CN211028652U

CN211028652U - L ED lamp automatic assembly equipment

Info

Publication number: CN211028652U
Application number: CN201921250997.0U
Authority: CN
Inventors: 苏睿
Original assignee: Huizhou City Shengshi Lighting Co ltd
Current assignee: Huizhou City Shengshi Lighting Co ltd
Priority date: 2019-08-02
Filing date: 2019-08-02
Publication date: 2020-07-17
Anticipated expiration: 2029-08-02

Abstract

The utility model provides an L ED lamp automatic assembly equipment, including L ED light source subassembly loading attachment, lamp cup loading attachment, PCB board loading attachment, equipment location conveyer, weld fixture and L0 ED light source position correcting unit, L1 ED light source subassembly loading attachment is used for carrying out the material loading operation to L ED light source subassembly, lamp cup loading attachment is used for carrying out the material loading operation to the lamp cup, PCB board loading attachment is used for carrying out the material loading operation to the PCB board, equipment location conveyer is used for assembling the location to L ED lamp, weld fixture is used for carrying out welded fastening to the PCB board, L ED light source position correcting unit is used for carrying out position correction to L ED lamp, the utility model discloses a L ED lamp automatic assembly equipment is through setting up L ED light source subassembly loading attachment, lamp cup loading attachment, PCB board loading attachment, equipment location conveyer, weld fixture and L ED light source position correcting unit, thereby can replace the manual work to carry out the aggregate erection to L ED lamp, make holistic production efficiency and installation accuracy obtain effectively improving.

Description

L ED lamp automatic assembly equipment

Technical Field

The utility model relates to a L ED lamp makes technical field, especially relates to an automatic equipment of L ED lamp.

Background

L ED lamp is a electroluminescent semiconductor chip, which is solidified on the support by silver glue or white glue, then the chip and the circuit board are connected by silver or gold thread, the periphery is sealed by epoxy resin, which protects the inner core wire, finally the shell is installed, so the L ED lamp has good anti-seismic performance.

With the rapid development of L ED lamp industry, L ED lamps are also gradually applied to hats such as engineering hats, safety helmets or night fishing hats, generally, L ED lamps on hats are composed of L ED light sources, light source baffles, reflecting cups, PCB boards and other elements, L ED light sources are generally combined on a light emitting chip mounting and packaging bracket, in the actual processing technology, L ED light sources are generally mounted on the light source baffles, then the light source baffles of mounted L ED light sources are mounted on the reflecting cups, and finally the PCB boards are mounted and welded on the reflecting cups.

However, in the current industry, L ED lamps on hats are generally processed by combining manual work and separate assembly equipment, so that semi-automatic processing operation of L ED lamps is realized.

SUMMERY OF THE UTILITY MODEL

The utility model aims at overcoming the weak point among the prior art, provide one kind and can replace the manual work to carry out the aggregate erection to L ED lamp for holistic production efficiency and installation accuracy obtain the L ED lamp automatic assembly equipment who improves.

The purpose of the utility model is realized through the following technical scheme:

l ED lamp automatic assembly equipment, including L ED light source subassembly loading attachment, lamp cup loading attachment, PCB board loading attachment, equipment location conveyer, weld fixture and L0 ED light source position correcting unit, L ED light source subassembly loading attachment is used for loading L ED light source subassembly to the equipment location conveyer, the lamp cup loading attachment is used for loading the lamp cup to the equipment location conveyer, the PCB board loading attachment is used for loading PCB board to the equipment location conveyer, the equipment location conveyer is used for assembling and locating L ED light source subassembly, lamp cup and PCB board, the equipment location conveyer is still used for transporting L ED light source subassembly, lamp cup and PCB board after assembling and locating to the weld fixture and L light source position correcting unit in proper order, the weld fixture is used for weld fixture to L ED light source subassembly, lamp cup and PCB board on the equipment location conveyer, the L ED light source position correcting unit is used for correcting the ED 5 light source subassembly, lamp cup L and PCB board after welding;

the lamp cup loading attachment includes that the lamp cup places the platform, the lamp cup bears tool and lamp cup transport manipulator, the lamp cup bear the tool set up in the lamp cup is placed bench, the lamp cup bears the tool and has seted up the lamp cup standing groove, the lamp cup standing groove is used for placing the lamp cup, be provided with lamp cup material loading clamping jaw on the lamp cup transport manipulator, lamp cup material loading clamping jaw is used for the centre gripping lamp cup, the lamp cup transport manipulator be used for with the lamp cup bears the lamp cup transport material loading on the tool extremely on the equipment location conveyer.

In one embodiment, the lamp cup placing groove is provided in plurality.

In one embodiment, each of the lamp cup receiving slots is arranged in a rectangular array.

In one embodiment, a positioning boss is arranged in the lamp cup placing groove.

In one embodiment, the positioning boss is in a circular truncated cone structure.

In one embodiment, the PCB loading device comprises a PCB loading vibration disc, a PCB loading conveying track and a PCB loading driving member, wherein the feeding end of the PCB loading conveying track is connected with the PCB loading vibration disc, the discharging end of the PCB loading conveying track is connected with the assembling and positioning conveying device, and the PCB loading driving member is connected with the PCB loading conveying track.

In one embodiment, the PCB board loading driving member is a vibrator.

In one embodiment, the PCB board loading device further comprises a PCB board loading manipulator, and the PCB board loading manipulator is used for carrying and loading the PCB boards on the PCB board loading conveying track onto the assembly positioning conveyor.

In one of them embodiment, PCB board loading attachment still includes PCB board ejection locating component, PCB board ejection locating component includes PCB board ejection lifter and PCB board ejection lift driving piece, the ejection hole has been seted up on PCB board material loading delivery track's the discharge end, PCB board ejection lifter slides and wears to establish the ejection hole, PCB board ejection lift driving piece with PCB board ejection lifter is connected, PCB board ejection lift driving piece is used for driving PCB board ejection lifter to PCB board material loading delivery track's direction carries out reciprocating type displacement.

In one embodiment, the PCB ejection lifting driving member is an air cylinder.

Compared with the prior art, the utility model discloses at least, following advantage has:

the utility model discloses an automatic equipment of L ED lamp is through setting up L ED light source subassembly loading attachment, lamp cup loading attachment, PCB board loading attachment, equipment location conveyer, welding fixing device and L ED light source position correcting unit to can replace the manual work to carry out the aggregate erection to L ED lamp, make holistic production efficiency and installation accuracy effectively improve.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural view of an L ED lamp automatic assembly apparatus according to an embodiment of the present invention;

FIG. 2 is a schematic structural view of another embodiment of the automatic assembly device for L ED lamps in FIG. 1;

FIG. 3 is a schematic view of an L ED light source module;

FIG. 4 is a schematic diagram of an assembly positioning conveyor of the L ED lamp automatic assembly device in FIG. 2;

fig. 5 is a partially enlarged view of a portion a in fig. 4;

FIG. 6 is a schematic structural diagram of a PCB loading device of the L ED lamp automatic assembly device in FIG. 2;

FIG. 7 is a schematic diagram of the welding fixture of the automatic assembly device for L ED lamp in FIG. 1;

FIG. 8 is a schematic structural diagram of a L ED light source position correcting device of the automatic L ED lamp assembling device in FIG. 1;

FIG. 9 is a schematic view of the L ED light source position corrector in FIG. 8;

FIG. 10 is a schematic view of the L ED light source position corrector in FIG. 8;

fig. 11 is a schematic structural view of an automatic blanking and storing device of the automatic L ED lamp assembling device in fig. 2.

Detailed Description

In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

It is noted that as used herein, reference to an element being "connected" to another element also means that the element is "in communication" with the other element, and fluid can be in exchange communication between the two.

Referring to fig. 1 and 2, an automatic assembling apparatus 10 for a L ED lamp comprises a L ED light source assembly feeding device 100, a cup feeding device 200, a PCB board feeding device 300, an assembly positioning conveyor 400, a soldering fixture 500 and a L ED light source position correction device 600, a L ED light source assembly feeding device 100 for feeding L ED light source assemblies onto the assembly positioning conveyor 400, a cup feeding device 200 for feeding cups onto the assembly positioning conveyor 400, a PCB board feeding device 300 for feeding PCBs onto the assembly positioning conveyor 400, an assembly positioning conveyor 400 for assembling and positioning L ED light source assemblies, cups and PCBs, an assembly positioning conveyor 400 for sequentially conveying L ED light source assemblies, cups and 636 ED light source assemblies onto the assembly positioning conveyor 400, and a soldering fixture 500 for correcting the position of the cup feeding device 600 and the led light source assembly feeding device 600, the cup feeding device 200 for feeding cups onto the assembly positioning conveyor 400, a PCB board feeding device 300 for feeding PCBs onto the assembly positioning conveyor 400, an assembly positioning conveyor 400 for sequentially conveying the L ED light source assemblies, cups and PCBs to the assembly positioning conveyor 500, and a soldering fixture L ED light source assembly device for correcting the position of the assembly light source assemblies.

Specifically, L ED light source assembly feeding device 100 feeds combined L ED light source assemblies onto assembly positioning and conveying device 400, the light source assemblies are placed and positioned by assembly positioning and conveying device 400, then the positioned light source assemblies are transferred to positions of lamp cup feeding device 200, lamp cup feeding device 200 places lamp cup feeding on L ED light source assemblies of assembly positioning and conveying device 400, so that the lamp cups and L ED light source assemblies are fixedly installed, after the installation of the lamp cups is completed, assembly positioning and conveying device 400 transfers the fixed lamp cups and L ED light source assemblies to positions of PCB board feeding device 300, PCB board feeding device 300 places the PCB board feeding on tops of lamp cups of assembly positioning and conveying device 400, so that card holes in the PCB board light source assemblies are clamped with card posts of L ED light source assemblies, thereby completing installation operation of the PCB boards, after installation operation of the PCB boards is completed, the assembly positioning and conveying device places the PCB board feeding device 400 on tops of lamp cups, after the assembly positioning and conveying device transfers the light source assemblies to positions of PCB boards, PCB board assemblies 400 are transferred to positions of PCB boards, PCB board assemblies 500, and PCB board assemblies are transferred to the position correction and welded and positioned, the ED light source assemblies 400 are transferred to the PCB assemblies, the assembly positioning and the ED lamp cup assembly positioning and the PCB assemblies 400, the assembly positioning and correction device 500, the ED lamp assembly positioning and the.

As shown in fig. 3, the L ED light source assembly 20 includes a light emitting chip 21 and a L ED package support 22, two connecting pins 23 are disposed on the light emitting chip 21, and both the two connecting pins 23 are used for being fixed on a PCB in a snap-fit manner, in the assembly operation of the L ED light source assembly 20, the light emitting chip 21 needs to be press-fitted onto the L ED package support 22 to be assembled into the L ED light source assembly 20.

Referring to fig. 1, in order to replace manual work to assemble and mount L ED light source assembly 20 and to enable light-emitting chips 21 and L ED package supports 22 to be tightly mounted together, so as to improve the overall production efficiency and production quality, a L ED light source assembly feeding apparatus 100 includes a light-emitting chip feeding tray 110, a light-emitting chip conveying rail 120, a light-emitting chip rectilinear vibrator, a package support feeding tray 140, a package support conveying rail 150, a package support rectilinear vibrator, and a press-fit mounting assembly, where the light-emitting chip feeding tray 110 is connected to the light-emitting chip conveying rail 120, the light-emitting chip rectilinear vibrator is connected to the light-emitting chip conveying rail 120, the package support feeding tray 140 is connected to the package support conveying rail 150, the package support rectilinear vibrator is connected to the package support conveying rail 150, the light-emitting chip conveying rail 120 is aligned to the package support conveying rail 150, the light-emitting chip conveying rail 120 is located right above the package support conveying rail 150, a material-leaking clamping slot is formed at a discharge end of the package support conveying rail 150, an adsorption block is disposed on the package support conveying rail, the adsorption block is located right above the package support and the press-pressing-fit mounting assembly, and the adsorption block is used for installing the light-leaking chip.

Furthermore, the press-fit mounting assembly comprises a press-fit lifting column and a press-fit lifting cylinder, the press-fit lifting column is connected with the press-fit lifting cylinder, the press-fit end of the press-fit lifting column is aligned with the material leakage clamping groove, and the press-fit lifting cylinder is used for driving the press-fit lifting column to move towards the material leakage clamping groove so that the press-fit end of the press-fit lifting column penetrates through the material leakage clamping groove and abuts against the fixed adsorption block of the packaging support. In this embodiment, be provided with buffering silica gel layer on the pressfitting tip of pressfitting lift post, so, can prevent that emitting chip from being damaged in the pressfitting process.

It should be noted that the light emitting chip feeding tray 110 is used for vibrating and feeding the light emitting chips, so that the light emitting chips are fed to the light emitting chip conveying rail 120 one by one, the light emitting chip conveying rail 120 is operated by the straight vibration of the light emitting chip straight vibrator, so that the light emitting chips can be vibrated and conveyed on the light emitting chip conveying rail 120, when the light emitting chips are conveyed to the leak-off clamping groove, since the two connecting pins 23 of the light emitting chips are in a horizontal structure when the light emitting chips are fed, the light emitting chips are suspended above the leak-off clamping groove at the moment and are positioned at the discharge end of the light emitting chip conveying rail 120 by the two connecting pins 23, similarly, the packaging support feeding tray 140 is used for vibrating and feeding the packaging support, so that the packaging support is fed to the packaging support conveying rail 150 one by one, the packaging support conveying rail 150 is operated by the straight vibration of the packaging support straight vibrator, so that the packaging support can be vibrated and conveyed on the packaging support conveying rail 150, when the packaging support is conveyed to the packaging support fixed on the packaging support, so that the packaging support is positioned above-mentioned above, and thus, the packaging support can be lifted and lowered by the light emitting chip pressing cylinder, so that the packaging support is lifted and pressed to be pressed into the lighting chip pressing cylinder, so that the packaging support fastening cylinder can be lifted and lowered, so that the packaging support fastening cylinder can be pressed and pressed into the lighting chip can be pressed into the packaging support fastening cylinder, so that the.

In an embodiment, L ED light source subassembly loading attachment 100 still includes L ED light source subassembly feeding manipulator, be provided with L ED light source subassembly clamping fixing claw on the L ED light source subassembly feeding manipulator, L ED light source subassembly clamping fixing claw is used for carrying out the centre gripping fixedly to L ED light source subassembly after the aggregate erection, so, accomplish pressfitting installation with the encapsulation support after luminous chip and package support are into L ED light source subassembly, through L ED light source subassembly clamping fixing claw on the ED light source subassembly feeding manipulator to L ED light source subassembly centre gripping fixedly, and transfer and place on equipment location conveyer 400, accomplish L ED light source subassembly loading attachment 100's equipment material loading operation from this.

Referring to fig. 1 again, the lamp cup feeding device 200 includes a lamp cup placing table 210, a lamp cup bearing jig 220 and a lamp cup carrying manipulator 230, the lamp cup bearing jig 220 is disposed on the lamp cup placing table 210, a lamp cup placing groove is formed on the lamp cup bearing jig 220 and used for placing a lamp cup, a lamp cup feeding claw is disposed on the lamp cup carrying manipulator 230 and used for clamping the lamp cup, and the lamp cup carrying manipulator 230 is used for carrying and feeding the lamp cup on the lamp cup bearing jig to the assembling and positioning conveyor 400.

It should be noted that, the lamp cup to be loaded is placed on the lamp cup placing groove of the lamp cup bearing jig 220, and the lamp cup placing groove is formed in the lamp cup bearing jig 220, so that the lamp cup can be placed and fixed, and the lamp cup carrying manipulator 230 is used for carrying and loading the lamp cup on the lamp cup bearing jig onto the assembling and positioning conveyor 400, so that the loading groove of the lamp cup can be completed.

In one embodiment, a plurality of lamp cup placing grooves are arranged, and each lamp cup placing groove is arranged in a rectangular array, so that the production and processing efficiency can be improved, and the replacement operation of the lamp cup bearing jig 220 is facilitated; for another example, a positioning boss is arranged in the lamp cup placing groove, and preferably, the positioning boss is in a round table structure, so that the lamp cup can be supported and fixed through the positioning boss, the lamp cup placing operation can be more stable, and the feeding precision of the lamp cup carrying manipulator 230 can be improved;

it should be noted that, since the L ED light source assembly 20 is provided with the two connecting pins 23, when a lamp cup is placed on the assembly positioning conveyor 400, the two pin positioning holes on the lamp cup need to be aligned with the two connecting pins 23, so that the lamp cup can be accurately mounted on the L ED light source assembly 20, in order to accurately mount the lamp cup on the L ED light source assembly 20, so that the two connecting pins 23 on the L ED light source assembly 20 can smoothly pass through the two pin positioning holes, the lamp cup feeding device 200 further includes a lamp cup feeding CCD detector, which is used for CCD detection of the lamp cup on the lamp cup carrying manipulator 230, so that, after the lamp cup is clamped and fixed by the lamp cup carrying manipulator 230, the lamp cup is firstly moved to the lamp cup feeding CCD detector for CCD detection, so that imaging processing can be performed on the two pin positioning holes on the lamp cup, the lamp cup carrying manipulator 230 is rotationally adjusted by a result after imaging processing, so that the lamp cup rotates relative to the lamp cup carrying manipulator 230, and thus, when the lamp cup is placed on the assembly positioning holes L of the assembly positioning conveyor 400, the lamp cup is connected with the two pin positioning holes L, so that the efficiency of the lamp cup is improved.

Referring to fig. 1 and 6, the PCB loading device 300 includes a PCB loading vibration tray 310, a PCB loading conveying rail 320, and a PCB loading driving member 330, wherein a feeding end of the PCB loading conveying rail 310 is connected to the PCB loading vibration tray 320, a discharging end of the PCB loading conveying rail 310 is connected to the assembling and positioning device 400, and the PCB loading driving member 330 is connected to the PCB loading conveying rail 320. In this embodiment, the PCB loading driving member is a linear vibrator.

It should be noted that the PCB board is vibrated and conveyed by the PCB board feeding vibration tray 310, so that the PCB board can be conveyed to the PCB board feeding conveying rail 320 one by one, and the PCB board feeding conveying rail 320 is vibrated and conveyed by the straight vibration operation of the PCB board feeding driving member 330, so that the PCB board is conveyed to the discharging end of the PCB board feeding conveying rail 310.

With reference to fig. 1 and 6, the PCB loading apparatus 300 further includes a PCB loading manipulator 340, which is used to load the PCB on the PCB loading conveying track onto the assembly positioning conveyor 400. In this embodiment, the PCB board feeding manipulator is a multi-axis manipulator, and a PCB board adsorption pressing plate is arranged on the PCB board feeding manipulator.

Further, PCB board loading attachment 300 still includes PCB board ejection locating component, PCB board ejection locating component includes PCB board ejection lifter and PCB board ejection lift driving piece, the ejection hole has been seted up on PCB board material loading delivery track's the discharge end, PCB board ejection lifter slides and wears to establish the ejection hole, PCB board ejection lift driving piece is connected with PCB board ejection lifter, PCB board ejection lift driving piece is used for driving PCB board ejection lifter to carry out reciprocating type displacement to PCB board material loading delivery track's direction. In this embodiment, the PCB ejecting and lifting driving member is a cylinder.

It should be noted that, when the PCB is conveyed to the discharge end of the PCB feeding conveying track 320, the PCB ejecting lifting driving member drives the PCB ejecting lifting rod to pass through the ejecting hole, so that the PCB on the ejecting hole is ejected out of the PCB feeding conveying track, and meanwhile, the PCB ejecting lifting rod is provided with an adsorption hole, so that the ejected PCB is fixed at the top of the PCB ejecting lifting rod, at this time, the PCB on the PCB ejecting lifting rod is adsorbed and fixed by the PCB adsorption pressing plate of the PCB feeding manipulator, so that the PCB can be transferred and installed at the corresponding position of the assembly positioning conveying device 400, because the PCB is provided with two PCB clamping grooves connected with the pins 23 of L ED 20, the PCB is ejected and fixed by the PCB ejecting lifting rod, so that the PCB feeding manipulator can accurately install the PCB at the corresponding position of the assembly positioning conveying device 400, and the light source assembly of the PCB is fixed, thereby enabling the PCB feeding manipulator to connect the two pin clamping grooves L of the PCB with the pin 23.

Referring to fig. 4, the assembly positioning and conveying device 400 includes: the rotating disc 410, the supporting and fixing assembly 420 and the lamp cup clamping assembly 430 are provided with a positioning and mounting hole 411 and a plurality of fixing and clamping holes 412, and the fixing and clamping holes 412 are annularly distributed with the positioning and mounting hole 411 as the center.

Further, the supporting and fixing assembly 420 includes a supporting column 421, the supporting column 421 penetrates through the positioning hole 411, the top of the supporting column 421 is located above the rotating disc 410, and a wick avoiding hole 421a is formed in the supporting column 421. In this embodiment, the wick avoiding hole is a circular hole structure.

What need say, support column 421 sets up at rolling disc 410, thereby can install fixedly to the L ED light source subassembly of L ED lamp, keep away a hole 421a through seting up the wick on support column 421, thereby can cross when L ED light source subassembly is placed at support column 421, keep away a hole 421a through the wick and keep away the position to the luminous chip of L ED light source subassembly and place, and can make L ED light source subassembly location place on support column 421, accomplish L ED light source subassembly place the operation after, through the rotation of rolling disc 410, can make L ED light source subassembly on the support column 421 move and carry out lamp cup installation operation on lamp cup loading attachment 200, can effectively improve the efficiency of production and processing from this.

In an embodiment, the assembly positioning and conveying device further comprises a turntable driving piece, the turntable driving piece is connected with the rotating disc and used for driving the rotating disc to rotate, preferably, the turntable driving piece is a motor, so that the rotating disc 410 can be driven to rotate through the turntable driving piece, L ED components on the rotating disc 410 can be moved to corresponding stations to be processed, and therefore production and processing efficiency can be effectively improved, for example, the supporting columns are of cylindrical structures, so that overall structural strength can be improved, the overall structure is more compact, and for example, the positioning mounting holes are of round hole structures, the overall structural strength can be improved, and the overall structure is more compact.

Referring to fig. 4 again, the lamp cup clamping assembly 430 includes a clamping driving member 431 and a plurality of clamping posts 432, each clamping post 432 is connected to the clamping driving member 431, a fixing clamping hole 412 is correspondingly formed through each clamping post 432, and the clamping driving member 431 is used for driving each clamping post 432 to perform reciprocating displacement toward or away from the supporting column 421. In this embodiment, the clamp drive is a jaw cylinder.

It should be noted that, when the rotating disc 410 moves the L ED light source assembly on the supporting column 421 to the lamp cup feeding device 200 for the lamp cup installation operation, the lamp cup is placed on the supporting column 421 through the lamp cup carrying manipulator 230, so that the lamp cup is installed and matched with the L ED light source assembly on the supporting column 421, after the placement operation is completed, the clamping driving member 431 drives each clamping column 432 to move close to the supporting column 421, thereby clamping and fixing the top of the lamp cup through each clamping column 432, so that the lamp cup can be fixedly placed on the rotating disc 410, and the rotating operation of the rotating disc 410 does not cause position movement, thereby improving the quality and precision of the production and processing.

Referring to fig. 5, in one clamping column 432, one end of the clamping column 432 away from the clamping driving member 431 is provided with a clamping slot 433, the clamping slot 433 is internally provided with a guiding inclined surface 433a, a limiting stop surface 433b and a bearing plane 433c which are connected in sequence, the guiding inclined surface 433a and the limiting stop surface 433b are arranged in an inclined manner, and the limiting stop surface 433b and the bearing plane 433c are arranged in a perpendicular manner.

It should be noted that, after the lamp cup is placed on the supporting column 421, the bottom of the lamp cup corresponds to the clamping groove 433 of each clamping column 432, and at this time, the clamping driving member 431 drives each clamping column 432 to move toward the supporting column 421, so that the bottom of the lamp cup can be clamped and fixed in the clamping groove 433 of each clamping column 432. Specifically, when each clamping column 432 is clamped, the guide inclined surface 433a of the clamping groove 433 is firstly contacted with the bottom edge of the lamp cup, and the guide inclined surface 433a and the limiting blocking surface 433b are obliquely arranged, so that the bottom edge of the lamp cup can move downwards along the guide effect of the guide inclined surface 433a, the lamp cup can be tightly attached to the light source assembly, and the overall installation precision is improved; when the bottom edge of lamp cup comes spacing fender surface 433b position department along direction inclined plane 433a, keep off the bottom edge of surface 433b to the lamp cup through spacing and support and hold the location, and bear the bottom of lamp cup through bearing plane 433c to can fix the lamp cup centre gripping at rolling disc 410, can improve the installation accuracy of lamp cup from this, make rolling disc 410 at the transfer in-process, the lamp cup can not take place the skew.

In one embodiment, the fixed clamping hole is a square hole, so that the clamping movement range of each clamping column 432 can be limited, and the precision and stability of the clamping operation can be improved; for another example, the clamping column is of a cuboid structure, so that the whole structure is more compact, and the precision and the stability of clamping operation can be improved; if the number of the clamping columns is three, the whole structure can be more compact, and the precision and the stability of clamping operation can be improved.

The utility model discloses an equipment location conveyer 400 is through setting up rolling disc 410, supporting fixed subassembly 420 and lamp cup clamping components 430 to can carry out quick fixed to L ED light source subassembly and lamp cup, and can shift L ED lamp after accomplishing the equipment fast, improve the efficiency of production and processing and the precision of production and processing from this.

Referring to fig. 7, the welding fixture 500 includes: the welding carrier assembly 510 includes a welding carrier 511 and a welding carrier plate 512, and the welding carrier plate 512 is disposed on the top of the welding carrier 511.

Further, welding lift subassembly 520 includes welding lift support frame 521, welding lifter plate 522 and welding lift driving piece 523, welding lift support frame 521 sets up perpendicularly on welding loading board 512, is provided with the welding lift guide rail on the welding lift support frame 521, and welding lifter plate 522 slides and sets up on the welding lift guide rail, and welding lift driving piece 523 is connected with welding lifter plate 522, and welding lift driving piece 523 is used for driving welding lifter plate 522 and carries out the reciprocating type displacement that is close to or keeps away from welding loading board 512 on the welding lift guide rail. In this embodiment, the welding lift drive is a cylinder.

It should be noted that the welding carrier 511 is used for installing and fixing the welding carrier 512, so that the welding carrier 512 can be installed on a corresponding welding station, and the welding carrier 512 plays a role in carrying, so that the overall structural strength can be improved. Welding lift support frame 521 sets up on welding loading board 512, and simultaneously, is provided with the welding lift guide rail on the welding lift support frame 521, so for welding lifter plate 522 can carry out steady elevating movement on welding lift support frame 521, and is concrete, drives welding lifter plate 522 through welding lift driving piece 523 and is close to or keeps away from the reciprocating type displacement of welding loading board 512 on welding lift guide rail, thereby can realize the lift operation in the welding process.

Referring to fig. 7 again, the rotation adjusting assembly 530 includes an adjusting fixing block 531, a rotation swing rod 532, an adjusting guide block, an adjusting locking member and a welding installation block 533, the adjusting fixing block 531 is disposed on the welding lifting plate 522, a rotation adjusting groove 532a is disposed on the rotation swing rod 532, the adjusting guide block is slidably disposed in the rotation adjusting groove, a first adjusting fixing hole is disposed on the adjusting fixing block, a second adjusting fixing hole is disposed on the adjusting guide block, one end of the adjusting locking member penetrates through the first adjusting fixing hole, one end of the adjusting locking member is screwed with the second adjusting fixing hole, and the welding installation block 533 is fixedly disposed on the rotation swing rod 532.

In one embodiment, the rotation adjustment groove is an arc-shaped adjustment groove, so that the rotation lever 532 can perform rotation adjustment operation and position limitation on an adjusted angle; in another example, the adjusting locking piece is a screw, and the second adjusting fixing hole is a threaded hole, so that the adjusting operation of the adjusting locking piece is more convenient; in another example, the adjustment guide block is a guide cam, so that the rotation adjustment operation of the rotary swing lever 532 can be more stable.

It should be noted that the adjusting fixing block 531 is disposed on the welding lifting plate 522, so that the adjusting fixing block 531 can be driven by the welding lifting plate 522 to move up and down; the rotary swing rod 532 is provided with a rotary adjusting groove 532a, and the adjusting guide block is slidably arranged in the rotary adjusting groove, so that the rotary swing rod 532 can perform rotary adjusting operation relative to the adjusting guide block. Further, adjust and seted up first regulation fixed orifices on the fixed block, adjust and seted up the second on the guide block and adjust the fixed orifices, first regulation fixed orifices is worn to establish by the one end of regulation retaining member, and the one end of adjusting the retaining member is screwed with the second regulation fixed orifices, thus, when needs carry out the rotation regulation operation, through the rotation regulation retaining member, make regulation retaining member and rotatory pendulum rod 532 be in adjustable state, and adjust the guide block and fix on adjusting the fixed block 531, thereby can rotate the rotation pendulum rod 532 and adjust, make rotatory pendulum rod 532 carry out the regulation motion of relative regulation fixed block 531 along rotation adjustment groove 532a, can carry out the rotation regulation operation according to the product butt weld position and the angle of different specifications from this, make holistic machining efficiency and machining precision obtain effectively improving. The welding installation block 533 is fixedly arranged on the rotary swing rod 532, so that the welding gun assembly 540 can be fixedly installed through the welding installation block 533, the welding position and the angle of the welding gun assembly 540 can be adjusted through the rotation adjustment operation of the rotary swing rod 532, and the welding processing operation is more flexible and convenient.

Referring to fig. 7 again, the welding gun assembly 540 includes a roughneck 541 and a heating element, the roughneck 541 is disposed on the welding installation block 533, and the heating element is disposed in the roughneck. In this embodiment, the heating member is a welded heating tube.

It should be noted that the soldering iron head 541 is used for heating the solder wire, so that the solder wire can be melted, thereby completing the soldering operation of the PCB, the heating element is disposed in the soldering iron head, thereby providing heat to the soldering iron head, thereby enabling the soldering iron head to achieve the corresponding soldering stability.

Referring to fig. 7 again, the soldering gun assembly 540 further includes a tin wire feeding rotating block 542, a tin wire positioning rod 543 and a tin wire feeding sleeve 544, the tin wire feeding rotating block is rotatably disposed on the iron head, the tin wire feeding rotating block is provided with a tin wire positioning clamping block, the tin wire positioning rod is disposed on the tin wire positioning clamping block, the tin wire feeding sleeve is rotatably disposed on the tin wire positioning rod, and a wire outlet hole of the tin wire feeding sleeve abuts against one end of the iron head.

It should be noted that the tin wire feeding rotating block is rotatably arranged on the lubar head, the tin wire positioning clamping block is arranged on the tin wire feeding rotating block, and the tin wire positioning rod is arranged on the tin wire positioning clamping block, so that the angle of the tin wire positioning rod can be adjusted by rotating the tin wire feeding rotating block, and the tin wire feeding rotating block can be matched with the rotation adjusting operation of the rotating swing rod 532, so that the tin wire of the tin wire feeding sleeve 544 can be accurately fed to the welding position of the lubar head 541. Tin wire material loading sleeve pipe rotates and sets up on the tin wire locating lever, and tin wire material loading sleeve pipe wire hole offsets with the one end of luo iron head and holds, so, can adjust tin wire material loading sheathed tube angle for can cooperate the rotation regulation operation of rotatory pendulum rod 532, make tin wire material loading sleeve pipe 544's wire hole support with the welding end of luo iron head and hold, thereby make the welding regulation operation more nimble convenient.

Further, the welding gun assembly 540 further includes a tin wire feeder 545, the tin wire feeder is disposed on the welding lifting support frame, and an outlet end of the tin wire feeder is connected to an inlet end of the tin wire feeding sleeve. In this embodiment, the solder wire feeding device is a solder wire unwinding wheel.

It should be noted that the solder wire feeding device 545 is used for unwinding the solder wire, so that the solder wire can be transmitted to the solder wire feeding sleeve 544, thereby implementing the automatic soldering operation of the PCB.

The utility model discloses a welded fastening device 500 is through setting up welding carrier assembly 510, welding elevating assembly 520, rotation regulation subassembly 530 and welder subassembly 540 to can replace the manual work to carry out welding process to the PCB board, and can carry out quick adjustment to the welding position, make holistic machining efficiency and machining precision effectively improved.

In an embodiment, L ED lamp automatic assembly equipment 10 still includes to melt and moulds device 700, it sets up to melt the device of moulding on the welding loading board 512, melt and mould the device and mould the heating head including melting, so, after the PCB board accomplished welding operation in welded fastening device 500 department, the rotation operation through rolling disc 410 removed and melts the device department, melts to mould the device and moulds the processing through melting two connections of moulding the heating head on to the PCB board participate in 23 for two connections participate in 23 melt and laminate on the PCB board, thereby make L ED lamp's overall structure intensity higher.

Referring to fig. 8, 9 and 10, the L ED light source position calibration apparatus 600 includes a machine 610, a backlight unit 620, a photographing unit 630 and a reflection unit 640, wherein the machine 610 is used for mounting the units, the backlight unit 620 is used for providing illumination, the photographing unit 630 is used for photographing L ED light sources, and the reflection unit 640 is used for reflecting light spots.

The machine 610 is provided with a via hole; the backlight module 620 includes a power-on module 621 and a lamp ring 622, the power-on module 621 is disposed on the machine 610, the lamp ring 622 is disposed on the machine 610, and the lamp ring 622 is electrically connected to the power-on module 621; the photographing component 630 includes a mounting base 631, a first industrial camera 632, a second industrial camera 633 and a box 634, the mounting base 631 is disposed on the machine 610, the first industrial camera 632 is disposed on the mounting base 631, the second industrial camera 633 is disposed on the mounting base 631, a gap is disposed between the first industrial camera 632 and the second industrial camera 633, a lens of the first industrial camera 310 is aligned with the through hole, the box 634 is disposed on the machine 610, a light spot projection area is disposed on the box 634, and the second industrial camera 633 is used for photographing the light spot projection area; the reflection assembly 640 includes a horizontal cylinder 641 and a reflection mirror 642, the horizontal cylinder 641 is disposed on the stage 610, and the reflection mirror 642 is connected to the horizontal cylinder 641.

It should be noted that the power-on module 621 is electrically connected to an external power supply, the first industrial camera 632 and the second industrial camera 633 are respectively in communication with an external calibration server, the light spot projection area is a light spot imaging area of an L ED light source, and a lens of the second industrial camera 633 is used for photographing a light spot of a L ED light source of the light spot imaging area.

The working process comprises the steps of moving a L ED lamp on a rotating disc 410 to a L ED light source position correction device 600 through the rotating operation of the rotating disc 410 after a plastic melting device finishes plastic melting operation, carrying out light source position correction operation on the L ED lamp on the rotating disc 410 through a corresponding transfer manipulator 800, specifically, placing a L ED lamp on a through hole through the transfer manipulator, electrifying a light emitting chip electrifying module 621 to light a lamp ring 622 to provide enough brightness for a first industrial camera 632 and a second industrial camera 633, then carrying out shooting on the lamp cup and the light emitting chip by the first industrial camera 632, transmitting images to a correction server, controlling the transfer manipulator to complete correction through the correction server, then, lightening a light emitting chip in a L ED through the electrifying module 621, driving a reflecting mirror by a horizontal cylinder to move close to a box 634, reflecting light emitted by a light source 2ED through a reflecting mirror 642 to a light spot projection area in a box, finally, carrying out light spot correction on a light source assembly of a second industrial camera through a light source assembly workstation 642, carrying out correction process, carrying out spot correction on the spot correction of a product through a camera subassembly of a projector, carrying out correction process, and carrying out further carrying out correction on spot correction on a spot correction process, so that the spot correction of a product after the spot correction of a product is carried out correction by a correction process, and a correction process, wherein the correction process, the spot correction of a secondary spot correction of a spot correction camera assembly of a secondary spot correction camera assembly of a product production process, the spot correction camera assembly of a secondary spot correction camera assembly process, the spot correction of a secondary spot correction camera assembly of a secondary camera assembly of a product production process, the product production process, wherein the product production process, the spot correction.

Further, in an embodiment, the backlight assembly 620 further includes a fixing plate 623 and a guide rail 624, the guide rail 624 is disposed on the fixing plate 623, and the fixing plate 623 is disposed on the machine 610. Specifically, the backlight module 620 further includes a support 625 and a lifting cylinder 626, the support 625 is slidably disposed on the guide rail 624, the support 625 is connected to the lifting cylinder 626, the lifting cylinder 626 is used for driving the support 625 to perform reciprocating motion in a direction close to or away from the via hole, the lifting cylinder 626 is disposed on the fixing plate 623, and the power-on module 621 is disposed on the support 625. More specifically, the backlight assembly 620 further includes a supporting plate 627 and a connecting column 628, one end of the connecting column 628 is disposed on the support 625, the other end of the connecting column 628 is disposed on the supporting plate 627, and the lamp ring 622 is disposed on the supporting plate 627. Thus, by providing the lifting cylinder 626 and the guide rail 624, the support 625 has a wider moving range, and the lamp ring 622 can better provide the photographing brightness for the first industrial camera 632 and the second industrial camera 633.

Further, in an embodiment, the backlight unit 620 further includes a reinforcing rib 629, and the reinforcing rib 629 is disposed on the fixing plate 623. By providing the ribs 629 in this manner, the mechanical strength of the fixing plate 623 can be increased, and the stability of the entire mechanical structure can be improved.

Further, in an embodiment, the photographing assembly 630 further includes a supporting leg 635, the supporting leg 635 is disposed on the mounting base 631, and the second industrial camera 633 is disposed on the supporting leg 635. Because can produce great vibrations in the middle of the whole mechanism operation, through setting up supporting legs 635, can make second industrial camera 633 stabilize and set up on supporting legs 635, and then make the camera lens of second industrial camera 633 rock when shooing.

Further, in one embodiment, the L ED light source position calibration device 600 further includes a plurality of protrusions spaced apart from each other on the inner sidewall of the through hole, so that the lamp cup can be supported by the protrusions, and the lamp cup will not fall off.

Further, in an embodiment, the photographing component 630 further includes a clip block 636, and the clip block 636 is disposed on the mounting base 631. So, through setting up joint piece 636, can make first industry camera 632 firmly block on board 610, can not drop, guaranteed the stability of shooing.

Further, in an embodiment, the L ED light source position calibration apparatus 600 further includes a plurality of support blocks 650, each support block 650 is respectively disposed on the machine 610, and referring to fig. 3 again, the photographing assembly 630 further includes a plurality of bearing blocks 637, each bearing block 637 is respectively disposed on the mounting base 631 at intervals, the present application totally has 4 bearing blocks 637, and the mounting base 631 can be ensured to be stably clamped on the machine 610 by disposing the bearing blocks 637.

The utility model discloses an L ED light source position correction device 600, through the camera lens with first industry camera 632 and the conducting hole alignment setting on the board 610, and then take the real-time image of lamp cup and luminous chip clearly, carry out first correction to the central axis position of lamp cup and luminous chip, shoot the light spot projection area through second industry camera 633, in order to obtain the facula image of L ED light source, and then carry out secondary correction to the central axis position of lamp cup and luminous chip, so, through above-mentioned first correction and secondary correction, not only can make the correction precision more accurate, make every L ED product precision unified, and through the facula image of shooting and analysis L ED light source, can avoid L ED product to appear the inaccurate problem of correction precision that the tolerance leads to every L ED product in the in-process of production or equipment and take place.

Referring to fig. 2 again, the L ED lamp automatic assembly apparatus 10 further includes a feeding displacement turntable 810, a product handling robot 820, a laser coding machine 830, a wire bonding mechanism 840 and a wire bonding detection camera 850, wherein the feeding displacement turntable 810 is disposed at one side of the L ED light source position correction device 600, the product handling robot 820 is disposed between the feeding displacement turntable 810 and the L ED light source position correction device 600, and the laser coding machine 830, the wire bonding mechanism 840 and the wire bonding detection camera 850 are sequentially disposed around the feeding displacement turntable 810.

The blanking displacement turntable 810 is used for fixedly placing L ED lamps for completing light source position correction, the blanking displacement turntable 810 is further used for sequentially transmitting L ED lamps after fixation to the laser coding machine 830, the welding line mechanism 840 and the welding line detection camera 850, the product carrying manipulator 820 is used for carrying L ED lamps on the L ED light source position correction device 600 to the blanking displacement turntable 810, the laser coding machine 830 is used for carrying out laser marking operation on L ED lamps on the blanking displacement turntable 810, the welding line mechanism 840 is used for carrying out wire cutting and welding operation on L ED lamps after marking, and the welding line detection camera 850 is used for carrying out CCD detection on L ED lamps after wire cutting and welding operation.

Referring to fig. 11 again, the L ED lamp automatic assembling apparatus 10 further includes an automatic blanking storage device 900, the automatic blanking storage device 900 includes a blanking support 910, a blanking tray 920, a blanking manipulator 930, a blanking tray 940 and a blanking storage box 950, the blanking tray 920 is disposed at the top of the blanking support 910, the blanking manipulator 930 is disposed between the blanking displacement turntable 810 and the blanking tray 920, the blanking tray 940 is slidably disposed on the blanking tray 920, the blanking storage box 950 is slidably disposed on a side surface of the blanking support 910, the blanking support 910 is perpendicular to the blanking tray 920, the blanking storage box 950 is provided with a storage channel 951, the storage channel 951 is a cavity structure with openings at two ends, the storage channel 951 is provided with a plurality of storage areas, and each storage area is provided with a storage block 952.

It should be noted that the blanking manipulator 930 is configured to transfer L ED lamps on the blanking displacement turntable 810 to the blanking storage tray 940, and the blanking storage tray 940 is provided with a plurality of blanking placement slots so as to place L ED lamps in a blanking manner, when L ED lamps are placed in each blanking placement slot on the blanking storage tray 940, the blanking storage tray 940 slides on the blanking carrying platform 920 under the driving of a driving structure such as an air cylinder or a motor lead screw, so that the blanking storage tray 940 moves in the direction of the blanking storage box 950, at this time, the blanking storage box 950 slides on the blanking support 910 under the driving of a lifting driving structure such as an air cylinder or a motor lead screw, so that one of the storage areas is aligned with the blanking storage tray 940, and thus the blanking storage tray 940 is conveyed into the corresponding storage area and is carried and fixed by a carrying fixture block on the storage area, and thus the blanking storage operation of the L ED lamps is completed.

In order to further improve L ED lamp automatic assembly equipment 10 degree of automation, make whole production efficiency higher, and can save more manpower and materials, lamp cup loading attachment 200 among L ED lamp automatic assembly equipment 10 can adopt the scheme among the automatic unloading storage device 900 to carry out lamp cup material loading operation, thus, can realize carrying out the automatic feeding and the automatic recovery operation of tray to lamp cup material loading tray, so, can improve L ED lamp automatic assembly equipment 10 degree of automation, make and to save more manpower and materials, and can improve whole production efficiency.

the utility model discloses an automatic equipment 10 of L ED lamp is through setting up L ED light source subassembly loading attachment 100, lamp cup loading attachment 200, PCB board loading attachment 300, equipment location conveyer 400, welding fixture 500 and L ED light source position correcting unit 600 to can replace the manual work to carry out the aggregate erection to L ED lamp, make holistic production efficiency and installation accuracy effectively improved.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims

1. An automatic L ED lamp assembling device is characterized by comprising an L ED light source assembly feeding device, a lamp cup feeding device, a PCB plate feeding device, an assembling and positioning conveying device, a welding and fixing device and a L ED light source position correcting device, wherein the L ED light source assembly feeding device is used for feeding a L ED light source assembly onto the assembling and positioning conveying device, the lamp cup feeding device is used for feeding the lamp cup onto the assembling and positioning conveying device, the PCB plate feeding device is used for feeding the PCB plate onto the assembling and positioning conveying device, the assembling and positioning conveying device is used for assembling and positioning the L ED light source assembly, the lamp cup and the PCB plate, the assembling and positioning conveying device is further used for sequentially conveying the assembled and positioned L ED light source assembly, lamp cup and PCB plate onto the welding and fixing device and the L ED light source position correcting device, the welding and fixing device is used for welding and fixing a L ED light source assembly, a lamp cup and a PCB plate on the assembling and positioning conveying device, and the welded and the ED light source position correcting device is used for correcting the ED light source position of the welded and the ED light source assembly cup L and PCB plate;

2. The L ED lamp automatic assembly equipment of claim 1, wherein the lamp cup placement groove is provided in plurality.

3. The L ED lamp automatic assembly equipment of claim 2, wherein each lamp cup placement groove is arranged in a rectangular array.

4. The L ED lamp automatic assembly equipment of claim 3, wherein, be provided with the location boss in the lamp cup standing groove.

5. The L ED lamp automatic assembly equipment of claim 4, wherein, the location boss is round platform structure.

6. The L ED lamp automatic assembly equipment of claim 1, wherein the PCB board loading device includes a PCB board loading vibration tray, a PCB board loading conveyor rail and a PCB board loading driving piece, the PCB board loading conveyor rail has a feeding end connected to the PCB board loading vibration tray, the PCB board loading conveyor rail has a discharging end connected to the assembly positioning conveyor, and the PCB board loading driving piece is connected to the PCB board loading conveyor rail.

7. The L ED lamp automatic assembly equipment of claim 6, wherein the PCB board loading driving piece is a rectilinear oscillator.

8. The L ED lamp automatic assembly equipment of claim 6, wherein the PCB board loading device further includes a PCB board loading manipulator, the PCB board loading manipulator is used for carrying and loading the PCB boards on the PCB board loading conveying track onto the assembly positioning conveyor.

9. The L ED lamp automatic assembly equipment of claim 6, wherein the PCB board loading device further comprises a PCB board ejecting positioning component, the PCB board ejecting positioning component comprises a PCB board ejecting lifting rod and a PCB board ejecting lifting driving member, an ejecting hole is opened on the discharging end of the PCB board loading conveying track, the PCB board ejecting lifting rod is slidably inserted through the ejecting hole, the PCB board ejecting lifting driving member is connected with the PCB board ejecting lifting rod, and the PCB board ejecting lifting driving member is used for driving the PCB board ejecting lifting rod to perform reciprocating displacement towards the direction of the PCB board loading conveying track.

10. The L ED lamp automatic assembly equipment of claim 9, wherein the PCB board liftout drive is a pneumatic cylinder.