CN212862675U - Storage and sorting integrated equipment and full-link storage integrated equipment - Google Patents

Abstract

The utility model provides a storage and sorting integrated device and a full-link storage and sorting integrated device, wherein the storage and sorting integrated device comprises at least one group of storage units and a plurality of layers of sorting stations; the storage unit comprises a multilayer goods shelf, a lifting mechanism and a shuttle vehicle; the lifting mechanism comprises at least one goods lifter, and the goods lifter is provided with a lifting tray; a tunnel is arranged in the multilayer goods shelf, and the shuttle car runs in the tunnel; setting one end of the roadway close to the lifting mechanism as a first end; when the shuttle car moves to the first end of the roadway, the shuttle car can be butted with the lifting tray so as to transfer a container between the shuttle car and the lifting tray; each picking station comprises at least one picking station; each picking station can be in butt joint with the lifting tray so as to transfer the containers between the lifting tray and the picking station. The utility model provides an integration equipment is selected in storage can realize carrying the packing box directly to each layer from the lifting machine and select the function of standing, has improved the warehouse-out efficiency, has simplified warehouse-out letter sorting flow, greatly reduced the input cost.

Description

Storage and sorting integrated equipment and full-link storage integrated equipment

Technical Field

The utility model relates to a storage logistics field especially relates to an integration equipment is selected in storage and full link storage integration equipment.

Background

Modern industrial production is highly socialized, specialized and centralized, and timely, rapid and accurate receiving, storing, sorting and delivering of materials are required. This has prompted the rapid development of warehouse logistics technology. Along with the high-speed development of the storage industry, the requirements on storage, delivery and sorting efficiency of the material boxes are higher and higher, more and more industries and enterprises use a vertical warehouse and a goods-to-person sorting station, a complex conveying line body is arranged between the vertical warehouse and the goods-to-person sorting station, and containers are conveyed to the goods-to-person sorting station from the vertical warehouse through the conveying line body.

Aiming at the problems of low ex-warehouse efficiency, complex ex-warehouse goods picking process, large occupied space and high cost investment of the storage sorting system, no effective solution is provided at present.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the above problem, provide a storage is selected integration equipment, adopt hoist mechanism direct butt joint to select the station, can realize carrying the packing box directly to each layer from the lifting machine and select the function of station, need not the complicated transfer line body transfer among the prior art, carry the packing box, improved the efficiency of leaving warehouse, simplified the letter sorting flow of leaving warehouse, greatly reduced the input cost. The storage unit and the picking station are integrally designed, so that the whole device is formed, the investment cost is greatly reduced, and the space use cost occupied by a complex conveying line body in the prior art is also saved. In addition, the storage unit and the picking station are in modular design, can be expanded according to actual requirements, meet diversified requirements and have wide adaptability.

In order to achieve the above object, the technical solution adopted by the present invention is as follows:

the utility model provides a storage and sorting integrated device, which comprises at least one group of storage units and a plurality of layers of sorting stations; wherein:

the storage unit comprises a multilayer goods shelf, a lifting mechanism and a shuttle car;

the lifting mechanism comprises at least one goods lifter, and the goods lifter is provided with a lifting tray;

a tunnel is arranged in the multilayer goods shelf, and the shuttle car runs in the tunnel;

setting one end of the roadway close to the lifting mechanism as a first end;

when the shuttle car moves to the first end of the roadway, the shuttle car can be butted with the lifting tray so as to transfer a container between the shuttle car and the lifting tray;

each picking station comprises at least one picking station;

each picking station can be in butt joint with the lifting tray so as to transfer the containers between the lifting tray and the picking station.

In a further embodiment, the number of the storage units is a plurality of groups; the plurality of groups of storage units are arranged in parallel.

In further embodiments, each level of picking stations includes a plurality of picking stations; a plurality of picking stations on the same layer are arranged in parallel;

each layer of sorting station is also correspondingly provided with a conveying line body;

the conveying line body can communicate a plurality of picking stations on the same layer and/or can communicate the lifting tray with the picking stations.

In a further embodiment of the method according to the invention,

the conveying line body comprises a plurality of conveying lines, and goods or containers can be conveyed through the conveying lines.

In a further embodiment of the method according to the invention,

the equipment is also provided with an auxiliary shared goods elevator;

the auxiliary shared goods hoister can be in butt joint with each layer of the conveying line body.

In a further embodiment of the method according to the invention,

the lifting pallet allows for at least 2 containers or goods to be stored.

According to the improvement of the utility model, the utility model also provides a full-link warehousing integrated device, which comprises the storage and sorting integrated device and other devices;

the aforementioned other apparatuses include at least 1 of a receiving station, a packing station and a screw conveyor,

the goods receiving station can be butted with a lifting tray of a goods lifter so as to transfer the containers between the goods receiving station and the lifting tray;

the packing station is butted with the picking station and is used for packing the sorted goods or containers;

the spiral conveying device is butted with the picking station; for conveying the goods sorted at the picking stations of each level to an external delivery device.

1) This equipment adopts hoist mechanism direct butt joint to choose the station, can realize carrying the packing box directly to choosing the function of station from the lifting machine, need not the complicated transfer line body transfer among the prior art, carries the packing box, has improved the efficiency of leaving warehouse, has simplified the letter sorting flow of leaving warehouse, greatly reduced the input cost.

2) The storage unit and the picking station are integrally designed, so that the whole device is formed, the picking station is arranged in a multilayer mode, the investment cost is greatly reduced, and the space using cost occupied by a complex conveying line body in the prior art is saved.

3) The multilayer goods shelves, the memory cell of this equipment are the modularized design, select the station and be the multilayer modularized design, can expand according to actual demand, satisfy diversified demand, and adaptability is wide.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the invention and are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. Embodiments of the various aspects of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which:

fig. 1 is a schematic view of a top layout of the storage and sorting integrated device according to a preferred embodiment of the present invention.

Fig. 2 is a schematic side view of the storage and sorting integrated apparatus according to the preferred embodiment of the present invention.

Fig. 3 is a schematic top view layout of the storage and sorting integrated device according to another preferred embodiment of the present invention.

Fig. 4 is a schematic top view layout of the storage and sorting integrated device according to another preferred embodiment of the present invention.

Fig. 5 is a schematic layout view of a conveyor line according to another preferred embodiment of the present invention.

Fig. 6 is a schematic layout view of a screw conveyor according to another preferred embodiment of the present invention.

Detailed Description

In order to better understand the technical content of the present invention, specific embodiments are described below with reference to the attached drawings.

According to the utility model discloses a better embodiment provides a storage is selected and is integrated equipment, and this equipment is suitable for the storage letter sorting operation in storage commodity circulation field, has simplified the operation flow, and equipment layout is simple, saves occupation of land space, greatly reduced the cost.

As shown in fig. 1 to 6, the apparatus comprises at least one group of storage units comprising 1 or more groups of storage units 2, and multiple picking stations 3a, 3b, 3 c; each level of picking stations comprises 1 or more picking stations 3. The storage unit 2 comprises a multi-level rack 2-2, a lifting mechanism 2-1 and a shuttle 2-3. The lifting mechanism 2-1 comprises at least one goods lifter.

When there are multiple groups of storage units 2 and/or multiple picking stations 3 per level, as shown in fig. 3 in conjunction with fig. 4, the storage units are arranged in modular juxtaposition. A plurality of picking stations 3 in the same layer are arranged in parallel. A group of said storage units 2 corresponds to at least one lifting mechanism 2-1. In actual use, the system can be flexibly expanded and extended according to actual storage and picking demands.

Referring to the top view of fig. 3, taking an apparatus comprising 2 sets of modular storage units 2 as an example, each set of modular storage units 2 is correspondingly provided with a lifting mechanism 2-1. In order to increase the storage space, each group of modular storage units 2 can be flexibly and symmetrically provided with two rows of multi-layer shelves 2-2, the two rows of multi-layer shelves 2-2 are parallel to each other and form a roadway 2-21, and the shuttle cars 2-3 run in the roadway 2-21. And setting one end of the roadway 2-21 close to the lifting mechanism 2-1 as a first end 2-21 a. The first end 2-21a of the tunnel extends out of the multi-layer shelf 2-2. Each tier of pallets 2-2 comprises a plurality of cargo spaces. The goods shelf 2-2 comprises upright pieces, container supporting rods, track beams and rear cross beams; the track beam is used for supporting the shuttle car 2-3 to run; the track beam and the rear cross beam are respectively arranged at two ends of the supporting rod of the cargo box; a plurality of container supporting rods are arranged in parallel to form a layer of goods shelf layer together with the track beams and the rear cross beams. Preferably, the multi-layer shelf 2-2 is also in a modular design, and can be flexibly expanded and extended according to the actual storage requirement, for example, the shelf is lengthened along the longitudinal direction of the roadway; it can also be deepened in the depth direction of the shelf, such as a multi-depth shelf. The aforementioned multi-level shelf 2-2 is well known in the art, and any suitable structure, now existing or developed in the future, may be used in accordance with the present disclosure, and is not limited to the aforementioned structure and manner of the shelf 2-2. It is noted that the foregoing pallet structure and manner may be adapted for different sized containers 7 (e.g., cartons or totes), or may directly support the goods.

In the present embodiment, referring to fig. 1, the lifting mechanism 2-1 comprises 2 cargo hoists 2-11, 2-12 and 1 shuttle changing elevator 2-13. 2 goods lifting machines 2-11 and 2-12 are symmetrically arranged on two sides of the first end 2-21a of the roadway. In this embodiment, the shuttle car 2-3 has telescopic forks that are bi-directionally telescopic towards the 2 load elevators 2-11, 2-12. Each goods elevator 2-11, 2-12 has a lifting pallet 2-11a, 2-12 a. The lifting pallets 2-11a, 2-12a may allow for the simultaneous placement of 1 or more goods or containers for buffering purposes. The lifting pallets 2-11a, 2-12a can carry a container 7 (or cargo) and move up and down with the container 7 (or cargo) carried thereon. In this embodiment, the lifting trays 2-11a, 2-12a are roller conveyors. When the shuttle car 2-3 moves to the first end 2-21a of the roadway, the shuttle car 2-3 is positioned outside the multi-layer shelf 2-2, and the shuttle car 2-3 can be butted with the lifting trays 2-11a, 2-12a so as to transfer the cargo box between the shuttle car 2-3 and the lifting trays 2-11a, 2-12 a. Each picking station 3 is provided with two conveying inlets (such as 3a-1 and 3 a-2), the two inlets 3a-1 and 3a-2 are respectively arranged at two sides of the picking station body, and the two inlets 3a-1 and 3a-2 are respectively directly butted with the lifting trays 2-11a and 2-12a of the two goods lifters so as to carry out the container transfer between the lifting trays 2-11a and 2-12a and the picking station 3. Of course, each goods elevator may correspond to a multi-level picking station 3. When the container 7 (or goods) needs to be taken out of the warehouse, the shuttle car 2-3 takes the container 7 out of the multi-layer goods shelf 2-2 and moves to the first end 2-21a of the tunnel along the tunnel 2-21; the shuttle car 2-3 transfers the goods or the containers 7 to the lifting pallets 2-11a, 2-12a of the goods elevators 2-11, 2-12; the lifting trays 2-11a and 2-12a drive the container 7 (or goods) to move downwards; the containers 7 (or goods) are transported directly from the lifting pallets 2-11a, 2-12a to the picking station 3 at the designated level, and the containers 7 (or goods) are picked by an operator or robot at the picking station 3. When the container 7 (or goods) needs to be returned to the warehouse, the container 7 (or goods) which is finished to be sorted is directly conveyed to the lifting trays 2-11a, 2-12a of the goods elevators 2-11, 2-12 from the sorting station 3; the lifting trays 2-11a and 2-12a drive the container 7 (or goods) to move upwards; the shuttle car 2-3 moves to the first end 2-21a of the roadway to take the container 7 (or goods) out of the lifting trays 2-11a, 2-12 a; the shuttle car 2-3 moves along the lanes 2-21 to deposit containers 7 (or goods) onto the multi-level racks 2-2.

In the present embodiment, the number of the shuttle cars 2 to 3 is one or more. The layer changing hoister 2-13 is butted with the first end 2-21a of the roadway and used for changing layers of the shuttle car 2-3. Thus, the storage unit 2 can share one or more shuttle cars 2-3 through the layer changing elevators 2-13; the shuttle 2-3 resources are maximally utilized for access.

In some preferred embodiments, when the equipment is extended to multiple groups due to expanded requirements, in order to reduce the workload of the goods elevators 2-11, 2-12 and ensure the operation efficiency of ex-warehouse, as shown in fig. 2 and 3 in combination with fig. 4, each picking station is further provided with a conveyor line body 4; the apparatus is also provided with auxiliary shared goods elevators 2-14.

The conveyor line body 4 can communicate a plurality of picking stations 3 on the same floor and/or can communicate the lifting trays 2-11a, 2-12a with the picking stations 3 on the same floor, so that goods (or containers 7) among the picking stations 3 and the goods elevators 2-11, 2-12 of the storage units 2 can be conveyed at will. Thus, after the containers 7 are sorted at the current sorting station 3, the containers can be directly transferred to other sorting stations 3 (the other sorting stations 3 include other sorting stations on the same layer and other sorting stations on different layers) for sorting, and the containers are returned to the warehouse after all sorting tasks are completed by the containers 7, so that the frequency and times of the containers being discharged from the warehouse and returned to the warehouse are greatly reduced, and the overall storage and sorting efficiency of the device is improved.

Preferably, as shown in fig. 4 in conjunction with fig. 5, the conveyor line body 4 comprises a plurality of conveyor lines, each of which is communicable with another one of the conveyor lines for conveying the containers 7. The conveyor line body 4 further comprises a transfer conveying device 4-1. The transfer conveyor 4-1 is disposed at a position where the goods or the containers need to be turned, and is configured to perform the container 7 (or the goods) transfer between the lifting pallets 2-11a, 2-12a and the picking station 3, the container 7 (or the goods) transfer between the plurality of conveyor lines, and the container 7 (or the goods) transfer between the plurality of conveyor lines and the picking station 3, so that the containers 7 (or the goods) between the plurality of picking stations 3, the plurality of conveyor lines, and the plurality of goods elevators of the plurality of sets of storage units 2 can be freely circulated.

The auxiliary shared goods hoisting machines 2-14 can be butted with the conveying line body at each layer. Therefore, the equipment can complete the transfer of the containers 7 (or goods) among the picking stations 3a, 3b and 3c at each layer by assisting the sharing of the goods elevators 2-14, and can also realize the transfer of the containers 7 (or goods) among the picking stations 3, a plurality of conveying lines and a plurality of goods elevators of a plurality of groups of storage units 2 by combining a conveying line body, thereby greatly reducing the workload of the goods elevators 2-11 and 2-12.

Referring to the schematic top layout of fig. 4, taking the apparatus comprising 4 sets of modular storage units 2, 3 picking stations 3 and auxiliary shared cargo lifts 2-14 as an example, when a cargo box 7 (or cargo) needs to be taken out of the warehouse, the shuttle 2-3 takes out the cargo box 7 from the multi-level rack 2-2 and moves to the first end 2-21a of the roadway along the roadway 2-21; the shuttle car 2-3 transfers the goods or the containers to lifting pallets 2-11a and 2-12a of a goods elevator; the lifting trays 2-11a and 2-12a drive the container 7 (or goods) to descend and move to the height of a picking station on a specified floor; the containers 7 (or goods) are conveyed from the lifting pallets 2-11a, 2-12a to the picking station 3 of the appointed layer through the conveyor body 4, and an operator or a robot finishes picking the containers 7 (or goods) at the picking station 3; after picking is completed, the container 7 is transferred from the picking station 3 to other picking stations 3 (where the other picking stations 3 include other picking stations on the same level and other picking stations on different levels) by the conveyor body 4 and/or the auxiliary shared goods elevator 2-14 for picking until the container 7 completes all picking operations, and then the container 7 is returned to the warehouse. When the container 7 (or the goods) needs to be returned to the warehouse, the container 7 (or the goods) which is sorted is conveyed from the sorting station 3 to the auxiliary shared goods lifting machines 2-14 through the conveying line body 4 (of course, the container 7 (or the goods) can be directly conveyed to the lifting trays 2-11a and 2-12 a); the auxiliary shared goods hoisting machines 2-14 (or the lifting trays 2-11a, 2-12 a) drive the container 7 (or goods) to ascend and move and transfer to the conveying line body 4 of the appointed layer; then the container 7 (or the goods) is transferred to the lifting pallets 2-11a, 2-12a through the conveying line body 4 (if the lifting movement is completed through the lifting pallets 2-11a, 2-12a, the step is not needed), the shuttle car 2-3 moves to the first end 2-21a of the roadway along the roadway 2-21 to take the container 7 (or the goods) out of the lifting pallets 2-11a, 2-12 a; the shuttle car 2-3 stores the containers 7 (or goods) onto the multi-level racks 2-2.

According to the utility model discloses an improvement still provides a full link storage and storage integration equipment, as shown in fig. 1 to 6, equipment includes that the aforesaid is stored and is selected integration equipment and other equipment. The aforementioned other apparatuses include at least 1 of the receiving station 1, the packing station 5, and the screw conveyor 8.

As shown in fig. 2, the apparatus includes the aforementioned storage-picking integrated apparatus, and a receiving station 1. The receiving station 1, which is usually located at the bottom floor, can be docked with the lifting pallets 2-11a, 2-12a of the goods lift in order to carry out a transfer of containers between the receiving station 1 and the lifting pallets 2-11a, 2-12 a. Therefore, goods or containers 7 are placed on the conveying equipment 6 such as trays and directly put in storage from the goods receiving station 1 without additionally arranging a complex input line body, so that the cost is greatly reduced, the occupied space is saved, and the operation flows of goods receiving, delivery and picking are simplified.

As shown in fig. 4, the apparatus comprises the aforementioned storage-picking integrated apparatus and a baling station 5. And the packing station 5 is in butt joint with the sorting station 3 and is used for packing the sorted goods. So, goods or packing box 7 are at packing station 5 direct packing delivery, need not to set up complicated input line body delivery in addition, greatly reduced the cost, saved occupation of land space, simplified the operation flow of receiving goods, leaving warehouse, selecting.

As shown in fig. 2 and 4, the device comprises the storage and picking integrated device and the spiral conveying device 8. The spiral conveying device 8 can be butted with each picking station 3 of each layer of picking station; for transporting the goods sorted at the picking stations of the respective tier or the containers packed at the packing station directly to an external delivery device 9. So, goods or packing box 7 carry through spiral conveyor 8 directly to external delivery device 9 in, need not to set up complicated input line body delivery in addition, greatly reduced the cost, saved occupation of land space, simplified receiving, delivery, selected, delivery operation flow.

Preferably, the apparatus comprises any two of the receiving station 1, the packing station 5 and the screw conveyor 8, or comprises the receiving station 1, the packing station 5 and the screw conveyor 8. In this way, the goods or containers 7 are delivered directly from the delivery station 1 and, after sorting, are packed directly in the packing station 5 or delivered by the screw conveyor 8; the complicated input line body is not needed to be additionally arranged for warehousing and delivery, so that the cost is greatly reduced, the occupied space is saved, and the operation flows of receiving, delivering, selecting and delivering are simplified.

To sum up before, the utility model provides an integration equipment is selected in storage has following advantage:

1) this equipment adopts hoist mechanism can directly dock the selection station, can realize carrying the packing box directly to the function of selecting the station from the lifting machine, need not the complicated transfer line body transfer among the prior art, carries the packing box, has improved warehouse-out, has returned storehouse efficiency, has simplified receipts goods, warehouse-out, letter sorting, returns storehouse, packing delivery flow, greatly reduced the input cost.

2) The storage unit and the picking station are integrally designed, so that the whole device is formed, the investment cost is greatly reduced, and the space use cost occupied by a complex conveying line body in the prior art is also saved.

3) The multilayer goods shelves, the memory cell of this equipment are the modularized design, select the station and be the multilayer modularized design, can expand according to actual demand, satisfy diversified demand, and adaptability is wide.

Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention. The present invention is intended to cover by those skilled in the art various modifications and adaptations of the invention without departing from the spirit and scope of the invention. Therefore, the protection scope of the present invention is subject to the claims.

Claims (7)

1. An integrated storage and sorting device, characterized in that it comprises at least one group of storage units and a plurality of sorting stations; wherein:

the storage unit comprises a multilayer goods shelf, a lifting mechanism and a shuttle car;

the lifting mechanism comprises at least one goods lifter, and the goods lifter is provided with a lifting tray;

a tunnel is arranged in the multilayer goods shelf, and the shuttle car runs in the tunnel;

setting one end of the roadway close to the lifting mechanism as a first end;

when the shuttle car moves to the first end of the roadway, the shuttle car can be butted with the lifting tray so as to transfer a container between the shuttle car and the lifting tray;

each picking station comprises at least one picking station;

each picking station can be in butt joint with the lifting tray so as to transfer the containers between the lifting tray and the picking station.

2. The storage-picking integrated apparatus according to claim 1, wherein the number of the storage units is a plurality of groups; the plurality of groups of storage units are arranged in parallel.

3. Storage-picking integrated apparatus according to claim 1 or 2,

each picking station comprises a plurality of picking stations; a plurality of picking stations on the same layer are arranged in parallel;

each layer of sorting station is also correspondingly provided with a conveying line body;

the conveying line body can communicate a plurality of picking stations on the same layer and/or can communicate the lifting tray with the picking stations.

4. The storage and picking integrated apparatus according to claim 3,

the conveying line body comprises a plurality of conveying lines, and each conveying line can be communicated with a container to convey the container.

5. The storage and picking integrated apparatus according to claim 3,

the equipment is also provided with an auxiliary shared goods elevator;

the auxiliary shared goods hoister can be in butt joint with each layer of the conveying line body.

6. The storage-picking integrated apparatus according to claim 1,

the lifting pallet allows for at least 2 containers to be stored.

7. A full-link integrated storage and picking device, characterized in that the device comprises the integrated storage and picking device of any one of the preceding claims 1-6 and other devices;

the aforementioned other apparatuses include at least 1 of a receiving station, a packing station and a screw conveyor,

the goods receiving station can be butted with a lifting tray of a goods lifter so as to transfer the containers between the goods receiving station and the lifting tray;

the packing station is butted with the picking station and is used for packing the sorted goods or the packed containers;

the spiral conveying device is butted with the picking station; for transporting the containers sorted at the picking stations of the respective level to an external delivery device.

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