CN207249431U - A kind of concrete mixer intelligent remote monitoring system - Google Patents
A kind of concrete mixer intelligent remote monitoring system Download PDFInfo
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- CN207249431U CN207249431U CN201721160752.XU CN201721160752U CN207249431U CN 207249431 U CN207249431 U CN 207249431U CN 201721160752 U CN201721160752 U CN 201721160752U CN 207249431 U CN207249431 U CN 207249431U
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- remote monitoring
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Abstract
It the utility model is related to a kind of concrete mixer intelligent remote monitoring system.The concrete mixer intelligent remote monitoring system, data acquisition unit including mixer, data acquisition unit is connected with controller, controller is wirelessly connected with display and high in the clouds, high in the clouds is wirelessly connected with background server, therefore, the system design is reasonable, it is novel, it can effectively realize the live and long-range monitoring to mixer, monitor every operating index of mixer, mixer items operating index, which is effectively ensured, can be maintained in rational scope, it can timely find operation troubles and remind staff to deal with, worker personnel can be timely provided after the corresponding time is run to be safeguarded, it is effectively guaranteed the normal operation of mixer, the effective service life for extending mixer.
Description
Technical field：
It the utility model is related to a kind of concrete mixer intelligent remote monitoring system.
Background technology：
Core product of the concrete mixer as concrete stirring industry, is that the main force of current infrastructure construction sets
Standby, with the demand of industry, the technology of concrete mixer is also constantly developing, from structure, power, material, energy saving, ring
Each fields such as guarantor all increase significantly and improve, but the monitoring and utilization network to mixer operation are to the remote of mixer
Range monitoring is another breakthrough of mixer technology development, this is also fully consistent with internet+docked with traditional industries, existing skill
In art, mixer often causes mixer failure due to safeguarding and repairing not in time, and it is short to result in the service life of mixer,
Fault discovery is not in time.
Therefore, there is an urgent need for one kind now to be used for real-time live and remote monitoring mixer operating status and in time prompting dimension
The monitoring system of shield and emm message.
Utility model content：
The utility model provides a kind of concrete mixer intelligent remote monitoring system, and the system design is reasonable, novel,
It can effectively realize the live and long-range monitoring to mixer, monitor every operating index of mixer, be effectively ensured and stir
Mixing machine items operating index can be maintained in rational scope, can timely find operation troubles and remind staff to make
Processing, can timely provide worker personnel after the corresponding time is run and be safeguarded, be effectively guaranteed the normal of mixer
Operation, effectively extends the service life of mixer, suitable for wide popularization and application, solves existing in the prior art ask
Topic.
The utility model is that technical solution is used by solving above-mentioned technical problem：
A kind of concrete mixer intelligent remote monitoring system, includes the data acquisition unit of mixer, data acquisition list
Member is connected with controller, and controller is wirelessly connected with display and high in the clouds, and high in the clouds is wirelessly connected with background server；
The data acquisition unit is sensed including the oil temperature sensor in gear reducer, arranged on lubricating pump inside liquid level
Device, arranged on the stirring temperature sensor of bearing surface, the fuel level sensor in hydraulic oil pump and for detecting host operation
Or the state detector stopped.
The controller includes data acquisition reading/analysis module of connection data acquisition unit, indicator light shows mould
Block, GPRS module, wireless communication module and sound and light alarm module.
The display matches connection with controller by factory number.
The controller is matched company by GPRS module and the IP address by the server of setting and background server
Connect.
The background server includes memory module, customer management module, data analysis/statistical module, remote alarms
Reminding module, parameter setting module；
The memory module, for storing the various file datas with each mixer of background server phase wireless connection；
The customer management module, for storing the letter with the user of each mixer of background server phase wireless connection
Breath；
Data analysis/the statistical module, for the use data of each mixer of correspondence analysis, each user is made
With the various data of mixer, the use data of each model mixer；
The remote alarms reminding module, for setting corresponding maintenance, maintenance time for each mixer, and it is right
The carry out alarm answered；
The parameter setting module, the bound of each data run in the data acquisition unit for setting each mixer
Data.
Data acquisition reading/the analysis module, each data collected for obtaining data acquisition unit are each with analysis
Whether data are in the operation bound data of setting；
The indicator light display module, for using different color each data of display data collecting unit directly perceived whether position
In in the operation bound data of setting；
The GPRS module, is connected for matching with server ip；
The wireless communication module, for establishing wireless telecommunications；
The sound and light alarm module, includes alarm, for prompting to alarm.
Using the above structure, the system design is reasonable, novel, can effectively realize and mixer is showed for the utility model
Field and long-range monitoring, monitor every operating index of mixer, mixer items operating index, which is effectively ensured, can be maintained at conjunction
In the range of reason, it can timely find operation troubles and remind staff to deal with, can be after the corresponding time be run
Timely provide worker personnel to be safeguarded, be effectively guaranteed the normal operation of mixer, effectively extend mixer
Service life, suitable for wide popularization and application.
Brief description of the drawings：
Fig. 1 is the communication connection block diagram of the utility model.
Fig. 2 is the structure diagram of the utility model.
Fig. 3 is the control chip figure of the utility model controller.
Embodiment：
In order to clarify the technical characteristics of the invention, below by embodiment, and its attached drawing is combined, to this reality
It is described in detail with new.
As illustrated in fig. 1-3, a kind of concrete mixer intelligent remote monitoring system, includes the data acquisition list of mixer
Member, data acquisition unit are connected with controller, and controller is wirelessly connected with display and high in the clouds, and high in the clouds is wirelessly connected with backstage and takes
Business device；
The data acquisition unit is sensed including the oil temperature sensor in gear reducer, arranged on lubricating pump inside liquid level
Device, arranged on the stirring temperature sensor of bearing surface, the fuel level sensor in hydraulic oil pump and for detecting host operation
Or the state detector stopped.
The controller includes data acquisition reading/analysis module of connection data acquisition unit, indicator light shows mould
Block, GPRS module, wireless communication module and sound and light alarm module.
The display matches connection with controller by factory number.
The controller is matched company by GPRS module and the IP address by the server of setting and background server
Connect.
The background server includes memory module, customer management module, data analysis/statistical module, remote alarms
Reminding module, parameter setting module；
The memory module, for storing the various file datas with each mixer of background server phase wireless connection；
The customer management module, for storing the letter with the user of each mixer of background server phase wireless connection
Breath；
Data analysis/the statistical module, for the use data of each mixer of correspondence analysis, each user is made
With the various data of mixer, the use data of each model mixer；
The remote alarms reminding module, for setting corresponding maintenance, maintenance time for each mixer, and it is right
The carry out alarm answered；
The parameter setting module, the bound of each data run in the data acquisition unit for setting each mixer
Data.
Data acquisition reading/the analysis module, each data collected for obtaining data acquisition unit are each with analysis
Whether data are in the operation bound data of setting；
The indicator light display module, for using different color each data of display data collecting unit directly perceived whether position
In in the operation bound data of setting；
The GPRS module, is connected for matching with server ip；
The wireless communication module, for establishing wireless telecommunications；
The sound and light alarm module, includes alarm, for prompting to alarm.
The gear reducer includes left gear reducer and right gear reducer, is equipped with the first oil temperature sensor in left gear reducer, the right side subtracts
The second oil temperature sensor is equipped with fast machine, the stirring bearing Dispersion on surface is equipped with 4 temperature sensors.
Controller and display, controller and remote platform all realize wireless connection, and controller is responsible for gathering mixer
Data are run, intellectual analysis operation data, produce alarm and prompting, and operation data and prompt messages are passed through GPRS
Upload to the remote server of company, display by the real time data and warning message of 433M wireless telecommunications Read Controllers,
The arrange parameter of display can be issued to controller at the same time, complete the parameter modification to controller.Service platform gathers institute
There are the operation data of mixer, with big data analysis, the operation data of intellectual analysis mixer all parts, prompt user to press
When maintenance and maintenance, equipment operation exception etc..
Controller CPU uses arm processor, ensures the stability of system and the real-time of data acquisition.Built in controller
433M communication modules, match corresponding display, it is ensured that number identical controller and display can by " factory number "
Communicate successfully.GPRS module built in controller, by the background server IP address of setting, by the data and report of controller collection
The information such as alert is transferred to background service platform.
Controller collection signal judges whether to produce alarm signal.The operation information of controller collection host, lubricating pump etc.,
Automatic calculating main frame run time, lubricating oil usage time, hydraulic oil usage time, according to the maintenance period of setting, prompt to use
The timely maintenance in family.
Display is shown by the operation data and warning message of wireless telecommunications Read Controller by liquid crystal display
Show the information.
Background server is built using springmvc+hibernate frames, and foreground figure is carried out using ext and echart
And the displaying of data content.Each operating parameter of mixer has been carried out sufficiently fastidious and collected, and used it is directly perceived, have
Effect, data exhibiting form with strong points.System has carried out real-time number to the temperature of mixer, oil level, operation duration, spacing etc.
According to gathering and carry out data analysis, by the maintenance after sale of the operating parameter of system, user information and equipment, follow-up service into line number
Wordization and graphical representation.
Using the concrete mixer intelligent remote monitoring system of the utility model, during operation, data acquisition unit collection
After being transferred to controller to data, controller can be analyzed, if each data correspond in the bound data of setting
Each indicator light show normal color, also, each data can show over the display with background server, if a number
Value is more than the bound data of setting, then after the analysis of mirror controller, indicator light can make corresponding prompting, also, sound-light alarm
Staff can be reminded to be safeguarded and repaired, alarm can be also shown on display and background server, background service
Device can count alarm times, warning reason accordingly, can effectively realize to the live of mixer and remotely
Monitoring, monitors every operating index of mixer, and mixer items operating index, which is effectively ensured, can be maintained in rational scope,
It can timely find operation troubles and remind staff to deal with, can timely provide work after the corresponding time is run
People personnel are safeguarded, are effectively guaranteed the normal operation of mixer, effectively extend the service life of mixer.
Above-mentioned embodiment cannot function as the limitation to scope of protection of the utility model, for the skill of the art
For art personnel, any alternate modification or conversion made to the utility model embodiment all fall within the guarantor of the utility model
In the range of shield.
Part is not described in detail for the utility model, is the known technology of those skilled in the art of the present technique.
Claims (6)
- A kind of 1. concrete mixer intelligent remote monitoring system, it is characterised in that：Data acquisition unit including mixer, number Controller is connected with according to collecting unit, controller is wirelessly connected with display and high in the clouds, and high in the clouds is wirelessly connected with background server；The data acquisition unit include be arranged on gear reducer in oil temperature sensor, arranged on lubricating pump inside liquid level sensor, set In the temperature sensor of stirring bearing surface, the fuel level sensor in hydraulic oil pump and for detecting host operation or stopping State detector.
- A kind of 2. concrete mixer intelligent remote monitoring system according to claim 1, it is characterised in that：The control Device includes connection data acquisition reading/analysis module of data acquisition unit, indicator light display module, GPRS module, wireless Communication module and sound and light alarm module.
- A kind of 3. concrete mixer intelligent remote monitoring system according to claim 1, it is characterised in that：The display Device matches connection with controller by factory number.
- A kind of 4. concrete mixer intelligent remote monitoring system according to claim 2, it is characterised in that：The control Device is matched by GPRS module with the IP address of the server by setting with background server to be connected.
- A kind of 5. concrete mixer intelligent remote monitoring system according to claim 1, it is characterised in that：The backstage Server includes memory module, customer management module, data analysis/statistical module, remote alarms reminding module, parameter setting Module；The memory module, for storing the various file datas with each mixer of background server phase wireless connection；The customer management module, for storing the information with the user of each mixer of background server phase wireless connection；Data analysis/the statistical module, for the use data of each mixer of correspondence analysis, each user, which uses, to be stirred Mix the various data of machine, the use data of each model mixer；The remote alarms reminding module, for setting corresponding maintenance, maintenance time for each mixer, and it is corresponding Carry out alarm；The parameter setting module, the bound number of each data run in the data acquisition unit for setting each mixer According to.
- A kind of 6. concrete mixer intelligent remote monitoring system according to claim 2, it is characterised in that：The data Gather reading/analysis module, each data collected for obtaining data acquisition unit, with each data of analysis whether positioned at setting Operation bound data in；The indicator light display module, for being set using whether different color each data of display data collecting unit directly perceived are located at In fixed operation bound data；The GPRS module, is connected for matching with server ip；The wireless communication module, for establishing wireless telecommunications；The sound and light alarm module, includes alarm, for prompting to alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721160752.XU CN207249431U (en) | 2017-09-11 | 2017-09-11 | A kind of concrete mixer intelligent remote monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721160752.XU CN207249431U (en) | 2017-09-11 | 2017-09-11 | A kind of concrete mixer intelligent remote monitoring system |
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| Publication Number | Publication Date |
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| CN207249431U true CN207249431U (en) | 2018-04-17 |
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| CN201721160752.XU Active CN207249431U (en) | 2017-09-11 | 2017-09-11 | A kind of concrete mixer intelligent remote monitoring system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107340747A (en) * | 2017-09-11 | 2017-11-10 | 山东米科思机械设备有限公司 | A kind of concrete mixer intelligent remote monitoring system |
| CN109676795A (en) * | 2018-12-13 | 2019-04-26 | 中山艾尚智同信息科技有限公司 | A kind of concrete intelligence kneading control method and its system |
| CN115163473A (en) * | 2022-06-22 | 2022-10-11 | 上海施耐德日盛机械集团科技有限公司 | Real-time online cloud detection system for air compressor |
-
2017
- 2017-09-11 CN CN201721160752.XU patent/CN207249431U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107340747A (en) * | 2017-09-11 | 2017-11-10 | 山东米科思机械设备有限公司 | A kind of concrete mixer intelligent remote monitoring system |
| CN109676795A (en) * | 2018-12-13 | 2019-04-26 | 中山艾尚智同信息科技有限公司 | A kind of concrete intelligence kneading control method and its system |
| CN109676795B (en) * | 2018-12-13 | 2020-09-04 | 中山艾尚智同信息科技有限公司 | Concrete intelligent stirring control method and system |
| CN115163473A (en) * | 2022-06-22 | 2022-10-11 | 上海施耐德日盛机械集团科技有限公司 | Real-time online cloud detection system for air compressor |
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