日以外の所定生産日において引当処理を行うことができる。
In this case, for example, while the allocation process for a predetermined production date is being performed, it may be possible to protect the entire production plan and prevent the production plan from being changed at all. The change process unrelated to the reserved process is not performed, which is not efficient.
On the other hand, according to the second feature of the present invention, the change process can be performed on a predetermined production date other than the predetermined production date of the allocation process currently being performed, and other than the predetermined production date of the current change process. The provisioning process can be performed on the predetermined production date.

[IV]
例えば前項[I]及び図3に示すように、発注者C1〜C7の注文が生産計画における所定生産日(N月1日〜4日)での所定型式(型式K1,K2,K3,K4)の製品に引き当てる引当処理が行われたとする。
本発明の第3特徴によると、例えば図3に示すように、発注者C1の注文のN月1日生産の製品(型式K1)への引当処理が行われている間、生産者はN月1日生産の製品(型式K1)の変更処理(例えばN月1日生産の製品(型式K1)をN月4日生産の製品(型式K2)に変更するような変更処理)を行おうとしても、この変更処理が遮断されて拒絶される(変更遮断処理)。この場合、生産者はN月1日生産の製品(型式K1)以外の変更処理は行うことができるのであり(例えばN月1日生産の製品(型式K2)の変更処理は行うことができる)、発注者C1の注文のN月1日生産の製品(型式K1)への引当処理が終了すると、生産者はN月1日生産の製品(型式K1)の変更処理を行うことができる。
[IV]
For example, as shown in the preceding item [I] and FIG. 3, the orders of the orderers C1 to C7 are predetermined types (types K1, K2, K3, K4) on a predetermined production date (N month 1st to 4th) in the production plan. Suppose that the allocation process to be allocated to the product is performed.
According to the third feature of the present invention, for example, as shown in FIG. 3, while the allocation process for the product (model K1) produced on the 1st of Nth of the order of the orderer C1 is being performed, the producer Even if an attempt is made to change a product (model K1) produced on the 1st (for example, a change process that changes a product produced on the 1st of May (model K1) to a product produced on the 4th of May (model K2)). The change process is blocked and rejected (change block process). In this case, the producer can perform the change process other than the product (model K1) produced on the first day of Nth (for example, the change process of the product (model K2) produced on the first day of Nth can be performed). When the allocation process for the product (model K1) produced on the 1st of Nth month of the order of the orderer C1 is completed, the producer can change the product (model K1) produced on the 1st of Nth month.

本発明の第3特徴によると、例えば図4に示すように、生産者がN月2日生産の製品(型式K4)をN月2日生産の製品(型式K1)に変更する変更処理を行っている間、発注者の注文のN月2日生産の製品(型式K4)への引当処理、並びに、発注者の注文のN月2日生産の製品(型式K1)への引当処理が遮断されて拒絶される(引当遮断処理)。この場合、N月2日生産の型式(K1,K4)以外のN月1日〜4日の製品(型式K1〜K4)への引当処理を行うことができる(例えばN月2日生産の製品(型式K2)への引当処理を行うことができる)。   According to the third feature of the present invention, for example, as shown in FIG. 4, the producer performs a change process for changing a product produced on N. 2 (model K4) to a product produced on N. 2 (model K1). In the meantime, the allocation process of the orderer's order to the product produced on N / 2 (model K4) and the allocation process of the orderer's order to the product produced on N / 2 (model K1) are blocked. (Reservation blocking process). In this case, the allocation process can be performed for the products (models K1 to K4) on the 1st to 4th of N month other than the models (K1 and K4) produced on 2nd of N month (for example, products manufactured on the 2nd of N (Allocation processing to model K2 can be performed).

以上のように本発明の第3特徴によれば、所定生産日での所定型式の製品への引当処理が行われていると所定生産日での所定型式の製品の変更処理を遮断して拒絶し、所定生産日での所定型式の製品の変更処理が行われていると所定生産日での所定型式の製品への引当処理を遮断して拒絶すると言うように、所定生産日での所定型式の製品に対して引当処理及び変更処理が同時に行われる状態が生じないようにしている。これによって、所定生産日での所定型式の製品に対して引当処理及び変更処理が同時に行われることによる混乱や、データベースである生産計画の破損が防止される。   As described above, according to the third feature of the present invention, if the allocation process for the predetermined type product on the predetermined production date is performed, the change process for the predetermined type product on the predetermined production date is blocked and rejected. In addition, if the change process of the product of the predetermined type on the predetermined production date is performed, the provision process for the predetermined type of product on the predetermined production date is cut off and rejected. This prevents a situation where the allocation process and the change process are simultaneously performed on the product. This prevents confusion and damage to the production plan, which is a database, due to simultaneous execution of the allocation process and the change process for a predetermined type of product on a predetermined production date.

この場合に、例えば所定生産日での所定型式の製品への引当処理が行われている間、生産計画の全てを保護して生産計画の変更処理が全く行えないようにすることも考えられるが、このようにすると現在行われている引当処理とは無関係の変更処理も行えなくなり、効率的ではない。
これに対して本発明の第3特徴によると、現在行われている引当処理の所定型式以外の所定型式においての変更処理や、現在行われている引当処理の所定生産日以外の所定生産日においての変更処理を行うことができ、現在行われている変更処理の所定型式以外の所定型式においての引当処理や、現在行われている変更処理の所定生産日以外の所定生産日においての引当処理を行うことができる。
In this case, for example, while the allocation process for a predetermined type of product on a predetermined production date is being performed, it is conceivable to protect the entire production plan and prevent the production plan from being changed at all. This makes it impossible to perform a change process unrelated to the currently allocated process, which is not efficient.
On the other hand, according to the third feature of the present invention, a change process in a predetermined type other than the predetermined type of the allocation process currently being performed, or a predetermined production date other than the predetermined production date of the allocation process currently being performed Change processing that is currently being performed, provision processing in a predetermined type other than the predetermined type of change processing, and provision processing in a predetermined production date other than the predetermined production date of the current change processing It can be carried out.

(発明の効果)
本発明の第1特徴(第2特徴)(第3特徴)によると、注文を出す発注者と製品を生産する生産者との間における発注及び受注に基づく生産管理システムにおいて、発注者の注文に対する製品の納入の遅れを少なくすることができるようになり、生産管理システムの顧客満足度を高めることができた。
(The invention's effect)
According to the first feature (second feature) (third feature) of the present invention, in a production management system based on ordering and ordering between an orderer who places an order and a producer who produces a product, The delay in product delivery can be reduced, and the customer satisfaction of the production management system has been improved.

本発明の第1特徴(第2特徴)(第3特徴)によると、引当処理及び変更処理が同時に行われることによる混乱や、データベースである生産計画の破損が防止されることによって、生産管理システムの信頼性を高めることができた。
本発明の第1特徴(第2特徴)(第3特徴)によると、現在行われている引当処理とは無関係の変更処理が行え、現在行われて変更処理とは無関係の引当処理が行えることによって、生産管理システムの作業効率を高めることができた。
According to the first feature (second feature) (third feature) of the present invention, the production management system is prevented by preventing confusion due to simultaneous execution of the allocation process and the change process and the breakage of the production plan as a database. We were able to improve the reliability.
According to the first feature (second feature) (third feature) of the present invention, a change process unrelated to the currently performed allocation process can be performed, and an allocation process currently performed and unrelated to the change process can be performed. As a result, the work efficiency of the production management system was improved.

例えば、農用トラクタやコンバイン等の農業機械のような製品を顧客に販売する販売会社等の販売者(発注者)と、製品を生産するメーカー等の生産者との間において、発注及び受注に基づく生産管理システムについて、以下のように説明する。   For example, based on orders and orders between sellers (orderers) such as sales companies that sell products such as agricultural machinery such as agricultural tractors and combines to customers and producers such as manufacturers that produce products The production management system will be described as follows.

[1]
第1,2,3予約発注A1,A2,A3及び当用発注B1について説明する。
農用トラクタやコンバイン等の農業機械のような製品は、1年を通じて売れると言うものではなく、1年の内の特定の時期に比較的集中して売れると言うような季節性を備えており、製品の種類によって製品の売れる時期が異なっている。
[1]
The first, second and third reservation orders A1, A2, A3 and the current order B1 will be described.
Agricultural machinery such as agricultural tractors and combines are not said to sell throughout the year, but have seasonality that they can sell relatively concentrated in a specific time of the year. The time when a product can be sold varies depending on the type of product.

このような製品を取り扱う販売者(発注者)では、顧客情報等に基づいて数学的統計手法や、経験則によりコンピュータ等を使用して需要予測を常に行っており、所定の製品が売れる時期の前に、自身が行った需要予測に基づいて事前に販売者(発注者)が生産者に所定の製品の発注を出すことによって、販売者(発注者)は製品が売れる時期に所定の製品を過不足なく確保しておく必要がある(確保した製品が少ないと売り上げを逃してしまい、確保した製品が多いと製品が在庫として残ることになる)。   Sellers (orderers) that handle such products always use a mathematical statistical method based on customer information, etc., or a computer etc. based on empirical rules to predict demand. Before the seller (orderer) places an order for a predetermined product from the producer based on the demand forecast made by the seller in advance, the seller (orderer) can select the predetermined product when the product is sold. It is necessary to secure it without excess or deficiency (if there are few secured products, sales will be missed, and if there are many secured products, the products will remain in stock).

図1に示すように、販売者(発注者)と生産者との間において、製品の納入まで異なる長さの期間を備えた3種類の第1予約発注A1、第2予約発注A2、第3予約発注A3が設定されており、第1,2,3予約発注A1,A2,A3とは別に当用発注B1が設定されている。   As shown in FIG. 1, there are three types of a first reservation order A1, a second reservation order A2, and a third order that have different lengths of time until the delivery of the product between the seller (orderer) and the producer. The reservation order A3 is set, and the current order B1 is set separately from the first, second, and third reservation orders A1, A2, and A3.

製品の納入までの期間及び販売者(発注者)が生産者に支払う料金の値引き率は、第1予約発注A1が例えば約1箇月及び5%であり、第2予約発注A2が例えば約2箇月及び10%に設定されている。第1予約発注A1では、発注日から1箇月後の月に対応する出荷月において、出荷月の末までに販売者(発注者)に製品が納入される(例えば発注日が5月9日であると、出荷月が6月となり、6月末までに販売者(発注者)に製品が納入される)。第2予約発注A2では、発注日から2箇月後の月が出荷月となり、第1予約発注A1と同様に出荷月の末までに販売者(発注者)に製品が納入される。   The period until product delivery and the discount rate of the fee paid by the seller (orderer) to the producer are, for example, about 1 month and 5% for the first reservation order A1, and about 2 months for the second reservation order A2. And 10%. In the first reservation order A1, the product is delivered to the seller (orderer) by the end of the shipment month in the shipment month corresponding to the month one month after the order date (for example, the order date is May 9) If there is, the shipment month will be June, and the product will be delivered to the seller (orderer) by the end of June). In the second reservation order A2, the month two months after the order date is the shipping month, and the product is delivered to the seller (orderer) by the end of the shipping month, as in the first reservation order A1.

製品の納入までの期間及び販売者(発注者)が生産者に支払う料金の値引き率は、第3予約発注A3が例えば約3箇月及び15%に設定されている。第3予約発注A3では、発注日から3箇月後の月に対応する出荷月において、出荷月の前半に販売者(発注者)に製品が納入される(例えば発注日が5月9日であると、出荷月が8月となり、8月の前半に販売者(発注者)に製品が納入される)。当用発注B1は主に顧客から販売者(発注者)への注文等に基づいて行われるものであり、製品の納入までの期間が例えば10日程度以内に設定され、生産者から販売者(発注者)への納入日を指定することができるのに対して、販売者(発注者)が生産者に支払う料金の値引き率は0%に設定されている。   For example, the third reservation order A3 is set to about 3 months and 15% for the period until product delivery and the discount rate of the fee paid by the seller (orderer) to the producer. In the third reservation order A3, in the shipment month corresponding to the month three months after the order date, the product is delivered to the seller (orderer) in the first half of the shipment month (for example, the order date is May 9). The shipment month is August, and the product is delivered to the seller (orderer) in the first half of August). The current order B1 is mainly made based on an order from the customer to the seller (orderer), and the period until delivery of the product is set within, for example, about 10 days. The delivery date to the orderer) can be specified, whereas the discount rate of the fee paid by the seller (orderer) to the producer is set to 0%.

[2]
次に第1,2,3予約発注A1,A2,A3及び当用発注B1のリスクと利益について説明する。
図1に示すように、販売者(発注者)は毎日のように顧客に接して精度の高い顧客情報を得ているので、精度の高い需要予測を行うことは比較的容易なものとなっている。しかし、多数の販売者(発注者)において販売者(発注者)が持つ顧客情報の質及び量や販売者(発注者)の力量等により、販売者(発注者)によって販売者(発注者)の需要予測に精度の差が生じてくる。
[2]
Next, the risks and benefits of the first, second and third reservation orders A1, A2, A3 and the current order B1 will be described.
As shown in FIG. 1, since the seller (orderer) is in contact with the customer on a daily basis to obtain highly accurate customer information, it is relatively easy to make a highly accurate demand forecast. Yes. However, depending on the quality and quantity of customer information held by the seller (orderer) and the competence of the seller (orderer) among many sellers (orderers), the seller (orderer) is the seller (orderer). There is a difference in accuracy in demand forecasting.

これによって、所定の製品の発注を出す場合、高い精度の需要予測を行うことができる販売者(発注者)は、第2及び第3予約発注A2,A3を多く出し、第1予約発注A1及び当用発注B1はあまり出さないと言う傾向となり、所定の製品が売れる時期のかなり前から第2及び第3予約発注A2,A3を出すと言う傾向となる。逆に高い精度の需要予測を行うことができない販売者(発注者)は、第1予約発注A1及び当用発注B1を多く出し、第2及び第3予約発注A2,A3はあまり出さないと言う傾向となり、所定の製品が売れる時期の直前に第1予約発注A1及び当用発注B1を出すと言う傾向となる。   Thus, when placing an order for a predetermined product, a seller (orderer) who can perform demand prediction with high accuracy places a large number of second and third reservation orders A2 and A3, and the first reservation order A1 and The current order B1 tends to be less frequently placed, and the second and third reservation orders A2 and A3 tend to be placed long before the time when a predetermined product is sold. Conversely, a seller (orderer) who cannot perform demand prediction with high accuracy issues a large number of first reservation orders A1 and commercial orders B1, and says that the second and third reservation orders A2 and A3 are not so many. There is a tendency to place the first reservation order A1 and the current order B1 immediately before the time when a predetermined product is sold.

前述のように、販売者(発注者)が顧客情報等に基づいて需要予測を行い、自身が行った需要予測に基づいて販売者(発注者)が生産者に第1,2,3予約発注A1,A2,A3及び当用発注B1を出すので、需要予測が実際の需要から外れることによるリスクは販売者(発注者)が負うことになる(販売者(発注者)に負担が掛かることになる)。逆に需要予測が実際の需要から外れることによるリスクは生産者は負わない。   As described above, the seller (orderer) makes a demand forecast based on customer information, etc., and the seller (orderer) makes the first, second, and third reservation orders to the producer based on the demand forecast made by himself. Since A1, A2, A3 and the current order B1 are issued, the risk that the demand forecast deviates from the actual demand is borne by the seller (orderer) (the seller (orderer) is burdened). Become). Conversely, producers are not at risk from the demand forecast being out of actual demand.

この場合、高い精度の需要予測を行うことができる販売者(発注者)は、第2及び第3予約発注A2,A3を多く出すことにより、需要予測が実際の需要から外れることによるリスクは大きなものになるが、生産者に支払う料金の値引き率を大きなものにすることができると言う利益を得ることができる。逆に高い精度の需要予測を行うことができない販売者(発注者)は、第1予約発注A1及び当用発注B1を多く出すことにより、需要予測が実際の需要から外れることによるリスクは小さなものになるが、生産者に支払う料金の値引き率を大きなものにすることができると言う利益を得ることができない。   In this case, the seller (orderer) who can perform demand prediction with high accuracy places a large number of second and third reservation orders A2 and A3, so that there is a large risk that the demand forecast will deviate from the actual demand. Although it becomes a thing, the profit that the discount rate of the charge paid to a producer can be made large can be acquired. Conversely, a seller (orderer) who cannot perform demand prediction with high accuracy issues a large amount of the first reservation order A1 and the current order B1, so that the risk due to the demand forecast deviating from the actual demand is small. However, it is impossible to obtain a profit that the discount rate of the fee paid to the producer can be increased.

[3]
次に生産計画及び引当処理について説明する。
図1及び図2に示すように、前述のようにして多数の販売者(発注者)の各々が需要予測を行い、自身が行った需要予測に基づいて販売者(発注者)は生産者に第1,2,3予約発注A1,A2,A3を、コンピュータネットワーク等を利用して出すのであり、顧客からの注文等に基づいて生産者に当用発注B1をコンピュータネットワーク等を利用して出す。生産者は第1,2,3予約発注A1,A2,A3及び当用発注B1を随時受注しており、所定日(例えば毎月の10日)に受注の締め切りを行って、これまでに受注した第1,2,3予約発注A1,A2,A3をまとめる。
[3]
Next, production planning and allocation processing will be described.
As shown in FIG. 1 and FIG. 2, each of a large number of sellers (orderers) makes a demand prediction as described above, and the seller (orderer) is a producer based on the demand prediction made by himself / herself. The first, second, and third reservation orders A1, A2, and A3 are placed using a computer network or the like, and the current order B1 is placed to the producer using the computer network or the like based on an order from a customer. . The producer receives orders for the first, second and third reservation orders A1, A2 and A3 and the current order B1 as needed, and the orders are closed on a predetermined date (for example, the 10th day of every month). The first, second and third reservation orders A1, A2 and A3 are collected.

図1及び図2に示すように、生産者は所定日までに受注した第1,2,3予約発注A1,A2,A3に基づいて、コンピュータ等を使用することにより、データベースである生産計画の立案及び生産計画の修正を行い(月次計画、日程計画及び確定計画により、次月の生産計画の見直し及び次々月の生産計画の新規作成を行う)、その月度の引当処理及び日々の引当処理を行うのであり、この間においても当用発注B1を随時受注している。   As shown in FIG. 1 and FIG. 2, the producer uses a computer or the like based on the first, second, and third reservation orders A1, A2, and A3 received by a predetermined date to create a production plan that is a database. Revise the plan and production plan (review the next month production plan and create a new production plan for the next month based on the monthly plan, schedule plan, and final plan). During this time, the current order B1 is received as needed.

この場合、例えば図3に示すように、複数型式(所定型式(型式K1,K2,K3,K4・・・))の製品において、N月(N月1日〜4日・・・(所定生産日に相当))の生産計画が立案されたとすると、第1,2,3予約発注A1,A2,A3及び当用発注B1の受注に基づいて、N月1日生産の製品(型式K1)に販売者(発注者)C1の注文が自動的に引き当てられ、N月1日生産の製品(型式K2)に販売者(発注者)C2の注文が自動的に引き当てられると言うように、販売者(発注者)C1〜C7の注文が自動的に引き当てられていく(引当処理)。   In this case, for example, as shown in FIG. 3, in a product of a plurality of types (predetermined types (types K1, K2, K3, K4...)), N months (N month 1st to 4th... (Predetermined production) If the production plan for the first, second and third reservation orders A1, A2, A3 and the current order B1 is received, the product (model K1) produced on the first day of N The seller (orderer) C1's order is automatically assigned, and the seller (orderer) C2's order is automatically assigned to the product (model K2) produced on January 1st. (Orderer) Orders of C1 to C7 are automatically allocated (allocation process).

これにより、生産者は部品メーカー等への発注を行うのであり、引当処理が行われた第1予約発注A1に対する確定納期を、コンピュータネットワーク等を利用して販売者(発注者)に回答し(例えば毎月の20日)、前月に受注して引当処理が行われた第2予約発注A2の確定納期、及び前々月に受注して引当処理が行われた第3予約発注A3の確定納期を、コンピュータネットワーク等を利用して販売者(発注者)に回答する。   As a result, the producer places an order with a parts manufacturer or the like, and uses a computer network or the like to reply to the seller (orderer) the confirmed delivery date for the first reservation order A1 for which the allocation process has been performed ( For example, on the 20th day of every month, the final delivery date of the second reservation order A2 that has been accepted and processed in the previous month, and the final delivery date of the third reservation order A3 that has been accepted and processed in the previous month Reply to the seller (orderer) using the network.

引当処理が行われた当用発注B1に対する確定納期を、コンピュータネットワーク等を利用して販売者(発注者)に直ちに回答する。生産者が当用発注B1を受注した際、当用発注B1の引当処理が行われなければ、生産者は当用発注B1に対する納期の仮回答を、コンピュータネットワーク等を利用して販売者(発注者)に回答し、数日後に当用発注B1に対する確定納期を、コンピュータネットワーク等を利用して販売者(発注者)に回答する。   The confirmed delivery date for the current order B1 for which the allocation process has been performed is immediately answered to the seller (orderer) using a computer network or the like. When the producer receives an order for the current order B1, if the provisioning process for the current order B1 is not performed, the producer uses a computer network or the like to provide a provisional response regarding the delivery date for the current order B1. A few days later, the final delivery date for the current order B1 is returned to the seller (orderer) using a computer network or the like.

[4]
次に生産計画及び変更処理について説明する。
図3に示すようなN月の生産計画において、N月1日生産の製品(型式K1〜K4)が全て販売者(発注者)C1〜C4の注文に引き当てられている場合、製品(型式K1)に対して次の販売者(発注者)C8の注文があっても、販売者(発注者)C8の注文をN月1日生産の製品(型式K1)に引き当てることができないので、販売者(発注者)C8の注文がN月3日生産の製品(型式K1)に自動的に引き当てられたとする。
[4]
Next, the production plan and the change process will be described.
In the production plan for N month as shown in FIG. 3, when all the products (models K1 to K4) produced on N1 are allocated to the orders of sellers (orderers) C1 to C4, the product (model K1) ) Even if there is an order from the next seller (orderer) C8, the order from the seller (orderer) C8 cannot be assigned to a product (model K1) produced on January 1st. (Orderer) Assume that the order of C8 is automatically assigned to a product (model K1) produced on January 3rd.

この場合、図3に示すように、生産者はN月の生産計画の全体を見て判断し、N月2日生産の製品(型式K4)が未引き当てであることに着目して、図4に示すように、N月2日生産の製品(型式K4)の1台をN月2日生産の製品(型式K1)に変更する(変更処理)。これにより、販売者(発注者)C8の注文のN月3日生産の製品(型式K1)への引き当てが自動的に解除されて、販売者(発注者)C8の注文がN月2日生産の製品(型式K1)に自動的に引き当てられるのであり、販売者(発注者)C8の注文の確定納期が販売者(発注者)C8に回答される。このようにして販売者(発注者)C8の注文の確定納期が早められることになる。   In this case, as shown in FIG. 3, the producer makes a judgment by looking at the entire N month production plan, and pays attention to the fact that the product (model K4) produced on N. As shown in FIG. 2, one of the products produced on N. 2 (model K4) is changed to a product produced on N. 2 (model K1) (changing process). As a result, the assignment of the order of the seller (orderer) C8 to the product (model K1) produced on January 3 is automatically canceled, and the order of the seller (orderer) C8 is produced on January 2 Product (model K1) is automatically allocated, and the confirmed delivery date of the order of the seller (orderer) C8 is returned to the seller (orderer) C8. In this way, the confirmed delivery date of the order of the seller (orderer) C8 is advanced.

図3に示すように、N月の生産計画において、販売者(発注者)C7の注文がN月4日生産の製品(型式K3)に引き当てられているのに対し、N月2日生産の製品(型式K2)が未引き当てである場合、生産者はN月の生産計画の全体を見て判断し、図4に示すように、N月4日生産の製品(型式K3)をN月2日生産の製品(型式K3)に変更する(変更処理)。これにより、販売者(発注者)C7の注文のN月4日生産の製品(型式K3)への引き当が自動的に解除されて、販売者(発注者)C7の注文がN月2日生産の製品(型式K3)に自動的に引き当てられるのであり、販売者(発注者)C7の注文の確定納期が販売者(発注者)C7に回答される。このようにして販売者(発注者)C7の注文の確定納期が早められることになる。   As shown in FIG. 3, in the production plan for N month, the order of the seller (orderer) C7 is assigned to the product (model K3) produced on N. When the product (model K2) has not been allocated, the producer makes a judgment by looking at the entire N month production plan, and as shown in FIG. Change to a daily production product (model K3) (change process). As a result, the allocation of the order of the seller (orderer) C7 to the product (model K3) produced on January 4 is automatically canceled, and the order of the seller (orderer) C7 is canceled on January 2nd. The product (model K3) is automatically assigned, and the confirmed delivery date of the order of the seller (orderer) C7 is returned to the seller (orderer) C7. In this way, the confirmed delivery date of the order of the seller (orderer) C7 is advanced.

この場合、図3及び図4に示すように、N月2日生産が増えて繁忙になるので、生産者はN月の生産計画の全体を見て判断し、N月2日生産の製品(型式K2)が未引き当てであること、N月4日生産の製品(型式K2)が無いことに着目して、N月2日生産の製品(型式K2)をN月4日生産の製品(型式K2)に変更する。   In this case, as shown in FIG. 3 and FIG. 4, since the production on N.N. 2 increases and becomes busy, the producer makes a judgment by looking at the entire N-month production plan, and the product ( Focusing on the fact that model K2) has not been allocated and that there is no product produced on N.4 (model K2), N2 produced (model K2) is N4 produced (model). Change to K2).

[5]
次に生産計画、変更遮断処理及び引当遮断処理について説明する。
前項[3]及び図3に示すように、販売者(発注者)C1〜C7の注文が自動的に引き当てられていく場合(引当処理)、例えば販売者(発注者)C1の注文のN月1日生産の製品(型式K1)への引当処理が行われている間、生産者はN月1日生産の製品(型式K1)の変更処理(前項[4]及び図4に示すように、N月2日生産の製品(型式K2)をN月4日生産の製品(型式K2)に変更するような変更処理)を行おうとしても、この変更処理が遮断されて拒絶される(変更遮断処理)。
[5]
Next, the production plan, the change blocking process, and the allocation blocking process will be described.
As shown in the preceding paragraph [3] and FIG. 3, when orders of sellers (orderers) C1 to C7 are automatically allocated (allocation processing), for example, N months of orders of sellers (orderers) C1 While the allocation process for the product (model K1) produced on the 1st is being performed, the producer can change the product (model K1) produced on the 1st of Nth (as shown in [4] in the previous section and FIG. Even if an attempt is made to change a product manufactured on N. 2 (model K2) to a product manufactured on N. 4 (model K2), this change is blocked and rejected (change blocking) processing).

しかし、図3に示すように、生産者は例えば引当処理が行われていないN月3日生産の製品(型式K4)の変更処理は行うことができる。販売者(発注者)C1の注文のN月1日生産の製品(型式K1)への引当処理が終了すると、生産者はN月1日生産の製品(型式K1)の変更処理を行うことができる。
この場合、例えばN月1日生産の製品(型式K1)に販売者(発注者)C1の注文が自動的に引き当てられている間(引当処理の間)、N月1日生産の全ての製品(型式K1〜K4・・・)の変更処理が遮断されて拒絶されるようにしたり、N月1日から所定日数(例えば10日間)の製品(型式K1)の変更処理が遮断されて拒絶されるようにしてもよい(変更遮断処理)。
However, as shown in FIG. 3, the producer can perform, for example, a change process for a product (model K4) produced on N.N. When the allocation process for the product (model K1) produced on the 1st of January of the order of the seller (orderer) C1 is completed, the producer may change the product (model K1) produced on the 1st of N month. it can.
In this case, for example, while the order of the seller (orderer) C1 is automatically assigned to the product (model K1) produced on the 1st of Nth (during the allocation process), all products produced on the 1st of Nth The change process of (models K1 to K4...) Is blocked and rejected, or the change process of a product (model K1) for a predetermined number of days (for example, 10 days) from January 1 is blocked and rejected. You may make it (change interruption | blocking process).

前項[4]及び図4に示すように、例えば生産者がN月2日生産の製品(型式K2)をN月4日生産の製品(型式K2)に変更する変更処理を行っている間、販売者(発注者)の注文のN月2日生産の製品(型式K2)への引当処理、並びに、販売者(発注者)の注文のN月4日生産の製品(型式K2)への引当処理が遮断されて拒絶される(引当遮断処理)。   As shown in the previous item [4] and FIG. 4, for example, while the producer is performing a change process for changing a product produced on N. 2 (model K2) to a product produced on N. 4 (model K2), Allocation process for N / 2 product produced by seller (orderer) order (model K2) and allocation for N4 production product (model K2) by seller (orderer) order Processing is blocked and rejected (reservation blocking processing).

しかし、図4に示すように、変更処理が行われていないN月3日生産の製品(型式K4)やN月4日生産の製品(型式K1)に対しては、販売者(発注者)の注文のN月3日生産の製品(型式K4)への引当処理や、販売者(発注者)の注文のN月4日生産の製品(型式K1)への引当処理が行われる。
この場合、例えば生産者がN月2日生産の製品(型式K2)をN月4日生産の製品(型式K2)に変更する変更処理を行っている間、N月2日及び4日の全ての製品(型式K1〜K4・・・)への引当処理が遮断されて拒絶されるようにしたり、N月2日から所定日数(例えば10日間)の製品(型式K2)への引当処理が遮断されて拒絶されるようにしてもよい(引当遮断処理)。
However, as shown in FIG. 4, the seller (orderer) for products manufactured on N. 3 (model K4) and products manufactured on N. 4 (model K1) that have not been changed. The process of allocating to the product (model K4) produced on N.N. 3 of the order and the process of allocating to the product (model K1) produced on N.4 on the order of the seller (orderer) is performed.
In this case, for example, while the producer is changing the product (model K2) produced on January 2nd to the product (model K2) produced on January 4th, all of the 2nd and 4th of January The allocation process for the products (models K1 to K4...) Is blocked and rejected, or the allocation process for products (model K2) for a predetermined number of days (for example, 10 days) is blocked May be rejected (reservation blocking process).

[6]
前項[3][4][5]に記載のように、生産者において、生産計画の立案、引当処理及び変更処理(生産計画の修正)が行われる際に、コンピュータ等を使用して生産の平準化や在庫品の圧縮及び適正化、納期の短縮化等の生産運営の適正化が行われる。
この場合、生産者は第1予約発注A1や当用発注B1ばかりで受注するのではなく、製品の納入までの期間が長い第2及び第3予約発注A2,A3も受注するので、第2及び第3予約受注A2,A3により生産計画の立案及び生産計画の修正を柔軟に行うことができるのであり、生産者の生産計画に掛かる制約及び生産運営に掛かる負担を少なくすることができる。
[6]
As described in the preceding paragraphs [3], [4] and [5], when the producer performs the production planning, the allocation process and the change process (modification of the production plan), the production Production management is optimized, including leveling, compression and optimization of inventory, and shortening of delivery time.
In this case, the producer receives not only the first reservation order A1 and the current order B1 but also the second and third reservation orders A2 and A3, which have a long period until delivery of the product. Since the third reservation orders A2 and A3 can flexibly make a production plan and modify the production plan, it is possible to reduce the constraints imposed on the production plan of the producer and the burden on the production operation.

図1及び図2に示すように、例えば(N−1)月の所定日からN月の所定日までに受注した第1,2,3予約発注A1,A2,A3に基づいて生産者は生産計画の立案及び生産計画の修正を行い(月次計画、日程計画及び確定計画により、(N+1)月の生産計画の見直し及び(N+2)月の生産計画の新規作成を行う)、第1予約発注A1に対する確定納期、前月に受注した第2予約発注A2の確定納期、及び前々月に受注した第3予約発注A3の確定納期をコンピュータネットワーク等を利用して販売者(発注者)に回答する。(N+1)月の生産計画の見直しには、(N+1)月に出荷する製品の生産の見直し、(N+2)月に出荷する製品の先行生産の見直し、及び当用発注B1に対する生産の見直し等が含まれる。   As shown in FIGS. 1 and 2, for example, the producer produces based on the first, second, and third reservation orders A1, A2, and A3 received from the predetermined day of (N-1) month to the predetermined day of N month. Make a plan and modify the production plan (by revising the (N + 1) month production plan and creating a new (N + 2) month production plan based on the monthly plan, schedule plan and final plan) The seller (orderer) is replied using a computer network or the like to the confirmed delivery date for A1, the confirmed delivery date of the second reservation order A2 received in the previous month, and the confirmed delivery date of the third reservation order A3 received in the previous month. Review of the (N + 1) month production plan includes a review of production of products shipped in the (N + 1) month, a review of pre-production of products shipped in the (N + 2) month, and a review of production for the current order B1. included.

前述のように需要予測が実際の需要から外れることによるリスクは生産者は負わないが(需要予測が実際の需要から外れることによるリスクは販売者が負う)、第1予約発注A1に対する確定納期、前月に受注した第2予約発注A2の確定納期、前々月に受注した第3予約発注A3の確定納期、及び当用発注B1に対する確定納期を、生産者が販売者(発注者)に回答することにより、生産者は販売者(発注者)に保障を与えることになる。   As described above, the risk that the demand forecast deviates from the actual demand is not borne by the producer (the seller bears the risk that the demand forecast deviates from the actual demand), but the fixed delivery date for the first reservation order A1, When the producer answers the seller (orderer) the final delivery date of the second reservation order A2 received in the previous month, the final delivery date of the third reservation order A3 received in the previous month, and the final delivery date for the current order B1. Producers will provide guarantees to sellers (orderers).

前述のように、第1予約発注A1に対する確定納期、前月に受注した第2予約発注A2の確定納期、前々月に受注した第3予約発注A3の確定納期、及び当用発注B1に対する確定納期を販売者(発注者)が受け取ると、販売者(発注者)は第1,2,3,予約発注A1,A2,A3に対する製品の受け取り及び当用発注B1に対する製品の受け取りの確約を、生産者にコンピュータネットワーク等を利用して返答するのであり、販売者(発注者)は生産者の生産計画に保障を与えることになる。このようにして、販売者(発注者)は製品を生産者から受け取って顧客に販売する。   As described above, the fixed delivery date for the first reservation order A1, the final delivery date for the second reservation order A2 received in the previous month, the final delivery date for the third reservation order A3 received in the previous month, and the final delivery date for the working order B1 are sold. When the seller (orderer) receives it, the seller (orderer) confirms with the producer that he / she will receive the products for the first, second, third reservation orders A1, A2 and A3 and the product for the current order B1. Reply is made using a computer network or the like, and the seller (orderer) guarantees the producer's production plan. In this way, the seller (orderer) receives the product from the producer and sells it to the customer.

販売者(発注者)と生産者との関係を示す図Diagram showing relationship between seller (orderer) and producer 生産者における生産計画の立案及び生産計画の修正の状態を示す図The figure which shows the state of the production plan drafting and the modification of the production plan in the producer 立案された生産計画に販売者(発注者)の注文が引き当てられる状態を示す図A diagram showing the state in which orders from sellers (orderers) are assigned to the planned production plan 生産計画に変更処理が行われる状態を示す図Diagram showing the state where the change process is performed on the production plan

符号の説明Explanation of symbols

C1〜C8 発注者
K1〜K4 所定型式
C1-C8 Ordering party K1-K4 Predetermined model

Claims (3)

注文を出す発注者と製品を生産する生産者との間における発注及び受注に基づく生産管理システムであって、
複数型式の製品を生産する為の生産計画において、
発注者の注文を生産計画における所定生産日での所定型式の製品に引き当てる引当処理が行われ、生産計画における製品の所定生産日や所定型式を変更する変更処理が行われると共に、
前記引当処理が行われている間は、引当処理が行われている所定型式の製品を変更処理から遮断する変更遮断処理が行われ、
前記変更処理が行われている間は、変更処理が行われている所定型式の製品を引当処理から遮断する引当遮断処理が行われる
生産管理システム。
A production management system based on an order and an order between an orderer who places an order and a producer who produces a product,
In the production plan to produce multiple types of products,
An allocation process is performed in which the orderer's order is allocated to a product of a predetermined type on a predetermined production date in the production plan, and a change process is performed to change the predetermined production date and the predetermined model of the product in the production plan.
While the allocation process is being performed, a change blocking process for blocking a predetermined type of product for which the allocation process is being performed from the change process is performed,
While the change process is being performed, an allocation blocking process is performed in which a predetermined type of product for which the change process is being performed is blocked from the allocation process.
注文を出す発注者と製品を生産する生産者との間における発注及び受注に基づく生産管理システムであって、
複数型式の製品を生産する為の生産計画において、
発注者の注文を生産計画における所定生産日での所定型式の製品に引き当てる引当処理が行われ、生産計画における製品の所定生産日や所定型式を変更する変更処理が行われると共に、
前記引当処理が行われている間は、引当処理が行われている所定生産日を変更処理から遮断する変更遮断処理が行われ、
前記変更処理が行われている間は、変更処理が行われている所定生産日を引当処理から遮断する引当遮断処理が行われる
生産管理システム。
A production management system based on an order and an order between an orderer who places an order and a producer who produces a product,
In the production plan to produce multiple types of products,
An allocation process is performed in which the orderer's order is allocated to a product of a predetermined type on a predetermined production date in the production plan, and a change process is performed to change the predetermined production date and the predetermined model of the product in the production plan.
While the allocation process is being performed, a change blocking process for blocking the predetermined production date for which the allocation process is being performed from the change process is performed,
While the change process is being performed, an allocation blocking process is performed in which a predetermined production date on which the change process is being performed is blocked from the allocation process.
注文を出す発注者と製品を生産する生産者との間における発注及び受注に基づく生産管理システムであって、
複数型式の製品を生産する為の生産計画において、
発注者の注文を生産計画における所定生産日での所定型式の製品に引き当てる引当処理が行われ、生産計画における製品の所定生産日や所定型式を変更する変更処理が行われると共に、
前記引当処理が行われている間は、引当処理が行われている所定生産日での所定型式の製品を変更処理から遮断する変更遮断処理が行われ、
前記変更処理が行われている間は、変更処理が行われている所定生産日での所定型式の製品を引当処理から遮断する引当遮断処理が行われる
生産管理システム。
A production management system based on an order and an order between an orderer who places an order and a producer who produces a product,
In the production plan to produce multiple types of products,
An allocation process is performed in which the orderer's order is allocated to a product of a predetermined type on a predetermined production date in the production plan, and a change process is performed to change the predetermined production date and the predetermined model of the product in the production plan.
While the allocation process is being performed, a change blocking process for blocking a predetermined type of product on the predetermined production date on which the allocation process is being performed from the change process is performed,
While the change process is being performed, an allocation blocking process is performed in which a predetermined type of product on the predetermined production date on which the change process is being performed is blocked from the allocation process.
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