CN108202444A - Mold monitoring device, monitoring system and method - Google Patents
Mold monitoring device, monitoring system and method Download PDFInfo
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- CN108202444A CN108202444A CN201611167112.1A CN201611167112A CN108202444A CN 108202444 A CN108202444 A CN 108202444A CN 201611167112 A CN201611167112 A CN 201611167112A CN 108202444 A CN108202444 A CN 108202444A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/84—Safety devices
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
- B29C2045/1796—Moulds carrying mould related information or codes, e.g. bar codes, counters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76036—Frequency
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76066—Time
- B29C2945/76076—Time duration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76066—Time
- B29C2945/7608—Time pause, wilful interruption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76177—Location of measurement
- B29C2945/76254—Mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76177—Location of measurement
- B29C2945/76254—Mould
- B29C2945/76267—Mould non-cavity forming parts
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/37—Measurements
- G05B2219/37252—Life of tool, service life, decay, wear estimation
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Human Computer Interaction (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
Mold monitoring device, monitoring system and method.Monitor is provided a mold, the mould monitor includes：Processor module, locating module, Anti-dismantling module, information logging modle, communication module and memory module, the processor module is electrically connected with the locating module, Anti-dismantling module, information logging modle, communication module and memory module, and can the information of input be converted into output information；The locating module can form the location information of mold, and the location information is transferred to processor module；Mould monitor can be installed in a manner of non-removable on mold by the Anti-dismantling module；Described information logging modle be able to record with mold and the relevant information of Mould operation, and transmit that information to processor module；The output information that processor module generates can be transmitted to remote location by the communication module.
Description
Technical field
The present invention relates to mold monitoring device, monitoring system and method, more particularly it relates to be based on remote technology
Mold monitoring device, monitoring system and method.
Background technology
Injection molding is being allowed to the time that operation is very long in press (press) in the past；And mold is seldom from pressure
Machine is removed for storage.In these past systems, mold is continuously associated with press so that can be dependent on press certainly
Cycle (cycle) counter with it provides the recurring number of mold, and this is used to provide for and the cleaning of such as mold or profit
Slide the related information of the preventive maintenance of critical surfaces.
The producer (manufacturer) in the present age utilizes " just-in-time (just-in-time) " to put into practice, wherein, purchase
Person does not keep the inventory of a large amount of plastic components, and with smaller batch micro operations component to be delivered on the basis of " on-demand "
(deliver).Such just-in-time practice may require exchanging mold inside and outside press to prepare not on the basis of on demand
Same component.As a result, since a series of different molds are used the relatively short period in press, it is no longer able to
Press cycle counter dependent on the recurring number for counting press is for maintenance plan.
Currently, can be used invest respective mold mechanical counter keep about when run particular mold and should
Particular mold has run record how long.Such mechanical counter is included by Illinois states Wauconda cities
Progressive Components International Corporation manufacturesCycle count
Device.Starkey, United States Patent (USP) 5571539 are incorporated into here by reference, and teach a kind of such mechanical counter.
The operation that such mechanical counter discloses the recurring number that particular mold has been run counts, but about manufacture processing disclose seldom its
Its information.
Such asThe mechanical counter of cycle counter can effectively monitor mold activity and make processing
Monitor that data are effective.In addition, sequence number can physically be investedThe surface of cycle counter, for following
Being associated between inner loop counter and particular mold.As associated between cycle counter and mold as a result, producer then
It can monitor mold data and thus improve mold and safeguard.
Mold cycle count and/or sequence number, such machine are verified and transcribe due to depending on human operator
Tool counter may be susceptible to be distorted and can also result in by physics inaccurate record holding.Discomfort associated with particular mold
When or infrequently record keep can for mold maintenance and/or keep resulting part desired inventory have negative shadow
It rings.It is apparent that without the appropriate maintenance of injection molding, then it may occur in which and damage and can also result in downtime.Similarly, fail
The desired inventory of maintaining member can have serious consequence for the production as final result.
In addition, current counter function is single, it is only used for general counting.For example, general counter and not having
Positioning function, also without telecommunications functions.Therefore, it is difficult to the information (including position, count value etc.) to counter carries out
Remote monitoring.In addition, the counter used at present can not ensure the one-to-one relationship of mold and counter, can not prevent from counting
Device is illegally dismantled from mold, so as to cause the distortion of count information.
Therefore, a kind of novel mould monitor is badly in need of in this field, with multiple functions, including but not limited to positions work(
Energy and telecommunications functions.Meanwhile the monitor cannot illegally be dismantled from mold.
Invention content
The purpose of the present invention is to provide a kind of novel mould monitor, with multiple functions, including but not limited to
Mold tally function, positioning function and telecommunications functions, while the mould monitor cannot illegally be dismantled from mold.
One aspect of the present invention provides a mold monitor, and the mould monitor includes：Processor module, positioning mould
Block, Anti-dismantling module, information logging modle, communication module and memory module,
The processor module and the locating module, Anti-dismantling module, information logging modle, communication module and storage
Module is electrically connected, and can the information of input be converted into output information；
The locating module can form the location information of mold, and the location information is transferred to processor module；
Mould monitor can be installed in a manner of non-removable on mold by the Anti-dismantling module；
Described information logging modle be able to record with mold and the relevant information of Mould operation, and transmit that information to place
Manage device module；
The output information that processor module generates can be transmitted to remote location by the communication module.
In the preferred embodiment of the present invention, the locating module is selected from GPS positioning module, Beidou positioning module, gal
Profit slightly locating module, base station location module, WIFI locating modules and/or IP locating modules.
In the preferred embodiment of the present invention, the Anti-dismantling module is selected from short-circuit detecting, proximity sensor and/or ring
Border optical sensor.
In the preferred embodiment of the present invention, described information logging modle includes counting device；Preferably, the counting
Device includes acceleration transducer and proximity sensor, and wherein acceleration transducer and proximity sensor realizes opening for mold together
Total number.
In the preferred embodiment of the present invention, described information logging modle further includes image collecting device, and will acquisition
The image transmitting arrived is to processor.
In the preferred embodiment of the present invention, the communication module is selected from wired or wireless communication module；Preferably, institute
It states wire communication module and is selected from coaxial cable and optical fiber；Preferably, the wireless communication module is selected from mobile communication module, near field
Communication module, WIFI module, visible light communication module and bluetooth module etc..
The present invention also provides a kind of mold, the mold has mould monitor of the present invention.
The present invention also provides a kind of mold monitoring system, the mold monitoring system is supervised including mold of the present invention
Visual organ and long-range cloud system, the mould monitor carry out information transmission by communication module and long-range cloud system.
The present invention also provides a kind of mold management method has been attacked, the method includes as follows：
Mould monitor is provided, and mould monitor is associated with mold；
By mould monitor formation and mold or the relevant information of Mould operation, and transmit that information to cloud system；
And
Flexecutive logs on the cloud system by client, and reads the letter of the mould monitor transmission
Breath.
In the preferred embodiment of the present invention, the method further includes flexecutive and passes through client and cloud system
It sends and instructs to mould monitor.
According to the present invention, mold or similar actuating manufacture tool are provided with monitor, which is able to record mould
Tool and its information of operation.Monitor is preferably relatively cheap and unobtrusively, and is resistant to rugged environment, is grasped included in molding
The extreme temperature being likely encountered in work and impact.The information that monitor is provided can directly display or be transmitted to remote location,
And it can be distributed between OEM producers and molding person through the monitored information generated.
Description of the drawings
Fig. 1 is a specific embodiment of inventive die monitor.
Fig. 2 is a specific embodiment of inventive die monitoring system.
Fig. 3 is the schematic diagram of the inside connection of the mold monitoring of one embodiment of the present invention.
Specific embodiment
In the present invention, if without particularly illustrating, involved each component or its preferred ingredient can be combined with each other
Form new technical solution.
In the present invention, if without particularly illustrating, all embodiments mentioned in this article and preferred implementation side
Formula can be combined with each other to form new technical solution.
In the present invention, if without particularly illustrating, all technical characteristics and preferred feature mentioned in this article can
New technical solution is formed to be combined with each other.
In the present invention, if without opposite explanation, the sum of content of each component is 100% in composition.
In the present invention, if without opposite explanation, the sum of number of each component can be 100 weight in composition
Part.
In the present invention, unless otherwise indicated, numberical range " a-b " represents the contracting of the arbitrary real combinings between a to b
Sketch form shows that wherein a and b are real numbers.Such as numberical range " 0-5 " represents all to have listed herein between " 0-5 "
Whole real numbers, " 0-5 " are that the breviary of these combinations of values represents.
In the present invention, unless otherwise indicated, integer numberical range " a-b " represents the arbitrary integer combination between a to b
Breviary represent, wherein a and b are integers.Such as integer numberical range " 1-N " represents 1,2 ... N, wherein N is integer.
In the present invention, unless otherwise indicated, " a combination thereof " represents the multicomponent mixture of each element, such as two
Kind, three kinds, four kinds and the multicomponent mixture until maximum possible.
If be not specifically stated, the term " one kind " used in this specification refers to " at least one ".
If be not specifically stated, the benchmark of percentage (including weight percent) of the present invention is all the combination
The total weight of object.
" range " disclosed herein is in the form of lower and upper limit.Can be respectively one or more lower limits and one
Or multiple upper limits.Given range is defined by selecting a lower limit and a upper limit.Selected lower and upper limit limit
The boundary of special range is determined.All ranges that can be defined in this way comprising and can combine, i.e., any lower limit
It can combine to form a range with any upper limit.For example, the range of 60-120 and 80-110 are listed for special parameter,
The range for being interpreted as 60-110 and 80-120 is also what is expected.In addition, if the minimum zone value 1 and 2 listed and if
Maximum magnitude value 3,4 and 5 is listed, then following range can be expected all：1-3,1-4,1-5,2-3,2-4 and
2-5.
Herein, unless otherwise indicated, each step all carries out at normal temperatures and pressures.
Herein, unless otherwise indicated, each reaction step can be carried out sequentially, can not also be carried out in order.Example
Such as, other steps can be included between each step, and can also reversed order between step.Preferably, it is herein anti-
Induction method is that sequence carries out.
Herein, unless otherwise indicated, the equipment or its component can be equipment conventional in the art or component,
And it operates and/or connects in a manner that this field is conventional.For example, pipeline, circuit can be passed through between all parts of equipment
Or combination connects, to carry out mass transfer or energy transmission.
One aspect of the present invention provides a mold monitor, and the mould monitor includes：Processor module, positioning mould
Block, Anti-dismantling module, information logging modle, communication module and memory module,
The processor module and the locating module, Anti-dismantling module, information logging modle, communication module and storage
Module is electrically connected, and can the information of input be converted into output information；
The locating module can form the location information of mold, and the location information is transferred to processor module；
Mould monitor can be installed in a manner of non-removable on mold by the Anti-dismantling module；
Described information logging modle be able to record with mold and the relevant information of Mould operation, and transmit that information to place
Manage device module；
The output information that processor module generates can be transmitted to remote location by the communication module.
In the present specification, term " mold " refer to by toolmaker sell wherein without final cavity
Die matrix or frame and refer to actually wherein have cavity mold.It is therefore contemplated that practical sky can formed
The die matrix or frame wherein with monitor or counter are sold before chamber.Similarly, although shown and retouched by example
State plastics injection mould, still, mould monitor of the present invention can with including but not limited to blowing, coining, molding etc.
Any reciprocal, molding or cycle manufacturing equipment relatively use.
In the present invention, the processor module preferably comprises the general miniaturization that input information is converted into output information
Or miniature device, such as central processing unit (CPU) and/or associated memory.For example, by using self-information record is carried out
The cycle count information of module, processor module generate mean circulation time (MCT) and the activity percentage of mold.Associated storage
Device can store mold data, including but not limited to the tale of mold, mean circulation time (MCT) and activity percentage.The data are preferred
It is independently kept with the failure of mold and/or monitor.In this way, when mold is removed from moulding presses and is moved
When being stored to new moulding presses or during downtime, cycle and other information are kept.The one of the present invention
In a preferred embodiment, the processor module be stm32l series low-power scm as processor module, advantage be
It can be with suspend mode to save energy in the case of without counting.
In the present invention, the locating module can form the location information of mold, and by location information transmission everywhere
Manage device module.In the art, how to realize that positioning function is known.For example, the locating module can be GPS positioning mould
Block, Beidou positioning module, Galileo locating module, base station location module, WIFI locating modules and/or IP locating modules.At this
In one embodiment of invention, the locating module can be GPS/ BEI-DOU position systems built-in in communication module.
In the present invention, mould monitor can be installed to mold by the Anti-dismantling module in a manner of non-removable
On.So-called " non-removable mode " is not to represent that the mould monitor cannot be dismantled from mold, but cannot be illegal
Dismantle the mould monitor.That is, the mould monitor can only monitor once on mold in tool/die
The device owner dismantles the mould monitor in the case of allowing from mold.Thus mold can effectively be monitored, example
It such as prevents from the processing of mold from counting illegally distorted, prevent mold from by unauthorized using.The Anti-dismantling module can be with
But be not limited to Anti-dismantle screw, firing pin type Anti-dismantling warning device, lead sealing, electronic tag Anti-dismantling mechanism (for example, see《It improves
Anti-fake anti-transfer electronic tag tamper performance new departure》, Yan Li,《Technology of Internet of things》, 2016 (1)：96-96) etc..In this hair
In a bright example, the Anti-dismantling module can be realized by short-circuit detecting, proximity sensor and/or ambient light sensor.
In general, mold is made of metal, so mold body is conductive.In the case where using short-circuit detecting, monitor is being pacified
Being attached to the one side of mold has detection contact, and is open-circuit condition between contact.When being installed on mold, the resistance between contact is small
In some particular value.It is then detected that the resistance value between contact, when resistance value is more than a particular value, you can judgement
It is removed for monitor.In the case where using proximity sensor, the proximity sensor is used for the mounting surface of detection monitor
Whether abut and touch tool surface.It can be judged as that monitor is removed apart from more than some particular value when detecting.In use environment
In the case of optical sensor, the ambient light sensor is used to detect the brightness of die mounting surface.In general, monitor is mounted on mould
When having surface, the brightness of die mounting surface is very low.When the luminous intensity of die mounting surface meets or exceeds some thresholding,
It can be determined as that monitor is removed.In the preferred embodiment of the present invention, the ambient light sensor can be for example
Als-pdic15-21C/L230/Tr8 ambient light sensors.
In an embodiment of the invention, when mould monitor is illegally dismantled, the Anti-dismantling module can be with
Warning message is generated, and is transferred to processor module, then the warning message is transmitted to far by processor module through communication module
Journey position is to remind the third parties such as the tool/die monitor owner.
In the present invention, described information logging modle be able to record with mold and the relevant information of Mould operation, and should
Information is transferred to processor module.
Mould monitor of the present invention preferably records the one or more of following information concentration：Global cycle, it is total when
Between, activity (operating (the Up)) time, free time, free time amounts to, movable (operating) time is average, dormancy time, suspend mode
Time total, circulation time, averaging loop service life up to the present, recent averaging loop, recently activity percentage, activity hundred
Point ratio, can return stroke countings, lay day, start day, battery levels, the section time, device ID, mold ID, and/or PM recycle.
Each in these classifications will be described in further detail in the following discussion.
Global cycle includes cycle count as described above.Cycle is generally defined as the opening and closing of mold.That is, mold
Each actuating lead to additional cycle count.When the maintenance needs for tracking the associated particular mold of mould monitor, this
Kind global cycle is important.Global cycle is also applied for stock control and/or manufacture analysis.
In addition, other than global cycle counts, monitor can also further generate interim cycle count.User can temporarily answer
Position global cycle counts to obtain the temporary or interim cycle count during interim moulding process.Monitor preferably also includes to give
The internal clocking or timer of molding cycles timing and for providing the means of average production cycle time for molding person.Meter
When device be preferably electrically connected with processor.In this way, the mean circulation time (MCT) is can measure, during the defined period can be explained
Averaging loop, for example, from recently by mold input service since mean circulation time (MCT).Mean circulation time (MCT) preferably comprise by
Divided by the mold total activity time of global cycle.Preferably, the activity time does not include it is intended that when time or the suspend mode of mold free time
Between, it is described in more detail herein.In addition, the averaging loop service life up to the present can be calculated, determine from mold
Mean circulation time (MCT) that initial manipulation rises or more specifically, during averaging loop since monitor is initially associated with mold
Between.In addition, having started day or the similar time interval since beginning or " birthday " can be tracked, to determine and respective monitoring
Total service time of the associated mold of device.
Depending on the mode of operation of associated mold, timer preferably also includes activity pattern and suspend mode.Specifically
For, during the constant operation of mold, timer preferably remains activity pattern.But if mold makes operation interrupted
Up to predetermined amount of time (such as hour) or interrupted any other reasonable time increment of instruction common mold operation, then supervise
Visual organ enters suspend mode.
As described above, timer also can record and track always holding for each in the release mode and starting pattern of mold
The continuous time.Thus information logging modle can generate when opening mold and send release signal, and in Guan Bi mould generate and
Send active signal.Processor preferably receives these signals, and then track in release signal and active signal each
Duration.This measurement can be used in the calculating comprising activity percentage and the various fields of mean circulation time (MCT).
According to a preferred embodiment of the invention, monitor can additionally comprise internal date or calendar so that the use of mold
Date and/or input service can be also stored and retrieved.As an alternative, user can record into the service date, and use
Above-mentioned internal clocking from as baseline into the service date to count, and therefore constructively keep day and date intervals
It counts.In this way, monitor can record free time or lay day or similar downtime information.Similarly, it operates
Time can obtain activity percentage compared with downtime and/or dormancy time.Activity percentage is for the service life one of mold
As be defined as the mold activity time based on the mobilizable total pot life of mold.Calculate is usually to remove operating or activity time
Free time is added with operating or activity time.According to preferred embodiment, processor is given up idle more than the mold of predetermined limits
Time (dormancy time) is with determining activity percentage.In this regard, timer is preferably in the predetermined threshold more than such as 6 hours
Mold it is inactive after start suspend mode.
Recorded when monitor can be also inserted into based on battery and monitor is opened for the first time in service in or
" birth (the born-on) " date.As a result, monitor preferably record and provide the time that mold puts into production and/or date with
And the associated global cycle of the use time.In this way, history can be obtained to be easy to determine about the important of mold
Manufacture information.
In a preferred embodiment of the present invention, described information logging modle includes counting device.Preferably, it is described
Counting device includes acceleration transducer and proximity sensor, and wherein acceleration transducer and proximity sensor realizes mold together
Folding count.Acceleration transducer can detect mold and complete the action once opened or closed.But acceleration transducer can only
Detect the movement of X, Y, Z-direction, can not the movement of the direction of independent judgment mold be out or close, it is therefore desirable to close to sensing
The folding of device auxiliary detection mold, the two, which combines, completes primary count.It is described close to biography in the preferred embodiment of the present invention
Sensor can be such as Ltr-553ALs-Wa proximity sensors, and the acceleration transducer can be Lis3Dh acceleration sensings
Device.
In the preferred embodiment mode of the present invention, described information logging modle further includes image collecting device, and will
The image collected is transferred to processor.After mold is used to form product, described image harvester claps the product of formation
According to then by gained image transmitting to processor module.The image and memory that processor module transmits image collecting device
In pre-stored image be compared, so as to judge resulting product whether there is defect.In the preferred implementation of the present invention
In mode, described image harvester includes camera.
In the present invention, the output information that processor module generates can be transmitted to remote location by the communication module.
The communication module can be wired or wireless communication module commonly used in the art.In an embodiment of the invention,
The wire communication module can be coaxial cable, optical fiber etc..Information can be passed through coaxial cable, optical fiber by wire communication module
Etc. being transferred to remote location or be transferred to local communication device (include but not limited to router) etc., then pass through local communication
Equipment is transferred to remote location.The wireless communication module can be the mobile communication module using carrier network (in such as
State is mobile, 3G, 4G and 5G module of unicom and telecommunications etc.), near-field communication module, WIFI module, visible light communication module
(LIFI), bluetooth module etc..Using near-field communication module, WIFI module, visible light communication module (LIFI), bluetooth module
In the case of, information can be first transferred to local communication device (including but not limited to router) etc. by the wireless communication module,
Remote location is transferred to by local communication device again.
In the present invention, the mould monitor can also include cooling mechanism.The cooling mechanism include but not limited to every
Thermosphere, fan etc..
The mould monitor of the present invention is in addition it can including the internal electric source of such as battery.One according to the present invention excellent
Embodiment is selected, battery is 1/2AA or built-in lithium polymer batteries.Imagine in a preferred embodiment of the invention：It will supervise
After visual organ is installed on mold, battery is untouchable.In this way, extended battery life is the desired feature of the present invention.
In the preferred embodiment mode of the present invention, the memory module includes the local storage of monitor inside
And/or long-range cloud storage.The information of monitor is transferred to by communication module in long-range cloud storage.The operation of the mold and dimension
Data statistic analysis is protected, the including but not limited to free time counts, activity percentage, the complex calculation needed for mean circulation time (MCT) etc.,
It can be carried out by Cloud Server, to save monitor power consumption and light-weight design, result of calculation can pass through webpage and cell phone customer
End searches.
According to a preferred embodiment of the invention, before monitor also may include display, such as electronic console, such as offer
One or more LED or LCD display in face or data category below.Preferably automatically or by allowing user
The function button for rolling entire such data category (such as in turn) shows this in a manner of it can be easy to check in display
The data category of sample.
According to a preferred embodiment of the invention, the default setting of display includes power-off or blank is shown, that is, is not present
Any data category therefore saves on the battery in monitor or other power supplys.In this default setting of display, automatic
Actuating in periodic basis or by the function button on monitor, preferred, users are easiest to access global cycle.
According to a preferred embodiment of the present invention, default display interface will include：Global cycle, arrives recent averaging loop
Averaging loop service life, startup day, free time total, activity percentage, battery levels percentage and device ID so far
Etc..
According to a preferred embodiment of the invention, may be included with can be from monitoring for battery levels and/or battery levels percentage
In the information that device obtains.Battery levels can be shown over the display, alternatively, as all data categories described herein,
It can periodically and/or be in real time tracked on the external display for connecting or being connect with monitor with monitor
And display.
According to a preferred embodiment of the invention, it can be set in monitor and/or the adjustment section time.The section time preferably supervises
Visual organ writes data into the interval of such as interior magazine.This time can with or can not be with stopping to described herein
The time of sleep mode corresponds to.For example, the battery saving mode of monitor the data of collection can be written in every 120 minutes it is such as interior
The reservoir of portion's memory.It in this way, can be by making the required activity during the operation of press of monitor 60 minimum
Change further to save battery life.According to preferred embodiment, monitor can keep multiple sections, such as eight sections or segmentation.
The present embodiment, when start the 9th segmentation when, first or earliest segmentation be preferably overwritten.Monitor, which can be programmed to allow, appoints
The section of what desired quantity or segmentation.
Monitor can additionally comprise ON/.But this ON/can be individually associated with display, and
It is preferred that record and the collection of the data of any classification described herein are not prevented.
In addition, device ID and mold ID can be programmed into monitor.In this way, user can keep mold and monitoring
Really real connection between device, the mold and/or press being intended to so that the data collected is ensured to be properly assigned to.According to the present invention
A preferred embodiment, the binding of device ID and mold ID can realize in long-distance cloud memory module.
It according to a preferred embodiment of the present invention, can be as being in and/or data category from monitor is another
It is outer to recycle comprising preventive maintenance (" PM ") and/or count down to the PM of plan.Preferably, when mold recycled until it is desirable that
PM cycles and/or plan the PM dates when, trigger alarm or indicator needs mold to safeguard to alert user.This alarm
Device or indicator can be at outside monitor, and such as flicker alerts or can be with being coupled outside monitor, such as comprising mold
Emergency warning lamp on press notifies user by long-distance cloud memory module by webpage or cell-phone customer terminal.
Using one or more collections of foregoing information, OEM producers, molding person can be created comprising the specific portion made
The quantity of part, build date, mean circulation time (MCT) and/or other information Mould operation history, so as to about when should
It is safeguarded and what kind of safeguard should be used to provide better history.
According to a preferred embodiment of the invention, monitor also includes the port of connection outer computer.Port may include using
In the USB port that monitor is made to be connect with computer, printer, PDA or similar device so that history and mean circulation time (MCT)
And/or global cycle and the maintenance information of any storage can be read, records and/or unload.
According to a preferred embodiment of the present invention, information be output at predetermined intervals monitor inside and/or
In external memory.Include mold downtime in this information.For example it is assumed that without molding cycles more than 200 seconds, prison
Visual organ is triggered to start to count downtime.Information is preferably written by increment (such as two hours increments).It stops work
This incremental record of time and/or data storage helps the prolonged cell service life of maintenance monitor, and downtime is used for simultaneously
There is provided alarm user, whether equipment fault needs to handle.
Another aspect of the present invention provides a mold, with mould monitor of the present invention.
A further aspect of the present invention provides a mold monitoring system, and the mold monitoring system includes of the present invention
Mould monitor and long-range cloud system, the mould monitor pass through communication module and long-range cloud system and carry out information transmission.
In an embodiment of the invention, the information transmission between the mould monitor and long-range cloud system is double
To.In general, the mode of described information transmission can be the progress such as being connected HTTP, FTP or tcp/ip.The cloud system can
To use the service provided including the business such as Amazon cloud or Ali's cloud cloud service provider or can also be privately owned cloud system.
In an embodiment of the invention, the mold monitoring system can also include one or more clients,
The client can log in the cloud system and read the information of the mould monitor, for dismounting, power shortage, abnormal displacement
Wait warning messages, cloud system meeting active push information to client.
Another aspect of the present invention provides a mold management method, and the method includes as follows：
Mould monitor is provided, and mould monitor is associated with mold；
By mould monitor formation and mold or the relevant information of Mould operation, and transmit that information to cloud system；
And
Flexecutive logs on the cloud system by client, and reads the letter of the mould monitor transmission
Breath.
In an embodiment of the invention, the method further includes flexecutive and passes through client and cloud system
It sends and instructs to mould monitor.
In an embodiment of the invention, the method further includes flexecutive and passes through client and cloud system
Client jurisdiction is configured, it is controlled to share and mold or the relevant information of Mould operation to related personnel such as OEM manufacturers.
Embodiments of the present invention are specifically described, but present disclosure is not limited to this below in conjunction with attached drawing.
Fig. 1 describes mould monitor 200 of the present invention, including processor module 201, locating module 206, prevents
Dismantle module 203, information logging modle 202, communication module 205 and memory module 204, and optional remote storage modules
207.The processor module 201 and the locating module 206, Anti-dismantling module 203, information logging modle 202, communication module
205 and memory module 204 be electrically connected, and the information of input can be converted into output information.The locating module 206 can
The location information of mold is formed, and the location information is transferred to processor module 201.The Anti-dismantling module 203 can incite somebody to action
Mould monitor is installed in a manner of non-removable on mold.If Anti-dismantling module 203 detects that mould monitor is non-
Method is dismantled, which can generate caution signal, and be transferred to processor module 201.Described information logging modle
202 be able to record with mold and the relevant information of Mould operation, and transmit that information to processor module 201.The processing
Device module generates output information based on the input information received, and is transmitted to remote location, example by the communication module 205
Such as remote storage modules 207.
Fig. 2 describes the mold monitoring system 100 of the present invention, including mould monitor 101 and long-range cloud system 103,
The mould monitor 101 is transmitted by communication module and long-range cloud system 103 into row information.The mould monitor 101 will
The information of mold 102 is transferred to long-range cloud system 103, OEM manufacturers or molding person (including location information and count information etc.)
Long-range cloud system 103 can be logged in by computer client 104 and/or cell-phone customer terminal 104, read the phase of the mold 102
Close information.
Fig. 3 describes the inside connection of the mold monitoring of one embodiment of the present invention.Power management chip 302 is to CPU
301 power supplies.Select to power by external power supply 303, USB 305 or battery 304 according to Power Supplies Condition, and have external power supply or
It charges when being inserted into USB to battery 304.
Communication module 306 is industrial 3G module, is communicated with CPU 301 by serial ports and USB, will counting and working condition
Cloud database (not shown in figure) is passed to by wireless Internet.
Tamper module 307 is connect by universal input/output (GPIO) with CPU 301, and when detecting abnormal dismounting
Generate interrupt signal notice CPU 301.The tamper module 307 can be such as als-pdic15-21C/L230/Tr8 environment
Optical sensor.
Information logging modle 308 includes acceleration transducer and proximity sensor.Acceleration transducer passes through spi bus
It is connected with CPU 301, proximity sensor is connected by universal input/output (GPIO) with CPU 301.Optional acceleration passes
Sensor model Lis3Dh, optional proximity sensor model Ltr-553ALs-Wa.
Local storage 309 is connected by spi bus with CPU 301, for storing the letters such as sequence number, system operation daily record
Breath.Optional model W25X32VSSIQ.
Claims (10)
1. a kind of mould monitor, the mould monitor includes：Processor module, locating module, Anti-dismantling module, information note
Module, communication module and memory module are recorded,
The processor module and the locating module, Anti-dismantling module, information logging modle, communication module and memory module
Electrical connection, and the information of input can be converted into output information；
The locating module can form the location information of mold, and the location information is transferred to processor module；
Mould monitor can be installed in a manner of non-removable on mold by the Anti-dismantling module；
Described information logging modle be able to record with mold and the relevant information of Mould operation, and transmit that information to processor
Module；
The output information that processor module generates can be transmitted to remote location by the communication module.
2. mould monitor as described in claim 1, which is characterized in that the locating module is selected from GPS positioning module, the Big Dipper
Locating module, Galileo locating module, base station location module, WIFI locating modules and/or IP locating modules.
3. mould monitor as described in claim 1, which is characterized in that the Anti-dismantling module is selected from short-circuit detecting, approaches
Sensor and/or ambient light sensor.
4. mould monitor as described in claim 1, which is characterized in that described information logging modle includes counting device；It is excellent
Selection of land, the counting device include acceleration transducer and proximity sensor, wherein acceleration transducer and proximity sensor one
It rises and realizes that the folding of mold counts.
5. mould monitor as described in claim 1, which is characterized in that described information logging modle further includes image collector
It puts, and the image collected is transferred to processor.
6. mould monitor as described in claim 1, which is characterized in that the communication module is selected from wired or wireless communication mould
Block；Preferably, the wire communication module is selected from coaxial cable and optical fiber；Preferably, the wireless communication module is selected from movement
Communication module, near-field communication module, WIFI module, visible light communication module and bluetooth module.
7. a kind of mold, the mold has the mould monitor described in any one of claim 1-6.
8. a kind of mold monitoring system, the mold monitoring system includes the mold monitoring described in any one of claim 1-6
Device and long-range cloud system, the mould monitor carry out information transmission by communication module and long-range cloud system.
9. a kind of mold management method, the method includes as follows：
Mould monitor is provided, and mould monitor is associated with mold；
By mould monitor formation and mold or the relevant information of Mould operation, and transmit that information to cloud system；And
Flexecutive logs on the cloud system by client, and reads the information of the mould monitor transmission.
10. method as claimed in claim 9, which is characterized in that the method further includes flexecutive and passes through client
It sends and instructs to mould monitor with cloud system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611167112.1A CN108202444A (en) | 2016-12-16 | 2016-12-16 | Mold monitoring device, monitoring system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611167112.1A CN108202444A (en) | 2016-12-16 | 2016-12-16 | Mold monitoring device, monitoring system and method |
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| CN108202444A true CN108202444A (en) | 2018-06-26 |
Family
ID=62601490
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611167112.1A Pending CN108202444A (en) | 2016-12-16 | 2016-12-16 | Mold monitoring device, monitoring system and method |
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| CN108764859A (en) * | 2018-07-09 | 2018-11-06 | 杭州勤丰科技有限公司 | A kind of production status monitoring system and method |
| CN108859043A (en) * | 2018-07-13 | 2018-11-23 | 南京塑维网络科技有限公司 | A kind of mold data acquisition terminal, mold and system |
| CN108908883A (en) * | 2018-08-02 | 2018-11-30 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of injection molding machine production line online monitoring system |
| CN109040194A (en) * | 2018-07-10 | 2018-12-18 | 青岛海尔智能家电科技有限公司 | System, method, apparatus and the computer storage medium of mold management |
| JP2020029000A (en) * | 2018-08-21 | 2020-02-27 | 株式会社日本製鋼所 | History information management system for injection molding machines |
| CN110871554A (en) * | 2020-01-20 | 2020-03-10 | 江苏金陵智造研究院有限公司 | Low-power consumption state monitoring equipment |
| CN112187895A (en) * | 2020-09-18 | 2021-01-05 | 青岛鹏海软件有限公司 | Mold management method based on Internet of things technology |
| IT202100000677A1 (en) * | 2021-01-15 | 2022-07-15 | Francesco Tonolli | DEVICE AND METHOD OF MONITORING THE OPERATION OF A MOLD |
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| CN108764859A (en) * | 2018-07-09 | 2018-11-06 | 杭州勤丰科技有限公司 | A kind of production status monitoring system and method |
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| CN108908883A (en) * | 2018-08-02 | 2018-11-30 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of injection molding machine production line online monitoring system |
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| CN110871554A (en) * | 2020-01-20 | 2020-03-10 | 江苏金陵智造研究院有限公司 | Low-power consumption state monitoring equipment |
| CN112187895A (en) * | 2020-09-18 | 2021-01-05 | 青岛鹏海软件有限公司 | Mold management method based on Internet of things technology |
| IT202100000677A1 (en) * | 2021-01-15 | 2022-07-15 | Francesco Tonolli | DEVICE AND METHOD OF MONITORING THE OPERATION OF A MOLD |
| WO2022153119A1 (en) * | 2021-01-15 | 2022-07-21 | Tonolli Francesco | Device and method for monitoring the operation of a mold |
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Address after: 241000 Ouyang Lake Road, Wuhu economic and Technological Development Zone, Anhui 30 Applicant after: Wuhu lean Tatsu molding Limited by Share Ltd Address before: 241000 No. 4 workshop, Qiao Bei Industrial Park, Wuhu economic and Technological Development Zone, Anhui Applicant before: Wuhu Jingyi Plastic Industry Co., Ltd. |
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