CN110449782A - LED light automatic assembly equipment - Google Patents
LED light automatic assembly equipment Download PDFInfo
- Publication number
- CN110449782A CN110449782A CN201910712997.6A CN201910712997A CN110449782A CN 110449782 A CN110449782 A CN 110449782A CN 201910712997 A CN201910712997 A CN 201910712997A CN 110449782 A CN110449782 A CN 110449782A
- Authority
- CN
- China
- Prior art keywords
- pcb board
- led light
- lamp cup
- feeding
- light source
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012937 correction Methods 0.000 claims abstract description 49
- 238000003466 welding Methods 0.000 claims description 83
- 230000005540 biological transmission Effects 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 25
- 230000003028 elevating effect Effects 0.000 claims description 19
- 238000006073 displacement reaction Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 30
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 238000012840 feeding operation Methods 0.000 abstract description 4
- 238000004020 luminiscence type Methods 0.000 description 46
- 229910000679 solder Inorganic materials 0.000 description 36
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 30
- 238000003825 pressing Methods 0.000 description 21
- 238000012545 processing Methods 0.000 description 20
- 229910052742 iron Inorganic materials 0.000 description 15
- 238000012546 transfer Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 230000001105 regulatory effect Effects 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 238000001514 detection method Methods 0.000 description 5
- 238000003384 imaging method Methods 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 239000003550 marker Substances 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 206010037660 Pyrexia Diseases 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000011112 process operation Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 241000218202 Coptis Species 0.000 description 1
- 235000002991 Coptis groenlandica Nutrition 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000010330 laser marking Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/42—Printed circuits
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Led Device Packages (AREA)
Abstract
A kind of LED light automatic assembly equipment, it include: LED light source component feeding device, Lamp cup feeding device, pcb board feeding device, assemble positioning transmissioning device, weld fixture apparatus and LED light source position correction apparatus, LED light source component feeding device is used to carry out feeding operation to LED light source component, Lamp cup feeding device is used to carry out feeding operation to Lamp cup, pcb board feeding device is used to carry out feeding operation to pcb board, assembling positioning transmissioning device is for carrying out assembling positioning to LED light, weld fixture apparatus is for being welded and fixed pcb board, LED light source position correction apparatus is used to carry out position correction to LED light.LED light automatic assembly equipment of the invention passes through setting LED light source component feeding device, Lamp cup feeding device, pcb board feeding device, assembling positioning transmissioning device, weld fixture apparatus and LED light source position correction apparatus, so as to replace manually being combined installation to LED light, so that whole production efficiency and installation accuracy effectively improves.
Description
Technical field
The present invention relates to LED light manufacturing technology fields, more particularly to a kind of LED light automatic assembly equipment.
Background technique
LED light is one piece of electroluminescent chip of semiconductor material, on elargol or latex solidified to bracket, then uses silver
Line or gold thread connection chip and circuit board, surrounding are sealed with epoxy resin, play the role of protecting internal core, finally installation is outer
Shell, so the anti-seismic performance of LED light is good.
With the rapid development of LED light industry, LED light, which is also gradually applied, fishes the caps such as cap tool at Work cap, safety cap or night
In.In general, the LED light on cap tool is made of elements such as LED light source, light source baffle, reflector and pcb boards, LED light source is general
By being composed on luminescence chip installation package support.In actual processing technology, LED light source is usually mounted on light source
On baffle, then the light source baffle of LED light source after installation is mounted on reflector again, finally pcb board is installed and is welded is solid
It is scheduled on reflector.
It artificial is combined with individual assembling equipment however, the LED light on cap tool is usually used in industry at present
Processing, is achieved in the semi-automatic process operation of LED light.And the semi-automatic processing method of man-made assembly not only production efficiency
It is not high, and installation accuracy is not high, so that whole production efficiency and assembling processing quality is not high.
Summary of the invention
The purpose of the present invention is overcoming shortcoming in the prior art, provide one kind can replace manually to LED light into
Row combination installation, so that the LED light automatic assembly equipment that whole production efficiency and installation accuracy is improved.
The purpose of the present invention is achieved through the following technical solutions:
A kind of LED light automatic assembly equipment, comprising: LED light source component feeding device, Lamp cup feeding device, pcb board feeding
Device, assembling positioning transmissioning device, weld fixture apparatus and LED light source position correction apparatus, the LED light source component feeding dress
It sets for by LED light source component feeding to the assembling positioning transmissioning device, the Lamp cup feeding device to be used for Lamp cup
On material to the assembling positioning transmissioning device, the pcb board feeding device is used to position pcb board feeding to the assembling and transmit
On device, the assembling positioning transmissioning device is for carrying out assembling positioning, the assembling to LED light source component, Lamp cup and pcb board
Positioning transmissioning device is also used to LED light source component, Lamp cup and the pcb board sequence after assembling positioning being sent to described be welded and fixed
On device and the LED light source position correction apparatus, the weld fixture apparatus is used for the assembling positioning transmissioning device
LED light source component, Lamp cup and pcb board be welded and fixed, the LED light source position correction apparatus be used for welding after
LED light source component, Lamp cup and pcb board carry out position correction;
The Lamp cup feeding device includes Lamp cup mounting table, Lamp cup bearing fixture and Lamp cup conveying robot, the Lamp cup
Bearing fixture is set on the Lamp cup mounting table, and Lamp cup placing groove is offered on the Lamp cup bearing fixture, and the Lamp cup is put
Slot is set for placing Lamp cup, the Lamp cup handling machinery is provided with Lamp cup feeding clamping jaw on hand, and the Lamp cup feeding clamping jaw is used for
Lamp cup is clamped, the Lamp cup conveying robot is used to the Lamp cup on the Lamp cup bearing fixture carrying feeding and set to described group
On the transmission device of position.
The Lamp cup placing groove is provided with multiple in one of the embodiments,.
Each Lamp cup placing groove rectangular array setting in one of the embodiments,.
Positioning convex platform is provided in the Lamp cup placing groove in one of the embodiments,.
The positioning convex platform is frustum cone structure in one of the embodiments,.
The pcb board feeding device includes pcb board feeding vibrating disk, the conveying of pcb board feeding in one of the embodiments,
Track and pcb board feeding actuator, the feed end of the pcb board feeding delivery track are connect with the pcb board feeding vibrating disk,
The discharge end of the pcb board feeding delivery track is connect with the assembling positioning transmissioning device, the pcb board feeding actuator with
The pcb board feeding delivery track connection.
The pcb board feeding actuator is straight vibration device in one of the embodiments,.
The pcb board feeding device further includes pcb board feeding manipulator in one of the embodiments, on the pcb board
Expect that manipulator is used to the pcb board on the pcb board feeding delivery track carrying feeding to the assembling positioning transmissioning device.
The pcb board feeding device further includes pcb board ejection positioning component, the pcb board in one of the embodiments,
Discharging positioning component includes that pcb board ejection elevating lever and pcb board ejection go up and down actuator, the pcb board feeding delivery track
Ejection hole is offered on discharge end, the pcb board ejection elevating lever sliding wears the ejection hole, the pcb board ejection lifting
Actuator is connect with pcb board ejection elevating lever, and the pcb board ejection lifting actuator is for driving pcb board ejection lifting
Bar carries out reciprocating type displacement to the direction of the pcb board feeding delivery track.
The pcb board ejection lifting actuator is cylinder in one of the embodiments,.
Compared with prior art, the present invention has at least the following advantages:
LED light automatic assembly equipment of the invention passes through setting LED light source component feeding device, Lamp cup feeding device, PCB
Plate feeding device, assembling positioning transmissioning device, weld fixture apparatus and LED light source position correction apparatus, so as to replace people
Work is combined installation to LED light, so that whole production efficiency and installation accuracy effectively improves.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the structural schematic diagram of the LED light automatic assembly equipment of an embodiment of the present invention;
Fig. 2 is the structural schematic diagram of another embodiment of the LED light automatic assembly equipment in Fig. 1;
Fig. 3 is a kind of structural schematic diagram of LED light source component;
Fig. 4 is the structural schematic diagram of the assembling positioning transmissioning device of the LED light automatic assembly equipment in Fig. 2;
Fig. 5 is the partial enlarged view of the part A in Fig. 4;
Fig. 6 is the structural schematic diagram of the pcb board feeding device of the LED light automatic assembly equipment in Fig. 2;
Fig. 7 is the structural schematic diagram of the weld fixture apparatus of the LED light automatic assembly equipment in Fig. 1;
Fig. 8 is the structural schematic diagram of the LED light source position correction apparatus of the LED light automatic assembly equipment in Fig. 1;
Fig. 9 is the structural schematic diagram at another visual angle of the LED light source position correction apparatus in Fig. 8;
Figure 10 is the structural schematic diagram at another visual angle of the LED light source position correction apparatus in Fig. 8;
Figure 11 is the structural schematic diagram of the automatic blanking storage device of the LED light automatic assembly equipment in Fig. 2.
Specific embodiment
To facilitate the understanding of the present invention, a more comprehensive description of the invention is given in the following sections with reference to the relevant attached drawings.In attached drawing
Give better embodiment of the invention.But the invention can be realized in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose of providing these embodiments is that making to understand more the disclosure
Add thorough and comprehensive.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to
To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " horizontal ", " left side ",
" right side " and similar statement for illustrative purposes only, are not meant to be the only embodiment.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more
Any and all combinations of relevant listed item.
It should be noted that it is used herein about element statement related to another element " connection ", also illustrate that member
Part can swap connection with another element " connection ", fluid therebetween.
In order to be preferably illustrated to above-mentioned LED light automatic assembly equipment, to more fully understand automatic group of above-mentioned LED light
Install standby design.Please refer to Fig. 1 and Fig. 2, a kind of LED light automatic assembly equipment 10, comprising: LED light source component feeding device
100, Lamp cup feeding device 200, pcb board feeding device 300, assembling positioning transmissioning device 400, weld fixture apparatus 500 and LED
Light source position means for correcting 600, LED light source component feeding device 100 are used for LED light source component feeding to assembling positioning transmission
On device 400, Lamp cup feeding device 200 is used for Lamp cup feeding to assembling positioning transmissioning device 400, pcb board feeding device
300 for by pcb board feeding to assembling positioning transmissioning device 400, assembling positioning transmissioning device 400 to be used for LED light source group
Part, Lamp cup and pcb board carry out assembling positioning, and assembling positioning transmissioning device 400 is also used to assemble the LED light source group after positioning
Part, Lamp cup and pcb board sequence are sent on weld fixture apparatus 500 and LED light source position correction apparatus 600, and dress is welded and fixed
It sets 500 to be used to that LED light source component, Lamp cup and the pcb board on assembling positioning transmissioning device 400 to be welded and fixed, LED light source
Position correction apparatus 600 is used to carry out position correction to LED light source component, Lamp cup and the pcb board after welding.
It should be noted that needing LED light source component, Lamp cup and pcb board carrying out group in the packaging technology of LED light
Close installation.Specifically, LED light source component feeding device 100 will combine rear LED light source component feeding to assembling positioning transmission dress
It sets on 400, placement positioning is carried out to light source assembly by assembling positioning transmissioning device 400, then again by the light after placement positioning
Source component is transferred at 200 station of Lamp cup feeding device, and Lamp cup feeding is placed on assembling positioning transmission by Lamp cup feeding device 200
In the LED light source component of device 400, so that Lamp cup and LED light source component installation are fixed, after completing Lamp cup installation, assembling positioning
The Lamp cup fixed and LED light source component are transferred at 300 station of pcb board feeding device by transmission device 400, pcb board feeding
Pcb board feeding is placed at the top of the Lamp cup of assembling positioning transmissioning device 400 by device 300, so that card hole and LED on pcb board
The card column of light source assembly fastens, and thus completes the installation operation of pcb board.After the installation operation for completing pcb board, assembling positioning is passed
Send device 400 that LED light source component, Lamp cup and the pcb board after combination are transferred at weld fixture apparatus 500, it is solid by welding
Determine device 500 to be subjected to the pad on pcb board;After completing welding operation, assembling positioning transmissioning device 400 will be welded
LED light source component, Lamp cup and pcb board after connecing, which are transferred at LED light source position correction apparatus 600, is corrected operation.
As shown in figure 3, LED light source component 20 includes luminescence chip 21 and LED package support 22, on the luminescence chip 21
Setting is used to engaging and is fixed on pcb board there are two pin 23, two connection pins 23 are connected.In LED light source component
It in 20 assembly operation, needs for luminescence chip 21 to be pressure bonded on LED package support 22, to be assembled into LED light source component 20.
Common, the operation of the composition of LED light source component 20 is using manually being formed, however, artificial mode not only production efficiency
It is not high, and it is readily used for pressure force deficiency, cause luminescence chip 21 and LED package support 22 to be unable to close installation together, by
This can affect to the whole quality of production.
Referring to Fig. 1, in order to replace installation manually is combined to LED light source component 20, and make luminescence chip 21 and
LED package support 22 can close installation together so that whole production efficiency and the quality of production is improved, LED light source
Component feeding device 100 includes that luminescence chip loading plate 110, luminescence chip transmission track 120, luminescence chip directly shake device, encapsulation
Bracket loading plate 140, package support transmission track 150, package support directly shake device and pressing mounting assembly, on the luminescence chip
Charging tray 110 is connect with the luminescence chip transmission track 120, and the luminescence chip directly shakes device and the luminescence chip transmission track
120 connections, the package support loading plate 140 connect with the package support transmission track 150, and the package support directly shakes device
It is connect with the package support transmission track 150, the luminescence chip transmission track 120 and the package support transmission track
150 align setting, and the luminescence chip transmission track 120 is located at the surface of the package support transmission track 150, institute
It states and offers material leakage card slot on the discharge end of luminescence chip transmission track 120, the discharge end of the package support transmission track 150
On be provided with the fixed Attraction block of package support, the material leakage card slot and package support fixation Attraction block align, the pressure
The surface that mounting assembly is located at the material leakage card slot is closed, the pressing mounting assembly is used for shining on the material leakage card slot
Chip 21 is pressure bonded on the fixed Attraction block of the package support.
Further, the pressing mounting assembly includes pressing lifting column and pressing lifting cylinder, the pressing lifting column
It is connect with the pressing lifting cylinder, the pressing end of the pressing lifting column aligns with the material leakage card slot, the pressing
Lifting cylinder is for driving the pressing lifting column to be moved to the direction of the material leakage card slot, so that the pressing lifting column
Pressing end pass through the material leakage card slot and offset with the fixed Attraction block of the package support.In the present embodiment, described
It presses and is provided with buffered silica gel layer on the pressing end of lifting column, so, it is possible to prevent luminescence chip from being damaged during the pressing process
It is bad.
It should be noted that luminescence chip loading plate 110 is used to carry out vibration feeding to luminescence chip, so that luminescence chip
In turn on feeding to luminescence chip transmission track 120, luminescence chip transmission track 120 by luminescence chip directly shake device straight vibration grasp
Make, enables luminescence chip to carry out vibration transfer operation on luminescence chip transmission track 120, when luminescence chip is sent to leakage
When expecting on card slot, since two connection pins 23 of luminescence chip are horizontal structure in supplied materials, luminous core at this time
Piece is vacantly upper in material leakage card slot, and is located on the discharge end of luminescence chip transmission track 120 by two connection pins 23.
Similarly, package support loading plate 140 be used for package support carry out vibration feeding so that package support in turn feeding to encapsulate branch
On frame transmission track 150, package support transmission track 150 by package support directly shake device straight vibration operate so that package support
Vibration transfer operation can be carried out on package support transmission track 150, when package support is sent to the fixed absorption of package support
When on block, the fixed Attraction block of package support carries out absorption fixation to package support, so that package support is being located at material leakage card slot just
Lower section so, it is possible to drive under pressing lifting column by pressing lifting cylinder at this point, luminescence chip aligns with package support
The mode of drop, so that the luminescence chip at material leakage card slot is pressure bonded to the encapsulation on the fixed Attraction block of package support by pressing lifting column
At bracket, the assembly operation of LED light source component 20 is thus completed.In luminescence chip bonding processes, two on luminescence chip
Connection pin and material leakage card slot offset and bending occur, and two connection pins on luminescence chip are thus bent into vertical turn
State, so as to convenient for the subsequent attended operation with pcb board.
In one embodiment, LED light source component feeding device 100 further includes LED light source component feeding manipulator, described
It is provided with LED light source component on LED light source component feeding manipulator to be fixedly clamped pawl, the LED light source component is fixedly clamped pawl
For being gripped to the LED light source component after combination installation, in this way, when luminescence chip and package support complete pressing peace
After dressing up LED light source component, pawl is fixedly clamped to LED light source by the LED light source component on ED light source assembly feeding manipulator
Component grips, and shifts and be placed on assembling positioning transmissioning device 400, thus completes LED light source component feeding device 100
Assembling feeding operation.
Referring to Fig. 1, Lamp cup feeding device 200 includes Lamp cup mounting table 210, Lamp cup bearing fixture 220 and Lamp cup
Conveying robot 230, Lamp cup bearing fixture 220 are set on Lamp cup mounting table 210, offer lamp on Lamp cup bearing fixture 220
Cup placing groove, Lamp cup placing groove are provided with Lamp cup feeding clamping jaw for placing Lamp cup on Lamp cup conveying robot 230, on Lamp cup
Feed collet pawl is used to the Lamp cup on Lamp cup bearing fixture carrying feeding to assembling for clamping Lamp cup, Lamp cup conveying robot 230
On positioning transmissioning device 400.
It should be noted that the Lamp cup to feeding is placed on the Lamp cup placing groove of Lamp cup bearing fixture 220, by lamp
Lamp cup placing groove is set on cup bearing fixture 220, so as to carry out placement fixation to Lamp cup, Lamp cup conveying robot 230 is used
In carrying the Lamp cup on Lamp cup bearing fixture on feeding to assembling positioning transmissioning device 400, thus, it is possible to complete the upper of Lamp cup
Hopper.
In one embodiment, Lamp cup placing groove is provided with multiple, each Lamp cup placing groove rectangular array setting, in this way, energy
The enough efficiency for improving production and processing, and it is convenient for the replacement operation of Lamp cup bearing fixture 220;For another example, it is provided in Lamp cup placing groove
Positioning convex platform, it is preferred that positioning convex platform is frustum cone structure, so, it is possible to be supported fixation to Lamp cup by positioning convex platform, by
This enables to the placement operation of Lamp cup more stable, and can be improved the feeding precision of Lamp cup conveying robot 230;
It should be noted that since setting is there are two pin 23 is connected in LED light source component 20, when Lamp cup is placed on assembling
When on positioning transmissioning device 400, two pin location holes needs on Lamp cup connect pin 23 with two and align, in this way,
Lamp cup can be enabled to be accurately mounted in LED light source component 20;In order to enable Lamp cup can be accurately mounted on LED light source component 20
On, enable two connection pins 23 in LED light source component 20 to pass through two pin location holes, Lamp cup feeding device
200 further include Lamp cup feeding CCD detector, and the Lamp cup feeding CCD detector is used for the lamp on Lamp cup conveying robot 230
Cup carries out CCD detection, in this way, Lamp cup is moved on Lamp cup first after Lamp cup conveying robot 230 grips Lamp cup
Expect to carry out CCD detection at CCD detector, so as to carry out imaging to two pin location holes on Lamp cup, Lamp cup is removed
It transports manipulator 230 and rotation adjusting is carried out by the result after imaging, so that Lamp cup is carried out with respect to Lamp cup conveying robot 230
Rotation, so that Lamp cup is when in the mobile LED light source component 20 for being placed on assembling positioning transmissioning device 400, on Lamp cup
Two pin location holes can connect pin 23 with two of LED light source component and be coupled, and thus improve the effect of production and processing
Rate.
In conjunction with shown in Fig. 1 and Fig. 6, pcb board feeding device 300 includes pcb board feeding vibrating disk 310, the conveying of pcb board feeding
Track 320 and pcb board feeding actuator 330, the feed end and pcb board feeding vibrating disk 320 of pcb board feeding delivery track 310
The discharge end of connection, pcb board feeding delivery track 310 is connect with assembling positioning transmissioning device 400, pcb board feeding actuator 330
It is connect with pcb board feeding delivery track 320.In the present embodiment, pcb board feeding actuator is straight vibration device.
It should be noted that pcb board carries out vibration transmission by pcb board feeding vibrating disk 310, so that pcb board energy
Enough to be sent on pcb board feeding delivery track 320 in turn, pcb board feeding delivery track 320 passes through pcb board feeding actuator 330
Straight vibration operation carry out vibration transmission, thus pcb board is sent on the discharge end of pcb board feeding delivery track 310.
In conjunction with Fig. 1 and Fig. 6, pcb board feeding device 300 further includes pcb board feeding manipulator 340, pcb board feeding manipulator
For the pcb board on pcb board feeding delivery track to be carried feeding to assembling positioning transmissioning device 400.In the present embodiment,
Pcb board feeding manipulator is multi-spindle machining hand, and pcb board absorption pressing plate is provided on pcb board feeding manipulator.
Further, pcb board feeding device 300 further includes pcb board ejection positioning component, pcb board discharging positioning component packet
Pcb board ejection elevating lever and pcb board ejection lifting actuator are included, offers ejection on the discharge end of pcb board feeding delivery track
Hole, pcb board ejection elevating lever sliding wear ejection hole, and pcb board ejection lifting actuator is connect with pcb board ejection elevating lever, PCB
Plate ejection lifting actuator carries out reciprocating position to the direction of pcb board feeding delivery track for driving pcb board to eject elevating lever
It moves.In the present embodiment, pcb board ejection lifting actuator is cylinder.
It should be noted that pcb board ejection rises when pcb board is sent to the discharge end of pcb board feeding delivery track 320
Dropping actuator drives pcb board ejection elevating lever to pass through ejection hole, thus will eject the ejection pcb board feeding conveying of the pcb board on hole
Track, meanwhile, it is provided with adsorption hole on pcb board ejection elevating lever, so that the pcb board being ejected is fixed on pcb board ejection
The top of elevating lever, at this point, adsorbing pressing plate to the PCB on pcb board ejection elevating lever by the pcb board of pcb board feeding manipulator
Plate carries out absorption fixation, so as to which pcb board transfer to be mounted on assembling 400 corresponding position of positioning transmissioning device.Due to PCB
It is provided on plate and therefore passes through setting pcb board top with two PCB clamping grooves for connecting the clamping of pin 23 of LED light source component 20
Elevating lever carries out ejection absorption to pcb board and fixes out, so that pcb board feeding manipulator is when carrying out absorption fixed operation, pcb board
Upper discharge position be kept fixed so that pcb board feeding manipulator pcb board can be accurately mounted on assembling positioning transmission dress
It sets on 400 corresponding positions, enables two PCB clamping grooves on pcb board and two of LED light source component 20 connect pin 23
Mutually it is clamped.
Referring to Fig. 4, assembling positioning transmissioning device 400, comprising: rotating disc 410, support fixation kit 420 and Lamp cup folder
Tight component 430, offers positioning hole 411 and multiple fixing clamp tieholens 412 on rotating disc 410, each fixing clamp tieholen 412 with
It is distributed in a ring centered on positioning hole 411.
Further, support fixation kit 420 includes support column 421, and support column 421 wears positioning hole 411, is supported
The top of column 421 is located at 410 top of rotating disc, offers wick on support column 421 and keeps away a hole 421a.In the present embodiment, lamp
It is borehole structure that core, which keeps away a hole,.
It needs, the setting of support column 421 is carried out in rotating disc 410 so as to the LED light source component to LED light
Installation is fixed, and keeps away a hole 421a by opening up wick on support column 421, is placed on support in LED light source component so as to cross
When column 421, hole 421a is kept away by wick, the luminescence chip of LED light source component is carried out to keep away position placement, and enable to LED light
Source component positioning is placed on support column 421.After the placement operation for completing LED light source component, by the rotation of rotating disc 410,
The LED light source component on support column 421 is enabled to be moved to the installation operation of the enterprising portable lighter cup of Lamp cup feeding device 200, thus
The efficiency of production and processing can be effectively improved.
In one embodiment, assembling positioning transmissioning device further includes turntable actuator, and turntable actuator is connect with rotating disc,
Turntable actuator is for driving rotating disc to be rotated, it is preferred that turntable actuator is motor, so, it is possible to drive by turntable
Moving part drives rotating disc 410 to be rotated, enterprising thus, it is possible to make the LED component on rotating disc 410 be moved to corresponding station
Row process operation, so as to effectively improve the efficiency of production and processing;For another example, support column is cylindrical structure, so, it is possible to mention
High whole structural strength, so that overall structure is more compact;For another example, positioning hole is borehole structure, so, it is possible to improve
Whole structural strength, so that overall structure is more compact.
Referring to Fig. 4, Lamp cup clamping component 430 includes clamping actuator 431 and multiple clamping card columns 432, each to press from both sides
Tight card column 432 is connect with clamping actuator 431 respectively, and each correspondence of clamping card column 432 wears a fixing clamp tieholen 412, is clamped
Actuator 431 be used for drive it is each clamping card column 432 to the direction of support column 421 carry out close to or far from reciprocating type displacement.In
In the present embodiment, clamping actuator is clamping jaw cylinder.
It should be noted that when the LED light source component on support column 421 is moved to Lamp cup feeding device by rotating disc 410
When 200 enterprising portable lighter cups installation operation, Lamp cup is placed on support column 421 by Lamp cup conveying robot 230 so that Lamp cup with
LED light source component carries out installation cooperation on support column 421, after completing placement operation, clamps actuator 431 and drives each clamping card column
432 carry out close movement to the direction of support column 421, solid to carrying out clamping at the top of Lamp cup from there through each clamping card column 432
It is fixed, it is placed on rotating disc 410 so that Lamp cup is capable of fixing, and will not be operated in the rotation of rotating disc 410 and position movement occurs,
Thus, it is possible to improve the quality of production and processing and precision.
Referring to Fig. 5, clamping card column 432 in a clamping card column 432 and being opened up far from the one end for clamping actuator 431
Have and clamp card slot 433, it is flat to clamp the guiding surface 433a, limit block face 433b and carrying for being provided with sequential connection in card slot 433
Face 433c, guiding surface 433a are obliquely installed with limit block face 433b, limit block face 433b with load plane 433c is perpendicular sets
It sets.
It should be noted that after Lamp cup is placed on support column 421, the bottom of Lamp cup and each folder for clamping card column 432
Tight card slot 433 is corresponding, at this point, driving each clamping card column 432 to carry out to the direction of support column 421 by clamping actuator 431
Close to movement, so as to be fixedly clamped the bottom of Lamp cup in each clamping card slot 433 for clamping card column 432.Specifically, working as
When each clamping card column 432 is clamped operation, the guiding surface 433a for clamping card slot 433 is carried out with the bottom margin of Lamp cup first
Contact, since guiding surface 433a is obliquely installed with block face 433b is limited, in this way, enabling the bottom margin of Lamp cup along leading
It is moved downward to the guiding role of inclined-plane 433a, so that Lamp cup can be close together with light source assembly, to make entirety
Installation accuracy be improved;When the bottom margin of Lamp cup is come at the limit position block face 433b along guiding surface 433a,
Support positioning to the bottom margin of Lamp cup by limit block face 433b, and pass through load plane 433c to the bottom of Lamp cup into
Row carrying, so as to which Lamp cup is clamped to rotating disc 410, thus, it is possible to improve the installation accuracy of Lamp cup, so that rotation
In transfer process, positional shift will not occur disk 410 for Lamp cup.
In one embodiment, fixing clamp tieholen is square hole, be so, it is possible to each clamping movement model for clamping card column 432
It encloses and is limited, so as to improve the precision and stability of clamp operation;For another example, clamping card column is rectangular parallelepiped structure, in this way,
It enables to overall structure more compact, and can be improved the precision and stability of clamp operation;For another example, card column is clamped to be provided with
It three, so, it is possible so that overall structure is more compact, and can be improved the precision and stability of clamp operation.
Assembling positioning transmissioning device 400 of the invention passes through setting rotating disc 410, support fixation kit 420 and Lamp cup folder
Tight component 430, so as to quickly be fixed to LED light source component and Lamp cup, and can will complete the LED light after assembling into
Thus row fast transfer improves the efficiency of production and processing and the precision of production and processing.
Referring to Fig. 7, weld fixture apparatus 500, comprising: welding bearing assembly 510, welding lifting assembly 520, rotation are adjusted
Component 530 and welding gun component 540 are saved, welding bearing assembly 510 includes welding carrier 511 and welding loading plate 512, and welding is held
Support plate 512 is set to the top of welding carrier 511.
Further, welding lifting assembly 520 includes welding lifting support frame 521, welding lifter plate 522 and welding lifting
Actuator 523, welding lifting support frame 521 are vertically installed on welding loading plate 512, weld and be arranged on lifting support frame 521
There is welding riser guide, welding lifter plate 522 is slideably positioned on welding riser guide, welding lifting actuator 523 and welding
Lifter plate 522 connects, and welding lifting actuator 523 is close for driving welding lifter plate 522 to carry out on welding riser guide
Or the reciprocating type displacement far from welding loading plate 512.In the present embodiment, welding lifting actuator is cylinder.
It should be noted that welding carrier 511 is used to carry out installation fixation to welding loading plate 512, so as to incite somebody to action
Welding loading plate 512 is mounted on corresponding welding post, and welding loading plate 512 plays the role of carrying, so that
Whole structural strength is improved.The setting of lifting support frame 521 is welded on welding loading plate 512, meanwhile, welding lifting branch
Welding riser guide is provided on support 521, in this way, enabling welding lifter plate 522 enterprising in welding lifting support frame 521
The stable elevating movement of row, specifically, driving welding lifter plate 522 in welding riser guide by welding lifting actuator 523
The upper reciprocating type displacement carried out close to or far from welding loading plate 512, so as to realize the descending operation in welding processing.
Referring to Fig. 7, it includes adjusting fixed block 531, rotation swing rod 532, adjusting guiding that rotation, which adjusts component 530,
Block adjusts locking member and welding mounting blocks 533, adjusts fixed block 531 and is set on welding lifter plate 522, rotates on swing rod 532
Rotation regulating tank 532a is offered, guide pad is adjusted and is slideably positioned in rotation regulating tank, adjust and offer first on fixed block
Fixation hole is adjusted, adjusts and offers the second adjusting fixation hole on guide pad, the one end for adjusting locking member wears the first adjusting and fixes
Hole, and one end of adjusting locking member and the second adjusting fixation hole screw togather, welding mounting blocks 533 are fixedly installed on rotation swing rod 532
On.
In one embodiment, rotation regulating tank is arc regulating tank, in this way, rotation swing rod 532 is made to can be realized rotation
Operation is adjusted, and position restriction can be carried out to the angle of adjusting;For another example, adjusting locking member is screw, and second adjusts fixation hole
For threaded hole, it so, it is possible that adjust operation more convenient so that adjusting locking member;For another example, adjusting guide pad is guide cam, such as
This, enables to the rotation of rotation swing rod 532 to adjust operation more stable.
It is set on welding lifter plate 522 it should be noted that adjusting fixed block 531, so as to pass through welding lifting
Plate 522, which drives, adjusts the progress elevating movement of fixed block 531;Rotation regulating tank 532a is offered on rotation swing rod 532, and is adjusted and led
To block be slideably positioned in rotation regulating tank in, in this way, rotation swing rod 532 can relative adjustment guide pad carry out rotation adjust behaviour
Make.Further, it adjusts and offers the first adjusting fixation hole on fixed block, offer the second adjusting on adjusting guide pad and fix
Hole, the one end for adjusting locking member wears the first adjusting fixation hole, and one end of adjusting locking member and the second adjusting fixation hole screw togather,
In this way, locking member is adjusted by rotation when carrying out rotation adjusting operation, so that adjusting guide pad and rotation swing rod 532
It in adjustable state, and adjusts guide pad and is fixed on adjusting fixed block 531, so as to be rotated to rotation swing rod 532
It adjusts, so that rotation swing rod 532 carries out the adjusting campaign of relative adjustment fixed block 531 along rotation regulating tank 532a, thus, it is possible to
Enough products according to different size carry out rotation to welding position and angle and adjust operation, so that whole processing efficiency and processing
Precision effectively improves.Welding mounting blocks 533 are fixedly installed on rotation swing rod 532, so as to pass through welding mounting blocks
533 Butt welding gun components 540 carry out installation fixation, and thus, it is possible to adjust operation Butt welding gun component by the rotation of rotation swing rod 532
540 welding positions and angle are adjusted, so that welding processing operation is more flexible and convenient.
Referring to Fig. 7, welding gun component 540 includes Lip river iron head 541 and heat generating member, and Lip river iron head 541 is set to welding peace
It fills on block 533, heat generating member is set in the iron head of Lip river.In the present embodiment, heat generating member is welding heat-generating pipe.
It should be noted that Lip river iron head 541 is used to heat solder, so that solder melts, it is thus complete
It is operated at the welding of pcb board, heat generating member is set in the iron head of Lip river, so as to provide heat to Lip river iron head, so that Lip river iron
Head can reach corresponding welding and stablize.Specifically, LED light source group after installation will be completed when assembling positioning transmissioning device 400
When part, Lamp cup and pcb board are transferred at weld fixture apparatus 500, welding lifting actuator 523 drive welding lifter plate 522 into
Then row elevating movement passes through Lip river iron so that the Lip river iron head 541 on welding mounting blocks 533 is moved on the welding position of pcb board
First 541 pairs of solders heat, so that solder melts, thus complete the welding operation of pcb board.Lip river iron head 541 is pacified
On welding mounting blocks 533, operation is adjusted to the Lip river welding position Tie Tou541 and angle so as to rotate the rotation of swing rod 532
Degree is adjusted, so that welding processing operation is more flexible and convenient.
Referring to Fig. 7, welding gun component 540 further includes on solder feeding switch block 542, solder locating rod 543 and solder
Expect that casing 544, solder feeding switch block are rotatably dispose on the iron head of Lip river, solder positioning fixture block, tin are offered on solder feeding switch block
Line locating rod is set on solder positioning fixture block, and solder feeding casing is rotatably dispose in solder locating rod, and solder feeding set
Pipe outlet hole and one end of Lip river iron head offset.
It should be noted that solder feeding switch block is rotatably dispose on the iron head of Lip river, and tin is offered on solder feeding switch block
Line positions fixture block, and solder locating rod is set on solder positioning fixture block, so, it is possible through rotation solder feeding switch block to solder
The angle of locating rod is adjusted, so as to cooperate the rotation of rotation swing rod 532 to adjust operation, so that solder feeding casing
544 solder can be at accurate feeding to the Lip river welding position Tie Tou541.Solder feeding casing is rotatably dispose in solder locating rod
On, and solder feeding casing outlet hole and one end of Lip river iron head offset, and so, it is possible to carry out the angle of solder feeding casing
It adjusts, makes it possible to that the rotation of rotation swing rod 532 is cooperated to adjust operation, so that the outlet hole of solder feeding casing 544 and Lip river iron
The welding ends of head supports, so that welding adjusting operation is more flexible convenient.
Further, welding gun component 540 further includes solder loader 545, and solder loader is set to welding lifting support
On frame, the leading-out terminal of solder loader is connect with the end of incoming cables of solder feeding casing.In the present embodiment, solder loader is tin
Line unreeling wheel.
It should be noted that solder loader 545 enables solder not only to transmit for carrying out unreeling operation to solder
To solder feeding casing 544, it is achieved in the automatic welding operation of pcb board.
Weld fixture apparatus 500 of the invention is adjusted by setting welding bearing assembly 510, welding lifting assembly 520, rotation
Save component 530 and welding gun component 540, so as to replace manually carrying out welding processing to pcb board, and can to welding position into
Row is quickly adjusted, so that whole processing efficiency and machining accuracy effectively improves.
In one embodiment, LED light automatic assembly equipment 10 further includes melting molding apparatus 700, it is described melt molding apparatus setting exist
On the welding loading plate 512, the molding apparatus that melts includes melting modeling fever head, in this way, when pcb board is in weld fixture apparatus 500
It after place completes welding operation, is moved to and is melted at molding apparatus by the rotation operation of rotating disc 410, melt molding apparatus by melting modeling fever
Head carries out two connection pins 23 on pcb board to melt modeling processing, so that two connection pins 23 melt and are fitted in pcb board
On, so that the overall structural strength of LED light is higher.
Also referring to Fig. 8, Fig. 9 and Figure 10, LED light source position correction apparatus 600, including board 610, backlight assembly
620, take pictures component 630 and reflection subassembly 640, board 610 for installing each component, backlight assembly 620 for providing illumination,
Component 630 of taking pictures is used for flare for shooting LED light source, reflection subassembly 640.
Via hole is offered on board 610;Backlight assembly 620 includes energization mould group 621 and lamp ring 622, energization mould group
621 are set on board 610, and lamp ring 622 is set on board 610, and lamp ring 622 is electrically connected with energization mould group 621;It takes pictures group
Part 630 includes that mounting base 631, the first industrial camera 632, the second industrial camera 633 and cabinet 634, mounting base 631 are set to machine
On platform 610, the first industrial camera 632 is set in mounting base 631, and the second industrial camera 633 is set in mounting base 631, the
Interval, and the camera lens and via hole of the first industrial camera 310 are provided between one industrial camera 632 and the second industrial camera 633
Alignment setting, cabinet 634 are set on board 610, spot projection area are offered on cabinet 634, the second industrial camera 633 is used for
Shoot hot spot projected area;Reflection subassembly 640 includes horizontal air cylinder 641 and reflecting mirror 642, and horizontal air cylinder 641 is set to board 610
On, reflecting mirror 642 is connect with horizontal air cylinder 641.
It should be noted that energization mould group 621 is electrically connected with external power supply, the first industrial camera 632 and the second industrial phase
Machine 633 is communicated with external correction server respectively, and spot projection area is the hot spot imaging area of LED light source, the second industrial camera
633 camera lens is used to shoot the hot spot of the LED light source of hot spot imaging area.Further, reflecting mirror 642 and level ground are in 45 °
Setting, and the camera lens of reflecting mirror 642 and the second industrial camera 633 is arranged in 90 °, its purpose is that guaranteeing in hot spot imaging area
Hot spot will not be distorted.Still further, entire dot projection path can be closed by setting cabinet 634, into
And the scattering of light is reduced, it is incident upon in spot projection area so that hot spot is more clear.
The course of work: after melting molding apparatus completion and melting modeling operation, LED light is moved to by the rotation of rotating disc 410 operation
On source position means for correcting 600, at this point, the LED light on rotating disc 410 is transferred to LED by corresponding transfer manipulator 800
The enterprising line light source position correction of light source position means for correcting 600 operation;Specifically, LED light is placed on conducting by transfer manipulator
Kong Shang lights lamp ring 622, at this point, luminescence chip energization mould group 621 is powered to provide enough brightness to the first industrial camera
632 and second industrial camera 633 take pictures;And then, the first industrial camera 632 claps Lamp cup and luminescence chip
According to, and image is sent to correction server, and first correction is completed by correction server control transfer manipulator;Then, lead to
Electric mould group 621 lights the luminescence chip in LED light source component, and horizontal air cylinder 641 drives reflecting mirror 642 close to the side of cabinet 634
To movement, the spot projection area in cabinet 634 is reflexed to by reflecting mirror 642 to the light that LED light source issues;Finally by the second work
The camera lens of industry camera 633 takes pictures to the hot spot in spot projection area, and by image transmitting to correction server, is serviced by correction
Device controls transfer manipulator and completes secondary correction.In this way, by by the camera lens of the first industrial camera 632 and leading on board 610
Through-hole alignment setting, and then it is clearly captured out the realtime graphic of Lamp cup and luminescence chip, with the axial centerline to Lamp cup
And the axial centerline of luminescence chip is corrected for the first time;Spot projection area is shot by the second industrial camera 633,
The axial centerline of axial centerline and luminescence chip to obtain the light spot image of LED light source, and then to Lamp cup carries out
Secondary correction is clamped Lamp cup and luminescence chip to next station to luminescence chip by transfer manipulator after completing secondary correction
Dispensing fixed operation is carried out, LED light source position correction processing is thus completed;Further, by it is above-mentioned it is first correction and it is secondary
Correction, can not only make correction accuracy more accurate, so that each LED product precision is unified, and pass through shooting and analysis
The light spot image of LED light source, can be avoided LED product and occur tolerance during production or assembling leads to each LED product
Correction accuracy inaccuracy problem occur.
Further, in one embodiment, backlight assembly 620 further includes fixed plate 623 and guide rail 624, guide rail 624
It is set in fixed plate 623, fixed plate 623 is set on board 610.Specifically, backlight assembly 620 further includes support 625
And lifting cylinder 626, support 625 are slideably positioned on guide rail 624, support 625 is connect with lifting cylinder 626, lifting cylinder 626
For driving support 625 to carry out reciprocating to the direction close to or far from via hole, lifting cylinder 626 is set to fixed plate
On 623, energization mould group 621 is set on support 625.More specifically, backlight assembly 620 further includes supporting plate 627 and connecting column
628, one end of connecting column 628 is set on support 625, and the other end of connecting column 628 is set on supporting plate 627, and lamp ring 622 is set
It is placed on supporting plate 627.In this way, enabling to support 625 to have bigger activity by setting lifting cylinder 626 and guide rail 624
Range so that lamp ring 622 can preferably be provided for the first industrial camera 632 and the second industrial camera 633 take pictures it is bright
Degree.
Further, in one embodiment, backlight assembly 620 further includes reinforcing rib 629, and reinforcing rib 629 is set to
In fixed plate 623.In this way, the mechanical strength of fixed plate 623 can be enhanced by setting reinforcing rib 629, entire mechanical knot is improved
The stability of structure.
Further, in one embodiment, component 630 of taking pictures further includes support leg 635, and support leg 635 is set to peace
It fills on seat 631, the second industrial camera 633 is set in support leg 635.It is biggish due to that can be generated in entire organisation operations
Vibration enables to the second industrial camera 633 is firm to be arranged in support leg 635 by setting support leg 635, so that
Camera lens shaking when taking pictures of second industrial camera 633.
Further, in one embodiment, LED light source position correction apparatus 600 further includes multiple protrusions, each protrusion point
It is not arranged at intervals on the inner sidewall of via hole.In this way, can play supporting role by the way that multiple protrusions are arranged to Lamp cup, make
Lamp cup is obtained not fall out.
Further, in one embodiment, component 630 of taking pictures further includes clamping block 636, and clamping block 636 is set to peace
It fills on seat 631.In this way, enabling to the first industrial camera 632 to be rigidly held in board 610 by setting clamping block 636
On, it does not fall out, ensure that the stability taken pictures.
Further, in one embodiment, LED light source position correction apparatus 600 further includes multiple support blocks 650, respectively
Support block 650 is respectively arranged on board 610.Still further, component 630 of taking pictures further includes multiple holds referring to Fig. 3
Pouring weight 637, each bearing block 637, which is respectively separated, to be set in mounting base 631.The application is provided with 4 bearing blocks 637 altogether, passes through
Setting bearing block 637 can guarantee that mounting base 631 is firm and be connected on board 610.
LED light source position correction apparatus 600 of the invention, by will be on the camera lens of the first industrial camera 632 and board 610
Via hole be aligned setting, and then the realtime graphic of Lamp cup and luminescence chip is clearly captured out, with the central axis to Lamp cup
The axial centerline of position and luminescence chip is corrected for the first time;Spot projection area is carried out by the second industrial camera 633
Shooting, the axial centerline of axial centerline and luminescence chip to obtain the light spot image of LED light source, and then to Lamp cup
Carry out secondary correction;In this way, correction accuracy can not only be made more accurate, made by above-mentioned first correction and secondary correction
Each LED product precision unification, and the light spot image by shooting and analyzing LED light source are obtained, can be avoided LED product in life
It produces or occurring tolerance during assembling causes the problem of the correction accuracy inaccuracy of each LED product to occur.
Referring to Fig. 2, LED light automatic assembly equipment 10 further includes blanking displacement turntable 810, product conveying robot
820, laser marker 830, bonding wire mechanism 840 and bonding wire detect camera 850, and the blanking displacement turntable 810 is set to described
The side of LED light source position correction apparatus 600, the product conveying robot 820 be set to blanking displacement turntable 810 with
Between the LED light source position correction apparatus 600, the laser marker 830, the bonding wire mechanism 840 and bonding wire inspection
Camera 850 is surveyed sequentially to be arranged around blanking displacement turntable 810.
The blanking displacement turntable 810 is used to that placement, the blanking to be fixed to the LED light for completing light source position correction
LED light order rotation after displacement turntable 810 is also used to fix is sent to the laser marker 830, the bonding wire mechanism
840 and the bonding wire detection camera 850 on;The product conveying robot 820 is used for the LED light source position correction apparatus
LED light on 600 is carried on the blanking displacement turntable 810, and the laser marker 830 is used to be displaced turntable to blanking
LED light on 810 carries out laser marking operation;The bonding wire mechanism 840 is used to carry out tangent line and bonding wire to the LED light after mark
Operation;The bonding wire detection camera 850 is used to carry out CCD detection to the LED light after tangent line and wire-bonding operations.
Referring to Figure 11, LED light automatic assembly equipment 10 further includes automatic blanking storage device 900, described automatic
Blanking storage device 900 include blanking bracket 910, blanking plummer 920, blanking mechanical hand 930, blanking tray 940 and under
Expect that material storing box 950, the blanking plummer 920 are set to the top of the blanking bracket 910, the blanking mechanical hand 930 is set
It is placed between the blanking displacement turntable 810 and the blanking plummer 920, the blanking tray 940 is slideably positioned in institute
It states on blanking plummer 920, the blanking material storing box 950 is slideably positioned on the one side of the blanking bracket 910, under described
Expect bracket 910 and the perpendicular setting of the blanking plummer 920, the blanking material storing box 950 offers storing channel 951, institute
The cavity body structure that storing channel 951 is both ends open is stated, the storing channel 951 is provided with multiple storing areas, each storing
Storing carrying fixture block 952 is provided in area.
It should be noted that blanking mechanical hand 930 is used to for the LED light transfer that blanking is displaced on turntable 810 being placed on down
Expect to offer multiple blanking placing grooves in blanking tray 940 in tray 940, be put so as to carry out blanking to LED light
It sets;After expecting that each blanking placing groove in tray 940 is placed with LED light, blanking tray 940 is in cylinder or motor lead screw
Etc. driving structures drive under slided on blanking plummer 920 so that blanking tray 940 is to blanking material storing box
950 direction is moved, at this point, blanking material storing box 950 is in the case where the lifting driving structure such as cylinder or motor lead screw drives under
It is slided on material bracket 910, so that one of storing area aligns with blanking tray 940, in this way, blanking is stored
Disk 940 can be sent in corresponding storing area, and carried fixture block 952 by the storing on storing area and carried out carrying fixation, thus
Complete the blanking storing operation of LED light.Automatic blanking storage device 900 by setting blanking bracket 910, blanking plummer 920,
Blanking mechanical hand 930, blanking tray 940 and blanking material storing box 950, so as to realize the automatic blanking operation of LED light, by
This improves the efficiency of production and processing.
In order to further increase 10 the degree of automation of LED light automatic assembly equipment, so that whole production efficiency is higher, and energy
More manpower and material resources are enough saved, the Lamp cup feeding device 200 in LED light automatic assembly equipment 10 can be stored up using automatic blanking
Expect that the scheme in device 900 carries out the operation of Lamp cup feeding, in this way, the automatic charging and pallet to Lamp cup feeding pallet may be implemented
Automatic reclaimer operation so, it is possible to improve 10 the degree of automation of LED light automatic assembly equipment, make it possible to save more people
Power material resources, and can be improved whole production efficiency.
Compared with prior art, the present invention has at least the following advantages:
LED light automatic assembly equipment 10 of the invention passes through setting LED light source component feeding device 100, Lamp cup feeding dress
Set 200, pcb board feeding device 300, assembling positioning transmissioning device 400, weld fixture apparatus 500 and LED light source position correction dress
600 are set, so as to replace manually being combined installation to LED light, so that whole production efficiency and installation accuracy is had
Effect improves.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (10)
1. a kind of LED light automatic assembly equipment characterized by comprising LED light source component feeding device, Lamp cup feeding device,
Pcb board feeding device, assembling positioning transmissioning device, weld fixture apparatus and LED light source position correction apparatus, the LED light source
Component feeding device is used for LED light source component feeding to the assembling positioning transmissioning device, and the Lamp cup feeding device is used
In by Lamp cup feeding to the assembling positioning transmissioning device, the pcb board feeding device is used for pcb board feeding to described group
It fills on positioning transmissioning device, the assembling positioning transmissioning device is set for carrying out group to LED light source component, Lamp cup and pcb board
Position, the assembling positioning transmissioning device are also used to for LED light source component, Lamp cup and the pcb board sequence after assembling positioning being sent to
On the weld fixture apparatus and the LED light source position correction apparatus, the weld fixture apparatus is for setting described group
LED light source component, Lamp cup and pcb board on the transmission device of position are welded and fixed, and the LED light source position correction apparatus is used for
Position correction is carried out to LED light source component, Lamp cup and the pcb board after welding;
The Lamp cup feeding device includes Lamp cup mounting table, Lamp cup bearing fixture and Lamp cup conveying robot, the Lamp cup carrying
Jig is set on the Lamp cup mounting table, and Lamp cup placing groove, the Lamp cup placing groove are offered on the Lamp cup bearing fixture
For placing Lamp cup, the Lamp cup handling machinery is provided with Lamp cup feeding clamping jaw on hand, and the Lamp cup feeding clamping jaw is for clamping
Lamp cup, the Lamp cup conveying robot are used to the Lamp cup on the Lamp cup bearing fixture carrying feeding to position to the assembling and pass
It send on device.
2. LED light automatic assembly equipment according to claim 1, which is characterized in that the Lamp cup placing groove is provided with more
It is a.
3. LED light automatic assembly equipment according to claim 2, which is characterized in that each Lamp cup placing groove is in rectangle
Array setting.
4. LED light automatic assembly equipment according to claim 3, which is characterized in that be provided in the Lamp cup placing groove
Positioning convex platform.
5. LED light automatic assembly equipment according to claim 4, which is characterized in that the positioning convex platform is frustum cone structure.
6. LED light automatic assembly equipment according to claim 1, which is characterized in that the pcb board feeding device includes
Pcb board feeding vibrating disk, pcb board feeding delivery track and pcb board feeding actuator, the pcb board feeding delivery track into
Material end is connect with the pcb board feeding vibrating disk, and the discharge end of the pcb board feeding delivery track and assembling positioning transmit
Device connection, the pcb board feeding actuator are connect with the pcb board feeding delivery track.
7. LED light automatic assembly equipment according to claim 6, which is characterized in that the pcb board feeding actuator is straight
Shake device.
8. LED light automatic assembly equipment according to claim 6, which is characterized in that the pcb board feeding device further includes
Pcb board feeding manipulator, the pcb board feeding manipulator are used to carry the pcb board on the pcb board feeding delivery track
On material to the assembling positioning transmissioning device.
9. LED light automatic assembly equipment according to claim 6, which is characterized in that the pcb board feeding device further includes
Pcb board ejects positioning component, and the pcb board discharging positioning component includes pcb board ejection elevating lever and pcb board ejection lifting driving
Part, ejection hole is offered on the discharge end of the pcb board feeding delivery track, and the pcb board ejection elevating lever sliding wears institute
Ejection hole is stated, the pcb board ejection lifting actuator is connect with pcb board ejection elevating lever, and the pcb board ejection lifting is driven
Moving part carries out reciprocating type displacement to the direction of the pcb board feeding delivery track for driving pcb board to eject elevating lever.
10. LED light automatic assembly equipment according to claim 9, which is characterized in that the pcb board ejection lifting driving
Part is cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910712997.6A CN110449782A (en) | 2019-08-02 | 2019-08-02 | LED light automatic assembly equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910712997.6A CN110449782A (en) | 2019-08-02 | 2019-08-02 | LED light automatic assembly equipment |
Publications (1)
Publication Number | Publication Date |
---|---|
CN110449782A true CN110449782A (en) | 2019-11-15 |
Family
ID=68484766
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201910712997.6A Pending CN110449782A (en) | 2019-08-02 | 2019-08-02 | LED light automatic assembly equipment |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN110449782A (en) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110977813A (en) * | 2019-11-25 | 2020-04-10 | 南京永纪光电科技有限公司 | A fixed frock structure for glass bulb encapsulation processing |
CN111375854A (en) * | 2019-12-03 | 2020-07-07 | 浙江凯耀照明有限责任公司 | LED light module automatic weld machine |
CN111396794A (en) * | 2019-12-30 | 2020-07-10 | 浙江凯耀照明有限责任公司 | Ceiling lamp capable of achieving automatic assembly and assembly mode |
CN111818687A (en) * | 2020-07-20 | 2020-10-23 | 上海艾葛诺照明科技有限公司 | Automatic production method and system of LED lamp |
CN111993040A (en) * | 2020-08-19 | 2020-11-27 | 杭州罗莱迪思科技股份有限公司 | Automatic assembling equipment for projection lamp |
CN112404770A (en) * | 2020-11-19 | 2021-02-26 | 周瑶 | LED lamp base feeding device and LED rapid welding equipment |
CN112714551A (en) * | 2020-12-31 | 2021-04-27 | 江阴市沪澄绝缘材料有限公司 | Non-drilling-dirt backing plate composite device for high-precision positioning electronic circuit board |
CN112719505A (en) * | 2020-12-22 | 2021-04-30 | 常州安一智能科技有限公司 | Multi-station automatic welding device |
CN113042992A (en) * | 2021-03-25 | 2021-06-29 | 杭州比芯诊断技术有限公司 | Production process of fluorescent quantitative PCR instrument |
CN113635055A (en) * | 2021-10-08 | 2021-11-12 | 安徽明威照明器材有限公司 | Equipment for automatically assembling track lamp |
CN114226172A (en) * | 2021-12-28 | 2022-03-25 | 上海无线电设备研究所 | Automatic assembling device for optical assembly |
CN115091161A (en) * | 2022-07-05 | 2022-09-23 | 江苏浦亚照明科技股份有限公司 | Production and assembly equipment of LED filament lamp |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103707057A (en) * | 2013-12-10 | 2014-04-09 | 周俊雄 | Automatic assembly machine for LED lamp |
CN103707049A (en) * | 2014-01-17 | 2014-04-09 | 周俊雄 | LED (Light-Emitting Diode) lamp assembling equipment |
CN203659809U (en) * | 2013-12-16 | 2014-06-18 | 江西奥其斯科技有限公司 | Ball-shaped bulb production facility |
CN107052791A (en) * | 2017-04-24 | 2017-08-18 | 浙江美佳尼自动化设备有限公司 | A kind of assembling device of light-emitting wheel product |
CN211028652U (en) * | 2019-08-02 | 2020-07-17 | 惠州市圣士照明有限公司 | L ED lamp automatic assembly equipment |
-
2019
- 2019-08-02 CN CN201910712997.6A patent/CN110449782A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103707057A (en) * | 2013-12-10 | 2014-04-09 | 周俊雄 | Automatic assembly machine for LED lamp |
CN203659809U (en) * | 2013-12-16 | 2014-06-18 | 江西奥其斯科技有限公司 | Ball-shaped bulb production facility |
CN103707049A (en) * | 2014-01-17 | 2014-04-09 | 周俊雄 | LED (Light-Emitting Diode) lamp assembling equipment |
CN107052791A (en) * | 2017-04-24 | 2017-08-18 | 浙江美佳尼自动化设备有限公司 | A kind of assembling device of light-emitting wheel product |
CN211028652U (en) * | 2019-08-02 | 2020-07-17 | 惠州市圣士照明有限公司 | L ED lamp automatic assembly equipment |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110977813A (en) * | 2019-11-25 | 2020-04-10 | 南京永纪光电科技有限公司 | A fixed frock structure for glass bulb encapsulation processing |
CN111375854A (en) * | 2019-12-03 | 2020-07-07 | 浙江凯耀照明有限责任公司 | LED light module automatic weld machine |
CN111396794A (en) * | 2019-12-30 | 2020-07-10 | 浙江凯耀照明有限责任公司 | Ceiling lamp capable of achieving automatic assembly and assembly mode |
CN111818687B (en) * | 2020-07-20 | 2021-03-16 | 上海艾葛诺照明科技有限公司 | Automatic production method and system of LED lamp |
CN111818687A (en) * | 2020-07-20 | 2020-10-23 | 上海艾葛诺照明科技有限公司 | Automatic production method and system of LED lamp |
CN111993040A (en) * | 2020-08-19 | 2020-11-27 | 杭州罗莱迪思科技股份有限公司 | Automatic assembling equipment for projection lamp |
CN112404770A (en) * | 2020-11-19 | 2021-02-26 | 周瑶 | LED lamp base feeding device and LED rapid welding equipment |
CN112719505A (en) * | 2020-12-22 | 2021-04-30 | 常州安一智能科技有限公司 | Multi-station automatic welding device |
CN112714551A (en) * | 2020-12-31 | 2021-04-27 | 江阴市沪澄绝缘材料有限公司 | Non-drilling-dirt backing plate composite device for high-precision positioning electronic circuit board |
CN112714551B (en) * | 2020-12-31 | 2022-01-28 | 江阴市沪澄绝缘材料有限公司 | Non-drilling-dirt backing plate composite device for high-precision positioning electronic circuit board |
CN113042992A (en) * | 2021-03-25 | 2021-06-29 | 杭州比芯诊断技术有限公司 | Production process of fluorescent quantitative PCR instrument |
CN113635055A (en) * | 2021-10-08 | 2021-11-12 | 安徽明威照明器材有限公司 | Equipment for automatically assembling track lamp |
CN114226172A (en) * | 2021-12-28 | 2022-03-25 | 上海无线电设备研究所 | Automatic assembling device for optical assembly |
CN115091161A (en) * | 2022-07-05 | 2022-09-23 | 江苏浦亚照明科技股份有限公司 | Production and assembly equipment of LED filament lamp |
CN115091161B (en) * | 2022-07-05 | 2024-01-09 | 江苏浦亚照明科技股份有限公司 | Production equipment of LED filament lamp |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN110449782A (en) | LED light automatic assembly equipment | |
CN107363371B (en) | Full-automatic assembly equipment of LED lamp cluster | |
WO2019041745A1 (en) | Fully-automatic assembly method for led lamp string | |
CN105163573B (en) | Manufacturing operation machine | |
CN106002285B (en) | A kind of automatic assembly line of saucepan | |
CN106112176A (en) | A kind of Full-automatic laser welding machine | |
CN107350595B (en) | Full-automatic LED lamp string assembling equipment and tin-dispensing mechanism thereof | |
CN113035745B (en) | Chip mounting device | |
CN111805235A (en) | Periscopic camera coupling equipment | |
CN103831524A (en) | Eutectic soldering system and method for LED packaging | |
CN113740989A (en) | Automatic coupling packaging equipment for collimating lens | |
CN108807640B (en) | SMD packaging integrated assembly line | |
CN111354565B (en) | Production line for automatic assembly and bonding of surface inductance core | |
CN107378243B (en) | Full-automatic assembly equipment of LED lamp cluster and welding and detection mechanism thereof | |
CN102513673B (en) | Planer-type solar array resistance spot welding lathe | |
CN113740988B (en) | Automatic coupling packaging equipment for micro-lens | |
CN211028652U (en) | L ED lamp automatic assembly equipment | |
CN212634951U (en) | Periscopic camera coupling equipment | |
CN113794101A (en) | Automatic coupling packaging method for FAC | |
CN103769778A (en) | Eutectic welding platform for LED packaging | |
CN113967771B (en) | Laser tin ball welding equipment for micro thermistor | |
CN205852022U (en) | A kind of Full-automatic laser welding machine | |
CN208580770U (en) | A kind of wire-soldering device | |
CN207183123U (en) | Timing disc automatic assembling | |
CN113764974B (en) | FAC automatic coupling packaging equipment |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |