EP1478834B1 - Method for adjusting a defined oxygen concentration by means of binary lambda regulation in order to diagnose an exhaust gas catalyst - Google Patents

Method for adjusting a defined oxygen concentration by means of binary lambda regulation in order to diagnose an exhaust gas catalyst Download PDF

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Publication number
EP1478834B1
EP1478834B1 EP04702313A EP04702313A EP1478834B1 EP 1478834 B1 EP1478834 B1 EP 1478834B1 EP 04702313 A EP04702313 A EP 04702313A EP 04702313 A EP04702313 A EP 04702313A EP 1478834 B1 EP1478834 B1 EP 1478834B1
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EP
European Patent Office
Prior art keywords
exhaust gas
lambda
control factor
lean
catalyst
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EP04702313A
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German (de)
French (fr)
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EP1478834A1 (en
Inventor
Reza Aliakbarzadeh
Gerd RÖSEL
Milos Tichy
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Continental Automotive GmbH
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Siemens VDO Automotive AG
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1444Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
    • F02D41/1454Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an oxygen content or concentration or the air-fuel ratio
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/021Introducing corrections for particular conditions exterior to the engine
    • F02D41/0235Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
    • F02D41/0295Control according to the amount of oxygen that is stored on the exhaust gas treating apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1477Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the regulation circuit or part of it,(e.g. comparator, PI regulator, output)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1493Details
    • F02D41/1495Detection of abnormalities in the air/fuel ratio feedback system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2200/00Input parameters for engine control
    • F02D2200/02Input parameters for engine control the parameters being related to the engine
    • F02D2200/08Exhaust gas treatment apparatus parameters
    • F02D2200/0814Oxygen storage amount
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2200/00Input parameters for engine control
    • F02D2200/02Input parameters for engine control the parameters being related to the engine
    • F02D2200/08Exhaust gas treatment apparatus parameters
    • F02D2200/0816Oxygen storage capacity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1444Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
    • F02D41/1454Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an oxygen content or concentration or the air-fuel ratio
    • F02D41/1456Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an oxygen content or concentration or the air-fuel ratio with sensor output signal being linear or quasi-linear with the concentration of oxygen

Definitions

  • the invention relates to a method for setting a defined oxygen loading with binary lambda control for carrying out the exhaust gas catalyst diagnosis.
  • the invention further relates to a control device that can be used to set a defined oxygen loading.
  • catalysts Exhaust catalysts for motor vehicles, hereinafter referred to simply as catalysts, are subject to aging phenomena. According to legislation, it is necessary to carry out a review of the function of catalytic converters in each driving cycle. The reliable function of catalysts is carried out by determining the oxygen storage capacity of the catalyst. The catalyst diagnosis runs over several lambda control periods, which coincide with catalyst diagnostic cycles. In order to have as few scatters as possible of individual diagnostic cycles, it is important to have a specific oxygen loading of the catalyst which can be repeated in each of the control cycles caused by the control.
  • this defined oxygen charge can be achieved with a defined forced excitation.
  • cyclical deviations from the stoichiometric lambda desired value are set, wherein half periods alternate with lean and rich exhaust gas.
  • the oxygen storage of the catalyst is charged by storing excess oxygen, while the rich exhaust gas half-period empties the oxygen storage of the catalyst by consuming oxygen to oxidize exhaust components.
  • the instantaneous oxygen input is positive when excess oxygen is stored in the catalyst; he is negative, if the missing oxygen to oxidation reactions in the rich exhaust gas is removed from the catalyst (if it has been previously stored).
  • the control is based on feedback from the lambda probe that the exhaust gases correspond to a rich or lean mixture.
  • a lambda probe signal which indicates a fuel mixture that is too rich
  • the fuel quantity is continuously emaciated, with the oxygen used for oxidation reactions being removed from the catalyst. The emptying takes place until the lambda probe signal jumps over and indicates too lean a fuel mixture, wherein the excess oxygen is stored in the catalyst. Then there is a short dwell time with which slight lambda shifts, i. different reaction times of the lambda probe, can be compensated.
  • the duration of the control cycle and the amplitude are essentially determined by the system transport delay and the reaction time of the lambda probe.
  • the system delay is strongly dependent on the operating point of the engine.
  • the oxygen loading of the catalyst is subject to changes, which makes it difficult to determine the catalyst efficiency.
  • newer catalysts for meeting future emission limits eg ULEV, LEV II
  • have a higher oxygen storage capacity so that the catalyst efficiency diagnosis requires a higher oxygen loading than is self-adjusting in a control cycle.
  • a method of adjusting a defined oxygen loading to carry out the catalyst diagnosis The control of the catalyst causes control cycles.
  • the catalyst diagnosis is carried out at a predetermined oxygen loading per control cycle.
  • a fuel mixture is fat or lean adjustable according to a lambda control factor.
  • a rich or lean exhaust gas of the fuel mixture is detected, wherein upon detection of a lean exhaust gas of the fuel mixture, the lambda control factor is incrementally increased, and upon detection of a rich exhaust gas of the fuel mixture, the lambda control factor is incrementally reduced.
  • the lambda control factor is changed by a p-step value of the lambda control factor.
  • the lambda control factor during a first loading time to a minimum control factor value and after a detected change from a lean exhaust gas to a rich exhaust gas of the fuel mixture, the lambda control factor during a second loading time set a maximum controller factor value.
  • the minimum control factor is determined by a local minimization of the controller factor value of the current control cycle, the maximum controller factor by a local maximum of the controller factor value of the current control cycle.
  • the first and the second loading time are adjusted so that the oxygen loading in each control cycle reaches the specific oxygen loading, ie the predetermined oxygen input or oxygen discharge depending on the half-period of the control cycle.
  • the lambda control factor you can set the mixture rich or lean. If a rich exhaust gas is detected with the lambda probe, the lambda control factor is continuously reduced and thus the mixture is emaciated until the lambda probe detects a lean exhaust gas. This is followed by a residence time during which the lambda control factor is stopped in order to compensate for the difference in the probe switching times, or to realize a slight mixture shift, as in a standard lambda controller. Thereafter, an additional P-jump .DELTA.P also takes place in the leaning direction of the lambda control factor to the minimum control factor value, which results from the maximum difference to the lambda control factor mean value, so that the value of the predetermined oxygen charge is reached more quickly.
  • the P-jump is effected by the amount of incremental decreases and the additional P-jump ⁇ P in the direction of enrichment. Since a lean exhaust gas is detected at the lambda probe, the lambda control factor is now increased continuously and thus the fuel mixture is enriched until the lambda probe detects a rich exhaust gas. This is followed by a dwell time to compensate for the difference in the probe switching times, or mixture shift to realize. This is followed again by an additional P-jump in the direction of enrichment, which is limited by the maximum difference to the lambda factor mean, so that the oxygen discharge - corresponding to the oxygen input in the lean half period - realized faster.
  • the catalyst diagnosis it is important to be able to set the amplitude of the lambda oscillation by the additional P-jump, or the limitation of the maximum amplitude as a function of the operating point, so that the oxygen storage properties in the catalyst can be taken into account in the catalyst diagnosis.
  • the process according to the invention results in that at one enrichment half period - oxygen discharge from the catalyst -, i. the mixture is enriched, or a half-leaning period - oxygen input in the catalyst, i. the fuel mixture is emaciated, the fuel mixture after detecting a change between rich and lean exhaust still changed by a ⁇ P jump, or is set to a maximum difference to the lambda control factor average to the previously not yet reached predetermined oxygen load as fast as possible to achieve with defined lambda amplitude. Adjusting the lambda controller factor to the maximum controller factor value that depends on the predetermined oxygen load causes the predetermined determined oxygen load to be reached quickly after a change between rich and lean exhaust gas has been detected.
  • the lambda control factor is reset by the sum of the P-jumps (standard P-jump + ⁇ P-jump) carried out during the respective half-cycle.
  • the lambda control factor is now increased or decreased step by step, thus emacifying or enriching the fuel mixture.
  • the predetermined specific oxygen charge is determined by the maximum oxygen storage capacity of an aged catalyst. In this way, the catalyst efficiency diagnosis can be carried out even with an aged catalyst at a repeatable in each control cycle operating point-dependent oxygen loading of the catalyst.
  • the minimum or the maximum controller factor value is preferably determined by the difference between the lambda control factor and the lambda factor mean value and is predetermined by the oxygen storage rate of the catalytic converter.
  • the oxygen storage rate of the catalyst depends on the flow rate of the exhaust gases through the catalyst and the catalyst temperature and essentially describes what maximum amount of oxygen per unit time can diffuse into the catalyst and be bound.
  • the controller factor value is thus set to a minimum or maximum value at which the oxygen diffusion rate is not yet exceeded, and therefore measurable oxygen behind the catalyst, although the storage capacity has not been exceeded.
  • a controller for performing a controlled catalyst diagnostic.
  • the controller adjusts a certain maximum oxygen load per control cycle to carry out a catalyst diagnosis.
  • the control device regulates the composition of a fuel mixture, the regulation leading to control cycles.
  • the control device can be connected to an injection system to set the fuel mixture rich or lean according to a lambda control factor. Using a sensor, lean or rich exhaust gas is detected. The controller incrementally increases the lambda control factor with lean exhaust gas and decreases the lambda control factor incrementally with rich exhaust.
  • the control device sets the lambda control factor during a first loading time after a detected change from a rich exhaust gas to a lean exhaust gas of the fuel mixture to a minimum controller factor value, wherein after the first loading time, the controller factor value is set to an average value of the lambda controller factor.
  • the controller further sets the lambda control factor to a maximum controller factor value during a second loading time after a change from a lean exhaust gas to a rich exhaust gas of the fuel mixture has been detected. After expiration of the second loading time, the lambda control factor is changed to an average value of the lambda control factor by the control device.
  • the first and second loading times are set so that the oxygen loading, ie, the oxygen input or discharge in each control cycle, reaches the predetermined maximum positive or negative oxygen loading.
  • the control device has the advantage that it controls the fuel mixture so that the oxygen loading is the same for each control cycle, so that a reproducible oxygen loading over several control cycles allows a forementionedsunboxere and reproducible catalyst diagnosis.
  • the control device can preferably be operated in a diagnostic mode for performing the catalyst diagnosis and operated in a second operating mode, in which the control device regulates as previously known standard PI lambda controller.
  • the catalyst diagnosis is merely an operating mode of an already provided control device, so that a change of the overall system with a control device, injection system, engine and catalyst essentially does not have to be changed constructively.
  • FIG. 1 shows a functional diagram of an engine system.
  • the engine system has a Gemischbuchner 1, which provides an internal combustion engine 2, a fuel mixture of air and fuel.
  • the engine 2 burns the fuel mixture and releases exhaust gases supplied to a three-way catalyst 5.
  • the exhaust gas emitted by the internal combustion engine 2 is conducted via a lambda probe 4, which determines from the exhaust gas composition whether the mixture is richer or leaner than the stoichiometric fuel mixture.
  • the lambda probe 4 is connected to a control device 3, so that a measured value measured by the lambda probe 4 is available as an input variable for the control device.
  • the control device 3 is a binary controller, which only receives the information as input from the lambda probe, whether the exhaust gas corresponds to a too rich or too lean fuel mixture.
  • the control device 3 generates a control value, which is transmitted to the mixture former 1.
  • the manipulated variable is the lambda control factor, which indicates by what factor the basic fuel mixture ratio specified by an injection system (not shown) should be changed.
  • a catalyst efficiency diagnosis can be performed. For such an efficiency diagnosis, it is important that the lowest possible spread between individual diagnostic cycles is available. This can be achieved by charging the catalyst with the same amount of oxygen in each control cycle. While one can achieve the same oxygen loading in the control cycles with linear lambda control with a defined forced excitation, this is not possible with a binary lambda control.
  • a binary lambda control regulates the mixture composition via the lambda control factor based on a binary signal dependent on the lambda probe or the probe voltage U ⁇ , which indicates whether the fuel mixture is too rich or too lean, the control deviation being unknown.
  • FIG. 2 shows the time profile of the lambda control factor over time.
  • the controller 3 In a first period T1, the controller 3 is in normal operation, i. the lambda control is achieved by cyclically oscillating the lambda control factor by an average of about a lambda value of 1, i. corresponds to a stoichiometric mean.
  • the control cycles are referred to as a lean half-period when the lambda control factor is less than its average, and as the fifth-half period when the lambda control factor is greater than its average.
  • Lambda control is accomplished by incrementally increasing the lambda control factor in the phase in which the lambda probe reports lean exhaust gas, thereby increasingly enriching the fuel mixture, i. the fuel content in the fuel mixture is increasingly increased. This is represented by the stepwise increase of the lambda control factor over time in the first time period T1. Once it is detected by the lambda probe 4 that the fuel mixture is too rich, the stepwise increase of the lambda control factor is stopped.
  • a first residence time TDLY1 may be provided, while after detecting a change from the lean to the rich mixture and vice versa, the lambda control factor is maintained before being jumped back by a P jump.
  • the lambda control factor becomes continuous, i. gradually reduced so that the fuel mixture is emaciated.
  • the stepwise reduction of the lambda control factor is stopped and, after a second dwell time TDLY2, a P jump of the lambda control factor is made.
  • the second residence time TDLY2 may be different from the residence time TDLY1.
  • a second time segment T2 now shows the profile of the lambda control factor in a diagnostic mode in which the Functionality of the catalyst should be checked.
  • a constant oxygen charge is necessary for all control cycles. That is, the oxygen loading change should have substantially the same amount both in the lean half periods and in the fifth half periods. It does not matter if it is a positive or a negative oxygen change.
  • the control is substantially the same as in the normal mode as described above.
  • the lambda control factor is first kept constant after a dwell time TDLY and further emaciated by a ⁇ P jump after the dwell time.
  • the duration for which the maximum value for the lambda control factor is to be maintained depends on the oxygen load achieved in the relevant half-period. That the maximum value of the lambda control factor is maintained until a defined oxygen load has been reached in this control cycle.
  • m O 2 the oxygen loading
  • t M the time of the half-period
  • the lambda value of the fuel mixture
  • ( ⁇ 1 at stoichiometric average)
  • ⁇ L represents the air mass flow.
  • the factor of 23% results from the oxygen mass fraction in the air.
  • ⁇ ⁇ is to be positive during the lean half-period and negative during the rich half period.
  • FAC_LAM is the instantaneous multiplicative lambda controller factor
  • FAC_LAM_MV is its average over the entire lambda controller period.
  • the dwell time and the range of the stepwise change of the lambda control factor are unchanged in the diagnostic mode maintained.
  • the lambda control factor in the lean half period may be increased by a ⁇ P jump or decreased by a ⁇ P jump during the fifth-half period in order to increase the oxygen loading - positive or negative - faster to achieve catalyst efficiency diagnostics.
  • the length of time during which the maximum or minimum value of the lambda control factor is output by the controller 3 depends on the desired oxygen loading, i. the lambda control factor remains applied until the desired oxygen charge according to the above formula is reached.
  • the lambda control factor Upon reaching the desired oxygen load, the lambda control factor is reset by the sum of the lambda controller changes made during the incremental increases or decreases in the respective half-cycle and the additional P-jump ⁇ P.
  • the sum results from the sum of all incremental increases or decreases of the lambda control factor, and the additional increase or decrease to the maximum difference or the minimum value of the lambda control factor over the entire lambda control cycle.
  • the maximum or the minimum value of the lambda control factor results from the maximum diffusion rate of the oxygen into the active layer or washcoat of the catalyst into or out.
  • the maximum or the minimum value of the lambda control factor is thus determined by how quickly oxygen from the exhaust gas stream, which is passed through the catalyst, can be taken up or released into the active layer or washcoat.
  • the maximum or minimum control factor value thus results from a predetermined oxygen loading value. If the lambda control factor is set greater than the maximum value or less than the minimum value, this does not mean that more oxygen is absorbed or delivered. As a result, the catalyst is no longer able to buffer the ⁇ fluctuations caused by the control cycles relative to the output of the catalyst, so that no fluctuations can be detected there, although the oxygen storage capacity of the catalyst has not yet been exhausted.
  • the particular oxygen load used to perform the catalyst efficiency diagnostics corresponds to the oxygen storage capability of an aged catalyst that is just meeting efficiency requirements.
  • the efficiency diagnosis is carried out with the aid of a ⁇ monitor probe (not shown), which is also a lambda probe, wherein the monitor probe is mounted in the exhaust gas flow downstream of the catalytic converter 5.
  • the monitor probe detects whether a constant lambda value is reached or whether the lambda value varies according to the control cycles. If the lambda value measured by the monitor probe varies, the catalyst under test does not have sufficient oxygen storage capacity and a defective or aged catalyst is detected.
  • the oxygen loading calculation and setpoint adjustment also take into account the aging of the lambda probe and the resulting detection delay of the exhaust gas change in rich ⁇ lean. Prolongs the reaction time of the lambda probe by aging phenomena, the stepwise increase or decrease in the lambda control factor is carried out longer, so that even when detecting a change between a too rich and too lean a fuel mixture, a higher oxygen loading of the catalyst is achieved and a higher amplitude in the ⁇ control factor and ⁇ oscillation. Therefore, the amplitude of the lambda control factor becomes maximum difference to lambda control factor average limited, that is, the additional P-pitch ⁇ P is not fully realized.
  • the idea of the invention is to provide a method for an oxygen-loading-based, binary lambda control, wherein after the residence time a further jump of the lambda control factor value in the original direction is provided in order to achieve the increased oxygen loading more quickly.
  • the additional P-jump is limited so that it does not reach the maximum in the sum of the I component integrated over half-period Difference to the mean value of the lambda control factor may not exceed.
  • Oxygen load-based lambda control adjusts the times during which the maximum or minimum lambda control factor is maintained, or the amplitude increases, adaptively to the maximum and minimum lambda control factor values, respectively.
  • the lambda control factor is not set to a maximum or minimum value after detection of a change between a lean and rich fuel mixture, but that the lambda control factor is maintained until the predetermined oxygen charge is reached.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

The invention relates to a method for diagnosing a regulated exhaust gas catalyst, according to which regulating the catalyst results in control cycles, catalyst diagnosis being performed at a predetermined oxygen concentration per control cycle. A fuel mixture can be adjusted fat or lean according to a specific lambda control factor. A fat or lean exhaust gas is detected, the lambda control factor being incrementally decreased when a lean exhaust gas is detected. The lambda control factor is modified by a P step following a detected change from a fat to a lean exhaust gas or from a lean to a fat exhaust gas, the lambda control factor being set to a minimum value during a first loading period following a detected change from a fat exhaust gas to a lean exhaust gas while being set to a maximum value during a second loading period following a detected change from a lean exhaust gas to a fat exhaust gas. The first and the second loading period are adjusted such that the oxygen concentration reaches the predetermined oxygen concentration in each control cycle.

Description

Die Erfindung betrifft ein Verfahren zur Einstellung einer definierten Sauerstoffbeladung mit binärer Lambdaregelung zur Durchführung der Abgaskatalysatordiagnose. Die Erfindung betrifft weiterhin eine Regeleinrichtung, die zur Einstellung einer definierten Sauerstoffbeladung genutzt werden kann.The invention relates to a method for setting a defined oxygen loading with binary lambda control for carrying out the exhaust gas catalyst diagnosis. The invention further relates to a control device that can be used to set a defined oxygen loading.

Abgaskatalysatoren für Kraftfahrzeuge, im folgenden vereinfacht als Katalysatoren bezeichnet, unterliegen Alterungserscheinungen. Nach Gesetzgeberanforderung ist es notwendig, in jedem Fahrzyklus eine Überprüfung der Funktion von Katalysatoren durchzuführen. Die zuverlässige Funktion von Katalysatoren wird über die Bestimmung der Sauerstoffspeicherfähigkeit des Katalysators durchgeführt. Die Katalysatordiagnose läuft über mehrere Lambdareglerperioden, die sich mit Katalysatordiagnosezyklen decken. Um möglichst niedrige Streuungen einzelner Diagnosezyklen zu haben, ist eine bestimmte, in jedem der durch die Regelung bedingten Regelzyklen wiederholbare Sauerstoffbeladung des Katalysators wichtig.Exhaust catalysts for motor vehicles, hereinafter referred to simply as catalysts, are subject to aging phenomena. According to legislation, it is necessary to carry out a review of the function of catalytic converters in each driving cycle. The reliable function of catalysts is carried out by determining the oxygen storage capacity of the catalyst. The catalyst diagnosis runs over several lambda control periods, which coincide with catalyst diagnostic cycles. In order to have as few scatters as possible of individual diagnostic cycles, it is important to have a specific oxygen loading of the catalyst which can be repeated in each of the control cycles caused by the control.

Bei einer linearen Lambda-Regelung kann man diese definierte Sauerstoffbeladung mit einer definierten Zwangsanregung erreichen. Dabei werden zyklische Abweichungen von dem stöchiometrischen Lambda-Sollwert eingestellt, wobei sich Halbperioden mit magerem und fettem Abgas abwechseln. In der Halbperiode mit magerem Abgas wird der Sauerstoffspeicher des Katalysators gefüllt, indem überschüssiger Sauerstoff eingelagert wird, während der Halbperiode mit fettem Abgas der Sauerstoffspeicher des Katalysators geleert wird, indem Sauerstoff zur Oxidation von Abgasbestandteilen verbraucht wird. Der momentane Sauerstoffeintrag ist positiv, wenn überschüssiger Sauerstoff in dem Katalysator gespeichert wird; er ist negativ, wenn der zu Oxidationsreaktionen im fetten Abgas fehlende Sauerstoff dem Katalysator entnommen wird (falls er vorher gespeichert wurde).In the case of a linear lambda control, this defined oxygen charge can be achieved with a defined forced excitation. In this case, cyclical deviations from the stoichiometric lambda desired value are set, wherein half periods alternate with lean and rich exhaust gas. In the lean exhaust half-cycle, the oxygen storage of the catalyst is charged by storing excess oxygen, while the rich exhaust gas half-period empties the oxygen storage of the catalyst by consuming oxygen to oxidize exhaust components. The instantaneous oxygen input is positive when excess oxygen is stored in the catalyst; he is negative, if the missing oxygen to oxidation reactions in the rich exhaust gas is removed from the catalyst (if it has been previously stored).

Bei einer binären Lambda-Regelung basiert die Regelung auf einer Rückmeldung der Lambda-Sonde, dass die Abgase einem fetten oder magerem Gemisch entsprechen. Bei einem Lambda-Sondensignal, das ein zu fettes Brennstoffgemisch anzeigt, wird die Kraftstoffmenge kontinuierlich abgemagert, wobei der für Oxidationsreaktionen gebrauchte Sauerstoff dem Katalysator entnommen wird. Die Abmagerung erfolgt solange, bis das Lambda-Sondensignal umspringt und ein zu mageres Brennstoffgemisch anzeigt, wobei der überschüssige Sauerstoff im Katalysator gespeichert wird. Dann erfolgt eine kurze Verweilzeit, mit der leichte Lambda-Verschiebungen, d.h. unterschiedliche Reaktionszeiten der Lambda-Sonde, kompensiert werden können. Anschließend erfolgt ein so genannter p-Sprung (Proportionalsprung) des Lambda-Reglerfaktors in Anfettungsrichtung und das Brennstoffgemisch wird anschließend kontinuierlich angefettet, bis die binäre Lambda-Sonde ein zu fettes Brennstoffgemisch anzeigt. Darauf folgt eine entsprechende Verweilzeit und ein p-Sprung des Lambdareglerfaktors in Abmagerungsrichtung. Dieser Regelzyklus wiederholt sich.In the case of a binary lambda control, the control is based on feedback from the lambda probe that the exhaust gases correspond to a rich or lean mixture. In the case of a lambda probe signal which indicates a fuel mixture that is too rich, the fuel quantity is continuously emaciated, with the oxygen used for oxidation reactions being removed from the catalyst. The emptying takes place until the lambda probe signal jumps over and indicates too lean a fuel mixture, wherein the excess oxygen is stored in the catalyst. Then there is a short dwell time with which slight lambda shifts, i. different reaction times of the lambda probe, can be compensated. Subsequently, a so-called p-jump (proportional jump) of the lambda control factor takes place in the enrichment direction and the fuel mixture is then continuously enriched until the binary lambda probe indicates a too rich fuel mixture. This is followed by a corresponding dwell time and a p-jump of the lambda control factor in the leaning direction. This control cycle repeats itself.

Die Dauer des Regelzyklus und die Amplitude sind wesentlich durch die Systemtransportverspätung und die Reaktionszeit der Lambda-Sonde bestimmt. Die Systemtransportverspätung ist stark abhängig vom Betriebspunkt des Motors. Dadurch ist die Sauerstoffbeladung des Katalysators Änderungen unterworfen, die eine Bestimmung des Katalysatorwirkungsgrads erschwert. Darüber hinaus weisen neuere Katalysatoren für die Erfüllung zukünftiger Emissionsgrenzwerte (z.B. ULEV, LEV II) eine höhere Sauerstoffspeicherfähigkeit auf, so dass für die Katalysator-Wirkungsgraddiagnose eine höhere Sauerstoffbeladung benötigt wird, als sich in einem Regelzyklus von selbst einstellt.The duration of the control cycle and the amplitude are essentially determined by the system transport delay and the reaction time of the lambda probe. The system delay is strongly dependent on the operating point of the engine. As a result, the oxygen loading of the catalyst is subject to changes, which makes it difficult to determine the catalyst efficiency. In addition, newer catalysts for meeting future emission limits (eg ULEV, LEV II) have a higher oxygen storage capacity, so that the catalyst efficiency diagnosis requires a higher oxygen loading than is self-adjusting in a control cycle.

Bisher sind Standard-PI-Lambda-Regler mit verlängerten Verweilzeiten bekannt, um eine höhere Sauerstoffbeladung zu erreichen. Die Sauerstoffbeladung unterliegt starken Streuungen von Regelzyklus zu Regelzyklus und ist erheblich vom Betriebspunkt abhängig. Dadurch unterliegen auch die einzelnen Zyklen der Katalysator-Wirkungsgraddiagnose starken Streuungen, so dass eine ausreichende Trennschärfe zwischen verschieden gealterten Katalysatoren nicht gegeben ist. Die Patentschrift US 5325664 offenbart ein derartiges Verfahren.So far, standard PI lambda controllers with extended residence times are known to achieve higher oxygen loading. The oxygen loading is subject to large variations from control cycle to control cycle and is significantly dependent on the operating point. As a result, the individual cycles of the catalyst efficiency diagnosis are also subject to large variations, so that a sufficient selectivity between differently aged catalysts does not exist. The patent US 5325664 discloses such a method.

Es ist daher Aufgabe der vorliegenden Erfindung, eine störungsunempfindlichere reproduzierbare Katalysator-Wirkungsgraddiagnose zu ermöglichen.It is therefore an object of the present invention to enable a less sensitive to interference reproducible catalyst efficiency diagnosis.

Diese Aufgabe wird durch das Verfahren nach Anspruch 1, sowie durch die Regeleinrichtung nach Anspruch 4 gelöst.This object is achieved by the method according to claim 1, and by the control device according to claim 4.

Weitere vorteilhafte Ausgestaltungen der Erfindung sind in den abhängigen Ansprüchen angegeben.Further advantageous embodiments of the invention are specified in the dependent claims.

Gemäß einem ersten Aspekt der vorliegenden Erfindung ist ein Verfahren zur Einstellung einer definierten Sauerstoffbeladung zur Durchführung der Katalysatordiagnose vorgesehen. Die Regelung des Katalysators bewirkt Regelzyklen. Die Katalysatordiagnose wird bei einer vorbestimmten Sauerstoffbeladung pro Regelzyklus durchgeführt. Ein Brennstoffgemisch ist gemäß einem Lambda-Reglerfaktor fett oder mager einstellbar. Eine fettes oder mageres Abgas des Brennstoffgemisches wird detektiert, wobei bei Feststellen eines mageren Abgases des Brennstoffgemisches der Lambda-Reglerfaktor inkrementell erhöht wird und bei einem Feststellen eines fetten Abgases des Brennstoffgemisches der Lambda-Reglerfaktor inkrementell vermindert wird. Nach einem detektierten Wechsel von einem fetten Abgas zu einem mageren Abgas oder von einem mageren Abgas zu einem fetten Abgas des Brennstoffgemisches wird der Lambda-Reglerfaktor um einen p-Sprungwert des Lambda-Reglerfaktors geändert. Weiterhin wird nach einem detektierten Wechsel von einem fetten Abgas zu einem mageren Abgas des Brennstoffgemisches der Lambda-Reglerfaktor während einer ersten Beladungszeit auf einen minimalen Reglerfaktorwert und nach einem detektierten Wechsel von einem mageren Abgas zu einem fetten Abgas des Brennstoffgemisches der Lambda-Reglerfaktor während einer zweiten Beladungszeit auf einen maximalen Reglerfaktorwert gesetzt. Der minimale Reglerfaktor ist durch ein lokales Minimieren des Reglerfaktorwertes des aktuellen Regelzyklus, der maximale Reglerfaktor durch ein lokales Maximum des Reglerfaktorwertes des aktuellen Regelzyklus bestimmt. Die erste und die zweite Beladungszeit werden so eingestellt, dass die Sauerstoffbeladung in jedem Regelzyklus die bestimmte Sauerstoffbeladung erreicht, d. h. den vorgegebenen Sauerstoffeintrag bzw. Sauerstoffaustrag je nach Halbperiode des Regelzyklus.According to a first aspect of the present invention, there is provided a method of adjusting a defined oxygen loading to carry out the catalyst diagnosis. The control of the catalyst causes control cycles. The catalyst diagnosis is carried out at a predetermined oxygen loading per control cycle. A fuel mixture is fat or lean adjustable according to a lambda control factor. A rich or lean exhaust gas of the fuel mixture is detected, wherein upon detection of a lean exhaust gas of the fuel mixture, the lambda control factor is incrementally increased, and upon detection of a rich exhaust gas of the fuel mixture, the lambda control factor is incrementally reduced. After a detected change from a rich exhaust gas to a lean exhaust gas or from a lean exhaust gas to a rich exhaust gas of the fuel mixture, the lambda control factor is changed by a p-step value of the lambda control factor. Continue after a detected change from a rich exhaust gas to a lean exhaust gas of the fuel mixture, the lambda control factor during a first loading time to a minimum control factor value and after a detected change from a lean exhaust gas to a rich exhaust gas of the fuel mixture, the lambda control factor during a second loading time set a maximum controller factor value. The minimum control factor is determined by a local minimization of the controller factor value of the current control cycle, the maximum controller factor by a local maximum of the controller factor value of the current control cycle. The first and the second loading time are adjusted so that the oxygen loading in each control cycle reaches the specific oxygen loading, ie the predetermined oxygen input or oxygen discharge depending on the half-period of the control cycle.

Mit dem Lambda-Regelfaktor kann man das Gemisch fett oder mager einstellen. Wenn mit der Lambdasonde ein fettes Abgas detektiert wird, wird der Lambda-Regelfaktor kontinuierlich vermindert und damit das Gemisch abgemagert, bis die Lambdasonde ein mageres Abgas delektiert. Danach erfolgt eine Verweilzeit, während der der Lambdaregelfaktor angehalten wird, um die Differenz der Sondenschaltzeiten auszugleichen, bzw. eine leichte Gemischverschiebung zu realisieren, wie bei einem Standard-Lambda-Regler. Danach erfolgt ein zusätzlicher P-Sprung ΔP ebenfalls in Abmagerungsrichtung des Lambdareglerfaktors auf den minimalen Reglerfaktorwert, der sich aus der maximalen Differenz zu dem Lambda-Reglerfaktormittelwert ergibt, so dass der Wert der vorbestimmten Sauerstoffbeladung schneller erreicht wird. Danach erfolgt der P-Sprung um den Betrag der inkrementellen Verminderungen und des zusätzlichen P-Sprungs ΔP in Anfettungsrichtung. Da an der Lambdasonde ein mageres Abgas detektiert wird, wird nun der Lambda-Regelfaktor kontinuierlich erhöht und damit das Brennstoffgemisch angefettet, bis die Lambdasonde ein fettes Abgas detektiert. Danach erfolgt eine Verweilzeit um die Differenz der Sondenschaltzeiten auszugleichen, bzw. Gemischverschiebung zu realisieren. Danach erfolgt erneut ein zusätzlicher P-Sprung in Anfettungsrichtung, der durch die maximale Differenz zu dem Lambdareglerfaktormittelwert begrenzt ist, so dass der Sauerstoffaustrag - entsprechend dem Sauerstoffeintrag in der Magerhalbperiode - schneller realisiert wird. Für die Katalysatordiagnose ist die Möglichkeit wichtig, die Amplitude der Lambdaschwingung durch den zusätzlichen P-Sprung, bzw. die Begrenzung der maximalen Amplitude in Abhängigkeit vom Betriebspunkt einstellen zu können, so dass die Sauerstoffspeicherungseigenschalten im Katalysator bei der Katalysatordiagnose berücksichtigt werden können.With the lambda control factor you can set the mixture rich or lean. If a rich exhaust gas is detected with the lambda probe, the lambda control factor is continuously reduced and thus the mixture is emaciated until the lambda probe detects a lean exhaust gas. This is followed by a residence time during which the lambda control factor is stopped in order to compensate for the difference in the probe switching times, or to realize a slight mixture shift, as in a standard lambda controller. Thereafter, an additional P-jump .DELTA.P also takes place in the leaning direction of the lambda control factor to the minimum control factor value, which results from the maximum difference to the lambda control factor mean value, so that the value of the predetermined oxygen charge is reached more quickly. Thereafter, the P-jump is effected by the amount of incremental decreases and the additional P-jump ΔP in the direction of enrichment. Since a lean exhaust gas is detected at the lambda probe, the lambda control factor is now increased continuously and thus the fuel mixture is enriched until the lambda probe detects a rich exhaust gas. This is followed by a dwell time to compensate for the difference in the probe switching times, or mixture shift to realize. This is followed again by an additional P-jump in the direction of enrichment, which is limited by the maximum difference to the lambda factor mean, so that the oxygen discharge - corresponding to the oxygen input in the lean half period - realized faster. For the catalyst diagnosis, it is important to be able to set the amplitude of the lambda oscillation by the additional P-jump, or the limitation of the maximum amplitude as a function of the operating point, so that the oxygen storage properties in the catalyst can be taken into account in the catalyst diagnosis.

Das erfindungsgemäße Verfahren führt dazu, dass bei einer Anfettungshalbperiode - Sauerstoffaustrag vom Katalysator -, d.h. das Gemisch wird angefettet, bzw. einer Abmagerungshalbperiode - Sauerstoffeintrag im Katalysator, d.h. das Brennstoffgemisch wird abgemagert, das Brennstoffgemisch nach dem Detektieren eines Wechsels zwischen fetten und magerem Abgas noch um einen ΔP-Sprung geändert, bzw. auf eine maximale Differenz zu dem Lambda-Reglerfaktormittelwert gesetzt wird, um die bislang noch nicht erreichte vorgegebene Sauerstoffbeladung so schnell wie möglich mit definierter Lambdaamplitude zu erreichen. Das Einstellen des Lambda-Reglerfaktors auf den maximalen Reglerfaktorwert, der von der vorbestimmten Sauerstoffbeladung abhängig bewirkt, dass die vorgegebene bestimmte Sauerstoffbeladung schnell erreicht wird, nachdem ein Wechsel zwischen fettem und mageren Abgas detektiert worden ist.The process according to the invention results in that at one enrichment half period - oxygen discharge from the catalyst -, i. the mixture is enriched, or a half-leaning period - oxygen input in the catalyst, i. the fuel mixture is emaciated, the fuel mixture after detecting a change between rich and lean exhaust still changed by a ΔP jump, or is set to a maximum difference to the lambda control factor average to the previously not yet reached predetermined oxygen load as fast as possible to achieve with defined lambda amplitude. Adjusting the lambda controller factor to the maximum controller factor value that depends on the predetermined oxygen load causes the predetermined determined oxygen load to be reached quickly after a change between rich and lean exhaust gas has been detected.

Nachdem die vorgegebene Sauerstoffbeladung erreicht worden ist, wird der Lambda-Reglerfaktor sprunghaft um die Summe der im Verlauf der jeweiligen Halbperiode durchgeführten P-Sprünge (Standard P-Sprung + ΔP-Sprung) zurückgestellt. Wie zuvor wird nun der Lambda-Reglerfaktor schrittweise erhöht bzw. vermindert, und somit das Brennstoffgemisch abgemagert oder angefettet.After the predetermined oxygen load has been reached, the lambda control factor is reset by the sum of the P-jumps (standard P-jump + ΔP-jump) carried out during the respective half-cycle. As before, the lambda control factor is now increased or decreased step by step, thus emacifying or enriching the fuel mixture.

Vorzugsweise ist vorgesehen, dass die vorgegebene bestimmte Sauerstoffbeladung durch die maximale Sauerstoffspeicherfähigkeit eines gealterten Katalysators festgelegt ist. Auf diese Weise kann die Katalysator-wirkungsgraddiagnose auch bei einem gealterten Katalysator bei einer in jedem Regelzyklus wiederholbaren vom Betriebspunkt abhängigen Sauerstoffbeladung des Katalysators durchgeführt werden.It is preferably provided that the predetermined specific oxygen charge is determined by the maximum oxygen storage capacity of an aged catalyst. In this way, the catalyst efficiency diagnosis can be carried out even with an aged catalyst at a repeatable in each control cycle operating point-dependent oxygen loading of the catalyst.

Vorzugsweise ist der minimale bzw. der maximale Reglerfaktorwert durch die Differenz des Lambdareglerfaktors zu dem Lambdareglerfaktormittelwert bestimmt und ist durch die Sauerstoffspeicherungsgeschwindigkeit des Katalysators vorgegeben. Die Sauerstoffspeicherungsgeschwindigkeit des Katalysators hängt von dem Durchfluss der Abgase durch den Katalysator und der Katalysatortemperatur ab und beschreibt im Wesentlichen, welche maximale Sauerstoffmenge pro Zeiteinheit in den Katalysator eindiffundieren und gebunden werden kann. Der Reglerfaktorwert ist so also auf einen minimalen bzw. maximalen Wert eingestellt, bei dem es noch nicht zu einer Überschreitung der Sauerstoffdiffusionsgeschwindigkeit und dadurch zu messbarem Sauerstoff hinter dem Katalysator kommt, obwohl die Speicherfähigkeit nicht überschritten wurde.The minimum or the maximum controller factor value is preferably determined by the difference between the lambda control factor and the lambda factor mean value and is predetermined by the oxygen storage rate of the catalytic converter. The oxygen storage rate of the catalyst depends on the flow rate of the exhaust gases through the catalyst and the catalyst temperature and essentially describes what maximum amount of oxygen per unit time can diffuse into the catalyst and be bound. The controller factor value is thus set to a minimum or maximum value at which the oxygen diffusion rate is not yet exceeded, and therefore measurable oxygen behind the catalyst, although the storage capacity has not been exceeded.

Gemäß einem weiteren Aspekt der vorliegenden Erfindung ist eine Regeleinrichtung für die Durchführung einer Diagnose eines geregelten Katalysators vorgesehen. Die Regeleinrichtung stellt eine bestimmte maximale Sauerstoffbeladung pro Regelzyklus ein für die Durchführung einer Katalysatordiagnose. Die Regeleinrichtung regelt die Zusammensetzung eines Brennstoffgemisches, wobei die Regelung zu Regelzyklen führt. Die Regeleinrichtung ist dazu mit einem Einspritzsystem verbindbar, um das Brennstoffgemisch gemäß einem Lambda-Reglerfaktor fett oder mager einzustellen. Mithilfe eines Sensors wird mageres oder fettes Abgas detektiert. Die Regeleinrichtung erhöht den Lambda-Reglerfaktor bei magerem Abgas inkrementell und vermindert den Lambda-Reglerfaktor inkrementell bei fettem Abgas. Die Regeleinrichtung setzt den Lambda-Reglerfaktor während einer ersten Beladungszeit nach einem detektierten Wechsel von einem fetten Abgas zu einem mageren Abgas des Brennstoffgemisches auf einen minimalen Reglerfaktorwert, wobei nach Ablauf der ersten Beladungszeit der Reglerfaktorwert auf einen Mittelwert des Lambda-Reglerfaktors gesetzt wird. Die Regeleinrichtung setzt weiterhin den Lambda-Reglerfaktor während einer zweiten Beladungszeit auf einen maximalen Reglerfaktorwert, nachdem ein Wechsel von einem mageren Abgas zu einem fetten Abgas des Brennstoffgemisches detektiert worden ist. Nach Ablauf der zweiten Beladungszeit wird der Lambda-Reglerfaktor auf einem Mittelwert des Lambda-Reglerfaktor durch die Regeleinrichtung geändert. Die erste und die zweite Beladungszeit sind so festgelegt, dass die Sauerstoffbeladung, d. h. der Sauerstoffeintrag bzw. -austrag in jedem Regelzyklus die vorbestimmte maximale positive oder negative Sauerstoffbeladung erreicht.In accordance with another aspect of the present invention, a controller is provided for performing a controlled catalyst diagnostic. The controller adjusts a certain maximum oxygen load per control cycle to carry out a catalyst diagnosis. The control device regulates the composition of a fuel mixture, the regulation leading to control cycles. The control device can be connected to an injection system to set the fuel mixture rich or lean according to a lambda control factor. Using a sensor, lean or rich exhaust gas is detected. The controller incrementally increases the lambda control factor with lean exhaust gas and decreases the lambda control factor incrementally with rich exhaust. The control device sets the lambda control factor during a first loading time after a detected change from a rich exhaust gas to a lean exhaust gas of the fuel mixture to a minimum controller factor value, wherein after the first loading time, the controller factor value is set to an average value of the lambda controller factor. The controller further sets the lambda control factor to a maximum controller factor value during a second loading time after a change from a lean exhaust gas to a rich exhaust gas of the fuel mixture has been detected. After expiration of the second loading time, the lambda control factor is changed to an average value of the lambda control factor by the control device. The first and second loading times are set so that the oxygen loading, ie, the oxygen input or discharge in each control cycle, reaches the predetermined maximum positive or negative oxygen loading.

Die erfindungsgemäße Regeleinrichtung hat den Vorteil, dass sie das Brennstoffgemisch so regelt, dass die Sauerstoffbeladung bei jedem Regelzyklus gleich ist, so dass eine reproduzierbare Sauerstoffbeladung über mehrere Regelzyklen eine störungsunempfindlichere und reproduzierbare Katalysatordiagnose ermöglicht.The control device according to the invention has the advantage that it controls the fuel mixture so that the oxygen loading is the same for each control cycle, so that a reproducible oxygen loading over several control cycles allows a störungsunempfindlichere and reproducible catalyst diagnosis.

Die Regeleinrichtung kann vorzugsweise in einem Diagnosemodus zur Durchführung der Katalysatordiagnose betrieben werden und in einem zweiten Betriebsmodus betrieben werden, bei dem die Regeleinrichtung als bisher bekannter Standard PI-Lambdaregler regelt. Auf diese Weise stellt die Katalysatordiagnose lediglich einen Betriebsmodus einer bereits vorgesehenen Regeleinrichtung dar, so dass eine Änderung des Gesamtsystems mit einer Regeleinrichtung, Einspritzsystem, Motor und Katalysator im Wesentlichen nicht konstruktiv verändert werden muss.The control device can preferably be operated in a diagnostic mode for performing the catalyst diagnosis and operated in a second operating mode, in which the control device regulates as previously known standard PI lambda controller. In this way, the catalyst diagnosis is merely an operating mode of an already provided control device, so that a change of the overall system with a control device, injection system, engine and catalyst essentially does not have to be changed constructively.

Eine bevorzugte Ausführungsform der Erfindung wird im Folgenden anhand der beigefügten Zeichnungen näher erläutert. Es zeigen:

Figur 1
ein Motorsystem mit einer Regeleinrichtung gemäß einer bevorzugten Ausführungsform der Erfindung; und
Figur 2
den Verlauf des Lambda-Reglerfaktors über mehrere Regelzyklen.
A preferred embodiment of the invention will be explained in more detail below with reference to the accompanying drawings. Show it:
FIG. 1
an engine system with a control device according to a preferred embodiment of the invention; and
FIG. 2
the course of the lambda controller factor over several control cycles.

In Figur 1 ist ein Funktionsschema eines Motorsystems dargestellt. Das Motorsystem weist einen Gemischbildner 1, der einem Verbrennungsmotor 2 ein Brennstoffgemisch aus Luft und Kraftstoff zur Verfügung stellt. Der Verbrennungsmotor 2 verbrennt das Brennstoffgemisch und gibt Abgase ab, die einem Drei-Wege-Katalysator 5 zugeführt werden. Das von dem Verbrennungsmotor 2 abgegebene Abgas wird über eine Lambda-Sonde 4 geleitet, die anhand der Abgaszusammensetzung feststellt, ob das Gemisch fetter oder magerer als das stöchiometrische Brennstoffgemisch ist.FIG. 1 shows a functional diagram of an engine system. The engine system has a Gemischbildner 1, which provides an internal combustion engine 2, a fuel mixture of air and fuel. The engine 2 burns the fuel mixture and releases exhaust gases supplied to a three-way catalyst 5. The exhaust gas emitted by the internal combustion engine 2 is conducted via a lambda probe 4, which determines from the exhaust gas composition whether the mixture is richer or leaner than the stoichiometric fuel mixture.

Die Lambda-Sonde 4 ist mit einer Regeleinrichtung 3 verbunden, so dass ein von der Lambda-Sonde 4 gemessener Messwert als Eingangsgröße für die Regeleinrichtung zur Verfügung steht. Bei der Regeleinrichtung 3 handelt es sich um einen binären Regler, der als Eingangsgröße von der Lambda-Sonde lediglich die Information erhält, ob das Abgas einem zu fetten oder zu mageren Brennstoffgemisch entspricht. Die Regeleinrichtung 3 generiert daraus einen Stellwert, der an den Gemischbildner 1 übertragen wird. Der Stellwert ist der Lambda-Reglerfaktor, der angibt, um welchen Faktor das von einem Einspritzsystem (nicht gezeigt) vorgegebene Basis-Brennstoffmischungsverhältnis verändert werden soll.The lambda probe 4 is connected to a control device 3, so that a measured value measured by the lambda probe 4 is available as an input variable for the control device. In the control device 3 is a binary controller, which only receives the information as input from the lambda probe, whether the exhaust gas corresponds to a too rich or too lean fuel mixture. The control device 3 generates a control value, which is transmitted to the mixture former 1. The manipulated variable is the lambda control factor, which indicates by what factor the basic fuel mixture ratio specified by an injection system (not shown) should be changed.

Durch die Überprüfung der Funktionsfähigkeit des Katalysators 5 kann eine Katalysator-Wirkungsgraddiagnose durchgeführt werden. Für eine solche Wirkungsgraddiagnose ist es wichtig, dass möglichst niedrige Streuungen zwischen einzelnen Diagnosezyklen vorhanden ist. Dies kann erreicht werden, indem in jedem Regelzyklus der Katalysator mit der gleichen Sauerstoffmenge beladen wird. Während man die gleiche Sauerstoffbeladung in den Regelzyklen bei linearer Lambda-Regelung mit einer definierten Zwangsanregung erreichen kann, ist dies bei einer binären Lambda-Regelung so nicht möglich. Eine binäre Lambda-Regelung regelt über den Lambda-Regelfaktor die Gemischzusammensetzung anhand eines von der Lambda-Sonde bzw. der Sondenspannung Uλ abhängigen binären Signal, das angibt, ob das Brennstoffgemisch zu fett oder zu mager ist, wobei die Regelabweichung nicht bekannt ist.By checking the operability of the catalyst 5, a catalyst efficiency diagnosis can be performed. For such an efficiency diagnosis, it is important that the lowest possible spread between individual diagnostic cycles is available. This can be achieved by charging the catalyst with the same amount of oxygen in each control cycle. While one can achieve the same oxygen loading in the control cycles with linear lambda control with a defined forced excitation, this is not possible with a binary lambda control. A binary lambda control regulates the mixture composition via the lambda control factor based on a binary signal dependent on the lambda probe or the probe voltage U λ , which indicates whether the fuel mixture is too rich or too lean, the control deviation being unknown.

Da die Länge der Regelzyklen Betriebspunkt-abhängig ist, gibt es beim Normalbetrieb keine konstante Sauerstoffbeladung über die Regelzyklen. Nach einer Aktivierung der Katalysator-Wirkungsgraddiagnose wird jedoch auf eine Sauerstoffbeladungs-basierte Lambda-Regelung umgeschaltet. In Figur 2 ist der zeitliche Verlauf des Lambda-Reglerfaktors über der Zeit dargestellt.Since the length of the control cycles is operating point-dependent, during normal operation there is no constant oxygen load over the control cycles. After activation of the catalytic converter efficiency diagnosis, however, switching is made to an oxygen charge-based lambda control. FIG. 2 shows the time profile of the lambda control factor over time.

In einem ersten Zeitabschnitt T1 befindet sich die Regeleinrichtung 3 im Normalbetrieb, d.h. die Lambda-Regelung wird durch ein zyklisches Schwingen des Lambda-Reglerfaktors um einen Mittelwert der etwa bei einem Lambda-Wert von 1, d.h. einem stöchiometrischen Mittelwert entspricht. Die Regelzyklen werden als Magerhalbperiode, wenn der Lambdaregelfaktor kleiner als sein Mittelwert, und als Fetthalbperiode, wenn der Lambdaregelfaktor größer als sein Mittelwert ist, bezeichnet.In a first period T1, the controller 3 is in normal operation, i. the lambda control is achieved by cyclically oscillating the lambda control factor by an average of about a lambda value of 1, i. corresponds to a stoichiometric mean. The control cycles are referred to as a lean half-period when the lambda control factor is less than its average, and as the fifth-half period when the lambda control factor is greater than its average.

Während der Magerhalbperiode befindet sich mehr Sauerstoff in dem Brennstoffgemisch, als das stöchiometrische Mittel vorgibt, d.h. als für den optimalen Betrieb des Katalysators benötigt wird. Daraus resultiert eine positive Sauerstoffbeladung während der Magerhalbperiode. Während der Fetthalbperiode befindet sich weniger Sauerstoff im Brennstoffgemisch, als das stöchiometrische Mittel vorgibt, d.h. weniger als für einen optimalen Betrieb notwendig ist, so dass Sauerstoff von dem Katalysator für die Oxidationsreaktionen an das Abgas abgegeben wird. Dies wird als negative Sauerstoffbeladung (Sauerstoffaustrag) bezeichnet.During the lean half-period, there is more oxygen in the fuel mixture than the stoichiometric means, ie, needed for optimal operation of the catalyst. This results in a positive oxygen loading during the lean half period. During the Fetthalbperiode is less oxygen in the fuel mixture than the stoichiometric means, that is less than necessary for optimal operation, so that oxygen is released from the catalyst for the oxidation reactions to the exhaust gas. This is called negative oxygen loading (oxygen discharge).

Die Lambda-Regelung erfolgt durch eine schrittweise Erhöhung des Lambda-Reglerfaktors in der Phase, in der die Lambdasonde mageres Abgas meldet, wodurch das Brennstoffgemisch zunehmend angefettet wird, d.h. der Brennstoffanteil im Brennstoffgemisch wird zunehmend erhöht. Dies ist durch das stufenförmige Ansteigen des Lambda-Reglerfaktors über der Zeit in dem ersten Zeitabschnitt T1 dargestellt. Sobald durch die Lambda-Sonde 4 detektiert wird, dass das Brennstoffgemisch zu fett ist, wird die stufenweise Erhöhung des Lambda-Reglerfaktors angehalten.Lambda control is accomplished by incrementally increasing the lambda control factor in the phase in which the lambda probe reports lean exhaust gas, thereby increasingly enriching the fuel mixture, i. the fuel content in the fuel mixture is increasingly increased. This is represented by the stepwise increase of the lambda control factor over time in the first time period T1. Once it is detected by the lambda probe 4 that the fuel mixture is too rich, the stepwise increase of the lambda control factor is stopped.

Da die Lambda-Sonde 4 häufig eine asymmetrische Reaktionszeit aufweist, d.h. mit verschiedenen Reaktionszeiten einen Wechsel von einem mageren- zum fetten Gemisch, bzw. von dem fetten zum mageren Gemisch detektiert, kann eine erste Verweilzeit TDLY1 vorgesehen sein, während der nach dem Erkennen eines Wechsels von der mageren zum fetten Gemisch und umgekehrt der Lambda-Reglerfaktor beibehalten wird, bevor er sprunghaft um einen P-Sprung zurückgesetzt wird. Für die nun folgende Fetthalbperiode, d.h. nach dem P-Sprung des Lambda-Reglerfaktors, wird der Lambda-Reglerfaktor kontinuierlich, d.h. schrittweise verringert, so dass das Brennstoffgemisch abgemagert wird. Wird von der Lambda-Sonde nun angezeigt, dass das Brennstoffgemisch zu mager ist, wird die schrittweise Verringerung des Lambda-Reglerfaktors gestoppt und nach einer zweiten Verweilzeit TDLY2 ein P-Sprung des Lambda-Reglerfaktors vorgenommen. Die zweite Verweilzeit TDLY2 kann von der Verweilzeit TDLY1 verschieden sein.Since the lambda probe 4 often has an asymmetric reaction time, i. With different reaction times a change from a lean to rich mixture, or detected from the rich to the lean mixture, a first residence time TDLY1 may be provided, while after detecting a change from the lean to the rich mixture and vice versa, the lambda control factor is maintained before being jumped back by a P jump. For the following Fetthalbperiode, i. after the P-jump of the lambda control factor, the lambda control factor becomes continuous, i. gradually reduced so that the fuel mixture is emaciated. If the lambda probe now indicates that the fuel mixture is too lean, the stepwise reduction of the lambda control factor is stopped and, after a second dwell time TDLY2, a P jump of the lambda control factor is made. The second residence time TDLY2 may be different from the residence time TDLY1.

Ein zweiter Zeitabschnitt T2 zeigt nun den Verlauf des Lambda-Reglerfaktors in einer Diagnosebetriebsart, bei der die Funktionsfähigkeit des Katalysators überprüft werden soll. Um die Diagnose der Funktionalität des Katalysators mit möglichst niedrigen Streuungen zwischen den Diagnosezyklen durchführen zu können, ist eine konstante Sauerstoffbeladung für alle Regelzyklen notwendig. D.h. die Sauerstoffbeladungsänderung soll sowohl bei den Magerhalbperioden als auch bei den Fetthalbperioden im Wesentlichen den gleichen Betrag aufweisen. Dabei spielt es keine Rolle, ob es sich um eine positive oder um eine negative Sauerstoffbeladungsänderung handelt.A second time segment T2 now shows the profile of the lambda control factor in a diagnostic mode in which the Functionality of the catalyst should be checked. In order to be able to carry out the diagnosis of the functionality of the catalytic converter with the lowest possible spread between the diagnostic cycles, a constant oxygen charge is necessary for all control cycles. That is, the oxygen loading change should have substantially the same amount both in the lean half periods and in the fifth half periods. It does not matter if it is a positive or a negative oxygen change.

Bei der Diagnosebetriebsart erfolgt die Regelung im Wesentlichen in gleicher Weise wie bei der normalen Betriebsart, wie zuvor beschrieben. Sobald während einer Magerhalbperiode ein Wechsel von einem zu fetten zu einem zu mageren Brennstoffgemisch detektiert worden ist, wird zunächst nach einer Verweilzeit TDLY der Lambda-Reglerfaktor konstant gehalten und nach der Verweilzeit um einen ΔP-Sprung weiter abgemagert. Die Dauer, wie lange der maximale Wert für den Lambda-Reglerfaktor beibehalten werden soll, richtet sich nach der erreichten Sauerstoffbeladung in der betreffenden Halbperiode. D.h. der maximale Wert des Lambda-Reglerfaktors wird so lange beibehalten, bis eine definierte Sauerstoffbeladung in diesem Regelzyklus erreicht worden ist.In the diagnostic mode, the control is substantially the same as in the normal mode as described above. As soon as a change from a too rich to a lean fuel mixture has been detected during a lean half period, the lambda control factor is first kept constant after a dwell time TDLY and further emaciated by a ΔP jump after the dwell time. The duration for which the maximum value for the lambda control factor is to be maintained depends on the oxygen load achieved in the relevant half-period. That the maximum value of the lambda control factor is maintained until a defined oxygen load has been reached in this control cycle.

Um die Sauerstoffbeladung des Regelzyklus zu ermitteln, muss der zeitliche Verlauf des Sauerstoffeintrags für jede Halbperiode ermittelt werden. Es gilt m O 2 = 23 % 0 t M 1 - 1 λ m ˙ L dt ,

Figure imgb0001

wobei m O 2 die Sauerstoffbeladung, tM die Zeit der Halbperiode, λ der Lambda-Wert des Brennstoffgemischs, (λ = 1 bei stöchiometrischem Mittel) und L den Luftmassenstrom darstellt. Da das λ von dem Lambda-Reglerfaktor abhängt, ergibt sich: m O 2 = 23 % 0 t M 1 - 1 λ soll + Δ λ soll m ˙ L dt
Figure imgb0002

wobei λsoll der Mittelwert des λ-Reglers über eine Periode der λ-Reglerschwingung und Δλ soll den Verlauf der Abmagerung darstellt. Der Faktor 23% ergibt sich aus dem Sauerstoffmassenanteil in der Luft.In order to determine the oxygen load of the control cycle, the time course of the oxygen input must be determined for each half-period. It applies m O 2 = 23 % 0 t M 1 - 1 λ m ˙ L dt .
Figure imgb0001

where m is O 2 the oxygen loading, t M is the time of the half-period, λ is the lambda value of the fuel mixture, (λ = 1 at stoichiometric average) and L represents the air mass flow. Since the λ depends on the lambda control factor, it follows: m O 2 = 23 % 0 t M 1 - 1 λ should + Δ λ should m ˙ L dt
Figure imgb0002

where λ is the mean value of the λ controller over a period of the λ-regulator oscillation and Δ λ soll represents the course of the leaning. The factor of 23% results from the oxygen mass fraction in the air.

Δλ soll ist positiv während der Magerhalbperiode und negativ während der Fetthalbperiode. Für den Sauerstoffentleervorgang während der Fetthalbperiode können die Formeln in gleicher Weise angewandt werden. Δ λ is to be positive during the lean half-period and negative during the rich half period. For the oxygen emptying process during the Fetthalbperiode the formulas can be applied in the same way.

Bei einer binären Lambda-Regelung ist der Wert von λ nicht direkt bekannt. λ kann vom Lambda-Reglerfaktor berechnet werden, der einen multiplikativen Faktor der Grundeinspritzmenge darstellt. Der Lambda-Reglerfaktor entspricht umgekehrt proportional der λ-Verschiebung. Der jeweilige Mittelwert ist ein mittlerer Regeleingriff über einen Regelzyklus und entspricht λsoll , und Δλsoll ist die Differenz zwischen aktuellem Wert und dem Mittelwert des Lambda-Reglerfaktors. Es ergibt sich: m O 2 = 23 % 0 t M 1 - FAC_LAM - FAC_LAM_MW FAC_LAM_MV m ˙ L dt ,

Figure imgb0003

wobei FAC_LAM der momentane multiplikative Lambda-Reglerfaktor und FAC_LAM_MV sein Mittelwert über die gesamte Lambda-Reglerperiode ist. Durch diese Integration wird für jede Mager- und Fetthalbperiode der Lambda-Regelung die Sauerstoffbeladung ermittelt. Dadurch, dass der aktuelle Luftmassenstrom L berücksichtigt wird, wird auch die Änderung des Betriebspunkts des Motors berücksichtigt.For a binary lambda control, the value of λ is not known directly. λ can be calculated by the lambda control factor, which represents a multiplicative factor of the basic injection quantity. The lambda control factor corresponds inversely proportional to the λ shift. The respective mean value is a mean control intervention over a control cycle and corresponds to λ soll , and Δ λ soll is the difference between the current value and the mean value of the lambda control factor. It follows: m O 2 = 23 % 0 t M 1 - FAC_LAM - FAC_LAM_MW FAC_LAM_MV m ˙ L dt .
Figure imgb0003

where FAC_LAM is the instantaneous multiplicative lambda controller factor and FAC_LAM_MV is its average over the entire lambda controller period. Through this integration, the oxygen loading is determined for each lean and Fetthalbperiode the lambda control. The fact that the current air mass flow L is taken into account, the change in the operating point of the engine is taken into account.

Um eine Verschiebung des Lambda-Werts zu vermeiden, wird in der Diagnosebetriebsart die Verweilzeit und der Bereich der schrittweisen Änderung des Lambda-Reglerfaktors unverändert beibehalten. Um schnellstmöglich die gewünschte vorgegebene Sauerstoffbeladung zu realisieren, kann jedoch nach der Verweilzeit der Lambda-Reglerfaktor in der Magerhalbperiode um einen P-Sprung ΔP erhöht bzw. während der Fetthalbperiode um einen P-Sprung ΔP vermindert, um die erhöhte Sauerstoffbeladung - positiv oder negativ - für die Katalysator-Wirkungsgraddiagnose schneller zu erreichen.In order to avoid a shift in the lambda value, the dwell time and the range of the stepwise change of the lambda control factor are unchanged in the diagnostic mode maintained. However, in order to realize the desired predetermined oxygen loading as quickly as possible, after the residence time the lambda control factor in the lean half period may be increased by a ΔP jump or decreased by a ΔP jump during the fifth-half period in order to increase the oxygen loading - positive or negative - faster to achieve catalyst efficiency diagnostics.

Die Zeitdauer, während der der maximale bzw. minimale Wert des Lambda-Reglerfaktors von der Regeleinrichtung 3 ausgeben wird, hängt von der gewünschten Sauerstoffbeladung ab, d.h. der Lambda-Reglerfaktor bleibt so lange angelegt, bis die gewünschte Sauerstoffbeladung gemäß obiger Formel erreicht ist.The length of time during which the maximum or minimum value of the lambda control factor is output by the controller 3 depends on the desired oxygen loading, i. the lambda control factor remains applied until the desired oxygen charge according to the above formula is reached.

Nach Erreichen der gewünschten Sauerstoffbeladung wird der Lambda-Reglerfaktor um die Summe der während der schrittweisen Erhöhungen oder Verminderungen in der jeweiligen Halbperiode erfolgten Lambdareglerfaktoränderungen und den zusätzlichen P-Sprung ΔP zurückgesetzt. Die Summe ergibt sich aus der Summe aller schrittweisen Erhöhungen bzw. Verminderungen des Lambda-Reglerfaktors, sowie der zusätzlichen Erhöhung bzw. Verminderung auf die maximale Differenz bzw. den minimalen Wert des Lambda-Reglerfaktors über den gesamten Lambdareglerzyklus.Upon reaching the desired oxygen load, the lambda control factor is reset by the sum of the lambda controller changes made during the incremental increases or decreases in the respective half-cycle and the additional P-jump ΔP. The sum results from the sum of all incremental increases or decreases of the lambda control factor, and the additional increase or decrease to the maximum difference or the minimum value of the lambda control factor over the entire lambda control cycle.

Die maximale bzw. der minimale Wert des Lambda-Reglerfaktors ergibt sich aus der maximalen Diffusionsgeschwindigkeit des Sauerstoffs in die aktive Schicht bzw. Washcoat des Katalysators hinein, bzw. heraus. Die maximale bzw. der minimale Wert des Lambda-Reglerfaktors ist also dadurch bestimmt, wie schnell Sauerstoff aus dem Abgasstrom, der durch den Katalysator geleitet wird, in die aktive Schicht bzw. Washcoat aufgenommen bzw. abgegeben werden kann. Der maximale bzw. minimale Reglerfaktorwert ergibt sich also aus einem vorgegebenen Sauerstoffbeladungswert. Wird der Lambda-Reglerfaktor größer als der maximale Wert bzw. kleiner als der minimale Wert angesetzt, hat dies nicht zur Folge, dass mehr Sauerstoff aufgenommen bzw. abgegeben wird. Dadurch ist der Katalysator nicht mehr in der Lage, die λ-Schwankungen, die durch die Regelzyklen hervorgerufen werden, gegenüber dem Ausgang des Katalysators so zu puffern, so dass dort keine Schwankungen detektiert werden können, obwohl die Sauerstoffspeicherfähigkeit des Katalysators noch nicht ausgeschöpft wurde.The maximum or the minimum value of the lambda control factor results from the maximum diffusion rate of the oxygen into the active layer or washcoat of the catalyst into or out. The maximum or the minimum value of the lambda control factor is thus determined by how quickly oxygen from the exhaust gas stream, which is passed through the catalyst, can be taken up or released into the active layer or washcoat. The maximum or minimum control factor value thus results from a predetermined oxygen loading value. If the lambda control factor is set greater than the maximum value or less than the minimum value, this does not mean that more oxygen is absorbed or delivered. As a result, the catalyst is no longer able to buffer the λ fluctuations caused by the control cycles relative to the output of the catalyst, so that no fluctuations can be detected there, although the oxygen storage capacity of the catalyst has not yet been exhausted.

Die bestimmte Sauerstoffbeladung, die zur Durchführung der Katalysator-Wirkungsgraddiagnose angesetzt wird, entspricht der Sauerstoffspeicherfähigkeit, die ein gealterter Katalysator aufweist, der gerade noch den Anforderungen gemäß der Wirkungsgrades gerecht wird.The particular oxygen load used to perform the catalyst efficiency diagnostics corresponds to the oxygen storage capability of an aged catalyst that is just meeting efficiency requirements.

Die Wirkungsgraddiagnose erfolgt unter Zuhilfenahme einer λ-Monitorsonde (nicht gezeigt), die ebenfalls eine Lambda-Sonde ist, wobei die Monitorsonde in dem Abgasstrom hinter dem Katalysator 5 angebracht wird. Die Monitorsonde detektiert dann, ob ein konstanter Lambda-Wert erreicht wird, oder ob der Lambda-Wert gemäß den Regelzyklen schwankt. Schwankt der durch die Monitorsonde gemessene Lambda-Wert, so weist der überprüfte Katalysator keine ausreichende Sauerstoffspeicherfähigkeit auf und ein defekter oder gealterter Katalysator wird detektiert.The efficiency diagnosis is carried out with the aid of a λ monitor probe (not shown), which is also a lambda probe, wherein the monitor probe is mounted in the exhaust gas flow downstream of the catalytic converter 5. The monitor probe then detects whether a constant lambda value is reached or whether the lambda value varies according to the control cycles. If the lambda value measured by the monitor probe varies, the catalyst under test does not have sufficient oxygen storage capacity and a defective or aged catalyst is detected.

Durch die Sauerstoffbeladungsrechnung und Sollwerteinregelung wird auch die Alterung der Lambdaregel-Sonde und die dadurch hervorgerufene Detektionsverzögerung der Abgasänderung fett ↔ mager mit berücksichtigt. Verlängert sich die Reaktionszeit der Lambda-Sonde durch Alterungserscheinungen, so wird die schrittweise Erhöhung bzw. Verminderung des Lambda-Reglerfaktors länger durchgeführt, so dass bereits bei Erkennen eines Wechsels zwischen einem zu fetten und einem zu mageren Brennstoffgemisch eine höhere Sauerstoffbeladung des Katalysators erreicht ist und eine höhere Amplitude im λ-Regelfaktor und λ-Schwingung. Deswegen wird die Amplitude des Lambdaregelfaktors auf maximale Differenz zu Lambdaregelfaktormittelwert begrenzt, das bedeutet der zusätzliche P-Spung ΔP wird nicht voll realisiert.The oxygen loading calculation and setpoint adjustment also take into account the aging of the lambda probe and the resulting detection delay of the exhaust gas change in rich ↔ lean. Prolongs the reaction time of the lambda probe by aging phenomena, the stepwise increase or decrease in the lambda control factor is carried out longer, so that even when detecting a change between a too rich and too lean a fuel mixture, a higher oxygen loading of the catalyst is achieved and a higher amplitude in the λ control factor and λ oscillation. Therefore, the amplitude of the lambda control factor becomes maximum difference to lambda control factor average limited, that is, the additional P-pitch ΔP is not fully realized.

Die Idee der Erfindung liegt in der Bereitstellung eines Verfahrens für eine Sauerstoffbeladungs-basierte, binäre Lambda-Regelung, wobei nach der Verweilzeit ein nochmaliger Sprung des Lambda-Reglerfaktorwertes in die ursprüngliche Richtung vorgesehen wird, um die erhöhte Sauerstoffbeladung schneller zu erreichen. Um aber durch Alterung der Lambdaregelsonde und damit verbundener Verlängerung der Reaktionszeit der Sonde einen übermäßigen Anstieg der Amplitude des Lambdareglerfaktors und Lambdaschwingung vorzubeugen, wird der zusätzliche P-Sprung so begrenzt, dass er in der Summe mit dem über Halbperiode aufintegriertem I-Anteil nicht die maximale Differenz zu dem Mittelwert des Lambdareglerfaktors nicht übersteigen darf. So kann auch bei einer gealterten binären Lambda-Regelsonde mit langsamerer Dynamik vermieden werden, dass es zu einer Erhöhung der Lambda-Amplitude kommt.The idea of the invention is to provide a method for an oxygen-loading-based, binary lambda control, wherein after the residence time a further jump of the lambda control factor value in the original direction is provided in order to achieve the increased oxygen loading more quickly. However, in order to prevent an excessive increase in the amplitude of the lambda controller factor and lambda oscillation by aging the lambda sensor and thus prolonging the reaction time of the probe, the additional P-jump is limited so that it does not reach the maximum in the sum of the I component integrated over half-period Difference to the mean value of the lambda control factor may not exceed. Thus, even with an aged binary lambda control probe with slower dynamics can be avoided that there is an increase in the lambda amplitude.

Die Katalysator-Sauerstoff-Bilanzierung erfolgt ausschließlich über Sauerstoffbeladungs-Integrale, die sich in der Fett- und Magerhalbperiode ausgleichen müssen. Dies führt zur Erhöhung der Genauigkeit der Sauerstoffbeladungseinstellung, vor allem bei Instationärvorgängen bzw. leichten Störungen. Durch die Sauerstoffbeladungs-basierte Lambda-Regelung stellen sich die Zeiten, während denen der maximale bzw. minimale Lambda-Regelfaktor beibehalten wird, bzw. die Amplitudenerhöhungen, auf den maximalen bzw. minimalen Lambda-Reglerfaktorwert adaptiv ein.Catalyst oxygen balancing takes place exclusively via oxygen-loading integrals, which have to compensate each other in the rich and lean half-period. This leads to an increase in the accuracy of the oxygen loading adjustment, especially during transient or slight disturbances. Oxygen load-based lambda control adjusts the times during which the maximum or minimum lambda control factor is maintained, or the amplitude increases, adaptively to the maximum and minimum lambda control factor values, respectively.

Alternativ kann vorgesehen sein, dass der Lambda-Reglerfaktor nach Detektion eines Wechsels zwischen einem mageren und fetten Brennstoffgemisch nicht auf einen maximalen bzw. minimalen Wert eingestellt wird, sondern dass der Lambda-Reglerfaktor beibehalten wird, bis die vorgegebene Sauerstoffbeladung erreicht ist.Alternatively it can be provided that the lambda control factor is not set to a maximum or minimum value after detection of a change between a lean and rich fuel mixture, but that the lambda control factor is maintained until the predetermined oxygen charge is reached.

Claims (5)

  1. Method for adjusting a defined oxygen concentration by means of binary lambda regulation in order to diagnose a catalyst (5) whereby regulation of the catalyst (5) results in control cycles, whereby
    - catalyst diagnosis is carried out at a predetermined defined oxygen concentration for each control cycle,
    - a fuel mixture can be adjusted to rich or lean according to a lambda control factor,
    - a rich or lean exhaust gas is detected,
    - in the case of a lean exhaust gas, the lambda control factor is increased incrementally, and
    - in the case of a rich exhaust gas the lambda control factor is decreased incrementally,
    - after a change has been detected from a rich exhaust gas to a lean exhaust gas or from a lean exhaust gas to a rich exhaust gas, the lambda control value is changed by a P step,
    characterised in that after a change has been detected from a rich exhaust gas to a lean exhaust gas the lambda control factor is set during a first loading time to a minimum control factor value, which represents a local minimum for the control factor value in the current control cycle, and after a change has been detected from a lean exhaust gas to a rich exhaust gas the lambda control factor is set during a second loading time to a maximum control factor value, which represents a local maximum for the control factor value in the current control cycle,
    whereby the first loading time is adjusted so that the oxygen concentration achieves an oxygen input defined by the predetermined oxygen concentration in each control cycle, and
    whereby the second loading time is adjusted so that the oxygen concentration achieves an oxygen output defined by the predetermined oxygen concentration in each control cycle.
  2. Method according to claim 1,
    characterised in that the predetermined oxygen concentration is determined by the maximum oxygen storage capacity of an ageing catalyst.
  3. Method according to claim 1 or 2,
    characterised in that the minimum and maximum control factor values are defined by the difference between the lambda control factor and a mean value of the lambda control factor for the current control cycle, whereby the difference is predetermined by the oxygen absorption capacity of the catalyst.
  4. Regulator (3) for adjusting a defined oxygen concentration by means of binary lambda regulation in order to diagnose a catalyst, whereby the regulator carries out catalyst diagnosis at a predetermined defined oxygen concentration for each control cycle, whereby the regulator (3) regulates the composition of a fuel mixture with control cycles,
    whereby the regulator (3) can be connected to a mixer (1) to adjust the fuel mixture to rich or lean according to a lambda control factor,
    whereby a lean exhaust gas or rich exhaust gas can be detected using a sensor (4),
    whereby in the event of a lean exhaust gas for the fuel mixture, the regulator increases the lambda control factor incrementally and in the event of a rich exhaust gas for the fuel mixture, it decreases the lambda control factor incrementally,
    whereby the regulator (3) changes the lambda control factor by a P step, after a change has been detected from a rich exhaust gas to a lean exhaust gas or from a lean exhaust gas to a rich exhaust gas for the fuel mixture,
    characterised in that the regulator (3) sets the lambda control factor to a minimum control factor during a first loading time after a change has been detected from a rich exhaust gas to a lean exhaust gas for the fuel mixture and sets the lambda control factor to a maximum control factor during a second loading time after a change has been detected from a lean exhaust gas to a rich exhaust gas for the fuel mixture,
    whereby the first and second loading times are determined such that the oxygen concentration achieves the predetermined defined oxygen concentration in each control cycle.
  5. Regulator (3) according to claim 4,
    characterised in that the regulator can be operated in a diagnosis mode to carry out diagnoses and in a second operating mode, in which the regulator (3) regulates the catalyst according to a normal operating mode.
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WO2004074664A1 (en) 2004-09-02
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DE502004005778D1 (en) 2008-02-07
US20050252196A1 (en) 2005-11-17

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