CN206825806U - Mould monitor, mould and monitoring system - Google Patents
Mould monitor, mould and monitoring system Download PDFInfo
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- CN206825806U CN206825806U CN201621389915.7U CN201621389915U CN206825806U CN 206825806 U CN206825806 U CN 206825806U CN 201621389915 U CN201621389915 U CN 201621389915U CN 206825806 U CN206825806 U CN 206825806U
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Abstract
Mould monitor, mould and monitoring system.A kind of mould monitor is provided, the mould monitor includes：Processor module, locating module, Anti-dismantling module, information logging modle, communication module and memory module, the processor module electrically connects with the locating module, Anti-dismantling module, information logging modle, communication module and memory module, and the information of input can be converted into output information；The locating module can form the positional information of mould, and the positional information is transferred into processor module；Mould monitor can be installed on mould by the Anti-dismantling module in a manner of non-removable；Described information logging modle is able to record the information related to mould and Mould operation, and transmits that information to processor module；Output information caused by processor module can be sent to remote location by the communication module.
Description
Technical field
Mould monitor, mould and monitoring system are the utility model is related to, more specifically, the utility model is related to based on remote
The mold monitoring device and monitoring system of journey technology.
Background technology
Injection molding is being allowed to the time that operation is very long in press (press) in the past；And mould is seldom from pressure
Machine is removed for storage.In these past systems, mould is continuously associated with press so that can be dependent on press certainly
Circulation (cycle) counter with it provides the period of mould, and this is used to provide for and the cleaning of such as mould or profit
Slide the relevant information of the preventive maintenance of critical surfaces.
The producer (manufacturer) in the present age utilizes " just-in-time (just-in-time) " practice, wherein, purchase
Person does not keep the stock of a large amount of plastic components, and with less batch micro operations part to be delivered on the basis of " on demand "
(deliver).Such just-in-time practice may require exchanging mould inside and outside press to prepare not on the basis of on demand
Same part.As a result, because a series of different moulds are used the relatively short period in press, therefore, it is no longer able to
Press cycle counter dependent on the period for counting press is for maintenance plan.
Currently, it can be used the mechanical counter for investing respective mould is kept on when running particular mold and being somebody's turn to do
Particular mold has run record how long.Such mechanical counter is included by Illinois states Wauconda cities
Progressive Components International Corporation manufacturesCycle count
Device.Starkey, United States Patent (USP) 5571539 are merged in here by reference, and teach a kind of such mechanical counter.
The operation that such mechanical counter discloses the period that particular mold has been run counts, but on manufacture processing disclose seldom its
Its information.
Such asThe mechanical counter of cycle counter can effectively monitor mould activity and make processing
Monitor that data are effective.In addition, sequence number can physically be investedThe surface of cycle counter, for following
Associating between inner loop counter and particular mold.As the result associated between cycle counter and mould, producer is then
Mold data can be monitored and thus improve mould and safeguarded.
Due to verifying and transcribing mould cycle count and/or sequence number, therefore such machine dependent on human operator
The record that tool counter may be susceptible to be distorted and can also result in by physics inaccuracy is kept.The discomfort associated with particular mold
When or infrequently record keep can be for mould maintenance and/or keep resulting part desired stock there is negative shadow
Ring.It is apparent that without the appropriate maintenance of injection molding, then it may occur in which and damage and can also result in downtime.Similarly, fail
The desired stock of maintaining member can have serious consequence for the production as final result.
In addition, current counter function is single, in general counting is only used for.For example, general counter and not having
Positioning function, also without telecommunications functions.Therefore, it is difficult to the information (including position, count value etc.) of counter is carried out
Remote monitoring.In addition, the counter used at present can not ensure the one-to-one relationship of mould and counter, can not prevent from counting
Device is illegally dismantled from mould, so as to cause the distortion of count information.
Therefore, a kind of new mould monitor is badly in need of in this area, and it has multiple functions, including but not limited to positions work(
Energy and telecommunications functions.Meanwhile the monitor can not illegally be dismantled from mould.
The content of the invention
The purpose of this utility model is to provide a kind of new mould monitor, and it has multiple functions, including but not
It is limited to mould tally function, positioning function and telecommunications functions, while the mould monitor can not illegally be dismantled from mould.
On the one hand the utility model provides a kind of mould monitor, the mould monitor includes：Processor module, determine
Position module, Anti-dismantling module, information logging modle, communication module and memory module,
The processor module and the locating module, Anti-dismantling module, information logging modle, communication module and storage
Module electrically connects, and the information of input can be converted into output information；
The locating module can form the positional information of mould, and the positional information is transferred into processor module；
Mould monitor can be installed on mould by the Anti-dismantling module in a manner of non-removable；
Described information logging modle is able to record the information related to mould and Mould operation, and transmits that information to place
Manage device module；
Output information caused by processor module can be sent to remote location by the communication module.
In a preferred embodiment of the present utility model, the locating module is selected from d GPS locating module, Big Dipper positioning mould
Block, Galileo locating module, architecture module, WIFI locating modules and/or IP locating modules.
In a preferred embodiment of the present utility model, the Anti-dismantling module be selected from short-circuit detecting, proximity transducer and/
Or ambient light sensor.
In a preferred embodiment of the present utility model, described information logging modle includes counting device；Preferably, it is described
Counting device includes acceleration transducer and proximity transducer, and wherein acceleration transducer and proximity transducer realizes mould together
Folding count.
In a preferred embodiment of the present utility model, described information logging modle also includes image collecting device, and will
The image transmitting collected is to processor.
In a preferred embodiment of the present utility model, the communication module is selected from wired or wireless communication module；It is preferred that
, the wire communication module is selected from coaxial cable and optical fiber；Preferably, the wireless communication module is selected from mobile communication mould
Block, near-field communication module, WIFI module, visible light communication module and bluetooth module etc..
The utility model additionally provides a kind of mould, and the mould has mould monitor described in the utility model.
The utility model additionally provides a kind of mould monitoring system, and the mould monitoring system includes described in the utility model
Mould monitor and long-range cloud system, the mould monitor pass through communication module and long-range cloud system and carry out information transfer.
In a preferred embodiment of the present utility model, the information transfer between the mould monitor and long-range cloud system
It is two-way；Preferably, the mode of described information transmission is HTTP, FTP or tcp/ip connection.
In a preferred embodiment of the present utility model, the mould monitoring system can also include one or more clients
End, the client can log in the cloud system and read the information of the mould monitor.
According to the utility model, mould or similar actuating manufacture instrument are provided with monitor, and the monitor can be remembered
Record the information of mould and its operation.Monitor is preferably relatively cheap and unobtrusively, and is resistant to rugged environment, included in mould
The extreme temperature being likely encountered in system operation and impact.The information that monitor is provided can directly display or be sent to long-range position
Put, and can be distributed between OEM producers and molding person by monitored caused information.
Brief description of the drawings
Fig. 1 is an embodiment of the utility model mould monitor.
Fig. 2 is an embodiment of the utility model mould monitoring system.
Fig. 3 is the schematic diagram of the inside connection of the mould monitoring of one embodiment of the utility model.
Embodiment
In the utility model, if without particularly illustrating, involved each component or its preferred ingredient can be mutual
Combination forms new technical scheme.
In the utility model, if without particularly illustrating, all embodiments mentioned in this article and preferred real
The mode of applying can be mutually combined to form new technical scheme.
In the utility model, if without particularly illustrating, all technical characteristics mentioned in this article and preferred special
Sign can be mutually combined to form new technical scheme.
In the utility model, if without opposite explanation, the content sum of each component is 100 % in composition.
In the utility model, if without opposite explanation, the number sum of each component can be 100 weights in composition
Measure part.
In the utility model, unless otherwise indicated, number range " a-b " represents any real combinings between a to b
Breviary represent, wherein a and b are real numbers.Such as number range " 0-5 " represent herein all listed " 0-5 " it
Between whole real numbers, " 0-5 " be these combinations of values breviary represent.
In the utility model, unless otherwise indicated, integer number range " a-b " represents the arbitrary integer between a to b
The breviary of combination represents that wherein a and b are integers.Such as integer number range " 1-N " represents 1,2 ... N, wherein N is whole
Number.
In the utility model, unless otherwise indicated, " it is combined " represents the multicomponent mixture of each element, example
Such as two kinds, three kinds, four kinds and the multicomponent mixture until maximum possible.
If be not specifically stated, the term " one kind " used in this specification refers to " at least one ".
If be not specifically stated, the benchmark of percentage (including percetage by weight) described in the utility model is all described
The gross weight of composition.
" scope " disclosed herein is in the form of lower and upper limit.Can be respectively one or more lower limits, and one
Or multiple upper limits.Given range is defined by selecting a lower limit and a upper limit.Selected lower and upper limit limit
The border of special scope is determined.All scopes that can be defined by this way are included and can be combined, i.e., any lower limit
It can combine to form a scope with any upper limit.For example, 60-120 and 80-110 scope are listed for special parameter,
The scope for being interpreted as 60-110 and 80-120 is also what is expected.If in addition, the minimum zone value 1 and 2 listed, and if
Maximum magnitude value 3,4 and 5 is listed, then following scope can be expected all：1-3,1-4,1-5,2-3,2-4 and
2-5.
Herein, unless otherwise indicated, each step is all carried out at normal temperatures and pressures.
Herein, unless otherwise indicated, each reactions steps can be carried out sequentially, can also be carried out out of order.Example
Such as, other steps can be included between each step, and can also reversed order between step.Preferably, it is herein anti-
Induction method is that order is carried out.
Herein, unless otherwise indicated, the equipment or its part can be equipment conventional in the art or part,
And operate and/or connect in a manner of this area is conventional.For example, pipeline, circuit can be passed through between all parts of equipment
Or its combination connection, to carry out mass transfer or energy transmission.
On the one hand the utility model provides a kind of mould monitor, the mould monitor includes：Processor module, determine
Position module, Anti-dismantling module, information logging modle, communication module and memory module,
The processor module and the locating module, Anti-dismantling module, information logging modle, communication module and storage
Module electrically connects, and the information of input can be converted into output information；
The locating module can form the positional information of mould, and the positional information is transferred into processor module；
Mould monitor can be installed on mould by the Anti-dismantling module in a manner of non-removable；
Described information logging modle is able to record the information related to mould and Mould operation, and transmits that information to place
Manage device module；
Output information caused by processor module can be sent to remote location by the communication module.
In this manual, term " mould " is referred to by toolmaker's sale wherein without final cavity
Die matrix or framework, and refer to the mould actually wherein with cavity.It is therefore contemplated that actual sky can formed
The die matrix or framework wherein with monitor or counter are sold before chamber.Similarly, although shown and retouched by example
State plastics injection mould, still, mould monitor described in the utility model can with including but not limited to blowing, impressing, molding
Deng any reciprocal, molding or circulation manufacturing equipment relatively use.
In the utility model, the processor module preferably comprises is converted into the general small of output information by input information
Type or miniature device, such as central processing unit (CPU) and/or associated memory.For example, by using carrying out self-information
The cycle count information of logging modle, processor module produce mean circulation time (MCT) and the activity percentage of mould.Associated
Memory can store mold data, including but not limited to the tale of mould, mean circulation time (MCT) and activity percentage.The data
It is preferred that independently it is kept with the failure of mould and/or monitor.By this way, when mould is removed from moulding presses and quilt
When being moved to new moulding presses or being stored during downtime, circulation and other information are kept.In this practicality
In a new preferred embodiment, the processor module is stm32l series low-power scm as processor module, its
Advantage is can be with dormancy to save energy in the case of without counting.
In the utility model, the locating module can form the positional information of mould, and the positional information is transmitted
To processor module.In the art, how to realize that positioning function is known.Determine for example, the locating module can be GPS
Position module, Big Dipper locating module, Galileo locating module, architecture module, WIFI locating modules and/or IP locating modules.
In an embodiment of the present utility model, the locating module can be GPS/ Big Dippeves positioning system built-in in communication module
System.
In the utility model, mould monitor can be installed to mould by the Anti-dismantling module in a manner of non-removable
On tool.So-called " non-removable mode " is not that expression can not dismantle the mould monitor from mould, but can not be non-
Method dismantles the mould monitor.That is, the mould monitor can only supervise once on mould in tool/die
The visual organ owner dismantles the mould monitor in the case of allowing from mould.Thus mould can effectively be monitored,
Such as prevent the processing of mould counts from illegally being distorted, preventing that mould from by unauthorized using.The Anti-dismantling module can
With but be not limited to Anti-dismantle screw, firing pin type Anti-dismantling warning device, lead sealing, electronic tag Anti-dismantling mechanism (for example, see《Carry
High false proof anti-transfer electronic tag tamper performance new departure》, Yan Li,《Technology of Internet of things》, 2016 (1)：96-96) etc..At this
In one example of utility model, the Anti-dismantling module can pass through short-circuit detecting, proximity transducer and/or ambient light sensor
Realize.Generally, mould is made of metal, so mold body is conductive.In the case of using short-circuit detecting, monitor
There is detection contact in the one side for being installed to mould, and be open-circuit condition between contact.When being installed on mould, the electricity between contact
Resistance is less than some particular value.It is then detected that the resistance value between contact, when resistance value is more than a particular value, you can
It is determined as that monitor is removed.In the case of using proximity transducer, the proximity transducer is used for the peace of detection monitor
Whether dress face, which abuts, is touched tool surface.It can be judged as that monitor is removed apart from more than some particular value when detecting.Using
In the case of ambient light sensor, the ambient light sensor is used for the brightness for detecting die mounting surface.Generally, monitor is installed
When die surface, the brightness of die mounting surface is very low.When the luminous intensity of die mounting surface meets or exceeds some door
In limited time, you can be determined as that monitor is removed.In a preferred embodiment of the present utility model, the ambient light sensor can be with
It is such as als-pdic15-21C/L230/Tr8 ambient light sensors.
In an embodiment of the present utility model, when mould monitor is illegally dismantled, the Anti-dismantling module
Warning message can be produced, and is transferred to processor module, then processor module transmits the warning message through communication module
To remote location to remind the third parties such as the tool/die monitor owner.
In the utility model, described information logging modle is able to record the information related to mould and Mould operation, and
Transmit that information to processor module.
Mould monitor described in the utility model preferably records the one or more of following information concentration：Global cycle,
Total time, activity (operating (the Up)) time, free time, free time amounts to, movable (operating) time is average, dormancy time,
Dormancy time total, circulation time, averaging loop life-span up to the present, recent averaging loop, recently activity percentage, work
Dynamic percentage, can return stroke countings, lay day, startup day, battery levels, section time, device ID, mould ID, and/or PM follow
Ring.Each in these classifications will be described in further detail in the following discussion.
Global cycle includes cycle count as described above.Circulation is generally defined as the opening and closing of mould.That is, mould
Each actuating cause additional cycle count.When tracking the maintenance needs of the associated particular mold of mould monitor, this
Kind global cycle is important.Global cycle is also applied for stock control and/or manufacture analysis.
In addition, in addition to global cycle counts, monitor can also further produce interim cycle count.User can temporarily answer
Position global cycle is counted to obtain the temporary transient or interim cycle count during interim moulding process.Monitor, which preferably also includes, to be used to give
The internal clocking or timer of molding cycles timing and the means for providing the average production cycle time for molding person.Meter
When device preferably electrically connected with processor.By this way, the measurable mean circulation time (MCT), during defined period can be explained in it
Averaging loop, for example, from recently by mould input service since mean circulation time (MCT).Mean circulation time (MCT) preferably comprise by
Divided by the mould total activity time of global cycle.Preferably, the activity time does not include it is intended that when mould idle time or dormancy
Between, it is described in more detail herein.In addition, the averaging loop life-span up to the present can be calculated, its determination is from mould
The mean circulation time (MCT) that initial manipulation rises, or more specifically, during averaging loop since monitor is initially associated with mould
Between.In addition, having started day or the similar time interval since beginning or " birthday " can be traced, to determine and respective monitoring
Total service time of the associated mould of device.
Depending on the mode of operation of associated mould, timer preferably also includes activity pattern and park mode.Specifically
For, during the constant operation of mould, timer preferably keeps activity pattern.But if mould makes operation interrupted
Up to predetermined amount of time (such as hour) or interrupted any other reasonable time increment of instruction common mold operation, then supervise
Visual organ enters park mode.
As described above, timer also can record and track always holding for each in the release mode and starting pattern of mould
The continuous time.Thus information logging modle can produce when opening mould and send release signal, and in Guan Bi mould produce and
Send active signal.Processor preferably receives these signals, and then tracks each in release signal and active signal
Duration.This measurement can be used in the calculating comprising activity percentage and the various fields of mean circulation time (MCT).
According to preferred embodiment of the present utility model, monitor can additionally comprise internal date or calendar so that mould
Use date and/or input service can be also stored and retrieved.As an alternative, user is recordable into the service date, and
Using above-mentioned internal clocking to be counted from as baseline into the service date, and therefore constructively keep day and date
Gap count.By this way, monitor can record free time or lay day or similar downtime information.Similarly,
Operating time can obtain activity percentage compared with downtime and/or dormancy time.Longevity of the activity percentage for mould
Life is generally defined as the mould activity time based on the mobilizable total pot life of mould.Calculate is usually when operating or be movable
Between divided by operating or the activity time add free time.According to preferred embodiment, processor gives up the mould more than predetermined limits
Free time (dormancy time) is to determine activity percentage.In this regard, timer is preferably predetermined more than such as 6 hours
The mould of threshold value is inactive to start park mode afterwards.
Recorded when monitor can be also inserted into based on battery and monitor is opened first in service in or
" birth (the born-on) " date.As a result, monitor preferably record and provide the time that mould puts into production and/or date with
And the associated global cycle of the use time.By this way, history can be obtained to be easy to determine on the important of mould
Manufacture information.
In a preferred embodiment of the present utility model, described information logging modle includes counting device.Preferably,
The counting device includes acceleration transducer and proximity transducer, and wherein acceleration transducer and proximity transducer is realized together
The folding of mould counts.Acceleration transducer can detect the action that mould is completed once to open or close.But acceleration transducer
X, Y, Z-direction motion can only be detected, can not the motion of the direction of independent judgment mould be out or close, it is therefore desirable to it is close
The folding of sensor auxiliary detection mould, the two is once counted with reference to completion.In a preferred embodiment of the present utility model, institute
It can be such as Ltr-553ALs-Wa proximity transducers to state proximity transducer, and the acceleration transducer can be that Lis3Dh adds
Velocity sensor.
In a preferred embodiment mode of the present utility model, described information logging modle also includes image collecting device,
And by the image transmitting collected to processor.After mould is used to form product, system of the described image harvester to formation
Product are taken pictures, then by gained image transmitting to processor module.The image and deposit that processor module transmits to image collecting device
The image prestored in reservoir is compared, so as to judge that resulting product whether there is defect.At one of the present utility model
In preferred embodiment, described image harvester includes camera.
In the utility model, output information caused by processor module can be sent to long-range position by the communication module
Put.The communication module can be wired or wireless communication module commonly used in the art.In one of the present utility model implementation
In mode, the wire communication module can be coaxial cable, optical fiber etc..Information can be passed through coaxial electrical by wire communication module
Cable, optical fiber etc. are transferred to remote location, or are transferred to local communication device (including but is not limited to router) etc., then pass through this
Ground communication equipment is transferred to remote location.The wireless communication module can be the mobile communication module using carrier network
(such as 3G, 4G and 5G module of China Mobile, UNICOM and telecommunications etc.), near-field communication module, WIFI module, visible light communication
Module (LIFI), bluetooth module etc..Using near-field communication module, WIFI module, visible light communication module (LIFI), bluetooth mould
In the case of block, information can first be transferred to local communication device (including but is not limited to router) by the wireless communication module
Deng, then remote location is transferred to by local communication device.
In the utility model, the mould monitor can also include cooling mechanism.The cooling mechanism includes but unlimited
In thermal insulation layer, fan etc..
Mould monitor of the present utility model is it can in addition contain including the internal electric source of such as battery.According to the utility model
A preferred embodiment, battery is 1/2AA or built-in lithium polymer batteries.In a preferred embodiment of the present utility model
Contemplate：After mounting a monitor on mould, battery is untouchable.So, the battery life of extension is that this practicality is new
The desired feature of type.
In a preferred embodiment mode of the present utility model, the memory module includes being locally stored for monitor inside
Device and/or long-range cloud storage.The information of monitor is transferred in long-range cloud storage by communication module.The operation of the mould and
Data statistic analysis is safeguarded, includes but is not limited to the complicated fortune needed for idle statistics, activity percentage, mean circulation time (MCT) etc.
Calculate, can be carried out by Cloud Server, to save monitor power consumption and light-weight design, result of calculation can pass through webpage and mobile phone visitor
Family end searches.
According to preferred embodiment of the present utility model, monitor can also include display, such as electronic console, such as carry
For one or more LED or LCD display in the data category of above or below.Preferably automatically or pass through permission
The function button that user rolls whole such data category (such as in turn) is shown in a manner of it can be easy to check in display
Go out such data category.
According to preferred embodiment of the present utility model, the default setting of display includes power-off or blank is shown, i.e. no
Any data category be present, therefore save on the battery in monitor or other power supplys.In this default setting of display,
Actuating on the basis of automated periodic or by the function button on monitor, preferred, users are easiest to access global cycle.
According to a preferred embodiment of the present utility model, default display interface will include：Global cycle, averagely follow recently
Ring, averaging loop life-span up to the present, start day, free time total, activity percentage, battery levels percentage and dress
Put ID etc..
According to preferred embodiment of the present utility model, battery levels and/or battery levels percentage may be included with can be from
In the information that monitor obtains.Battery levels can be illustrated over the display, or, as all data categories described herein that
Sample, can on the external display that is connected or can be connected with monitor with monitor periodically and/or in real time by
Tracking and display.
According to preferred embodiment of the present utility model, can be set in monitor and/or the adjustment section time.The section time is preferred
It is the interval that monitor writes data into such as interior magazine.This time can with or can not with to described herein
Park mode time it is corresponding.For example, the battery saving mode of monitor the data of collection can be written in every 120 minutes it is all
Such as the holder of internal storage.By this way, can be by the activity required for making monitor 60 during the operation of press
It is minimized further to save battery life.According to preferred embodiment, monitor can keep multiple sections, for example, eight sections or point
Section.In the present embodiment, when starting the 9th segmentation, first or earliest segmentation be preferably overwritten.Monitor can be programmed to
Allow section or the segmentation of any desired quantity.
Monitor can additionally comprise ON/.But this ON/can be individually associated with display, and
It is preferred that record and the collection of the data of any classification described herein are not prevented.
In addition, device ID and mould ID can be programmed into monitor.By this way, user can keep mould and monitoring
Really real connection between device, the mould and/or press being intended to ensuring the data collected to be properly assigned to.According to this practicality
A new preferred embodiment, device ID and mould ID binding can be realized in long-distance cloud memory module.
, can be as being in and/or the data class from monitor according to a preferred embodiment of the present utility model
Preventive maintenance (" PM ") circulation is not additionally comprised and/or the PM to plan counts down.Preferably, when mould circulated until
During the PM dates of desired PM circulations and/or plan, trigger alarm or indicator needs mould to safeguard to alert user.It is this
Alarm or indicator can be at outside monitor, such as flicker warning, or can be with being coupled outside monitor, such as comprising mould
Emergency warning lamp on the press of tool, or user is notified by webpage or cell-phone customer terminal by long-distance cloud memory module.
Using one or more collections of foregoing information, OEM producers, molding person can be created comprising the specific portion made
The quantity of part, build date, the Mould operation history of mean circulation time (MCT) and/or other information, so as on when should
Safeguarded and what kind of safeguard should be used to provide more preferable history.
According to preferred embodiment of the present utility model, monitor also includes the port of connection outer computer.Port Ke Bao
Containing the USB port for making monitor be connected with computer, printer, PDA or similar device so that when history and averaging loop
Between and/or global cycle and the maintenance information of any storage can be read, record and/or unload.
According to a preferred embodiment of the present utility model, information is output to the inside of monitor at predetermined intervals
And/or in external memory storage.Include mould downtime in this information.For example it is assumed that without molding cycles more than 200
Second, monitor is triggered to start to count downtime.Information is preferably written into by increment (such as two hours increments).
This incremental record of downtime and/or data storage helps the prolonged cell life-span of maintenance monitor, and downtime is simultaneously
For providing alarm user, whether equipment fault needs to handle.
On the other hand the utility model provides a kind of mould, it has mould monitor described in the utility model.
On the one hand the utility model also provides a kind of mould monitoring system, the mould monitoring system includes this practicality
New described mould monitor and long-range cloud system, the mould monitor carry out letter by communication module and long-range cloud system
Breath transmission.
In an embodiment of the present utility model, the information transfer between the mould monitor and long-range cloud system
It is two-way.Generally, the mode of described information transmission can be the progress such as being connected HTTP, FTP or tcp/ip.The cloud system
System, which can use, includes the service that the business such as Amazon cloud or Ali's cloud cloud service provider provides, or can also be privately owned cloud system
System.
In an embodiment of the present utility model, the mould monitoring system can also include one or more clients
End, the client can log in the cloud system and read the information of the mould monitor, for dismounting, power shortage, exception
The warning messages such as displacement, cloud system meeting active push information to client.
On the other hand the utility model provides a kind of mold management method, methods described includes as follows：
Mould monitor is provided, and mould monitor is associated with mould；
The information related to mould or Mould operation is formed by mould monitor, and transmits that information to cloud system；
And
Flexecutive logs on the cloud system by client, and reads the letter of the mould monitor transmission
Breath.
In an embodiment of the present utility model, methods described also passes through client and cloud including flexecutive
System sends to mould monitor and instructed.
In an embodiment of the present utility model, methods described also passes through client and cloud including flexecutive
System configuration client jurisdiction, it is controlled to share the information related to mould or Mould operation to related personnel such as OEM manufacturers.
Embodiment of the present utility model is specifically described below in conjunction with accompanying drawing, but content of the present utility model is not limited to
This.
Fig. 1 describes mould monitor 200 described in the utility model, and it includes processor module 201, locating module
206th, Anti-dismantling module 203, information logging modle 202, communication module 205 and memory module 204, and optional long-range storage
Module 207.The processor module 201 and the locating module 206, Anti-dismantling module 203, information logging modle 202, communicate
Module 205 and memory module 204 electrically connect, and the information of input can be converted into output information.The locating module 206
The positional information of mould can be formed, and the positional information is transferred to processor module 201.The energy of Anti-dismantling module 203
It is enough to be installed to mould monitor on mould in a manner of non-removable.If Anti-dismantling module 203 detects mould monitor
Illegally dismantled, the Anti-dismantling module 203 can produce caution signal, and be transferred to processor module 201.Described information records mould
Block 202 is able to record the information related to mould and Mould operation, and transmits that information to processor module 201.The place
Reason device module produces output information based on the input information received, and is sent to remote location by the communication module 205,
Such as remote storage modules 207.
Fig. 2 describes mould monitoring system 100 of the present utility model, and it includes mould monitor 101 and long-range cloud system
103, the mould monitor 101 carries out information transfer by communication module and long-range cloud system 103.The mould monitor
The information (including positional information and count information etc.) of mould 102 is transferred to long-range cloud system 103, OEM manufacturers or system by 101
Mould person can log in long-range cloud system 103 by computer client 104 and/or cell-phone customer terminal 104, read the mould 102
Relevant information.
Fig. 3 describes the inside connection of the mould monitoring of one embodiment of the utility model.Power management chip 302
CPU 301 is powered.Select to power by external power supply 303, USB 305 or battery 304 according to Power Supplies Condition, and it is outer having
Charged when meeting power supply or insertion USB to battery 304.
Communication module 306 is industrial 3G module, and it is communicated with CPU 301 by serial ports and USB, will counting and working condition
Cloud database (not shown in figure) is passed to by wireless Internet.
Tamper module 307 is connected by universal input/output (GPIO) with CPU 301, and when detecting abnormal dismounting
Produce interrupt signal notice CPU 301.The tamper module 307 can be such as als-pdic15-21C/L230/Tr8 environment
Optical sensor.
Information logging modle 308 includes acceleration transducer and proximity sensor.Acceleration transducer is total by SPI
Line is connected with CPU 301, and proximity sensor is connected by universal input/output (GPIO) with CPU 301.Optional acceleration
Sensor model number is Lis3Dh, optional proximity sensor model Ltr-553ALs-Wa.
Local storage 309 is connected by spi bus with CPU 301, for storing the letter such as sequence number, system operation daily record
Breath.Optional model W25X32VSSIQ.
Claims (13)
- A kind of 1. mould monitor, it is characterized in that the mould monitor includes：Processor module, locating module, tamper mould unloading Block, information logging modle, communication module and memory module,The processor module and the locating module, Anti-dismantling module, information logging modle, communication module and memory module Electrical connection, and the information of input can be converted into output information；The locating module can form the positional information of mould, and the positional information is transferred into processor module；Mould monitor can be installed on mould by the Anti-dismantling module in a manner of non-removable；Described information logging modle is able to record the information related to mould and Mould operation, and transmits that information to processor Module；Output information caused by processor module can be sent to remote location by the communication module.
- 2. mould monitor as claimed in claim 1, it is characterised in that the locating module is selected from d GPS locating module, the Big Dipper Locating module, Galileo locating module, architecture module, WIFI locating modules and/or IP locating modules.
- 3. mould monitor as claimed in claim 1, it is characterised in that the Anti-dismantling module is selected from short-circuit detecting, approached Sensor and/or ambient light sensor.
- 4. mould monitor as claimed in claim 1, it is characterised in that described information logging modle includes counting device.
- 5. mould monitor as claimed in claim 4, it is characterised in that the counting device includes acceleration transducer and connect Nearly sensor, wherein acceleration transducer and proximity transducer realize that the folding of mould counts together.
- 6. mould monitor as claimed in claim 1, it is characterised in that described information logging modle also includes image collector Put, and by the image transmitting collected to processor.
- 7. mould monitor as claimed in claim 1, it is characterised in that the communication module is selected from wired or wireless communication mould Block.
- 8. mould monitor as claimed in claim 7, it is characterised in that the wire communication module is selected from coaxial cable or light It is fine；The wireless communication module is selected from mobile communication module, near-field communication module, WIFI module, visible light communication module or indigo plant Tooth module.
- A kind of 9. mould, it is characterized in that the mould has the mould monitor any one of claim 1-8.
- A kind of 10. mould monitoring system, it is characterized in that the mould monitoring system is included any one of claim 1-8 Mould monitor and long-range cloud system, the mould monitor carry out information transfer by communication module and long-range cloud system.
- 11. mould monitoring system as claimed in claim 10, it is characterised in that the mould monitor and long-range cloud system it Between information transfer be two-way.
- 12. mould monitoring system as claimed in claim 11, it is characterised in that the mode of described information transmission is HTTP, FTP Or tcp/ip connections.
- 13. mould monitoring system as claimed in claim 10, it is characterised in that the mould monitoring system can also include one Individual or multiple client, the client can log in the cloud system and read the information of the mould monitor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621389915.7U CN206825806U (en) | 2016-12-16 | 2016-12-16 | Mould monitor, mould and monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621389915.7U CN206825806U (en) | 2016-12-16 | 2016-12-16 | Mould monitor, mould and monitoring system |
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| CN206825806U true CN206825806U (en) | 2018-01-02 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108202444A (en) * | 2016-12-16 | 2018-06-26 | 芜湖精益达塑业有限公司 | Mold monitoring device, monitoring system and method |
| CN108508843A (en) * | 2018-05-09 | 2018-09-07 | 浙江赛豪实业有限公司 | A kind of operating conditions system of mold |
-
2016
- 2016-12-16 CN CN201621389915.7U patent/CN206825806U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108202444A (en) * | 2016-12-16 | 2018-06-26 | 芜湖精益达塑业有限公司 | Mold monitoring device, monitoring system and method |
| CN108508843A (en) * | 2018-05-09 | 2018-09-07 | 浙江赛豪实业有限公司 | A kind of operating conditions system of mold |
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Address after: 241000 No. 4 workshop, Qiao Bei Industrial Park, Wuhu economic and Technological Development Zone, Anhui Patentee after: WUHU JINGYIDA MOLDING CO.,LTD. Address before: 241,000 Plant 4, Qiaobei Industrial Park, Wuhu Economic and Technological Development Zone, Anhui Province Patentee before: WUHU JINGYIDA PLASTIC INDUSTRY CO.,LTD. |