EP3117101B1 - Method for the configuration of an electromotive pump assembly - Google Patents

Method for the configuration of an electromotive pump assembly Download PDF

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Publication number
EP3117101B1
EP3117101B1 EP15713369.5A EP15713369A EP3117101B1 EP 3117101 B1 EP3117101 B1 EP 3117101B1 EP 15713369 A EP15713369 A EP 15713369A EP 3117101 B1 EP3117101 B1 EP 3117101B1
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EP
European Patent Office
Prior art keywords
pump
pump unit
unit
operating
data
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EP15713369.5A
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German (de)
French (fr)
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EP3117101A1 (en
Inventor
Markus Brockmann
Tilmann Philip SANDERS
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Wilo SE
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Wilo SE
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • F04B49/065Control using electricity and making use of computers

Definitions

  • the present invention relates to a method for configuring an electromotive pump set with configuration data.
  • Pump units such as those from the DE201120109497U are known, must be adapted to the hydraulic conditions of their place of use. For this purpose, numerous options are available in the pump electronics of a pump set that are steadily increasing in complexity. Although intelligent pump units are increasingly coming onto the market that can adapt themselves optimally to their operating situation, a good initial configuration nevertheless is expedient since it usually takes several weeks or even months until an intelligent pump set has collected enough information to determine which operation or operating point is the most energy efficient. However, even these pump units can not automatically determine all information, such as their purpose or the pumped medium.
  • ⁇ p-c characteristic curves which keep the delivery head constant over the volume flow
  • ⁇ p-v characteristic curves which define a linear relationship between delivery height and volume flow
  • temperature-controlled characteristic curves which define a delivery pressure as a function of an outside temperature or the medium temperature.
  • the area of application of the pump set is decisive for choosing the right or suitable characteristic.
  • the core idea of the invention is to use operating data of a second pump unit in order to obtain configuration data therefrom by means of operating data evaluation software, which data are then transferred to the first pump unit to be configured.
  • configuration data of the second pump set can be transferred directly to the first pump set to be configured.
  • a first situation is, for example, a service case. If there is a technical defect in an installed pump unit that requires replacement, the installer must re-make all the settings for the replacement pump. This leads to a correspondingly increased effort and personnel costs. In addition, a documentation of the hydraulic properties of the pipeline network and the pump is usually not or no longer available. Also, the installer of the replacement pump installer is usually not identical to the person who has installed the pump to be replaced. For a matching of the pump to the connected hydraulic network and for an energetically optimal adjustment of the pump would therefore require a re-measurement and calculation of the piping network and its resistances, which is hardly done in practice. Rather, the pump set is configured with universal settings based on assumptions and estimates. It follows that it is not energetically optimal.
  • a second situation is, for example, the case that pipeline networks are constructed with approximately identical structure and hydraulic properties, as is the case for example in terraced houses or model houses of the same type.
  • several identical pump units would have to be configured identically, which also leads to a correspondingly high cost. This one can minimized according to the invention, however, if knowledge of one or knowledge about another pump unit are used, in the best case simply copied.
  • the invention proposes a method for configuring a first electromotive pump set with configuration data, in which operating data or operating and configuration data of a second pump set are stored in a non-volatile memory unit of pump electronics of the second pump set, and transmitted from the second pump set to the first pump set be obtained from the operating data of the second pump unit by means of Radio Common Configuration data, which then takes over the first pump unit in the operating software of its pump electronics.
  • configuration data these can be transferred directly to the operating software of the first pump set, so that the first pump set is configured according to the second set of pumps. This corresponds to copying existing configuration data from the other pump set.
  • Operational data in this context is data that defines operating conditions actually achieved by the second pump set and / or operating points that have passed, i. a lot of historical data characterizing the life story of the second pump set.
  • the operating data may be occurred errors or measured data or calculated or estimated values of physical quantities of the pump set.
  • An operating state can be, for example, the current rotational speed, the electrical power consumption, the applied differential pressure or the delivered volume flow of the pump set.
  • An operating point can be described, for example, by the two hydraulic variables volume flow and delivery head (differential pressure), as is usually the case in a so-called HQ diagram.
  • a Radio Service By means of a Radio Service, can be determined from the operating data, for example, in which modes, which operating areas, along which characteristics a pump unit worked and what demands the hydraulic network has made to the pump unit, so that another pump unit, which are now connected to the hydraulic network should be optimally set up on this network.
  • the operating data evaluation software evaluates the operating data and generates configuration data from them, which then stores the first pump unit for its control and / or regulation in its operating software.
  • configuration data is understood as meaning data which can be given to a pump set, i. are adjustable and affect the pump unit in its operation, in particular to adjust the operation to a specific operating environment.
  • the configuration data are preferably parameter value settings and / or at least one function setting of the first pump set.
  • the non-volatile memory unit is a work or operating memory, which is usually permanently integrated in a pump electronics, on which the operating software and possibly further data can be stored, additional physical read-only memory which can permanently store stored data. According to the invention, the configuration and / or operating data are stored from the working or operating memory in this additional memory unit.
  • the storage of the configuration and / or operating data on the memory unit after some time after commissioning during operation can take place. This can also be the case once, for example, as soon as all configuration data is available, or repeated, in particular at certain fixed times or periodically, so that always current configuration and / or operating data are stored. This takes into account in particular the case that the pump unit is self-learning and seeks its optimal operation setting, for example, in terms of low power consumption itself. It may be, for example, that a previously set control characteristic is replaced by a more energy-efficient control characteristic. If this is the case, the configuration and / or operating data can be updated or supplemented during the next storage. The update can be done by completely overwriting. Alternatively, only those configuration data that have changed can be overwritten.
  • any further data from the second pump unit can also be taken over into the first pump unit by means of the method according to the invention, for example information about the second pump unit such as its type or the version of the operating software. Such information may be important in a detailed fault analysis and provide valuable insight into failures in the hydraulic system.
  • the transmission of the configuration and / or operating data from the second pump unit to the first pump unit can be done manually.
  • the memory unit may be a memory module removably inserted into the second pump unit, which memory module is inserted from the second pump unit is transported to the first pump unit and pluggable connected to the pump electronics of the first pump unit. By inserting the memory module in the first pump unit, it is connected electrically and communication technology with the pump electronics.
  • the first pump unit then reads the configuration and / or operating data from the memory module and stores it for controlling and / or regulating its drive unit in an operating or working memory of its pump electronics.
  • the configuration data this takes place directly, in the case of the operating data indirectly, since here an evaluation of the operating data is first carried out, which leads to obtaining suitable configuration data for the first pump set.
  • These obtained configuration data are then stored by the first pump unit for controlling and / or regulating its drive unit in the operating or working memory of its pump electronics.
  • the storage and / or evaluation of the operating data can be done automatically as soon as the memory module is plugged in, or by manually activating a corresponding transmission procedure.
  • the pump electronics of the first and second pump unit can each have at least one slot in order to connect a memory module to the pump electronics electrically and in terms of communication technology.
  • a pump unit in particular for carrying out the method according to the invention with an electric motor drive unit and a pump electronics for controlling and / or regulating the drive unit, wherein the pump electronics has a slot with a removable plug-in memory module to the memory module electrically and communication technology to connect the pump electronics.
  • this pump unit forms the second pump unit, this is set up to store operating data or operating data determined during its operation and additionally to store configuration data from its operating software onto the memory module.
  • this pump unit forms the first pump set, this is set up, operating data or operating and Load configuration data from the memory module and take over in his pump electronics, especially in the case of configuration data directly into its operating software or in the case of operating data from these by means of Radio Jardinauslussoftware to gain configuration data and store them in a memory or working memory of his pump electronics ,
  • the slot or the memory module are preferably accessible from outside the pump electronics, so that the housing of the pump electronics does not need to be opened. This facilitates the insertion or removal of the memory module and prevents live parts of the pump electronics are touched inside the housing. In this case, it may nevertheless be provided that the slot and / or the memory module can be closed by a removable cover, in particular sealed, in order to protect the slot or the memory module from protection and, if necessary, from moisture.
  • the memory module is preferably a digital storage medium, in particular according to the flash memory technology.
  • it may be a SD card (Secure Digital Memory Card), a MMC card (Multimedia Card) or a SIM card (Subscriber Identity Module).
  • the memory module may have any format, for example, the size of the classic SD, MMC and SIM card, or be designed as a mini, micro or nano card. Alternatively, it can also be designed as a USB memory stick (Universal Serial Bus).
  • USB memory stick Universal Serial Bus
  • the storage media mentioned are well known, so that no further details are given. They are sturdy and easy to handle. USB memory sticks, in particular, can be assumed to be a type of memory available for years.
  • the slot of the first and second pump unit is designed so that it can mechanically receive the corresponding storage medium and electrically contact.
  • the slot can be configured accordingly as a USB socket. This has the advantage that in principle also an external hard drive can be connected to the pump set. It should be noted that there may also be two or more slots that can accommodate different storage media.
  • the transmission of the configuration and / or operating data from the second pump unit to the first pump unit can be carried out by radio.
  • an RFID transponder (Radio Frequency Identification) of the second pump set reads out the configuration and / or operating data from the memory unit and transmits it by radio.
  • a pump unit with an electromotive drive unit and a pump electronics for controlling and / or regulating the drive unit with a non-volatile memory unit which has stored operating data or operating and configuration data in the memory unit, the pump electronics comprising an RFID transponder which can read out the memory unit and transmit the configuration and / or operating data by radio.
  • the transponder may be active, preferably passive, in order not to be energized for the reading.
  • the use of passive RFID for radio transmission of the configuration and / or operating data has the advantage that the data can still be read out of the second pump unit, if this is no longer operable due to a defect, especially de-energized or completely off that also the RFID transponder can not be supplied with electricity by the pump unit. Because with the passive RFID technology an existing in the RFID transponder surface antenna from an electromagnetic field generates a voltage for the supply of a microchip, which can read a memory and the data via the surface antenna is able to emit again.
  • the non-volatile memory unit is an integral part of the RFID transponder. Since RFID transponders are equipped with an integrated memory unit as standard, it is therefore not necessary to use the non-volatile ones Storage unit forming additional physical electronic component for storing the configuration and / or operating data provided in the pump electronics. Rather, the storage can be done directly in the memory of the RFID transponder.
  • an electromagnetic field is required to read a passive RFID transponder.
  • This can be broadcast for example by means of an external mobile reader. It can then be provided that the mobile RFID reader receives the transmitted configuration and / or operating data and forwards them to the first pump unit which then receives them and stores them in an operating or working memory of its pump electronics for controlling and / or regulating its drive unit ,
  • the configuration data can be used directly for the control and / or regulation of the drive unit, in the case of the operating data, this is done indirectly, since initially their evaluation for the purpose of obtaining configuration data is required.
  • An external reading device has the advantage that the forwarding of the configuration and / or operating data to the first pump set can take place in any way, for example also by radio or by cable.
  • Any technology can be used for the radio transmission, for example also RFID, NFC (Near Field Communication), WLAN (Wireless Local Area Network), Bluetooth or Irda (Infrared Transmission).
  • Also for wired transmission can use any technology, such as a network connection to TCP / IP, a USB connection, a LON or CAN bus connection or a serial connection such as the RS-232 type. Consequently, in order to load the configuration and / or operating data into the first pump set, one of the mentioned communication interfaces, which are generally present, can be used.
  • the electromagnetic field can be emitted by the first pump unit, in particular its pump electronics.
  • an RFID reader may be present, which generates the electromagnetic field and the second Pump unit re-transmitted configuration and / or operating data receives, the pump electronics is configured to evaluate received operating data to obtain suitable configuration data and store this configuration data obtained for controlling and / or regulating its drive unit in the memory unit of its pump electronics.
  • This has the advantage that no separate reader is needed. It is sufficient to bring the second pump unit or its pump electronics in the vicinity of the first pump unit or its pump electronics, ie to bring the RFID transponder in the electromagnetic field of the RFID reader to make the transfer of the configuration data.
  • the transmission of the configuration and / or operating data from the second pump unit to the first pump unit can be made optically by means of a code. This can be done in such a way that the data are displayed encrypted on a controllable display of the pump electronics of the second pump unit. The code is then read and provided encrypted or decrypted to the first pump set. The configuration and / or operating data are then stored after its provision on a pump unit for controlling and / or regulating its drive unit in an operating or working memory of its pump electronics. Again, the configuration data can be used directly, the operating data indirectly for controlling and / or regulating the drive unit.
  • the configuration and / or operating data can be encrypted by the second pump unit in a character string or in a two-dimensional or multi-dimensional graphic code or be displayed encrypted in this character string or this graphic code.
  • the string may be a sequence of alphanumeric characters and / or symbols.
  • a string has the advantage that it can be read without a reader.
  • the configuration and / or operating data which can be extensive, are thereby mapped to the comparatively few characters and / or symbols of the character string, as a result of which less data is to be transmitted than in the case of uncoded configuration and / or operating data.
  • the String can have any finite number of characters and / or symbols.
  • the length may be dependent on the amount of configuration and / or operating data to be coded.
  • the graphical code may be a one-dimensional dot or bar code (bar code) or a two-dimensional dot code, also called matrix code, such as a QR code. Also multi-dimensional codes consisting of nested bar and / or matrix codes are possible. They can encode a variety of information and contain redundancy and checksums to reduce the susceptibility to errors and are therefore particularly safe for the error-free transmission of data from one pump set to another pump set.
  • the reading of the string can be done by a user who then manually enters the string on the first pump set. This can be done with the aid of a control element, in particular a control knob, wherein the input characters are preferably displayed during their input on a display of the first pump unit.
  • the transmission of the graphic code between the pump units can preferably take place by optical reading by means of a mobile optical code reading device.
  • the reading device can then provide the configuration and / or operating data to the pump electronics of the first pump unit.
  • a code reader has the advantage that the reading can be done by machine, so that no errors in the acquisition of configuration and / or operating data, in particular reading-related errors can occur.
  • the forwarding of the configuration and / or operating data to a pump unit can take place in any way, for example by radio or by cable.
  • radio transmission any known technology can be used, for example also RFID, NFC (Near Field Communication), WLAN (Wireless Local Area Network), Bluetooth or infrared transmission.
  • Wired transmission can be any technology, such as a network connection to TCP / IP, a USB connection, a LON or CAN bus connection or a serial connection, for example, to RS-232. Consequently, in order to load the configuration and / or operating data into the pump set, one of the communication interfaces, which are generally available, can be used.
  • the operating data can be decoded by the first pump set or in the reader. It is also possible that the reading device and the first pump set each perform a partial decoding.
  • a pump unit with an electric motor drive unit and a pump electronics for controlling and / or regulating the drive unit with a non-volatile memory unit wherein the Pump electronics has a coding unit for encoding operating data or operating and configuration data to a string and / or a graphic code and a display for displaying the character string or the graphic code, wherein the coded configuration and / or operating data in the memory unit can be stored.
  • a pump unit with an electromotive drive unit and a pump electronics for controlling and / or regulating the drive unit with an operating memory is proposed as the first pump unit, wherein the pump electronics has a decoding unit for decoding coded configuration and / or operating data, wherein the pump electronics to is set up to evaluate the decoded operating data for obtaining suitable configuration data and to store these obtained configuration data for controlling and / or regulating the drive unit in the operating memory.
  • FIG. 1 shows on the right a first pump unit 1b and left a second pump unit 1b.
  • the first pump unit 1b is about to be commissioned and requires a configuration setting parameter values and functions.
  • the second pump unit 1a was already in operation and therefore has a complete configuration as well as operating data characterizing its past operating conditions and operating points.
  • the first and the second pump unit 1a, 1b are structurally the same or at least similar in that the first pump unit 1b can replace the second pump unit 1a in the application in which it was operated.
  • Both pump units 1a, 1b have an electromotive drive unit 2a, 2b and pump electronics 3a, 3b for controlling and / or regulating the respective drive unit 2a, 2b.
  • the pump electronics 3a, 3b each have a slot with a removable insertable memory module 6, for example in the form of an SD card.
  • a memory module 6 is inserted in the pump electronics 3a of the second pump unit 1a.
  • the slot is electrically and communicatively connected to a microprocessor 5a, which takes over the data transmission and data processing in the pump electronics 3a. Since the memory module 6 is inserted, this is also connected to the microprocessor 5a.
  • the pump electronics 3a a non-volatile memory 4a are stored in the operating data and in particular the operating software including configuration data. This operating memory 4a is also communicatively connected to the microprocessor 5a.
  • the first pump unit 1b has the same components. Its pump electronics 3b also has a slot for the memory module 6 and is electrically and communicatively connected to a microprocessor 5b, which takes over the data transmission and data processing in the pump electronics 3b. In addition, the pump electronics 3b has a non-volatile operating memory 4b for operating data and configuration data of the operating software. This operating memory 4a is also communicatively connected to the microprocessor 5a.
  • the second pump unit 1a is set up, during operation, to provide operating and configuration data from its operating software, i. in particular from the operating memory 4a to the memory module 6 to store at regular intervals.
  • This configuration data includes all parameter value and function settings.
  • the operating data comprise a history of operating points that have been run through, possibly measured values of physical quantities of the pump set and / or error information.
  • the memory module 6 is accessible from the outside, so that no housing of the pump electronics 3a needs to be opened. Because of this easy accessibility, it can be easily removed from the second pump unit 1a and plugged into the slot of the pump electronics 3b of the first pump unit 1b.
  • the memory module 6 with the configuration data stored there is pulled out of the slot of the pump electronics 3a of the second pump unit 1a and inserted into the corresponding slot of the pump electronics 3b of the second pump unit 1b. This is illustrated by the dashed arrow.
  • the first pump unit now loads the configuration and operating data from the inserted memory module 6 and takes it into its pump electronics by being stored by the microcomputer 5b in the operating memory 4b.
  • Configuration data is transferred directly to the operating software.
  • the operating data are first evaluated by means of evaluation software, wherein from the operating data information about a suitable configuration of the first pump unit, for example, one for the hydraulic network to which the first pump unit is to be connected. optimal characteristic can be determined.
  • the configuration is then transferred to the operating software of the first pump set.
  • the transmission of the configuration and operating data from the second pump unit 1a to the first pump unit 1b consequently takes place manually by means of a transported physical one Storage medium that carries the configuration and operating data and is plugged from a slot of the second pump set into a slot of the first pump set.
  • FIG. 2 shows an alternative embodiment for the transmission of the configuration and operating data from the second pump unit 1a to the first pump unit 1b, in which the reading of the data is carried out by radio.
  • the two pump units 1a, 1b are addressed, in which they differ from the first embodiment variant.
  • the second pump unit 1a has a passive RFID transponder 7a, wherein the non-volatile memory unit 6a is part of this RFID transponder 7a.
  • the memory unit 6a can accordingly be read out by the RFID transponder 7a as soon as an electromagnetic field passes through the RFID transponder 7a.
  • a mobile RFID reader 8 is used to generate the electromagnetic field and to read the RFID transponder 7a or its memory unit 6a. This receives the configuration and operating data sent by the RFID transponder 7a and forwards them by any means to an interface 9 of the first pump unit 1b, which is expressed by the dashed arrow.
  • This can be wired or by radio, so that the interface 9 can be configured either as a radio receiver or as a socket for a cable, the interface 9 is connected within the pump electronics 3b to the microcomputer 5b, so that the configuration and operating data transmitted to this and can be stored by it in the operating memory 4b.
  • the first pump unit 1b also has a passive RFID transponder 7b with a non-volatile integrated memory unit 6b into which the microcomputer 5b can store configuration and operating data, so that the first pump unit also offers the possibility of configuration and operating data RFID read out.
  • FIG. 3 shows a further alternative embodiment for the transmission of the configuration and operating data from the second pump unit 1a to the first pump unit 1b, wherein the readout of the data takes place optically.
  • the two pump units 1a, 1b are addressed in which they differ from the first embodiment variant.
  • the second pump unit has a display 10a with a display 13a.
  • the non-volatile memory unit 6a into which the configuration and operating data are stored is here part of the display control of the display 10a.
  • the pump electronics 3a of the second pump unit 1a has an encoding unit for coding the configuration and operating data to a character string 14 and / or to a graphic code.
  • the coding unit may be a separate electronic unit within the pump electronics 3a or be part of the microcomputer 5a, as in the third embodiment in FIG. 3 the case is.
  • the coding unit here encodes the configuration and operating data and stores them in this coded form in the memory unit 6a, so that they can be displayed immediately on the display 13 a. In the third embodiment, this takes place in the form of an alphanumeric character string 14.
  • the character string 14 can be read off the display 13a, in particular by a user, who then has to input this on the first pump unit 1b. This can be done via an input means 15b, in particular a control knob, which is connected to the microcomputer 5b.
  • the first pump unit 1b has a display 10b with a display 13b, on which the successively entered characters of the string can be displayed.
  • the second pump unit also has an input means 15a, which also makes it possible to enter a character string there.
  • a mobile optical reader 11 can be used that via a code scanner 12 or a CCD camera 12 has.
  • a mobile reading device 11 is particularly suitable when the configuration and operating data are encoded in a graphic code and displayed on the display 13a, since in this case it is no longer possible to human read the encoded data.
  • FIG. 3 thus shows an alternative variant for the optical reading of the coded configuration and operating data, in which these are displayed as a graphic code on the display 13a of the display 10a.
  • the optical reader 11 If the optical reader 11 has read in the code, it can decode the configuration and operating data and send it to the pump electronics 3b of the first pump unit 1b in decoded form.
  • the decoding of the data within the pump electronics 3b of the first pump unit 1b can take place, wherein the mobile reading device 11 then electrically conducts the optically detected data and / or electromagnetically to an interface 9 of the pump electronics 3b of the first pump unit 1b.
  • the first pump unit 1b has a decoding unit, which may be a separate electronic unit of the pump electronics 3b or may be part of the microcomputer 5b.
  • the decoding unit then decodes the encoded data accordingly, which are then stored by the microcomputer 5b in the operating memory 4b. If the decoding has already taken place in the reader 11, the microcomputer 5b can store the decoded configuration and operating data directly into the operating memory 4b.

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Description

Die vorliegende Erfindung betrifft ein Verfahren zur Konfiguration eines elektromotorischen Pumpenaggregats mit Konfigurationsdaten.The present invention relates to a method for configuring an electromotive pump set with configuration data.

Pumpenaggregate wie sie z.B. aus der DE201120109497U bekannt sind, müssen an die hydraulischen Bedingungen ihres Einsatzortes angepasst werden. Hierfür stehen in der Pumpenelektronik eines Pumpenaggregats zahlreiche Möglichkeiten zur Verfügung, die in ihrer Komplexität stetig zunehmen. Wenngleich auch zunehmend intelligente Pumpenaggregate auf den Markt drängen, die sich selbst optimal an ihre Betriebssituation anpassen können, ist dennoch eine gute Erstkonfiguration zweckdienlich, da es meist mehrere Wochen oder gar Monate dauert, bis ein intelligentes Pumpenaggregats genügend Informationen gesammelt hat, um zu bestimmen, welcher Betrieb oder Betriebspunkt der energietisch Günstigste ist. Gleichwohl können auch diese Pumpenaggregate nicht alle Informationen selbsttätig ermitteln, beispielsweise ihren Einsatzzweck oder das geförderte Medium.Pump units such as those from the DE201120109497U are known, must be adapted to the hydraulic conditions of their place of use. For this purpose, numerous options are available in the pump electronics of a pump set that are steadily increasing in complexity. Although intelligent pump units are increasingly coming onto the market that can adapt themselves optimally to their operating situation, a good initial configuration nevertheless is expedient since it usually takes several weeks or even months until an intelligent pump set has collected enough information to determine which operation or operating point is the most energy efficient. However, even these pump units can not automatically determine all information, such as their purpose or the pumped medium.

Für eine betriebsoptimale Einstellung des Pumpenaggregates ist daher die Kenntnis des angeschlossenen Rohrleitungsnetzwerks zwingend erforderlich. Als Beispiel seien hier die Verwendung von Kreiselpumpen in Heizungsanlagen, Trinkwasserpumpen in Druckerhöhungsanlagen für die Trinkwasserversorgung in Gebäuden und Abwasserpumpen zur Schmutzwasserentsorgung genannt. Bei derartigen Anwendungen sind heutzutage elektronisch gesteuerte und drehzahlgeregelte Pumpen mit Frequenzumrichter im Einsatz, die nicht nur auf einer konstanten Drehzahl sondern drehzahlveränderlich betrieben werden können. Dies erfolgt in der Regel gemäß einer einstellbaren Kennlinie, die einen Zusammenhang zwischen dem von der Pumpe zur Verfügung gestellten Differenzdruck und dem von ihr geförderten Volumenstrom beschreibt. Bekannt sind beispielsweise sogenannte Δp-c Kennlinien, die die Förderhöhe über den Volumenstrom konstant halten, Δp-v Kennlinien, die einen linearen Zusammenhand zwischen Förderhöhe und Volumenstrom definieren, oder temperaturgeführte Kennlinien, die einen Förderdruck in Abhängigkeit einer Außentemperatur oder der Medientemperatur definieren. Für die Wahl der richtigen oder geeigneten Kennlinie ist das Anwendungsgebiet des Pumpenaggregats entscheidend.For an optimum setting of the pump unit, therefore, the knowledge of the connected piping network is absolutely necessary. As an example, here are the use of centrifugal pumps in heating systems, drinking water pumps in pressure booster systems for drinking water supply in buildings and sewage pumps for wastewater disposal called. In such applications nowadays electronically controlled and variable speed pumps with frequency converter are in use, which can be operated not only at a constant speed but variable speed. This is usually done according to an adjustable characteristic that has a connection describes between the differential pressure provided by the pump and the volume flow produced by it. For example, so-called Δp-c characteristic curves are known which keep the delivery head constant over the volume flow, Δp-v characteristic curves which define a linear relationship between delivery height and volume flow, or temperature-controlled characteristic curves which define a delivery pressure as a function of an outside temperature or the medium temperature. The area of application of the pump set is decisive for choosing the right or suitable characteristic.

Ferner sind detaillierte Kenntnisse über den Rohrleitungswiderstand, eine etwaige geodätische Höhe sowie über Sollwerte für einen gewünschten Druck im Rohrleitungsnetz, d.h. eine bestimmte Förderhöhe, und für einen bestimmten Volumenstrom erforderlich, damit im Falle einer Heizungsanlage alle Heizkörper oder Heizflächen ausreichend versorgt werden, und im Falle einer Trinkwasseranlage an allen Zapfstellen ausreichend Druck vorliegt.In addition, detailed knowledge of the pipe resistance, any geodetic height, and desired pressure set points in the piping network, i. a certain head, and for a certain volume flow required so that in the case of a heating system all radiators or heating surfaces are sufficiently supplied, and in the case of a drinking water system at all taps sufficient pressure exists.

Darüber hinaus bieten moderne Pumpenaggregate eine Vielzahl aktivierbarer Funktionen und Einstellmöglichkeiten sowie diverse Kommunikationsschnittstellen zur Fernwartung und Fernmeldung, die eine Einbindung in eine Gebäudeleittechnik ermöglichen.In addition, modern pump sets offer a variety of activatable functions and settings, as well as various communication interfaces for remote maintenance and remote signaling, which allow integration into a building management system.

Wird ein Rohrleitungsnetzwerk mit einem Pumpenaggregat erstmalig installiert und in Betrieb genommen, müssen sämtliche Einstellungen und Parametrierungen am Pumpenaggregat vorgenommen werden. Dies ist mühsam, zeitaufwändig und erfordert zumeist detaillierte Kenntnisse über die Art und Weise, wie die Konfiguration vorgenommen wird.If a pipe network with a pump set is first installed and commissioned, all settings and parameter settings must be made on the pump set. This is cumbersome, time consuming and usually requires detailed knowledge of how the configuration is made.

Es ist daher Aufgabe der vorliegenden Erfindung, ein Verfahren sowie entsprechende Pumpenaggregate hierfür bereitzustellen, das bzw. die eine Konfiguration eines Pumpenaggregats auf einfache Weise, schnell und ohne technisches Fachwissen über die Durchführung der Konfiguration am Pumpenaggregat ermöglicht bzw. ermöglichen.It is therefore an object of the present invention to provide a method and corresponding pump units for this purpose, which enable or allow a configuration of a pump unit in a simple manner, quickly and without technical expertise on the implementation of the configuration of the pump unit.

Diese Aufgabe wird durch ein Verfahren mit den Merkmalen des Anspruchs 1 gelöst. Vorteilhafte Weiterbildungen sind in den Unteransprüchen angegeben.This object is achieved by a method having the features of claim 1. Advantageous developments are specified in the subclaims.

Die Kernidee der Erfindung besteht darin, Betriebsdaten eines zweiten Pumpenaggregats heranzuziehen, um daraus mittels einer Betriebsdatenauswertesoftware Konfigurationsdaten zu gewinnen, die dann in das zu konfigurierende erste Pumpenaggregat übernommen werden. Zusätzlich können direkt Konfigurationsdaten des zweiten Pumpenaggregats in das zu konfigurierende erste Pumpenaggregat übernommen werden. Dieser Idee liegt die Erkenntnis zu Grunde, dass in verschiedenen Situationen vollständige Konfigurationen und wertvolle Kenntnisse über ein Rohleitungsnetzwerk in Pumpenaggregaten bereits vorhanden sind. Eine Übernahme dieser Daten reduziert die für die Konfiguration bei der Inbetriebnahme eines neuen Pumpenaggregats benötigte Zeit auf ein Minimum.The core idea of the invention is to use operating data of a second pump unit in order to obtain configuration data therefrom by means of operating data evaluation software, which data are then transferred to the first pump unit to be configured. In addition, configuration data of the second pump set can be transferred directly to the first pump set to be configured. This idea is based on the realization that complete configurations and valuable knowledge about a pipe network in pump units already exist in different situations. Applying this data reduces the time required for the configuration when commissioning a new pump set to a minimum.

Eine erste Situation ist beispielsweise ein Servicefall. Kommt es bei einem installierten Pumpenaggregat zu einem technischen Defekt, der einen Austausch erfordert, muss der Installateur sämtliche Einstellungen bei der Ersatzpumpe erneut vornehmen. Dies führt zu einem entsprechend erhöhten Aufwand und Personalkosten. Hinzu kommt, dass eine Dokumentation der hydraulischen Eigenschaften des Rohrleitungsnetzwerks und der Pumpe in der Regel nicht oder nicht mehr vorliegen. Auch der die Ersatzpumpe installierende Monteur ist in der Regel nicht identisch zu der Person ist, die die auszutauschende Pumpe installiert hat. Für eine Anpassung der Pumpe an das angeschlossene hydraulische Netz und für eine energetisch optimale Einstellung der Pumpe wäre folglich eine erneute Vermessung und Berechnung des Rohrleitungsnetzwerks und seiner Widerstände erforderlich, was in der Praxis kaum erfolgt. Vielmehr wird das Pumpenaggregat mit universellen Einstellungen konfiguriert, die auf Annahmen und Schätzungen basieren. Hieraus folgt, dass es nicht energetisch optimal läuft.A first situation is, for example, a service case. If there is a technical defect in an installed pump unit that requires replacement, the installer must re-make all the settings for the replacement pump. This leads to a correspondingly increased effort and personnel costs. In addition, a documentation of the hydraulic properties of the pipeline network and the pump is usually not or no longer available. Also, the installer of the replacement pump installer is usually not identical to the person who has installed the pump to be replaced. For a matching of the pump to the connected hydraulic network and for an energetically optimal adjustment of the pump would therefore require a re-measurement and calculation of the piping network and its resistances, which is hardly done in practice. Rather, the pump set is configured with universal settings based on assumptions and estimates. It follows that it is not energetically optimal.

Eine zweite Situation ist beispielsweise der Fall, dass Rohrleitungsnetzwerke mit annähernd identischer Struktur und hydraulischen Eigenschaften aufgebaut werden, wie dies beispielsweise bei Reihenhäusern oder Musterhäusern gleicher Bauart der Fall ist. Hier müssten mehrere gleiche Pumpenaggregate identisch konfiguriert werden, was ebenfalls zu einem entsprechend hohen Aufwand führt. Dieser kann erfindungsgemäß jedoch minimiert werden, wenn Kenntnisse von einem oder Erkenntnisse über ein anderes Pumpenaggregat verwendet werden, im besten Fall einfach kopiert werden.A second situation is, for example, the case that pipeline networks are constructed with approximately identical structure and hydraulic properties, as is the case for example in terraced houses or model houses of the same type. Here, several identical pump units would have to be configured identically, which also leads to a correspondingly high cost. This one can minimized according to the invention, however, if knowledge of one or knowledge about another pump unit are used, in the best case simply copied.

Demgemäß schlägt die Erfindung ein Verfahren zur Konfiguration eines ersten elektromotorischen Pumpenaggregats mit Konfigurationsdaten vor, bei dem Betriebsdaten oder Betriebs- und Konfigurationsdaten eines zweiten Pumpenaggregats in einer nicht-flüchtigen Speichereinheit einer Pumpenelektronik des zweiten Pumpenaggregats abgespeichert werden, und vom zweiten Pumpenaggregat zu dem ersten Pumpenaggregat übertragen werden, wobei aus den Betriebsdaten des zweiten Pumpenaggregats mittels einer Betriebsdatenauswertesoftware Konfigurationsdaten gewonnen werden, welche das erste Pumpenaggregat dann in die Betriebssoftware seiner Pumpenelektronik übernimmt.Accordingly, the invention proposes a method for configuring a first electromotive pump set with configuration data, in which operating data or operating and configuration data of a second pump set are stored in a non-volatile memory unit of pump electronics of the second pump set, and transmitted from the second pump set to the first pump set be obtained from the operating data of the second pump unit by means of Betriebsdatenauswertesoftware configuration data, which then takes over the first pump unit in the operating software of its pump electronics.

Im Falle von Konfigurationsdaten können diese direkt in die Betriebssoftware des ersten Pumpenaggregats übernommen werden, so dass das erste Pumpenaggregat entsprechend dem zweiten Pumpenaggregat konfiguriert wird. Dies entspricht einem Kopieren vorhandener Konfigurationsdaten aus dem anderen Pumpenaggregat.In the case of configuration data, these can be transferred directly to the operating software of the first pump set, so that the first pump set is configured according to the second set of pumps. This corresponds to copying existing configuration data from the other pump set.

Im Falle von Betriebsdaten wird erfindungsgemäß die Durchführung eines Zwischenschritts vorgeschlagen, bei dem aus den Betriebsdaten des zweiten Pumpenaggregats mittels einer Betriebsdatenauswertesoftware Konfigurationsdaten gewonnen werden, welche das erste Pumpenaggregat dann in seine Betriebssoftware übernehmen kann bzw. übernimmt. Diese Betriebsdatenauswertesoftware kann sowohl integraler Bestandteil des ersten Pumpenaggregats sein als auch eine separate Softwarelösung beispielsweise auf einem externen Computer darstellen. Hintergrund dieser Verfahrensweise ist die Tatsache, dass sich gerade die Regelungstechnik bei Pumpenaggregaten, insbesondere zur Effizienz- und Wirkungsgradoptimierung kontinuierlich weiterentwickelt, so dass die Betriebsdaten des zweiten Pumpenaggregats immer nach den neuesten Erkenntnissen zur Gewinnung geeigneter Konfigurationsdaten ausgewertet werden können und diese Konfigurationsdaten dann für das erste Pumpenaggregat zur Verfügung stehen.In the case of operating data, the implementation of an intermediate step is proposed according to the invention, in which configuration data are obtained from the operating data of the second pump unit by means of operating data evaluation software, which can then take over or take over the first pump set into its operating software. This Betriebsdatenauswertesoftware can both be an integral part of the first pump set as well as represent a separate software solution, for example, on an external computer. Background of this procedure is the fact that just the control technology for pump units, in particular for efficiency and efficiency optimization continuously developed so that the operating data of the second pump unit can always be evaluated according to the latest knowledge to obtain suitable configuration data and then this configuration data for the first Pump unit are available.

Betriebsdaten sind in diesem Zusammenhang solche Daten, die von dem zweiten Pumpenaggregat tatsächlich erreichte Betriebszustände und/oder durchlaufene Arbeitspunkte definieren, d.h. eine Menge historischer Daten, die die Lebensgeschichte des zweiten Pumpenaggregats charakterisieren. Die Betriebsdaten können aufgetretene Fehler oder Messdaten oder berechnete oder geschätzte Werte physischer Größen des Pumpenaggregats sein. Ein Betriebszustand kann beispielsweise die aktuelle Drehzahl, die elektrische Leistungsaufnahme, der aufgebrachte Differenzdruck oder der geförderte Volumenstrom des Pumpenaggregats sein. Ein Arbeitspunkt kann beispielsweise durch die beiden hydraulischen Größen Volumenstrom und Förderhöhe (Differenzdruck) beschrieben sein, wie dies üblicherweise in einem sogenannten HQ-Diagramm der Fall ist. Mittels einer Betriebsdatenauswertesoftware kann aus den Betriebsdaten beispielsweise ermittelt werden, in welchen Betriebsarten, welchen Betriebsbereichen, entlang welcher Kennlinien ein Pumpenaggregat arbeitete und welche Anforderungen das hydraulische Netz an das Pumpenaggregat gestellt hat, so dass ein anderes Pumpenaggregat, das nun mit dem hydraulischen Netz verbunden werden soll, optimal auf dieses Netz eingerichtet werden kann. Dies erfolgt, indem die Betriebsdatenauswertesoftware die Betriebsdaten auswertet und aus ihnen Konfigurationsdaten generiert, die das erste Pumpenaggregat dann für seine Steuerung und/ oder Regelung in seiner Betriebssoftware abspeichert.Operational data in this context is data that defines operating conditions actually achieved by the second pump set and / or operating points that have passed, i. a lot of historical data characterizing the life story of the second pump set. The operating data may be occurred errors or measured data or calculated or estimated values of physical quantities of the pump set. An operating state can be, for example, the current rotational speed, the electrical power consumption, the applied differential pressure or the delivered volume flow of the pump set. An operating point can be described, for example, by the two hydraulic variables volume flow and delivery head (differential pressure), as is usually the case in a so-called HQ diagram. By means of a Betriebsdatenauswertesoftware can be determined from the operating data, for example, in which modes, which operating areas, along which characteristics a pump unit worked and what demands the hydraulic network has made to the pump unit, so that another pump unit, which are now connected to the hydraulic network should be optimally set up on this network. This is done by the operating data evaluation software evaluates the operating data and generates configuration data from them, which then stores the first pump unit for its control and / or regulation in its operating software.

Unter Konfigurationsdaten werden im Sinne der vorliegenden Erfindung solche Daten verstanden, die einem Pumpenaggregat vorgegeben werden können, d.h. einstellbar sind und das Pumpenaggregat in seinem Betrieb beeinflussen, insbesondere den Betrieb an eine bestimmte Betriebsumgebung anpassen. Vorzugsweise sind die Konfigurationsdaten Parameterwerteinstellungen und/oder zumindest eine Funktionseinstellung des ersten Pumpenaggregats.For the purposes of the present invention, configuration data is understood as meaning data which can be given to a pump set, i. are adjustable and affect the pump unit in its operation, in particular to adjust the operation to a specific operating environment. The configuration data are preferably parameter value settings and / or at least one function setting of the first pump set.

Die nicht-flüchtige Speichereinheit ist eine zum üblicherweise in einer Pumpenelektronik fest integrierten Arbeits- oder Betriebsspeicher, auf dem die Betriebssoftware sowie gegebenenfalls weitere Daten gespeichert werden können, zusätzlicher physischer Festspeicher, der gespeicherte Daten dauerhaft halten kann. Erfindungsgemäß werden die Konfigurations- und/ oder Betriebsdaten aus dem Arbeits- oder Betriebsspeicher in dieser zusätzliche Speichereinheit abgelegt.The non-volatile memory unit is a work or operating memory, which is usually permanently integrated in a pump electronics, on which the operating software and possibly further data can be stored, additional physical read-only memory which can permanently store stored data. According to the invention, the configuration and / or operating data are stored from the working or operating memory in this additional memory unit.

Dies kann beispielsweise einmalig bei der Inbetriebnahme des zweiten Pumpenaggregats erfolgen, d.h. unmittelbar nachdem das Pumpenaggregat konfiguriert wurde, wobei dies naturgemäß nur Konfigurationsdaten betrifft, da zu diesem Zeitpunkt noch keine Betriebsdaten vorliegen. Alternativ kann die Abspeicherung der Konfigurations- und/ oder Betriebsdaten auf der Speichereinheit nach einiger Zeit nach der Inbetriebnahme im laufenden Betrieb erfolgen. Auch dies kann einmalig der Fall sein, beispielsweise sobald alle Konfigurationsdaten vorliegen, oder wiederholt, insbesondere zu bestimmten festgelegten Zeitpunkten oder periodisch, so dass stets aktuelle Konfigurations- und/ oder Betriebsdaten abgespeichert sind. Dies berücksichtigt insbesondere den Fall, dass das Pumpenaggregat selbstlernend ist und sich seine betriebsoptimale Einstellung beispielsweise im Hinblick auf eine geringe Leistungsaufnahme selbst sucht. Dabei kann es beispielsweise sein, dass eine zuvor eingestellte Regelkennlinie durch eine energieeffizientere Regelkennlinie ersetzt wird. Ist dies der Fall, können die Konfigurations- und/ oder Betriebsdaten bei der nächsten Abspeicherung aktualisiert oder ergänzt werden. Das Aktualisieren kann durch ein vollständiges Überschreiben erfolgen. Alternativ können auch nur diejenigen Konfigurationsdaten überschrieben werden, die sich geändert haben.This can for example be done once during commissioning of the second pump set, i. immediately after the pump set has been configured, which of course only relates to configuration data, as there are no operating data at this time. Alternatively, the storage of the configuration and / or operating data on the memory unit after some time after commissioning during operation can take place. This can also be the case once, for example, as soon as all configuration data is available, or repeated, in particular at certain fixed times or periodically, so that always current configuration and / or operating data are stored. This takes into account in particular the case that the pump unit is self-learning and seeks its optimal operation setting, for example, in terms of low power consumption itself. It may be, for example, that a previously set control characteristic is replaced by a more energy-efficient control characteristic. If this is the case, the configuration and / or operating data can be updated or supplemented during the next storage. The update can be done by completely overwriting. Alternatively, only those configuration data that have changed can be overwritten.

Zusätzlich zu den Konfigurations- und/ oder Betriebsdaten können mittels des erfindungsgemäßen Verfahrens auch beliebige weitere Daten aus dem zweiten Pumpenaggregat in das erste Pumpenaggregat übernommen werden, beispielsweise Angaben zu dem zweiten Pumpenaggregat wie ihr Typ oder die Version der Betriebssoftware. Derartige Informationen können bei einer detaillierten Fehleranalyse von Bedeutung sein und wertvolle Erkenntnisse über Fehler im hydraulischen System liefern.In addition to the configuration and / or operating data, any further data from the second pump unit can also be taken over into the first pump unit by means of the method according to the invention, for example information about the second pump unit such as its type or the version of the operating software. Such information may be important in a detailed fault analysis and provide valuable insight into failures in the hydraulic system.

Gemäß einer ersten Variante kann die Übertragung der Konfigurations- und/ oder Betriebsdaten von dem zweiten Pumpenaggregat zu dem ersten Pumpenaggregat manuell erfolgen. Hierfür kann die Speichereinheit ein in das zweite Pumpenaggregat entfernbar eingestecktes Speichermodul sein, das von dem zweiten Pumpenaggregat zu dem ersten Pumpenaggregat transportiert und mit der Pumpenelektronik des ersten Pumpenaggregats steckbar verbunden wird. Durch das Einstecken des Speichermoduls bei dem ersten Pumpenaggregat wird es mit dessen Pumpenelektronik elektrisch und kommunikationstechnisch verbunden.According to a first variant, the transmission of the configuration and / or operating data from the second pump unit to the first pump unit can be done manually. For this purpose, the memory unit may be a memory module removably inserted into the second pump unit, which memory module is inserted from the second pump unit is transported to the first pump unit and pluggable connected to the pump electronics of the first pump unit. By inserting the memory module in the first pump unit, it is connected electrically and communication technology with the pump electronics.

Idealerweise liest das erste Pumpenaggregat die Konfigurations- und/ oder Betriebsdaten dann aus dem Speichermodul aus und speichert sie zur Steuerung und/oder Regelung seiner Antriebseinheit in einem Betriebs- oder Arbeitsspeicher seiner Pumpenelektronik ab. Im Falle der Konfigurationsdaten erfolgt dies unmittelbar, im Falle der Betriebsdaten mittelbar, da hier zunächst eine Auswertung der Betriebsdaten erfolgt, die zur Gewinnung geeigneter Konfigurationsdaten für das erste Pumpenaggregat führt. Diese gewonnenen Konfigurationsdaten werden dann vom ersten Pumpenaggregat zur Steuerung und/oder Regelung seiner Antriebseinheit in dem Betriebs- oder Arbeitsspeicher seiner Pumpenelektronik abgespeichert. Das Abspeichern und/ oder Auswerten der Betriebsdaten kann automatisch erfolgen, sobald das Speichermodul eingesteckt wird, oder durch manuelle Aktivierung einer entsprechenden Übertragungsprozedur.Ideally, the first pump unit then reads the configuration and / or operating data from the memory module and stores it for controlling and / or regulating its drive unit in an operating or working memory of its pump electronics. In the case of the configuration data, this takes place directly, in the case of the operating data indirectly, since here an evaluation of the operating data is first carried out, which leads to obtaining suitable configuration data for the first pump set. These obtained configuration data are then stored by the first pump unit for controlling and / or regulating its drive unit in the operating or working memory of its pump electronics. The storage and / or evaluation of the operating data can be done automatically as soon as the memory module is plugged in, or by manually activating a corresponding transmission procedure.

Zur Realisierung der ersten Ausführungsvariante, können die Pumpenelektronik des ersten und des zweiten Pumpenaggregats jeweils wenigstens einen Steckplatz aufweisen, um ein Speichermodul elektrisch und kommunikationstechnisch mit der Pumpenelektronik zu verbinden.To realize the first embodiment variant, the pump electronics of the first and second pump unit can each have at least one slot in order to connect a memory module to the pump electronics electrically and in terms of communication technology.

Es wird daher erfindungsgemäß auch ein Pumpenaggregat insbesondere zur Ausführung des erfindungsgemäßen Verfahrens mit einer elektromotorischen Antriebseinheit und einer Pumpenelektronik zur Steuerung und/ oder Regelung der Antriebseinheit vorgeschlagen, bei dem die Pumpenelektronik einen Steckplatz mit einem entfernbar einsteckbaren Speichermodul aufweist, um das Speichermodul elektrisch und kommunikationstechnisch mit der Pumpenelektronik zu verbinden. Soweit dieses Pumpenaggregat das zweite Pumpenaggregat bildet, ist dieses eingerichtet, während seines Betriebs ermittelte Betriebsdaten oder Betriebsdaten und zusätzlich Konfigurationsdaten aus seiner Betriebssoftware auf das Speichermodul zu speichern. Soweit dieses Pumpenaggregat das erste Pumpenaggregat bildet, ist dieses eingerichtet, Betriebsdaten oder Betriebs- und Konfigurationsdaten aus dem Speichermodul zu laden und in seine Pumpenelektronik zu übernehmen, insbesondere sie im Falle von Konfigurationsdaten direkt in seine Betriebssoftware zu übernehmen oder im Fall der Betriebsdaten aus diesen mittels einer Betriebsdatenauswertesoftware Konfigurationsdaten zu gewinnen und diese in einen Betriebs- oder Arbeitsspeicher seiner Pumpenelektronik zu speichern.It is therefore proposed according to the invention, a pump unit in particular for carrying out the method according to the invention with an electric motor drive unit and a pump electronics for controlling and / or regulating the drive unit, wherein the pump electronics has a slot with a removable plug-in memory module to the memory module electrically and communication technology to connect the pump electronics. As far as this pump unit forms the second pump unit, this is set up to store operating data or operating data determined during its operation and additionally to store configuration data from its operating software onto the memory module. As far as this pump unit forms the first pump set, this is set up, operating data or operating and Load configuration data from the memory module and take over in his pump electronics, especially in the case of configuration data directly into its operating software or in the case of operating data from these by means of Betriebsdatenauswertesoftware to gain configuration data and store them in a memory or working memory of his pump electronics ,

Der Steckplatz respektive das Speichermodul sind vorzugsweise von außerhalb der Pumpenelektronik zugänglich, so dass das Gehäuse der Pumpenelektronik nicht geöffnet werden muss. Dies erleichtert das Einstecken bzw. Entfernen des Speichermoduls und verhindert, dass stromführende Teile der Pumpenelektronik im inneren des Gehäuses berührt werden. Dabei kann es dennoch vorgesehen sein, dass der Steckplatz und/ oder das Speichermodul von einem abnehmbaren Deckel verschließbar, insbesondere dichtend verschließbar ist, um den Steckplatz respektive das Speichermodul vor Schutz und gegebenenfalls vor Feuchtigkeit zu schützen.The slot or the memory module are preferably accessible from outside the pump electronics, so that the housing of the pump electronics does not need to be opened. This facilitates the insertion or removal of the memory module and prevents live parts of the pump electronics are touched inside the housing. In this case, it may nevertheless be provided that the slot and / or the memory module can be closed by a removable cover, in particular sealed, in order to protect the slot or the memory module from protection and, if necessary, from moisture.

Bei dem Speichermodul handelt es sich vorzugsweise um ein digitales Speichermedium, insbesondere gemäß der Flash-Speichertechnologie. Beispielsweise kann es sich um eine SD-Karte (Secure Digital Memory Card), eine MMC Karte (Multimedia Card) oder eine SIM-Karte (Subscriber Identity Module) handeln. Das Speichermodul kann ein beliebiges Format aufweisen, beispielsweise die Größe der klassischen SD, MMC und SIM-Karte aufweisen, oder als Mini-, Micro- oder Nano-Karte ausgebildet sein. Alternativ kann es auch als USB-Speicherstick (Universal Serial Bus) ausgeführt sein. Die genannten Speichermedien sind hinlänglich bekannt, so dass auf nähere Ausführungen verzichtet wird. Sie sind robust und einfach zu handhaben. Insbesondere bei USB-Speichersticks steht zu vermuten, dass sie eine jahrelang verfügbare Speicherart darstellen.The memory module is preferably a digital storage medium, in particular according to the flash memory technology. For example, it may be a SD card (Secure Digital Memory Card), a MMC card (Multimedia Card) or a SIM card (Subscriber Identity Module). The memory module may have any format, for example, the size of the classic SD, MMC and SIM card, or be designed as a mini, micro or nano card. Alternatively, it can also be designed as a USB memory stick (Universal Serial Bus). The storage media mentioned are well known, so that no further details are given. They are sturdy and easy to handle. USB memory sticks, in particular, can be assumed to be a type of memory available for years.

Entsprechend des verwendeten Speichermediums ist der Steckplatz des ersten und zweiten Pumpenaggregats so ausgeführt, dass er das entsprechende Speichermedium mechanisch aufnehmen und elektrisch kontaktieren kann. Zum Anschluss eines USB-Speichersticks kann der Steckplatz entsprechend als USB-Buchse ausgebildet sein. Diese hat den Vorteil, dass grundsätzlich auch eine externe Festplatte an das Pumpenaggregat angeschlossen werden kann. Es sei angemerkt, dass auch zwei oder mehr Steckplätze vorhanden sein können, die unterschiedliche Speichermedien aufnehmen können.According to the storage medium used, the slot of the first and second pump unit is designed so that it can mechanically receive the corresponding storage medium and electrically contact. To connect a USB memory stick, the slot can be configured accordingly as a USB socket. This has the advantage that in principle also an external hard drive can be connected to the pump set. It should be noted that there may also be two or more slots that can accommodate different storage media.

Gemäß einer zweiten Variante kann die Übertragung der Konfigurations- und/ oder Betriebsdaten von dem zweiten Pumpenaggregat zu dem ersten Pumpenaggregat per Funk erfolgen.According to a second variant, the transmission of the configuration and / or operating data from the second pump unit to the first pump unit can be carried out by radio.

Hierzu kann vorzugsweise vorgesehen sein, dass ein RFID-Transponder (Radio Frequency Identification) des zweiten Pumpenaggregats die Konfigurations- und/ oder Betriebsdaten aus der Speichereinheit ausliest und per Funk überträgt.For this purpose, it can preferably be provided that an RFID transponder (Radio Frequency Identification) of the second pump set reads out the configuration and / or operating data from the memory unit and transmits it by radio.

Zu diesem Zweck wird ein Pumpenaggregat mit einer elektromotorischen Antriebseinheit und einer Pumpenelektronik zur Steuerung und/ oder Regelung der Antriebseinheit mit einer nicht-flüchtigen Speichereinheit vorgeschlagen, das in der Speichereinheit Betriebsdaten oder Betriebs- und Konfigurationsdaten gespeichert hat, wobei die Pumpenelektronik einen RFID-Transponder umfasst, der die Speichereinheit auslesen und die Konfigurations- und/ oder Betriebsdaten per Funk übertragen kann. Dabei kann der Transponder aktiv vorzugsweise passiv sein, um für die Auslesung nicht bestromt werden zu müssen.For this purpose, a pump unit with an electromotive drive unit and a pump electronics for controlling and / or regulating the drive unit with a non-volatile memory unit is proposed which has stored operating data or operating and configuration data in the memory unit, the pump electronics comprising an RFID transponder which can read out the memory unit and transmit the configuration and / or operating data by radio. In this case, the transponder may be active, preferably passive, in order not to be energized for the reading.

Denn die Verwendung von passivem RFID zur Funkübertragung der Konfigurations- und/ oder Betriebsdaten hat den Vorteil, dass die Daten auch dann noch aus dem zweiten Pumpenaggregat ausgelesen werden können, wenn dieses aufgrund eines Defekts nicht mehr betriebsfähig, insbesondere spannungslos oder ganz ausgeschaltet ist, so dass auch der RFID Transponder nicht durch das Pumpenaggregat elektrisch mit Strom versorgt werden kann. Denn bei der passiven RFID Technologie generiert eine im RFID Transponder vorhandene Flächenantenne aus einem elektromagnetischen Feld eine Spannung zur Versorgung eines Mikrochips, der einen Speicher auszulesen und die Daten über die Flächenantenne wieder auszustrahlen vermag.Because the use of passive RFID for radio transmission of the configuration and / or operating data has the advantage that the data can still be read out of the second pump unit, if this is no longer operable due to a defect, especially de-energized or completely off that also the RFID transponder can not be supplied with electricity by the pump unit. Because with the passive RFID technology an existing in the RFID transponder surface antenna from an electromagnetic field generates a voltage for the supply of a microchip, which can read a memory and the data via the surface antenna is able to emit again.

Vorteilhafterweise ist die nicht-flüchtige Speichereinheit integraler Bestandteil des RFID Transponders. Da RFID-Transponder standardmäßig mit einer integrierten Speichereinheit ausgestattet sind, ist es somit nicht erforderlich, ein die nicht-flüchtige Speichereinheit bildendes zusätzliches physisches elektronisches Bauteil zur Abspeicherung der Konfigurations- und/ oder Betriebsdaten in der Pumpenelektronik vorzusehen. Vielmehr kann die Abspeicherung direkt in den Speicher des RFID-Transponders erfolgen.Advantageously, the non-volatile memory unit is an integral part of the RFID transponder. Since RFID transponders are equipped with an integrated memory unit as standard, it is therefore not necessary to use the non-volatile ones Storage unit forming additional physical electronic component for storing the configuration and / or operating data provided in the pump electronics. Rather, the storage can be done directly in the memory of the RFID transponder.

Wie bereits angesprochen, ist zur Auslesung eines passiven RFID-Transponders ein elektromagnetisches Feld erforderlich. Dies kann beispielsweise mittels eines externen mobilen Lesegeräts ausgestrahlt werden. Es kann dann vorgesehen werden, dass das mobile RFID-Lesegerät die übertragenen Konfigurations- und/ oder Betriebsdaten empfängt und an das erste Pumpenaggregat weiterleitet, welche diese dann empfängt und zur Steuerung und/oder Regelung seiner Antriebseinheit in einem Betriebs- oder Arbeitsspeicher seiner Pumpenelektronik abspeichert. Die Konfigurationsdaten können unmittelbar zur Steuerung und/oder Regelung der Antriebseinheit verwendet werden, im Falle der Betriebsdaten erfolgt dies mittelbar, da zunächst deren Auswertung zwecks Gewinnung von Konfigurationsdaten erforderlich ist.As already mentioned, an electromagnetic field is required to read a passive RFID transponder. This can be broadcast for example by means of an external mobile reader. It can then be provided that the mobile RFID reader receives the transmitted configuration and / or operating data and forwards them to the first pump unit which then receives them and stores them in an operating or working memory of its pump electronics for controlling and / or regulating its drive unit , The configuration data can be used directly for the control and / or regulation of the drive unit, in the case of the operating data, this is done indirectly, since initially their evaluation for the purpose of obtaining configuration data is required.

Ein externes Lesegerät hat den Vorteil, dass die Weiterleitung der Konfigurations- und/ oder Betriebsdaten an das erste Pumpenaggregat auf einem beliebigen Weg erfolgen kann, beispielsweise ebenfalls per Funk oder per Kabel. Für die Funkübertragung kann eine beliebige Technologie Verwendung finden, beispielsweise ebenfalls RFID, NFC (Near Field Communication), WLAN (Wireless Local Area Network), Bluetooth oder Irda (Infrarot-Übertragung). Auch zur kabelgebundenen Übertragung kann eine beliebige Technologie dienen, beispielsweise eine Netzwerk-Verbindung nach TCP/IP, eine USB Verbindung, eine LON oder CAN-Bus-Verbindung oder eine serielle Verbindung beispielsweise des RS-232 Typs. Um die Konfigurations- und/ oder Betriebsdaten in das erste Pumpenaggregat zu laden, kann folglich eine der genannten, in der Regel vorhandenen Kommunikationsschnittstellen verwendet werden.An external reading device has the advantage that the forwarding of the configuration and / or operating data to the first pump set can take place in any way, for example also by radio or by cable. Any technology can be used for the radio transmission, for example also RFID, NFC (Near Field Communication), WLAN (Wireless Local Area Network), Bluetooth or Irda (Infrared Transmission). Also for wired transmission can use any technology, such as a network connection to TCP / IP, a USB connection, a LON or CAN bus connection or a serial connection such as the RS-232 type. Consequently, in order to load the configuration and / or operating data into the first pump set, one of the mentioned communication interfaces, which are generally present, can be used.

Alternativ kann das elektromagnetische Feld von dem ersten Pumpenaggregat, insbesondere dessen Pumpenelektronik ausgestrahlt werden. Hierzu kann in dem ersten Pumpenaggregat respektive in dessen Pumpenelektronik ein RFID-Lesegerät vorhanden sein, das das elektromagnetische Feld erzeugt und die vom zweiten Pumpenaggregat rückübertragenen Konfigurations- und/ oder Betriebsdaten empfängt, wobei die Pumpenelektronik dazu eingerichtet ist, empfangene Betriebsdaten zur Gewinnung geeigneter Konfigurationsdaten auszuwerten und diese gewonnenen Konfigurationsdaten zur Steuerung und/oder Regelung seiner Antriebseinheit in der Speichereinheit seiner Pumpenelektronik abzuspeichern. Dies hat den Vorteil, dass kein gesondertes Lesegerät benötigt wird. Es genügt, das zweite Pumpenaggregat bzw. dessen Pumpenelektronik in die Nähe des ersten Pumpenaggregats bzw. dessen Pumpenelektronik zu bringen, d.h. den RFID Transponder in das elektromagnetische Feld des RFID-Lesegeräts zu bringen, um die Übertragung der Konfigurationsdaten vorzunehmen.Alternatively, the electromagnetic field can be emitted by the first pump unit, in particular its pump electronics. For this purpose, in the first pump unit or in the pump electronics, an RFID reader may be present, which generates the electromagnetic field and the second Pump unit re-transmitted configuration and / or operating data receives, the pump electronics is configured to evaluate received operating data to obtain suitable configuration data and store this configuration data obtained for controlling and / or regulating its drive unit in the memory unit of its pump electronics. This has the advantage that no separate reader is needed. It is sufficient to bring the second pump unit or its pump electronics in the vicinity of the first pump unit or its pump electronics, ie to bring the RFID transponder in the electromagnetic field of the RFID reader to make the transfer of the configuration data.

Gemäß einer dritten Variante kann die Übertragung der Konfigurations- und/ oder Betriebsdaten von dem zweiten Pumpenaggregat zu dem ersten Pumpenaggregat optisch mittels eines Codes erfolgen. Dies kann derart erfolgen, das die Daten verschlüsselt auf einer ansteuerbaren Anzeige der Pumpenelektronik des zweiten Pumpenaggregates angezeigt werden. Der Code wird dann abgelesen und verschlüsselt oder entschlüsselt dem ersten Pumpenaggregat bereitgestellt. Die Konfigurations- und/ oder Betriebsdaten werden dann nach ihrer Bereitstellung am einen Pumpenaggregat zur Steuerung und/oder Regelung seiner Antriebseinheit in einem Betriebs- oder Arbeitsspeicher seiner Pumpenelektronik abgespeichert. Auch hier können die Konfigurationsdaten unmittelbar, die Betriebsdaten mittelbar zur Steuerung und/oder Regelung der Antriebseinheit verwendet werden.According to a third variant, the transmission of the configuration and / or operating data from the second pump unit to the first pump unit can be made optically by means of a code. This can be done in such a way that the data are displayed encrypted on a controllable display of the pump electronics of the second pump unit. The code is then read and provided encrypted or decrypted to the first pump set. The configuration and / or operating data are then stored after its provision on a pump unit for controlling and / or regulating its drive unit in an operating or working memory of its pump electronics. Again, the configuration data can be used directly, the operating data indirectly for controlling and / or regulating the drive unit.

Die Konfigurations- und/ oder Betriebsdaten können seitens des zweiten Pumpenaggregats in einer Zeichenkette oder in einem zwei- oder mehrdimensionalen grafischen Code verschlüsselt werden bzw. in dieser Zeichenkette oder diesem graphischen Code verschlüsselt angezeigt sein.The configuration and / or operating data can be encrypted by the second pump unit in a character string or in a two-dimensional or multi-dimensional graphic code or be displayed encrypted in this character string or this graphic code.

Bei der Zeichenkette kann es sich um eine Folge alphanumerischer Zeichen und/ oder Symbole handeln. Eine Zeichenkette hat den Vorteil, dass sie ohne Lesegerät abgelesen werden kann. Die Konfigurations- und/ oder Betriebsdaten, die umfangreich sein können, werden dabei auf die vergleichsweise wenigen Zeichen und/ oder Symbole der Zeichenkette abgebildet, wodurch weniger Daten zu übertragen sind als im Falle uncodierter Konfigurations- und/ oder Betriebsdaten. Die Zeichenkette kann eine beliebige endliche Anzahl von Zeichen und/ oder Symbolen haben. Die Länge kann abhängig von der Menge zu codierender Konfigurations- und/ oder Betriebsdaten sein.The string may be a sequence of alphanumeric characters and / or symbols. A string has the advantage that it can be read without a reader. The configuration and / or operating data, which can be extensive, are thereby mapped to the comparatively few characters and / or symbols of the character string, as a result of which less data is to be transmitted than in the case of uncoded configuration and / or operating data. The String can have any finite number of characters and / or symbols. The length may be dependent on the amount of configuration and / or operating data to be coded.

Der graphische Code kann ein eindimensionaler Punkt- oder Strichcode (Balkencode) oder ein zweidimensionaler Punktcode, auch Matrixcode genannt, wie beispielsweise ein QR-Code sein. Auch mehrdimensionale Codes, die aus verschachtelten Strich- und/ oder Matrixcodes bestehen, sind möglich. Sie können eine Vielzahl an Informationen codiert aufnehmen sowie Redundanzen und Prüfsummen zur Verringerung der Fehleranfälligkeit enthalten und sind daher besonders sicher für die fehlerfreie Übertragung von Daten von einem Pumpenaggregat zu einem anderen Pumpenaggregat.The graphical code may be a one-dimensional dot or bar code (bar code) or a two-dimensional dot code, also called matrix code, such as a QR code. Also multi-dimensional codes consisting of nested bar and / or matrix codes are possible. They can encode a variety of information and contain redundancy and checksums to reduce the susceptibility to errors and are therefore particularly safe for the error-free transmission of data from one pump set to another pump set.

Das Ablesen der Zeichenkette kann durch einen Anwender erfolgen, der die Zeichenkette dann auch manuell am ersten Pumpenaggregat eingibt. Dies kann mit Hilfe eines Bedienelements, insbesondere eine Bedienknopfes erfolgen, wobei die eingegebenen Zeichen während ihrer Eingabe vorzugsweise auf einem Display des ersten Pumpenaggregats angezeigt werden.The reading of the string can be done by a user who then manually enters the string on the first pump set. This can be done with the aid of a control element, in particular a control knob, wherein the input characters are preferably displayed during their input on a display of the first pump unit.

Alternativ kann die Übertragung des grafischen Codes zwischen den Pumpenaggregaten vorzugsweise durch optisches Einlesen mittels eines mobilen optischen Code-Lesegerätes erfolgen. Das Lesegerät kann die Konfigurations- und/ oder Betriebsdaten dann an die Pumpenelektronik des ersten Pumpenaggregates bereitstellen.Alternatively, the transmission of the graphic code between the pump units can preferably take place by optical reading by means of a mobile optical code reading device. The reading device can then provide the configuration and / or operating data to the pump electronics of the first pump unit.

Die Verwendung eines Code-Lesegeräts hat den Vorteil, dass die Auslesung maschinell erfolgen kann, so dass keine Fehler bei der Übernahme der Konfigurations- und/ oder Betriebsdaten, insbesondere ablesebedingte Fehler auftreten können. Ein weiterer Vorteil besteht darin, dass die Weiterleitung der Konfigurations- und/ oder Betriebsdaten an das eine Pumpenaggregat auf einem beliebigen Weg erfolgen kann, beispielsweise per Funk oder per Kabel. Für die Funkübertragung kann eine beliebige bekannte Technologie Verwendung finden, beispielsweise ebenfalls RFID, NFC (Near Field Communication), WLAN (Wireless Local Area Network), Bluetooth oder Infrarot-Übertragung. Auch zur kabelgebundenen Übertragung kann eine beliebige Technologie dienen, beispielsweise eine Netzwerk-Verbindung nach TCP/IP, eine USB Verbindung, eine LON oder CAN-Bus-Verbindung oder eine Serielle Verbindung beispielsweise nach RS-232. Um die Konfigurations- und/ oder Betriebsdaten in das Pumpenaggregat zu laden, kann folglich eine der in der Regel vorhandenen Kommunikationsschnittstellen verwendet werden.The use of a code reader has the advantage that the reading can be done by machine, so that no errors in the acquisition of configuration and / or operating data, in particular reading-related errors can occur. A further advantage is that the forwarding of the configuration and / or operating data to a pump unit can take place in any way, for example by radio or by cable. For the radio transmission, any known technology can be used, for example also RFID, NFC (Near Field Communication), WLAN (Wireless Local Area Network), Bluetooth or infrared transmission. Also to Wired transmission can be any technology, such as a network connection to TCP / IP, a USB connection, a LON or CAN bus connection or a serial connection, for example, to RS-232. Consequently, in order to load the configuration and / or operating data into the pump set, one of the communication interfaces, which are generally available, can be used.

Die Betriebsdaten können seitens des ersten Pumpenaggregats oder im Lesegerät dekodiert werden. Auch ist es möglich, dass das Lesegerät und das erste Pumpenaggregat jeweils eine Teildecodierung vornehmen.The operating data can be decoded by the first pump set or in the reader. It is also possible that the reading device and the first pump set each perform a partial decoding.

Zur Durchführung der Übertragung der Konfigurations- und/ oder Betriebsdaten auf optischen Wege als codierte Informationen wird als zweites Pumpenaggregat erfindungsgemäß ein Pumpenaggregat mit einer elektromotorischen Antriebseinheit und einer Pumpenelektronik zur Steuerung und/ oder Regelung der Antriebseinheit mit einer nicht-flüchtigen Speichereinheit vorgeschlagen, bei der die Pumpenelektronik eine Codiereinheit zur Codierung von Betriebsdaten oder Betriebs- und Konfigurationsdaten zu einer Zeichenkette und/ oder zu einem grafischen Code sowie ein Display zur Darstellung der Zeichenkette oder des grafischen Codes aufweist, wobei die codierten Konfigurations- und/ oder Betriebsdaten in der Speichereinheit speicherbar sind.To carry out the transmission of the configuration and / or operating data by optical means as coded information is proposed as a second pump unit according to the invention a pump unit with an electric motor drive unit and a pump electronics for controlling and / or regulating the drive unit with a non-volatile memory unit, wherein the Pump electronics has a coding unit for encoding operating data or operating and configuration data to a string and / or a graphic code and a display for displaying the character string or the graphic code, wherein the coded configuration and / or operating data in the memory unit can be stored.

In entsprechender Weise wird als erstes Pumpenaggregat ein Pumpenaggregat mit einer elektromotorischen Antriebseinheit und einer Pumpenelektronik zur Steuerung und/ oder Regelung der Antriebseinheit mit einem Betriebsspeicher vorgeschlagen, bei dem die Pumpenelektronik eine Decodiereinheit zur Decodierung codierter Konfigurations- und/ oder Betriebsdaten aufweist, wobei die Pumpenelektronik dazu eingerichtet ist, die decodierten Betriebsdaten zur Gewinnung geeigneter Konfigurationsdaten auszuwerten und diese gewonnenen Konfigurationsdaten zur Steuerung und/oder Regelung der Antriebseinheit in dem Betriebsspeicher abzuspeichern.In a corresponding manner, a pump unit with an electromotive drive unit and a pump electronics for controlling and / or regulating the drive unit with an operating memory is proposed as the first pump unit, wherein the pump electronics has a decoding unit for decoding coded configuration and / or operating data, wherein the pump electronics to is set up to evaluate the decoded operating data for obtaining suitable configuration data and to store these obtained configuration data for controlling and / or regulating the drive unit in the operating memory.

Weitere Merkmale und Vorteile des erfindungsgemäßen Verfahrens und der erfindungsgemäßen Pumpenaggregate werden nachfolgend anhand von drei Ausführungsbeispielen und den beigefügten Figuren näher erläutert. Es zeigen:

Figur 1:
Übertragung von Konfigurationsdaten durch Umstecken eines Speichermoduls
Figur 2:
Übertragung von Konfigurationsdaten durch Funkauslesung
Figur 3:
Übertragung von Konfigurationsdaten durch optische Auslesung
Further features and advantages of the method according to the invention and the pump units according to the invention are explained in more detail below with reference to three exemplary embodiments and the attached figures. Show it:
FIG. 1:
Transmission of configuration data by plugging a memory module
FIG. 2:
Transmission of configuration data by radio reading
FIG. 3:
Transmission of configuration data by optical readout

Figur 1 zeigt rechts ein erstes Pumpenaggregat 1b und links ein zweites Pumpenaggregat 1b. Das erste Pumpenaggregat 1b steht vor der Inbetriebnahme und erfordert eine Konfiguration, wobei Parameterwerte und Funktionen einzustellen sind. Das zweite Pumpenaggregat 1a war bereits in Betrieb und besitzt daher eine vollständige Konfiguration sowie Betriebsdaten, die seine vergangenen Betriebszustände und durchlaufene Arbeitspunkte charakterisieren. Das erste und das zweite Pumpenaggregat 1a, 1b sind baulich insoweit gleich oder zumindest ähnlich, als dass das erste Pumpenaggregat 1b das zweite Pumpenaggregat 1a in der Anwendung, in der es betrieben worden ist, ersetzen kann. FIG. 1 shows on the right a first pump unit 1b and left a second pump unit 1b. The first pump unit 1b is about to be commissioned and requires a configuration setting parameter values and functions. The second pump unit 1a was already in operation and therefore has a complete configuration as well as operating data characterizing its past operating conditions and operating points. The first and the second pump unit 1a, 1b are structurally the same or at least similar in that the first pump unit 1b can replace the second pump unit 1a in the application in which it was operated.

Beide Pumpenaggregate 1a, 1b weisen eine elektromotorische Antriebseinheit 2a, 2b und eine Pumpenelektronik 3a, 3b zur Steuerung und/ oder Regelung der jeweiligen Antriebseinheit 2a, 2b auf. Die Pumpenelektroniken 3a, 3b besitzen jeweils einen Steckplatz mit einem entfernbar einsteckbaren Speichermodul 6, beispielsweise in Gestalt einer SD-Karte. In der Pumpenelektronik 3a des zweiten Pumpenaggregats 1a ist ein solches Speichermodul 6 eingesteckt. Der Steckplatz ist elektrisch und kommunikationstechnisch mit einem Mikroprozessor 5a verbunden, der die Datenübertragung und Datenverarbeitung in der Pumpenelektronik 3a übernimmt. Da das Speichermodul 6 eingesteckt ist, ist auch dieses mit dem Mikroprozessor 5a verbunden. Darüber hinaus weist die Pumpenelektronik 3a einen nicht-flüchtigen Betriebsspeicher 4a auf, in dem Betriebsdaten und insbesondere auch die Betriebssoftware einschließlich Konfigurationsdaten gespeichert sind. Dieser Betriebsspeicher 4a ist ebenfalls kommunikativ mit dem Mikroprozessor 5a verbunden.Both pump units 1a, 1b have an electromotive drive unit 2a, 2b and pump electronics 3a, 3b for controlling and / or regulating the respective drive unit 2a, 2b. The pump electronics 3a, 3b each have a slot with a removable insertable memory module 6, for example in the form of an SD card. In the pump electronics 3a of the second pump unit 1a, such a memory module 6 is inserted. The slot is electrically and communicatively connected to a microprocessor 5a, which takes over the data transmission and data processing in the pump electronics 3a. Since the memory module 6 is inserted, this is also connected to the microprocessor 5a. In addition, the pump electronics 3a a non-volatile memory 4a, are stored in the operating data and in particular the operating software including configuration data. This operating memory 4a is also communicatively connected to the microprocessor 5a.

Das erste Pumpenaggregat 1b weist dieselben Komponenten auf. Auch dessen Pumpenelektronik 3b weist einen Steckplatz für das Speichermodul 6 auf und ist elektrisch und kommunikationstechnisch mit einem Mikroprozessor 5b verbunden, der die Datenübertragung und Datenverarbeitung in der Pumpenelektronik 3b übernimmt. Darüber hinaus weist die Pumpenelektronik 3b einen nicht-flüchtigen Betriebsspeicher 4b für Betriebsdaten und Konfigurationsdaten der Betriebssoftware auf. Dieser Betriebsspeicher 4a ist ebenfalls kommunikativ mit dem Mikroprozessor 5a verbunden.The first pump unit 1b has the same components. Its pump electronics 3b also has a slot for the memory module 6 and is electrically and communicatively connected to a microprocessor 5b, which takes over the data transmission and data processing in the pump electronics 3b. In addition, the pump electronics 3b has a non-volatile operating memory 4b for operating data and configuration data of the operating software. This operating memory 4a is also communicatively connected to the microprocessor 5a.

Das zweite Pumpenaggregat 1a ist eingerichtet, im laufenden Betrieb Betriebs- und Konfigurationsdaten aus seiner Betriebssoftware, d.h. insbesondere aus dem Betriebsspeicher 4a auf das Speichermodul 6 zu in regelmäßigen Abständen zu speichern. Diese Konfigurationsdaten umfassen sämtliche Parameterwert- und Funktionseinstellungen. Die Betriebsdaten umfassen eine Historie durchlaufener Arbeitspunkte, gegebenenfalls Messwerte physikalischer Größen des Pumpenaggregats und/ oder Fehlerinformationen.The second pump unit 1a is set up, during operation, to provide operating and configuration data from its operating software, i. in particular from the operating memory 4a to the memory module 6 to store at regular intervals. This configuration data includes all parameter value and function settings. The operating data comprise a history of operating points that have been run through, possibly measured values of physical quantities of the pump set and / or error information.

Das Speichermodul 6 ist von außen zugänglich, so dass kein Gehäuse der Pumpenelektronik 3a geöffnet werden braucht. Aufgrund dieser einfachen Zugänglichkeit kann es leicht aus dem zweiten Pumpenaggregat 1a entfernt und in den Steckplatz der Pumpenelektronik 3b des ersten Pumpenaggregats 1b gesteckt werden.The memory module 6 is accessible from the outside, so that no housing of the pump electronics 3a needs to be opened. Because of this easy accessibility, it can be easily removed from the second pump unit 1a and plugged into the slot of the pump electronics 3b of the first pump unit 1b.

Ist das zweite Pumpenaggregat 1a defekt und durch das erste Pumpenaggregat 1b zu ersetzen, wird das Speichermodul 6 mit den vorsorglich dort abgespeicherten Konfigurationsdaten aus dem Steckplatz der Pumpenelektronik 3a des zweiten Pumpenaggregats 1a herausgezogen und in den entsprechenden Steckplatz der Pumpenelektronik 3b des zweiten Pumpenaggregats 1b hineingesteckt. Dies ist durch den gestrichelten Pfeil veranschaulicht. Das erste Pumpenaggregat lädt nun die Konfigurations- und Betriebsdaten aus dem eingesteckten Speichermodul 6 und übernimmt sie in seine Pumpenelektronik, indem sie vom Mikrocomputer 5b in den Betriebsspeicher 4b gespeichert werden. Konfigurationsdaten werden dabei unmittelbar in die Betriebssoftware übernommen. Die Betriebsdaten werden zunächst mittels einer Auswertesoftware ausgewertet, wobei aus den Betriebsdaten Informationen über eine geeignete Konfiguration des ersten Pumpenaggregats, beispielsweise eine für das hydraulische Netz, mit dem das erste Pumpenaggregat verbunden werden soll. optimale Kennlinie ermittelt werden. Die Konfiguration wird dann in die Betriebssoftware des ersten Pumpenaggregats übernommen.If the second pump unit 1a is defective and has to be replaced by the first pump unit 1b, the memory module 6 with the configuration data stored there is pulled out of the slot of the pump electronics 3a of the second pump unit 1a and inserted into the corresponding slot of the pump electronics 3b of the second pump unit 1b. This is illustrated by the dashed arrow. The first pump unit now loads the configuration and operating data from the inserted memory module 6 and takes it into its pump electronics by being stored by the microcomputer 5b in the operating memory 4b. Configuration data is transferred directly to the operating software. The operating data are first evaluated by means of evaluation software, wherein from the operating data information about a suitable configuration of the first pump unit, for example, one for the hydraulic network to which the first pump unit is to be connected. optimal characteristic can be determined. The configuration is then transferred to the operating software of the first pump set.

Gemäß dieser ersten Ausführungsvariante erfolgt die Übertragung der Konfigurations- und Betriebsdaten von dem zweiten Pumpenaggregat 1a zu dem ersten Pumpenaggregat 1b folglich manuell mittels eines transportierten physischen Speichermediums, das die Konfigurations- und Betriebsdaten trägt und von einem Steckplatz des zweiten Pumpenaggregats in einen Steckplatz des ersten Pumpenaggregats umgesteckt wird.According to this first embodiment variant, the transmission of the configuration and operating data from the second pump unit 1a to the first pump unit 1b consequently takes place manually by means of a transported physical one Storage medium that carries the configuration and operating data and is plugged from a slot of the second pump set into a slot of the first pump set.

Figur 2 zeigt eine alternative Ausführungsvariante für die Übertragung der Konfigurations- und Betriebsdaten vom zweiten Pumpenaggregat 1a zum ersten Pumpenaggregat 1b, bei der die Auslesung der Daten per Funk erfolgt. Nachfolgend werden lediglich diejenigen Komponenten und Eigenschaften der beiden Pumpenaggregate 1a, 1b angesprochen, in denen sie sich von der ersten Ausführungsvariante unterscheiden. FIG. 2 shows an alternative embodiment for the transmission of the configuration and operating data from the second pump unit 1a to the first pump unit 1b, in which the reading of the data is carried out by radio. Hereinafter, only those components and properties of the two pump units 1a, 1b are addressed, in which they differ from the first embodiment variant.

Gemäß der zweiten Ausführungsvariante besitzt das zweite Pumpenaggregat 1a einen passiven RFID-Transponder 7a, wobei die nicht flüchtige Speichereinheit 6a Teil dieses RFID-Transponders 7a ist. Die Speichereinheit 6a kann demgemäß von dem RFID-Transponder 7a ausgelesen werden, sobald ein elektromagnetisches Feld den RFID-Transponder 7a durchsetzt.According to the second embodiment, the second pump unit 1a has a passive RFID transponder 7a, wherein the non-volatile memory unit 6a is part of this RFID transponder 7a. The memory unit 6a can accordingly be read out by the RFID transponder 7a as soon as an electromagnetic field passes through the RFID transponder 7a.

Zur Erzeugung des elektromagnetischen Feldes und zur Auslesung des RFID-Transponders 7a respektive seiner Speichereinheit 6a wird ein mobiles RFID-Lesegerät 8 verwendet. Dieses empfängt die von dem RFID-Transponder 7a ausgesendeten Konfigurations- und Betriebsdaten und leitet sie auf beliebigem Wege zu einer Schnittstelle 9 des ersten Pumpenaggregates 1b, was durch den gestrichelten Pfeil zum Ausdruck gebracht ist. Dies kann kabelgebunden oder per Funk erfolgen, so dass die Schnittstelle 9 entweder als Funkempfänger oder als Steckbuchse für ein Kabel ausgebildet sein kann, Die Schnittstelle 9 ist innerhalb der Pumpenelektronik 3b mit dem Mikrocomputer 5b verbunden, so dass die Konfigurations- und Betriebsdaten an diesen übertragen und von diesem in dem Betriebsspeicher 4b gespeichert werden können.To generate the electromagnetic field and to read the RFID transponder 7a or its memory unit 6a, a mobile RFID reader 8 is used. This receives the configuration and operating data sent by the RFID transponder 7a and forwards them by any means to an interface 9 of the first pump unit 1b, which is expressed by the dashed arrow. This can be wired or by radio, so that the interface 9 can be configured either as a radio receiver or as a socket for a cable, the interface 9 is connected within the pump electronics 3b to the microcomputer 5b, so that the configuration and operating data transmitted to this and can be stored by it in the operating memory 4b.

Das erste Pumpenaggregat 1b weißt ebenfalls einen passiven RFID-Transponder 7b mit einer nicht-flüchtigen integrierten Speichereinheit 6b auf, in die der Mikrocomputer 5b Konfigurations- und Betriebsdaten hinein speichern kann, so dass auch das erste Pumpenaggregat die Möglichkeit bietet, Konfigurations- und Betriebsdaten über RFID auszulesen.The first pump unit 1b also has a passive RFID transponder 7b with a non-volatile integrated memory unit 6b into which the microcomputer 5b can store configuration and operating data, so that the first pump unit also offers the possibility of configuration and operating data RFID read out.

Figur 3 zeigt eine weitere alternative Ausführungsvariante für die Übertragung der Konfigurations- und Betriebsdaten vom zweiten Pumpenaggregat 1a zum ersten Pumpenaggregat 1b, wobei die Auslesung der Daten optisch erfolgt. Nachfolgend werden auch hier lediglich diejenigen Komponenten und Eigenschaften der beiden Pumpenaggregate 1a, 1b angesprochen in denen sie sich von der ersten Ausführungsvariante unterscheiden. FIG. 3 shows a further alternative embodiment for the transmission of the configuration and operating data from the second pump unit 1a to the first pump unit 1b, wherein the readout of the data takes place optically. Hereinafter, only those components and properties of the two pump units 1a, 1b are addressed in which they differ from the first embodiment variant.

Gemäß dieser dritten Ausführungsvariante besitzt das zweite Pumpenaggregat eine Anzeige 10a mit einem Display 13a. Die nicht-flüchtige Speichereinheit 6a, in die die Konfigurations- und Betriebsdaten abgespeichert werden, ist hier Teil der Anzeigensteuerung der Anzeige 10a.According to this third embodiment, the second pump unit has a display 10a with a display 13a. The non-volatile memory unit 6a into which the configuration and operating data are stored is here part of the display control of the display 10a.

Des Weiteren weist die Pumpenelektronik 3a des zweiten Pumpenaggregats 1a eine Codiereinheit zur Codierung der Konfigurations- und Betriebsdaten zu einer Zeichenkette 14 und/oder zu einem grafischen Code auf. Die Codiereinheit kann eine eigenständige elektronische Einheit innerhalb der Pumpenelektronik 3a sein oder Teil des Mikrocomputers 5a sein, wie dies in der dritten Ausführungsvariante in Figur 3 der Fall ist. Die Codiereinheit codiert hier die Konfigurations- und Betriebsdaten und speichert sie in dieser codierten Form in die Speichereinheit 6a, so dass sie sogleich auf dem Display 13 a dargestellt werden können. Bei der dritten Ausführungsvariante erfolgt dies in Gestalt einer alphanumerischen Zeichenkette 14.Furthermore, the pump electronics 3a of the second pump unit 1a has an encoding unit for coding the configuration and operating data to a character string 14 and / or to a graphic code. The coding unit may be a separate electronic unit within the pump electronics 3a or be part of the microcomputer 5a, as in the third embodiment in FIG. 3 the case is. The coding unit here encodes the configuration and operating data and stores them in this coded form in the memory unit 6a, so that they can be displayed immediately on the display 13 a. In the third embodiment, this takes place in the form of an alphanumeric character string 14.

Die Zeichenkette 14 kann von dem Display 13a abgelesen werden, insbesondere durch einen Anwender, der diese dann am ersten Pumpenaggregat 1b einzugeben hat. Dies kann über ein Eingabemittel 15b, insbesondere einen Bedienknopf erfolgen, der mit dem Mikrocomputer 5b verbunden ist. Auch das erste Pumpenaggregat 1b weist eine Anzeige 10b mit einem Display 13b auf, auf dem die nacheinander eingegeben Zeichen der Zeichenfolge dargestellt werden können. Es sei angemerkt, dass auch das zweite Pumpenaggregat ein Eingabemittel 15a besitzt, dass auch dort die Eingabe einer Zeichenkette ermöglicht.The character string 14 can be read off the display 13a, in particular by a user, who then has to input this on the first pump unit 1b. This can be done via an input means 15b, in particular a control knob, which is connected to the microcomputer 5b. Also, the first pump unit 1b has a display 10b with a display 13b, on which the successively entered characters of the string can be displayed. It should be noted that the second pump unit also has an input means 15a, which also makes it possible to enter a character string there.

Alternativ zur optischen Ablesung des Displays 13a durch einen Anwender kann ein mobiles optisches Lesegerät 11 verwendet werden, dass über einen Code-Scanner 12 oder eine CCD-Kamera 12 verfügt. Ein mobiles Lesegerät 11 eignet sich insbesondere dann, wenn die Konfigurations- und Betriebsdaten in einem grafischen Code codiert und auf dem Display 13a angezeigt werden, da es in diesem Falle nicht mehr möglich ist, die codierten Daten menschlich abzulesen.As an alternative to the optical reading of the display 13a by a user, a mobile optical reader 11 can be used that via a code scanner 12 or a CCD camera 12 has. A mobile reading device 11 is particularly suitable when the configuration and operating data are encoded in a graphic code and displayed on the display 13a, since in this case it is no longer possible to human read the encoded data.

Figur 3 zeigt somit noch eine alternative Variante für das optische Ablesen der codierten Konfigurations- und Betriebsdaten, bei der diese als grafischer Code auf dem Display 13a der Anzeige 10a dargestellt werden. Hat das optische Lesegerät 11 den Code eingelesen, kann es die Konfigurations- und Betriebsdaten decodieren und der Pumpenelektronik 3b des ersten Pumpenaggregats 1b in decodierter Form zusenden. Alternativ kann die Decodierung der Daten innerhalb der Pumpenelektronik 3b des ersten Pumpenaggregats 1b erfolgen, wobei das mobile Lesegerät 11 dann die optisch erfassten Daten elektrisch kabelgebunden und/oder elektromagnetisch per Funk an eine Schnittstelle 9 der Pumpenelektronik 3b des ersten Pumpenaggregates 1b zuleitet. FIG. 3 thus shows an alternative variant for the optical reading of the coded configuration and operating data, in which these are displayed as a graphic code on the display 13a of the display 10a. If the optical reader 11 has read in the code, it can decode the configuration and operating data and send it to the pump electronics 3b of the first pump unit 1b in decoded form. Alternatively, the decoding of the data within the pump electronics 3b of the first pump unit 1b can take place, wherein the mobile reading device 11 then electrically conducts the optically detected data and / or electromagnetically to an interface 9 of the pump electronics 3b of the first pump unit 1b.

Gemäß dieser Variante weist das erste Pumpenaggregat 1b eine Decodiereinheit auf, die eine separate elektronische Einheit der Pumpenelektronik 3b sein kann oder Teil des Mikrocomputers 5b sein kann. Die Decodiereinheit decodiert dann entsprechend die codierten Daten, die anschließend vom Mikrocomputer 5b in den Betriebsspeicher 4b abgespeichert werden. Sofern die Decodierung bereits im Lesegerät 11 erfolgt ist, kann der Mikrocomputer 5b die decodierten Konfigurations- und Betriebsdaten direkt in den Betriebsspeicher 4b speichern.According to this variant, the first pump unit 1b has a decoding unit, which may be a separate electronic unit of the pump electronics 3b or may be part of the microcomputer 5b. The decoding unit then decodes the encoded data accordingly, which are then stored by the microcomputer 5b in the operating memory 4b. If the decoding has already taken place in the reader 11, the microcomputer 5b can store the decoded configuration and operating data directly into the operating memory 4b.

Alle genannten Varianten ermöglichen es, auf einfache Weise Konfigurations- und/ oder Betriebsdaten eines zweiten Pumpenaggregats auf ein erstes Pumpenaggregat zu übertragen, so dass nur ein minimaler Zeitaufwand und auch keine besondere Kenntnis über die Konfiguration des Pumpenaggregats 1b erforderlich ist.All of these variants make it possible to easily transfer configuration and / or operating data of a second pump unit to a first pump unit, so that only a minimal amount of time and no special knowledge about the configuration of the pump unit 1b is required.

Claims (19)

  1. Procedure for the configuration of a first electric motor driven pump unit (1b) with configuration data in a hydraulic pipe network of a heating system with radiators or heating surfaces or a drinking water system with tap connections, characterised by operating data or operating and configuration data of a second pump unit (1a) previously operated in the hydraulic pipe network of the heating or drinking water system being stored in a non-volatile memory unit (6, 6a) of the pump electronics (3a) of the second pump unit (1a) and being transferred from the second pump unit (1a) to the first pump unit (1b), in which the operating data of the second pump unit (1a) define operating states and/or working points that have been reached in the form of measurement data or calculated or estimated values of physical parameters of the second pump unit (1a), and configuration data in the form of parameter value settings and/or at least a function setting of the first pump unit (1b) or a characteristic curve are obtained from the operating data of the second pump unit (1a), which the first pump unit (1b) transfers to the operating software of its pump electronics (3b).
  2. Procedure according to claim 1, characterised by the first pump unit (1b) obtaining the configuration data from the operating data by means of the operating data evaluation software and transferring these to its operating software.
  3. Procedure according to claim 1 or 2, characterised by the memory unit (6) being a removable memory module (6) plugged into the second pump unit (1a), which is transported from the second pump unit (1a) to the first pump unit (1b) and connected by a plug connection to the pump electronics (3b) of the first pump unit (1b).
  4. Procedure according to claim 3, characterised by the first pump unit (1b) reading the configuration data and/or operating data from the memory module (6) and storing them in a memory unit (4b) of its pump electronics (3b) for control and/or regulation of its drive unit (2b).
  5. Procedure according to claim 1 or 2, characterised by an RFID (radio frequency identification) transponder (7a) of the second pump unit (1a) reading the configuration data and/or operating data from the memory unit (6a) and transferring them over a radio connection.
  6. Procedure according to claim 5, characterised by the memory unit (6a) being part of the RFID transponder (7a) and the storage of the configuration data and/or operating data taking place directly in this memory unit (6a) of the RFID transponder (7a).
  7. Procedure according to claim 5 or 6, characterised by a mobile RFID reader (8) receiving the configuration data and/or operating data and transferring them to the first pump unit (1b), which receives them and stores them in a memory unit (4b) of its pump electronics (3b) to control and/or regulate its drive unit (2b).
  8. Procedure according to one of the claims 5, 6 or 7, characterised by an RFID reader (7b) of the first pump unit (1b) receiving the transferred configuration data and/or operating data and storing them in a memory unit (4b) of its pump electronics (3b) to control and/or regulate its drive unit (2b).
  9. Procedure according to claim 1 or 2, characterised by the configuration data and/or operating data being shown in encrypted form on a controllable display (10a, 13a) of the pump electronics (3a) of the second pump unit (1a), in which the encrypted configuration data and/or operating data are read and, in encrypted or decrypted form, entered on the first pump unit (1b), which stores them in a memory unit (4b) of its pump electronics (3b) to control and/or regulate its drive unit (2b).
  10. Procedure according to claim 9, characterised by the configuration data and/or operating data being encrypted by the second pump unit (1a) in a character string (14) or a two or more-dimensional graphical code.
  11. Procedure according to claim 10, characterised by the transfer being realised by means of optically reading the code using a mobile optical code reader (11), in which the reader (11) transfers the configuration data and/or operating data to the pump electronics (3b) of the first pump unit (1b).
  12. Procedure according to claim 10 or 11, characterised by the configuration data and/or operating data being decoded by the first pump unit (1b) and/or the reader (11).
  13. Procedure according to one of the preceding claims, characterised by the storage of the configuration data taking place at the time of commissioning the second pump unit (1a), and/or
    the storage of the configuration data and/or operating data taking place sometime after commissioning, during operation of the second pump unit (1a), at certain defined points in time and/or periodically.
  14. Pump unit (1b) for operation in a hydraulic pipe network with a heating system with radiators or heating surfaces or a drinking water system with tap connections, with an electric motor drive unit (2b) and pump electronics (3b) to control and/or regulate the drive unit (2b), in which the pump electronics (3b) have a plug connection with a removable plug-in memory module (6), characterised by the pump unit (1b) being set up to load operating data or operating and configuration data from the memory module (6), obtain configuration data from the operating data by means of operating data evaluation software and transfer these to the operating software of its pump electronics (3b), in which the operating data define operating states and/or working points reached by a second pump unit (1a) in the form of measurement data or calculated or estimated values of physical parameters of the second pump unit (1a) and the configuration data are parameter value settings and/or at least a function setting of the first pump unit (1b) or a characteristic curve.
  15. Pump unit (1b) according to claim 14, characterised by the plug connection and/or memory module (6) being accessible from the outside of the pump electronics (3b).
  16. Pump unit (1b) according to claim 14 or 15, characterised by the ability to close the plug connection and/or memory module (6) with a removable cover, in particular with a tight seal.
  17. Pump unit (1b) according to one of the claims 14 through 16, characterised by the plug connection being a port for an SD card, MMC card or SIM card or a USB port.
  18. Pump unit (1b) for operation in a hydraulic pipe network with a heating system with radiators or heating surfaces or a drinking water system with tap connections, with an electric motor drive unit (2b) and pump electronics (3b) to control and/or regulate the drive unit (2b) with operating or working memory (4b), characterised by the pump electronics (3b) encompassing an RFID reader (7b) by means of which configuration data and/or operating data sent by an RFID transponder (7a) can be received, and the pump electronics (3b) being set up to evaluate received operating data to obtain suitable configuration data and to store this obtained configuration data for control and/or regulation of the drive unit (2b) in the working or operating memory (4b), in which the operating data define operating states and/or working points reached by a second pump unit (1a) in the form of measurement data or calculated or estimated values of physical parameters of the second pump unit (1a) and the configuration data are parameter value settings and/or at least a function setting of the first pump unit (1b) or a characteristic curve.
  19. Pump unit (1b) for operation in a hydraulic pipe network with a heating system with radiators or heating surfaces or a drinking water system with tap connections, with an electric motor drive unit (2b) and pump electronics (3b) to control and/or regulate the drive unit (2b) with operating or working memory (4b), characterised by the pump electronics (3a) encompassing a decoding unit to decode encoded configuration data and/or operating data supplied to the pump unit (1b), in which the pump electronics (3b) are set up to evaluate the decoded operating data to obtain suitable configuration data and to store this obtained configuration data for control and/or regulation of the drive unit (2b) in the working or operating memory (4b), in which the operating data define operating states and/or working points reached by a second pump unit (1a) in the form of measurement data or calculated or estimated values of physical parameters of the second pump unit (1a) and the configuration data are parameter value settings and/or at least a function setting of the first pump unit (1b) or a characteristic curve.
EP15713369.5A 2014-03-12 2015-02-25 Method for the configuration of an electromotive pump assembly Active EP3117101B1 (en)

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DE102014003249.3A DE102014003249A1 (en) 2014-03-12 2014-03-12 Method for configuring an electromotive pump set
PCT/EP2015/000428 WO2015135629A1 (en) 2014-03-12 2015-02-25 Method for the configuration of an electromotive pump assembly

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US11464899B2 (en) 2014-08-28 2022-10-11 Becton, Dickinson And Company Wireless communication for on-body medical devices
DE202017007063U1 (en) * 2017-03-13 2019-05-07 Wilo Se Configuration wizard for a variable speed centrifugal pump unit

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EP1577559B2 (en) * 2004-03-15 2016-11-16 Agilent Technologies, Inc. Vacuum pumping system
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