CN115222077A - Work order operation and maintenance statistical analysis system - Google Patents
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Abstract
The invention discloses a work order operation and maintenance statistical analysis system, which can match an equipment maintenance plan corresponding to a fault according to equipment operation data and generate a maintenance work order based on the matched equipment maintenance plan, so that operation and maintenance personnel can carry out equipment operation, maintenance and repair according to the maintenance plan in the maintenance work order, thereby being capable of more accurately guiding the maintenance of the personnel and avoiding the problem of equipment loss caused by unfamiliar conditions of equipment.
Description
Technical Field
The invention belongs to the technical field of equipment maintenance, and particularly relates to a work order operation and maintenance statistical analysis system.
Background
With the high-speed development of industrial production, the degree of marketization is continuously improved, work division becomes more and more detailed, effective allocation and reasonable actions of enterprises to personnel become a large business nowadays, at present, a traditional operation and maintenance system usually only has the basic functions of conventional personnel management, work order login, work order assignment, work order processing, return visit and the like, is not intelligent, and only when a fault occurs and the personnel needs to be assigned for processing, the personnel manually create the work order and upload the work order to the system, and then the personnel are dispatched to maintain equipment according to the work order; therefore, the traditional operation and maintenance system cannot analyze the cause of the fault, only an experienced engineer can be relied on to maintain and maintain the equipment, and newly added operation and maintenance personnel cannot quickly participate in the operation and maintenance of the equipment, so that the operation and maintenance of enterprises are difficult, the efficiency is not high, and the economic production loss of the enterprises is brought; therefore, the work order operation and maintenance statistical analysis system which is intelligent, efficient and high in automation degree is urgently provided.
Disclosure of Invention
The invention aims to provide a work order operation and maintenance statistical analysis system which is used for solving the problems of difficulty in operation and maintenance of enterprises, low efficiency and loss of economic production of the enterprises in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, a work order operation and maintenance statistical analysis system is provided, which includes:
the system comprises an operation program module, a monitoring module and a monitoring module, wherein the operation program module is bound with a maintenance plan library, the maintenance plan library comprises a plurality of equipment maintenance plans used for guiding personnel to carry out equipment maintenance, and each equipment maintenance plan is associated with an equipment alarm event;
the operation program configuration module is used for acquiring equipment operation data, generating an abnormal alarm event and sending the abnormal alarm event to the monitoring terminal when detecting that the equipment operation data is abnormal;
the operation program configuration module is in communication connection with the operation program module and is further used for matching an equipment maintenance plan associated with the abnormal alarm event from the maintenance plan library based on the abnormal alarm event to serve as an operation and maintenance plan and sending the operation and maintenance plan to the work order information module;
work order information module, communication connection the operation procedure configuration module is used for based on the operation and maintenance plan generates the maintenance work order, and will the maintenance work order is sent to target terminal to the maintainer that target terminal corresponds is based on the maintenance work order carries out the maintenance of equipment, wherein, target terminal does the terminal that appointed maintainer corresponds in the maintenance work order, just the maintenance work order includes maintenance time, dispatch work mode, maintainer, task description and operation and maintenance plan.
Based on the disclosure, the system is provided with a maintenance plan library, wherein the maintenance plan library comprises a plurality of equipment maintenance plans for guiding personnel to carry out equipment maintenance, and each equipment maintenance plan is associated with an equipment alarm event, namely, the invention stores the reason of the equipment failure and the maintenance suggestion for solving the failure in the system; meanwhile, the invention can obtain the equipment operation data in real time, and judge whether the equipment is abnormal based on the equipment operation data, namely when the equipment operation data is abnormal, the corresponding abnormal alarm event is generated based on the operation data, so that the matching of the equipment maintenance plan is carried out based on the abnormal alarm event (the maintenance plan corresponding to the equipment alarm event matched with the abnormal alarm event is taken as the operation and maintenance plan), and then, the maintenance work order containing information such as maintenance personnel, maintenance time, the matched maintenance plan and the like can be automatically generated based on the matched equipment maintenance plan; and finally, sending the maintenance work order to a maintenance worker, wherein the maintenance worker can complete the maintenance of the equipment according to the maintenance plan in the maintenance work order.
Through the design, the equipment maintenance schedule corresponding to the fault can be matched according to the equipment operation data, and the maintenance work order is generated based on the matched equipment maintenance schedule, so that operation and maintenance personnel can carry out equipment operation, maintenance and repair according to the maintenance schedule in the maintenance work order, and therefore the maintenance of personnel can be accurately guided, the problem of equipment loss caused by unfamiliar conditions of equipment is solved, meanwhile, the maintenance personnel can directly participate in the equipment operation and repair, the operation and repair capacity and the maintenance capacity of the operation and maintenance personnel are improved, the equipment fault downtime is shortened, and the production loss and the labor cost of enterprises are reduced.
In one possible design, an expert intelligence library is bound to the operation program configuration module, wherein the operation program configuration module is further used for generating a standby operation and maintenance plan based on the abnormal alarm event and the expert intelligence library when an equipment maintenance plan associated with the abnormal alarm event is not matched in the maintenance plan library so as to send the standby operation and maintenance plan to the work order information module, so that the work order information module generates the overhaul work order based on the standby operation and maintenance plan.
In one possible design, the system further includes: the work order analysis module is used for acquiring maintenance feedback work orders of all the maintainers within a preset time period, wherein any maintenance feedback work order comprises the maintainers, maintenance time, maintenance results, maintenance faults and work order types;
the work order analysis module is also used for analyzing the maintenance feedback work orders of all the maintainers, generating a work order general list and operation and maintenance work lists corresponding to all the maintainers, and visually displaying the work order general list and all the operation and maintenance work lists.
In one possible design, the work order analysis module includes: the work order analysis unit and the list display unit;
the work order analysis unit is used for generating the work order general list based on the maintenance feedback work orders of all the maintainers;
the work order analysis unit is used for counting and obtaining operation and maintenance information of each maintainer based on maintenance feedback work orders of each maintainer, wherein any operation and maintenance information comprises the total time of the work orders, average working hours, the total number of the work orders, finished work odd numbers, unfinished work odd numbers and overdue work odd numbers;
the work order analysis unit is also used for generating an operation and maintenance work list of each maintainer based on the operation and maintenance information corresponding to each maintainer;
and the list display unit is used for visually displaying the work order general list and the operation and maintenance work lists of all the maintainers and providing a list screening interactive window so that the manager can complete the screening of the work order general list and the information in all the operation and maintenance work lists based on the list screening interactive window.
In one possible design, the system further includes: and the report exporting module is in communication connection with the work order analysis module and is used for generating a work order statistical report based on the work order total list and the operation and maintenance work list corresponding to each maintainer, wherein the work order statistical report comprises an excel report and/or a PDF report.
In one possible design, the system is further provided with a training module, wherein the training module is in communication connection with the work order analysis module and is used for generating maintenance training suggestions based on the work order general list and generating personnel training suggestions corresponding to the maintenance personnel based on the operation and maintenance work list corresponding to the maintenance personnel.
In one possible design, the system is further provided with an incentive module, wherein the incentive module is in communication connection with the work order analysis module and is used for generating personnel incentive information based on operation and maintenance work lists corresponding to the maintenance personnel and visually displaying the personnel incentive information so that management personnel can give personnel rewards based on the personnel incentive information.
In one possible design, the system is further provided with a plan management module, wherein the plan management module is used for acquiring an inspection plan and/or a maintenance plan, wherein the inspection plan comprises an inspection person, an inspection position, inspection time, an inspection mode, an inspection task and an inspection maintenance plan, and the maintenance plan comprises a maintenance person, a maintenance position, maintenance time, a maintenance mode and a maintenance operation manual;
the work order information module is in communication connection with the plan management module and is used for generating an inspection work order based on the inspection plan, generating a maintenance work order based on the maintenance plan, sending the inspection work order to the inspection terminal according to preset time and sending the maintenance work order to the maintenance terminal.
In one possible design, the work order information module is provided with a created work order unit and a received work order unit;
the created work order unit is provided with a first human-computer interaction interface and is used for enabling target personnel to create a new work order or manage the created work order displayed in the created work order unit after logging in the work order operation and maintenance statistical analysis system based on the first human-computer interaction interface, wherein the target personnel comprise maintainers, inspection personnel and operation and maintenance personnel, and the management of the created work order comprises work order searching based on keywords;
and the received work order unit is provided with a second human-computer interaction interface and is used for managing the received work order displayed in the work order unit after target personnel log in the work order operation and maintenance statistical analysis system based on the second human-computer interaction interface, wherein the management of the received work order comprises adding a work order log, adding a work order leave message and/or searching work order information.
In one possible design, the operation program module is provided with an operation program management unit, wherein the operation program management unit is provided with a third human-computer interaction interface for a manager to create a new equipment maintenance plan, modify an equipment maintenance plan in the maintenance plan library, delete an equipment maintenance plan in the maintenance plan library and/or search for an equipment maintenance plan in the maintenance plan library based on the third human-computer interaction interface.
Has the beneficial effects that:
(1) The equipment maintenance method and the equipment maintenance system can match the equipment maintenance plan corresponding to the fault according to the equipment operation data, and generate the maintenance work order based on the matched equipment maintenance plan, so that operation and maintenance personnel can carry out equipment operation and maintenance according to the maintenance plan in the maintenance work order, and therefore the maintenance of the personnel can be accurately guided, the problem of equipment loss caused by the unfamiliar condition of the equipment is solved, meanwhile, the newly-entering maintenance personnel can directly participate in the equipment operation and maintenance, the operation and maintenance capabilities of the operation and maintenance personnel are improved, the equipment fault downtime is shortened, and the production loss and the labor cost of enterprises are reduced.
(2) The invention is also provided with an expert intelligent library which can be used for analyzing the abnormal alarm event to generate a standby maintenance plan when the equipment maintenance plan corresponding to the abnormal alarm event cannot be matched from the maintenance plan library, so that a maintenance work order is generated based on the standby maintenance plan; therefore, the invention can further provide a repair suggestion of equipment failure, thereby helping operation and maintenance personnel to carry out rapid repair of the failure.
(3) The invention is also provided with a work order analysis module which can analyze the work orders corresponding to the maintainers to generate a work order general list and operation and maintenance work lists corresponding to the maintainers; therefore, by carrying out statistical analysis on the work orders, the statistical information of the number of unfinished and finished work orders can be seen, the operation and maintenance department can conveniently check the maintainers, the defects of the maintainers can be found, and the operation and maintenance means can be improved more intuitively.
(4) The maintenance training suggestions and the personnel incentive information can be generated based on the work order general list and the operation and maintenance work list corresponding to each maintainer, so that the defects existing in the operation and maintenance process can be found and found based on the maintenance training suggestions and the personnel training suggestions, the operation and maintenance capacity of part of personnel can be guided and trained, the professional skill level of the maintainers can be improved, meanwhile, excellent personnel can be rewarded and guided correspondingly based on the personnel incentive information, and the ownership sense of the staff to enterprises can be improved.
(5) The invention can also generate a daily inspection work order and a maintenance work order based on the inspection plan and the maintenance plan, thereby meeting the regular inspection and maintenance requirements of enterprises on the equipment.
(6) The invention can also realize the export of the work order general list and the operation and maintenance work list corresponding to each maintainer, and support a plurality of export formats such as excel, pdf and the like, thereby further improving the use convenience of the operation and maintenance system.
Drawings
Fig. 1 is an architecture diagram of a work order operation and maintenance statistical analysis system according to an embodiment of the present invention.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be briefly described below with reference to the accompanying drawings and the embodiments or the description in the prior art, it is obvious that the following description of the structure of the drawings is only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto.
It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of example embodiments of the present invention.
It should be understood that, for the term "and/or" as may appear herein, it is merely an associative relationship that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists independently, B exists independently, and A and B exist simultaneously; for the term "/and" as may appear herein, which describes another associative object relationship, it means that two relationships may exist, e.g., a/and B, may mean: a exists independently, and A and B exist independently; in addition, for the character "/" that may appear herein, it generally means that the former and latter associated objects are in an "or" relationship.
Example (b):
referring to fig. 1, the operation and maintenance work order statistical analysis system provided in the first aspect of this embodiment may include, but is not limited to: the system comprises an operation program module, an operation program configuration module and a work order information module; when the system is applied specifically, the operation program module is bound with a maintenance plan library, wherein the maintenance plan library comprises a plurality of equipment maintenance plans used for guiding personnel to carry out equipment maintenance, and each equipment maintenance plan is associated with an equipment alarm event; optionally, for example, each equipment maintenance plan may be, but not limited to, when an operation and maintenance worker overhauls and maintains equipment, record information such as a corresponding operation name, an operation description, a field carried tool, and an operation step, and the system may generate a corresponding equipment maintenance plan according to the information, and meanwhile, a solution corresponding to each historical fault in historical faults of the equipment may be used as the equipment maintenance plan; further, any example equipment maintenance schedule may include, but is not limited to: the method comprises the steps of operation name, operation description, field carrying tools, contact personnel, platform type selection, file name, creation time, maintenance operation steps and the like, and the equipment alarm event is a fault type corresponding to each equipment maintenance plan.
In this embodiment, the operation program configuration module is configured to obtain device operation data, and when detecting that the device operation data is abnormal, generate an abnormal alarm event and send the abnormal alarm event to the monitoring terminal; in a specific application, the device operation data may be, but not limited to, data of the device itself, such as voltage, current, and the like, and may also be video data or photo data of a site where the device is located, where when the data is data of the device itself, the data may be directly compared with a voltage threshold and a current threshold according to the magnitude of the voltage or the current, so as to obtain an operation state of the device, and when the voltage data is greater than the voltage threshold, the voltage may be determined to be abnormal, and of course, an abnormal event corresponding to each abnormal data exists in the system, so after determining the magnitude relationship between each data and the corresponding threshold, the corresponding abnormal event may be obtained through matching, so as to be used as an abnormal alarm event, and when the device operation data is a video, the video needs to be processed into an image frame by frame, and then the image is recognized, so as to obtain an operation state of the device, and optionally, an image recognition (such as a CNN network) may be performed to obtain an operation state of the device.
In specific implementation, the operation program configuration module is in communication connection with the operation program module, and is further configured to match an equipment maintenance plan associated with the abnormal alarm event from the maintenance plan library based on the abnormal alarm event, to serve as an operation and maintenance plan, and send the operation and maintenance plan to a work order information module; in specific application, according to the abnormal alarm event, the corresponding equipment alarm event can be obtained through matching, and therefore the equipment maintenance plan corresponding to the equipment alarm event obtained through matching is used as the maintenance plan of the abnormal alarm event; further, the association of abnormal alarm events with equipment maintenance schedules may also be performed in the following manner:
when the system acquires the corresponding telemetering or telecommand data point bit value (namely, the running data of equipment on each monitoring point), and acquires information such as the corresponding closed state of an equipment switch, the data value can be transmitted into a script function which is generated by programming in advance, when the script function is called to receive the data, branch condition calculation and judgment can be carried out according to the corresponding execution logic, when the execution condition meets the trigger condition, the corresponding logic can be triggered continuously, if the voltage value of the point equipment is greater than a certain value and less than the certain value, or the state quantity =1 or the current value is greater than the certain value, the branch statement judgment of the script function can be triggered, the corresponding service logic is executed, and the corresponding equipment maintenance plan is returned.
After obtaining the equipment maintenance plan that the unusual alarm incident of equipment corresponds, can be based on the equipment maintenance plan that the matching was gone out, generate the maintenance work order, work order information module promptly, communication connection the operation procedure configuration module for based on the operation maintenance plan generates the maintenance work order, and will the maintenance work order is sent to target terminal, so that the maintainer that target terminal corresponds is based on the maintenance work order carries out the maintenance of equipment, wherein, target terminal does the terminal that appointed maintainer corresponds in the maintenance work order, just the maintenance work order includes repair time, dispatch worker mode, maintainer, task description and operation maintenance plan.
In this embodiment, after the work order information module receives the operation and maintenance plan, the on-duty maintenance personnel in the system can be used as the maintainers, and meanwhile, the dispatching mode can be set as manual dispatching or automatic dispatching, in this embodiment, automatic dispatching is preferred, the overhaul time is a preset value, and can be preset by the manager, and the task description is the fault of the equipment, and the abnormal alarm event can be directly used as the task description.
Therefore, through the design, the fault of the equipment can be recognized in real time, the corresponding equipment maintenance plan can be matched according to the fault, and the corresponding equipment maintenance plan is recorded in the maintenance work order, so that maintenance guidance for operation and maintenance personnel can be realized, the problem of equipment loss caused by the condition that the equipment is not familiar with the equipment is solved, meanwhile, the newly-entered maintenance personnel can directly participate in the operation and maintenance of the equipment, the overhauling, operation and maintenance capabilities of the operation and maintenance personnel are improved, the equipment fault downtime is shortened, and the production loss and the labor cost of enterprises are reduced.
In this embodiment, an expert intelligence library is further provided, wherein the expert intelligence library is bound to the operation program configuration module, so that based on the abnormal alarm event, when an equipment maintenance plan associated with the abnormal alarm event is not matched in the maintenance plan library, a standby operation and maintenance plan is generated through the abnormal alarm event and the expert intelligence library, and is sent to the work order information module, so that the work order information module generates the maintenance work order based on the standby operation and maintenance plan; in particular, the expert intelligence library may analyze the cause of the equipment failure based on the abnormal alarm event, so as to generate a corresponding standby operation and maintenance plan, and further, the example expert intelligence library further includes an operation and maintenance database (the database stores a large number of equipment failures, and a status description and a maintenance suggestion for each equipment failure), so that a status description similar to the equipment failure described in the abnormal alarm event may be found in the operation and maintenance database based on the abnormal alarm event, so as to use the maintenance suggestion corresponding to the found status description as the standby operation and maintenance plan; therefore, through the design, the maintenance suggestion of equipment failure can be further provided, so that the quick maintenance of the failure can be facilitated for operation and maintenance personnel.
Optionally, for example, the operation and maintenance work order statistical analysis system further includes: the work order analysis module is used for acquiring maintenance feedback work orders of all the maintainers within a preset time period, and any maintenance feedback work order comprises the maintainers, maintenance duration (which can be obtained according to recorded maintenance starting time and maintenance finishing time), maintenance results, maintenance faults and work order types; furthermore, a repair feedback work order of any maintainer is generated after the maintainer completes maintenance of equipment corresponding to the repair work order, and meanwhile, the example repair result may be, but is not limited to: resolved or unresolved, and the work order type may be, but is not limited to, a repair work order.
Meanwhile, the work order analysis module is also used for analyzing the maintenance feedback work orders of the maintainers, generating a work order general list and operation and maintenance work lists corresponding to the maintainers, and visually displaying the work order general list and the operation and maintenance work lists; in this embodiment, for example, the work order analysis module may include, but is not limited to: work order analysis unit and list show unit, wherein, work order analysis unit for based on each maintainer's maintenance feedback work order, generate the work order general list, carry out the statistics of work order according to the maintainer in the maintenance feedback work order promptly, thereby make up into the list form with the maintenance feedback work order statistics that all maintainers correspond, simultaneously, this tabulation still can show the concrete information in the maintenance feedback work order, like the table head of work order general list, it can but not limited include: the name of the maintainer, the overhaul time, the type of the work order, the overhaul time, the overhaul faults and the like.
Similarly, the work order analysis unit is used for counting operation and maintenance information of each maintainer based on maintenance feedback work orders of each maintainer, and generating operation and maintenance work lists of each maintainer based on the operation and maintenance information corresponding to each maintainer, wherein any operation and maintenance information comprises the total length of the work orders, average working hours, the total number of the work orders, finished work orders, unfinished work orders and overdue work orders; in specific application, for any maintenance person, the operation and maintenance information of any maintenance person is used as a header, so that an operation and maintenance work list of any maintenance person is generated.
In addition, the list display unit is used for visually displaying the work order general list and the operation and maintenance work lists of all the maintainers and providing a list screening interactive window so that the manager can complete the screening of the work order general list and the information in all the operation and maintenance work lists based on the list screening interactive window; optionally, the administrator may use the list screening interaction window to screen the work order total list based on the personnel, the overhaul time or the work order type, and may also screen each operation and maintenance work list based on the work order total duration, the average man-hour, the work order total number, the completed work order number, the incomplete work order number or the overdue work order number.
In this embodiment, the information that the work order has been completed or not completed and the corresponding data information chart of the same-ring ratio can be checked based on each operation and maintenance work list, so that the situation that the employee executes the work order can be quickly known.
Therefore, by the design, the invention can see the number statistical information of unfinished and finished work orders through the statistical analysis of the work orders, can facilitate the operation and maintenance department to check the operation and maintenance personnel, find the defects of the operation and maintenance personnel and further can more intuitively improve the operation and maintenance means.
Furthermore, in this embodiment, a report export module is further provided for the work order operation and maintenance statistical analysis system, where the report export module is communicatively connected to the work order analysis module, and is configured to generate a work order statistical report based on the work order total list and the operation and maintenance work lists corresponding to the maintenance personnel, where the work order statistical report includes an excel report and/or a PDF report; when the method is applied specifically, the excel document can be generated from the report through the Apache POI (a free cross-platform Java API written by Java and can provide the API for a Java program to read and write the Microsoft Office format file), and meanwhile, the speed of writing the POI into the excel document is high, the memory occupancy rate is low, the configuration is flexible, and all the excel functions are supported; similarly, a PDF document can be generated through a PDFBox toolkit, and the PDFBox is an open-source PDF document operation toolkit and can quickly generate and read a PDF file; therefore, the operation and maintenance system can be used conveniently and quickly through the design.
In a possible design, the embodiment further provides a training module and an excitation module for the work order operation and maintenance statistical analysis system, wherein the training module and the excitation module are both in communication connection with the work order analysis module; in specific implementation, the training module is used for generating maintenance training suggestions based on the work order general list and generating personnel training suggestions corresponding to the maintainers based on the operation and maintenance work list corresponding to the maintainers; optionally, since the repair faults in each repair feedback work order are recorded in the work order summary list, the repair faults with k top (e.g. the top three) ranked occurrences may be used as high-frequency faults, so as to generate a maintenance training recommendation for the high-frequency faults, where the recommendation may be, but is not limited to: suggesting that the maintenance of xxx faults, xx faults and x faults is used as key training content; meanwhile, the work order general list is also provided with overhaul duration, overhaul faults n before the overhaul duration are sequenced and used as difficult faults, so that training suggestions of the difficult faults are generated, and corresponding faults can be screened out according to the rest header information in the work order general list so as to generate corresponding maintenance training suggestions; similarly, the training advice of the staff corresponding to each service staff may also be generated by the foregoing exemplary method, and the principle thereof is not described again.
In this embodiment, the incentive module is configured to generate staff incentive information based on an operation and maintenance work list corresponding to each maintenance worker, and visually display the staff incentive information, so that a manager rewards staff based on the staff incentive information; in specific implementation, the number of completed workers, the number of unfinished workers and the number of overdue workers can be analyzed and obtained according to the operation and maintenance work list of each maintainer, corresponding weights are set for the three data, and corresponding scores are set for different digital sections of the number of completed workers, the number of unfinished workers and the number of overdue workers, wherein the number of unfinished workers and the number of overdue workers are negative scores, namely the scores of the number of unfinished workers and the number of overdue workers are subtracted when the total score is added, so that the maintenance score of each maintainer can be obtained according to the three data, the maintainers with a bits before the maintenance score is sequenced are used as awards, and personnel award information can be generated based on the awards; further, the exemplary person reward information may be, but is not limited to: cash awards or paid vacation according to the ranking, of course, can be preset by the manager, and is not limited in particular.
Through the design, the operation and maintenance system can find out and find the defects existing in the operation and maintenance process based on the maintenance training and personnel training suggestions and guide and train the operation and maintenance capacity of part of the operation and maintenance personnel, so that the professional skill level of the operation and maintenance personnel is accelerated, meanwhile, excellent operation and maintenance personnel can be rewarded and guided correspondingly based on the personnel incentive information, and the ownership sense of the operation and maintenance personnel to enterprises is improved.
In one possible design, the embodiment provides a plan management module for the work order operation and maintenance statistical analysis system, wherein the plan management module is used for acquiring an inspection plan and/or a maintenance plan; in a specific application, an inspection plan and a maintenance plan can be entered into the system by a manager, meanwhile, for example, the inspection plan can include but is not limited to information such as an inspection person, an inspection position, inspection time, an inspection mode, an inspection task, an inspection maintenance plan, an asset range, a scheduled execution time range and an execution period, and similarly, the maintenance plan can include but is not limited to information such as a maintenance person, a maintenance position, maintenance time, a maintenance mode, a maintenance operation manual, an asset range, a maintenance execution time range and a maintenance period.
When the inspection plan and/or the maintenance plan are obtained, the inspection plan and/or the maintenance plan can be sent to a work order information module, namely a work order information module, which is in communication connection with the plan management module and is used for generating an inspection work order based on the inspection plan and generating a maintenance work order based on the maintenance plan, sending the inspection work order to an inspection terminal according to preset time and sending the maintenance work order to a maintenance terminal; in this embodiment, the inspection terminal is a terminal corresponding to an inspector in the inspection work order, and the maintenance terminal is a terminal corresponding to a maintainer in the maintenance work order; furthermore, each work order can select different dispatching modes, which are divided into an automatic dispatching mode and a manual dispatching mode, wherein the automatic dispatching mode can carry out dispatching in a fixed time period according to preset time, and the manual dispatching mode can carry out dispatching immediately; therefore, by the design, the daily inspection work order and the maintenance work order can be generated based on the inspection plan and the maintenance plan, and therefore the regular inspection and maintenance requirements of enterprises on the equipment can be met.
Meanwhile, in order to facilitate the created work order or the received work order in the operation system, in this embodiment, the work order information module is provided with a created work order unit and a received work order unit, where the created work order unit is provided with a first human-computer interaction interface, and is used to create a new work order or manage the created work order displayed in the created work order unit after a target person logs in the work order operation and maintenance statistical analysis system based on the first human-computer interaction interface, where the target person includes a service man, an inspection man and an operation and maintenance man, and the management of the created work order includes work order search based on keywords; when the system is applied specifically, three types of work orders such as a planned work order, an inspection work order and a real-time work order can be added, and meanwhile, the work orders can be used for inputting information such as work order names, asset ranges, maintenance time, dispatching modes, maintainers, task descriptions and work order maintenance steps; meanwhile, in the asset range, a single asset or a plurality of assets can be selected, and the dispatching mode can be a manual dispatching mode or an automatic dispatching mode; in addition, the work order is searched based on the keywords, but not limited to, the work order is accurately searched based on the work order state or the creation time range, and the work order can also be screened by fuzzy matching according to the work order assets, the work order number and the work order name.
Certainly, the received work order unit is provided with a second human-computer interaction interface, and is used for managing the received work order shown in the received work order unit after a target person logs in the work order operation and maintenance statistical analysis system based on the second human-computer interaction interface, wherein the management of the received work order includes adding a work order log, adding a work order message and/or searching work order information; in a specific application, after a work order message is added, a reminder can be added to prompt the worker through messages, and meanwhile, the work order information can include but is not limited to information such as detection personnel, detection time, asset range, asset position, work order number and/or work order progress.
Therefore, by means of the design, the work order can be conveniently managed by overhaul and maintenance personnel, and convenience in use of the system is improved.
In a possible design, the embodiment further provides an operation program management unit for the operation program module, where the operation program management unit is provided with a third human-computer interaction interface, and is used for enabling a manager to create a new equipment maintenance plan, modify an equipment maintenance plan in the maintenance plan library, delete an equipment maintenance plan in the maintenance plan library, and/or search an equipment maintenance plan in the maintenance plan library based on the third human-computer interaction interface; when the method is applied specifically, a newly-built equipment maintenance plan needs to add description of the maintenance plan, add a name for making the maintenance plan, information of a carrying tool and a contact person, fill in operation step information in the operation process of the corresponding maintenance plan according to plan requirements, and upload document information related to the maintenance plan; when the equipment maintenance plan changes, the plan can be modified by clicking modification; similarly, when the equipment maintenance plan is not used any more, the corresponding maintenance plan can be deleted; in addition, the third human-computer interaction interface also provides a function of quickly screening keywords such as time, description, names and the like, so that the equipment maintenance plan to be inquired can be quickly positioned; through the design, the convenience of the system can be further improved.
In this embodiment, the system sends the maintenance work order to the terminal where the corresponding maintainer is located, except using the APP message push form, still can support work order task mobile phone SMS to remind.
Meanwhile, for example, the system adopts a spring closed micro-service architecture and a container deployment mode of docker, and independent projects can be deployed independently without depending on other services, so that the coupling is low; if one service fails, the request is distributed to other services to continue working, and therefore stable and reliable operation of the system can be guaranteed.
Similarly, the system uses a spark on-break data analysis framework, and the data calculation of the report is divided into a plurality of calculation tasks by a multi-node distributed calculation mode, the calculation tasks are sent to different nodes for calculation at the same time, the calculation effect of returning a large amount of data with high efficiency can be achieved by using the calculation capacity of the multi-nodes, and during caching, the I/O operation during data extraction is reduced by caching the hot data, all the calculations are completed in the memory, the calculation performance is improved, and the system resources can be better utilized by using a multithreading technology, the idle time slice of the CPU is fully utilized, the user requirements are responded by using as little time as possible, so that the overall operation efficiency of the process is greatly improved, the flexibility of the application program is enhanced, and the problems of coordination operation and running among different tasks, data interaction, resource allocation and the like are easy to solve.
In addition, the system uses Android and IOS system APP development technology to support the processing and coordination of work on the mobile phone APP, and can use the mobile phone to receive work orders, assign work orders, report work order processing conditions, check work order progress and other functional operations.
Finally, it should be noted that: the above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A work order operation and maintenance statistical analysis system is characterized by comprising:
the system comprises an operation program module, a monitoring module and a monitoring module, wherein the operation program module is bound with a maintenance plan library, the maintenance plan library comprises a plurality of equipment maintenance plans used for guiding personnel to carry out equipment maintenance, and each equipment maintenance plan is associated with an equipment alarm event;
the operation program configuration module is used for acquiring equipment operation data, generating an abnormal alarm event and sending the abnormal alarm event to the monitoring terminal when detecting that the equipment operation data is abnormal;
the operation program configuration module is in communication connection with the operation program module and is further used for matching an equipment maintenance plan associated with the abnormal alarm event from the maintenance plan library based on the abnormal alarm event to serve as an operation and maintenance plan and sending the operation and maintenance plan to the work order information module;
work order information module, communication connection the operation procedure configuration module is used for based on the operation and maintenance plan generates the maintenance work order, and will the maintenance work order is sent to target terminal to the maintainer that target terminal corresponds is based on the maintenance work order carries out the maintenance of equipment, wherein, target terminal does the terminal that appointed maintainer corresponds in the maintenance work order, just the maintenance work order includes maintenance time, dispatch work mode, maintainer, task description and operation and maintenance plan.
2. The work order operation and maintenance statistical analysis system according to claim 1, wherein the work procedure configuration module is bound with an expert intelligence library, wherein the work procedure configuration module is further configured to generate a standby operation and maintenance plan based on the abnormal alarm event and the expert intelligence library when an equipment maintenance plan associated with the abnormal alarm event is not matched in the maintenance plan library based on the abnormal alarm event and the expert intelligence library, so as to send the standby operation and maintenance plan to a work order information module, so that the work order information module generates the overhaul work order based on the standby operation and maintenance plan.
3. The work order operation and maintenance statistical analysis system of claim 1, further comprising: the work order analysis module is used for acquiring maintenance feedback work orders of all maintenance personnel within a preset time period, wherein any maintenance feedback work order comprises the maintenance personnel, maintenance time, maintenance results, maintenance faults and work order types;
the work order analysis module is also used for analyzing the maintenance feedback work orders of all the maintainers, generating a work order general list and operation and maintenance work lists corresponding to all the maintainers, and visually displaying the work order general list and all the operation and maintenance work lists.
4. The work order operation and maintenance statistical analysis system of claim 3, wherein the work order analysis module comprises: the work order analysis unit and the list display unit;
the work order analysis unit is used for generating the work order general list based on the maintenance feedback work orders of all the maintainers;
the work order analysis unit is used for counting and obtaining the operation and maintenance information of each maintainer based on the maintenance feedback work orders of each maintainer, wherein any operation and maintenance information comprises the total duration of the work orders, average working hours, the total number of the work orders, the number of finished work orders, the number of unfinished work orders and the number of overdue work orders;
the work order analysis unit is also used for generating an operation and maintenance work list of each maintainer based on the operation and maintenance information corresponding to each maintainer;
and the list display unit is used for visually displaying the work order general list and the operation and maintenance work lists of all the maintainers and providing a list screening interactive window so that the manager can complete the screening of the work order general list and the information in all the operation and maintenance work lists based on the list screening interactive window.
5. The work order operation and maintenance statistical analysis system of claim 3, wherein the system further comprises: and the report export module is in communication connection with the work order analysis module and is used for generating a work order statistical report based on the work order total list and the operation and maintenance work list corresponding to each maintainer, wherein the work order statistical report comprises an excel report and/or a PDF report.
6. The work order operation and maintenance statistical analysis system according to claim 3, characterized in that the system is further provided with a training module, wherein the training module is in communication connection with the work order analysis module and is used for generating maintenance training suggestions based on the work order summary list and generating personnel training suggestions corresponding to each maintenance personnel based on the operation and maintenance work list corresponding to each maintenance personnel.
7. The work order operation and maintenance statistical analysis system according to claim 3, further comprising an incentive module, wherein the incentive module is in communication connection with the work order analysis module, and is configured to generate staff incentive information based on the operation and maintenance work list corresponding to each maintenance staff, and visually display the staff incentive information, so that a manager rewards staff based on the staff incentive information.
8. The work order operation and maintenance statistical analysis system according to claim 1, wherein the system is further provided with a plan management module, wherein the plan management module is used for obtaining an inspection plan and/or a maintenance plan, wherein the inspection plan comprises an inspection person, an inspection position, inspection time, an inspection mode, an inspection task and an inspection maintenance plan, and the maintenance plan comprises a maintenance person, a maintenance position, maintenance time, a maintenance mode and a maintenance operation manual;
and the work order information module is in communication connection with the plan management module and is used for generating an inspection work order based on the inspection plan, generating a maintenance work order based on the maintenance plan, sending the inspection work order to an inspection terminal according to preset time and sending the maintenance work order to the maintenance terminal.
9. The work order operation and maintenance statistical analysis system of claim 1, wherein the work order information module is provided with a created work order unit and a received work order unit;
the created work order unit is provided with a first human-computer interaction interface and is used for enabling target personnel to create a new work order or manage the created work order displayed in the created work order unit after logging in the work order operation and maintenance statistical analysis system based on the first human-computer interaction interface, wherein the target personnel comprise maintainers, inspection personnel and operation and maintenance personnel, and the management of the created work order comprises work order searching based on keywords;
and the received work order unit is provided with a second human-computer interaction interface and is used for managing the received work order displayed in the work order unit after target personnel log in the work order operation and maintenance statistical analysis system based on the second human-computer interaction interface, wherein the management of the received work order comprises adding a work order log, adding a work order leave message and/or searching work order information.
10. The work order operation and maintenance statistical analysis system according to claim 1, wherein the work program module is provided with a work program management unit, wherein the work program management unit is provided with a third human-computer interaction interface for a manager to create a new equipment maintenance plan, modify an equipment maintenance plan in the maintenance plan library, delete an equipment maintenance plan in the maintenance plan library and/or search for an equipment maintenance plan in the maintenance plan library based on the third human-computer interaction interface.
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| CN202210938906.2A CN115222077A (en) | 2022-08-05 | 2022-08-05 | Work order operation and maintenance statistical analysis system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115660618A (en) * | 2022-10-31 | 2023-01-31 | 东方合智数据科技(广东)有限责任公司 | Maintenance flow optimization method based on corrugated paper equipment and related equipment |
| CN116243072A (en) * | 2022-12-08 | 2023-06-09 | 中建安装集团有限公司 | Electric equipment systematic maintenance management system and method suitable for construction site |
-
2022
- 2022-08-05 CN CN202210938906.2A patent/CN115222077A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115660618A (en) * | 2022-10-31 | 2023-01-31 | 东方合智数据科技(广东)有限责任公司 | Maintenance flow optimization method based on corrugated paper equipment and related equipment |
| CN115660618B (en) * | 2022-10-31 | 2023-10-03 | 东方合智数据科技(广东)有限责任公司 | Maintenance flow optimization method based on corrugated paper equipment and related equipment |
| CN116243072A (en) * | 2022-12-08 | 2023-06-09 | 中建安装集团有限公司 | Electric equipment systematic maintenance management system and method suitable for construction site |
| CN116243072B (en) * | 2022-12-08 | 2024-01-23 | 中建安装集团有限公司 | Electric equipment systematic maintenance management system and method suitable for construction site |
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