CN107340747A - A kind of concrete mixer intelligent remote monitoring system - Google Patents
A kind of concrete mixer intelligent remote monitoring system Download PDFInfo
- Publication number
- CN107340747A CN107340747A CN201710813406.5A CN201710813406A CN107340747A CN 107340747 A CN107340747 A CN 107340747A CN 201710813406 A CN201710813406 A CN 201710813406A CN 107340747 A CN107340747 A CN 107340747A
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- mixer
- module
- data
- monitoring system
- remote monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The present invention relates to a kind of concrete mixer intelligent remote monitoring system.The concrete mixer intelligent remote monitoring system, data acquisition unit including mixer, data acquisition unit is connected with controller, controller is wirelessly connected with display and high in the clouds, high in the clouds is wirelessly connected with background server, therefore, the system design is reasonable, it is novel, the live and long-range monitoring to mixer can effectively be realized, monitor every operating index of mixer, mixer items operating index, which is effectively ensured, can be maintained in rational scope, operation troubles can timely be found and remind staff to deal with, worker personnel can be timely provided after the corresponding time is run to be safeguarded, it is effectively guaranteed the normal operation of mixer, the effective service life for extending mixer.
Description
Technical field：
The present invention relates to a kind of concrete mixer intelligent remote monitoring system.
Background technology：
Core product of the concrete mixer as concrete stirring industry, is that the main force of current infrastructure construction sets
Standby, along with the demand of industry, the technology of concrete mixer is also constantly developing, from structure, power, material, energy-conservation, ring
Each fields such as guarantor all increase significantly and improved, but the monitoring and utilization network to mixer operation are to the remote of mixer
Range monitoring is another breakthrough of mixer technology development, and this is also fully consistent with internet+docked with traditional industries, existing skill
In art, mixer often causes mixer failure due to safeguarding and repairing not in time, and it is short to result in the service life of mixer,
Fault discovery is not in time.
Therefore, need one kind badly now and be used for real-time live and remote monitoring mixer running status and in time prompting dimension
The monitoring system of shield and emm message.
The content of the invention：
The invention provides a kind of concrete mixer intelligent remote monitoring system, the system design is reasonable, novel, can
The live and long-range monitoring to mixer is effectively realized, every operating index of mixer is monitored, mixer is effectively ensured
Every operating index can be maintained in rational scope, can timely be found operation troubles and be reminded staff to make source
Reason, it can timely provide worker personnel after the corresponding time is run and be safeguarded, be effectively guaranteed the normal fortune of mixer
OK, the service life of mixer is effectively extended, suitable for wide popularization and application, solves problems of the prior art.
The present invention is that technical scheme is used by solving above-mentioned technical problem：
A kind of concrete mixer intelligent remote monitoring system, include the data acquisition unit of mixer, data acquisition list
Member is connected with controller, and controller is wirelessly connected with display and high in the clouds, and high in the clouds is wirelessly connected with background server；
The data acquisition unit senses including the oil temperature sensor in reductor, located at lubricating pump inside liquid level
Device, located at the stirring temperature sensor of bearing surface, the fuel level sensor in hydraulic oil pump and for detecting main frame operation
Or the state detector stopped.
The controller includes data acquisition reading/analysis module of connection data acquisition unit, indicator lamp shows mould
Block, GPRS module, wireless communication module and sound and light alarm module.
The display matches connection with controller by factory number.
The controller is matched company by GPRS module and the IP address by the server of setting and background server
Connect.
The background server includes memory module, customer management module, data analysis/statistical module, remote alarms
Reminding module, parameter setting module；
The memory module, for storing the various file datas with each mixer of background server phase wireless connection；
The customer management module, for storing the letter with the user of each mixer of background server phase wireless connection
Breath；
Data analysis/the statistical module, for the use data of each mixer of correspondence analysis, each user is made
With the various data of mixer, the use data of each model mixer；
The remote alarms reminding module, for setting corresponding maintenance, maintenance time for each mixer, and it is right
The carry out alarm answered；
The parameter setting module, the bound of each data run in the data acquisition unit for setting each mixer
Data.
Data acquisition reading/the analysis module, each data collected for obtaining data acquisition unit are each with analysis
Whether data are in the operation bound data of setting；
The indicator lamp display module, for using different color each data of display data collecting unit directly perceived whether position
In in the operation bound data of setting；
The GPRS module, is connected for matching with server ip；
The wireless communication module, for establishing wireless telecommunications；
The sound and light alarm module, includes alarm, for prompting to alarm.
The present invention use said structure, the system design rationally, it is novel, can effectively realize to the scene of mixer with
Long-range monitoring, every operating index of mixer is monitored, mixer items operating index, which is effectively ensured, can be maintained at rational
In the range of, it can timely find operation troubles and remind staff to deal with, can be after the corresponding time be run in time
Offer worker personnel safeguarded, be effectively guaranteed the normal operation of mixer, effectively extend the use of mixer
Life-span, suitable for wide popularization and application.
Brief description of the drawings：
Fig. 1 is the communication connection block diagram of the present invention.
Fig. 2 is the structured flowchart of the present invention.
Fig. 3 is the control chip figure of controller of the present invention.
Embodiment：
For the technical characterstic for illustrating this programme can be understood, below by embodiment, and its accompanying drawing is combined, to this hair
It is bright to be described in detail.
As illustrated in fig. 1-3, a kind of concrete mixer intelligent remote monitoring system, the data acquisition list of mixer is included
Member, data acquisition unit are connected with controller, and controller is wirelessly connected with display and high in the clouds, and high in the clouds is wirelessly connected with backstage and taken
Business device；
The data acquisition unit senses including the oil temperature sensor in reductor, located at lubricating pump inside liquid level
Device, located at the stirring temperature sensor of bearing surface, the fuel level sensor in hydraulic oil pump and for detecting main frame operation
Or the state detector stopped.
The controller includes data acquisition reading/analysis module of connection data acquisition unit, indicator lamp shows mould
Block, GPRS module, wireless communication module and sound and light alarm module.
The display matches connection with controller by factory number.
The controller is matched company by GPRS module and the IP address by the server of setting and background server
Connect.
The background server includes memory module, customer management module, data analysis/statistical module, remote alarms
Reminding module, parameter setting module；
The memory module, for storing the various file datas with each mixer of background server phase wireless connection；
The customer management module, for storing the letter with the user of each mixer of background server phase wireless connection
Breath；
Data analysis/the statistical module, for the use data of each mixer of correspondence analysis, each user is made
With the various data of mixer, the use data of each model mixer；
The remote alarms reminding module, for setting corresponding maintenance, maintenance time for each mixer, and it is right
The carry out alarm answered；
The parameter setting module, the bound of each data run in the data acquisition unit for setting each mixer
Data.
Data acquisition reading/the analysis module, each data collected for obtaining data acquisition unit are each with analysis
Whether data are in the operation bound data of setting；
The indicator lamp display module, for using different color each data of display data collecting unit directly perceived whether position
In in the operation bound data of setting；
The GPRS module, is connected for matching with server ip；
The wireless communication module, for establishing wireless telecommunications；
The sound and light alarm module, includes alarm, for prompting to alarm.
The reductor includes left reductor and right reductor, is provided with the first oil temperature sensor in left reductor, the right side subtracts
The second oil temperature sensor is provided with fast machine, the stirring bearing Dispersion on surface is provided with 4 temperature sensors.
Controller and display, controller and remote platform all realize wireless connection, and controller is responsible for gathering mixer
Service data, intellectual analysis service data, alarm and prompting are produced, and service data and prompt messages are passed through into GPRS
Upload to the remote server of company, display by the real time data and warning message of 433M wireless telecommunications Read Controllers,
The arrange parameter of display can be issued to controller simultaneously, complete the parameter modification to controller.Service platform gathers institute
There is the service data of mixer, analyzed with big data, the service data of intellectual analysis mixer all parts, prompt user to press
When maintenance and maintenance, equipment operation exception etc..
Controller CPU uses arm processor, ensures the stability of system and the real-time of data acquisition.Built in controller
433M communication modules, corresponding display is matched by " factory number ", it is ensured that numbering identical controller and display can
Communicate successfully.GPRS module built in controller, by the background server IP address of setting, by the data and report of controller collection
The information transfer such as alert is to background service platform.
Controller collection signal judges whether to produce alarm signal.The operation information of controller collection main frame, lubricating pump etc.,
Automatic calculating main frame run time, lubricating oil usage time, hydraulic oil usage time, according to the maintenance period of setting, prompt to use
The timely maintenance in family.
Display is shown by the service data and warning message of wireless telecommunications Read Controller by liquid crystal display
Show the information.
Background server is built using springmvc+hibernate frameworks, and foreground figure is carried out using ext and echart
And the displaying of data content.Each operational factor of mixer has been carried out sufficiently fastidious and collected, and used it is directly perceived, have
Effect, data exhibiting form with strong points.System has carried out real-time number to the temperature of mixer, oil level, operation duration, spacing etc.
According to gathering and carrying out data analysis, line number is entered into maintenance after sale, the follow-up service of the operational factor of system, user profile and equipment
Wordization and graphical representation.
Using the concrete mixer intelligent remote monitoring system of the present invention, during operation, data acquisition unit collects number
After controller is transferred to, controller can be analyzed, corresponding each if each data are in the bound data of setting
Indicator lamp shows normal color, also, each data can show over the display with background server, if a numerical value surpasses
The bound data of setting are crossed, then after the analysis of mirror controller, indicator lamp can make corresponding prompting, also, sound and light alarm can carry
Awake staff is safeguarded and repaired, and alarm can be also shown on display and background server, background server energy
It is enough that alarm times, warning reason are counted accordingly, the live and long-range monitoring to mixer can be effectively realized,
Every operating index of mixer is monitored, mixer items operating index, which is effectively ensured, can be maintained in rational scope, can
Timely find operation troubles and remind staff to deal with, can timely provide worker people after the corresponding time is run
Member is safeguarded, is effectively guaranteed the normal operation of mixer, is effectively extended the service life of mixer.
Above-mentioned embodiment cannot function as limiting the scope of the invention, for the technology people of the art
For member, any alternate modification or conversion made to embodiment of the present invention are all fallen within protection scope of the present invention.
Part is not described in detail by the present invention, is the known technology of those skilled in the art of the present technique.
Claims (6)
- A kind of 1. concrete mixer intelligent remote monitoring system, it is characterised in that：Data acquisition unit including mixer, number Controller is connected with according to collecting unit, controller is wirelessly connected with display and high in the clouds, and high in the clouds is wirelessly connected with background server；The data acquisition unit include oil temperature sensor in the reductor, located at lubricating pump inside liquid level sensor, set In the temperature sensor of stirring bearing surface, the fuel level sensor in hydraulic oil pump and for detecting main frame operation or stopping State detector.
- A kind of 2. concrete mixer intelligent remote monitoring system according to claim 1, it is characterised in that：The control Device includes connection data acquisition reading/analysis module of data acquisition unit, indicator lamp display module, GPRS module, wireless Communication module and sound and light alarm module.
- A kind of 3. concrete mixer intelligent remote monitoring system according to claim 1, it is characterised in that：The display Device matches connection with controller by factory number.
- A kind of 4. concrete mixer intelligent remote monitoring system according to claim 2, it is characterised in that：The control Device is matched by GPRS module with the IP address of the server by setting with background server to be connected.
- A kind of 5. concrete mixer intelligent remote monitoring system according to claim 1, it is characterised in that：The backstage Server includes memory module, customer management module, data analysis/statistical module, remote alarms reminding module, parameter setting Module；The memory module, for storing the various file datas with each mixer of background server phase wireless connection；The customer management module, for storing the information with the user of each mixer of background server phase wireless connection；Data analysis/the statistical module, for the use data of each mixer of correspondence analysis, each user, which uses, to be stirred Mix the various data of machine, the use data of each model mixer；The remote alarms reminding module, for setting corresponding maintenance, maintenance time for each mixer, and it is corresponding Carry out alarm；The parameter setting module, the bound number of each data run in the data acquisition unit for setting each mixer According to.
- A kind of 6. concrete mixer intelligent remote monitoring system according to claim 2, it is characterised in that：The data Gather reading/analysis module, each data collected for obtaining data acquisition unit, with each data of analysis whether positioned at setting Operation bound data in；The indicator lamp display module, for being set using whether different color each data of display data collecting unit directly perceived are located at In fixed operation bound data；The GPRS module, is connected for matching with server ip；The wireless communication module, for establishing wireless telecommunications；The sound and light alarm module, includes alarm, for prompting to alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710813406.5A CN107340747A (en) | 2017-09-11 | 2017-09-11 | A kind of concrete mixer intelligent remote monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710813406.5A CN107340747A (en) | 2017-09-11 | 2017-09-11 | A kind of concrete mixer intelligent remote monitoring system |
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| Publication Number | Publication Date |
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| CN107340747A true CN107340747A (en) | 2017-11-10 |
Family
ID=60215474
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| CN201710813406.5A Pending CN107340747A (en) | 2017-09-11 | 2017-09-11 | A kind of concrete mixer intelligent remote monitoring system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108533479A (en) * | 2018-04-02 | 2018-09-14 | 汉仲坤（上海）控制系统有限公司 | hose pump control system based on internet of things |
| CN109324557A (en) * | 2018-11-13 | 2019-02-12 | 浙江智握领程科技股份有限公司 | A kind of mixing pile on-line monitoring instrument and its method |
| CN111465770A (en) * | 2017-12-15 | 2020-07-28 | 罗伯特·博世有限公司 | Method for controlling a liquid pump/drive combination in a vehicle |
| CN112650132A (en) * | 2021-01-12 | 2021-04-13 | 许昌德通振动搅拌科技股份有限公司 | Remote monitoring method for vibration stirring machine and remote monitoring system for vibration stirring station |
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| CN201392469Y (en) * | 2009-04-14 | 2010-01-27 | 河南陆德筑机股份有限公司 | Intelligent voice prompt system of asphalt mixing material stirring plant |
| CN203811388U (en) * | 2014-03-27 | 2014-09-03 | 河南工业职业技术学院 | Concrete mixer intelligent realtime online monitoring device |
| CN104196694A (en) * | 2014-08-26 | 2014-12-10 | 四川建设机械（集团）股份有限公司 | Real-time concrete pump monitoring method and system |
| CN105382933A (en) * | 2014-09-05 | 2016-03-09 | 西安众智惠泽光电科技有限公司 | Concrete material preparing and stirring wireless monitoring method |
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Patent Citations (5)
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| CN201392469Y (en) * | 2009-04-14 | 2010-01-27 | 河南陆德筑机股份有限公司 | Intelligent voice prompt system of asphalt mixing material stirring plant |
| CN203811388U (en) * | 2014-03-27 | 2014-09-03 | 河南工业职业技术学院 | Concrete mixer intelligent realtime online monitoring device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111465770A (en) * | 2017-12-15 | 2020-07-28 | 罗伯特·博世有限公司 | Method for controlling a liquid pump/drive combination in a vehicle |
| CN108533479A (en) * | 2018-04-02 | 2018-09-14 | 汉仲坤（上海）控制系统有限公司 | hose pump control system based on internet of things |
| CN109324557A (en) * | 2018-11-13 | 2019-02-12 | 浙江智握领程科技股份有限公司 | A kind of mixing pile on-line monitoring instrument and its method |
| CN112650132A (en) * | 2021-01-12 | 2021-04-13 | 许昌德通振动搅拌科技股份有限公司 | Remote monitoring method for vibration stirring machine and remote monitoring system for vibration stirring station |
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