CN114492685A - Intelligent system for point inspection of factory equipment - Google Patents
Intelligent system for point inspection of factory equipment Download PDFInfo
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- CN114492685A CN114492685A CN202111610408.7A CN202111610408A CN114492685A CN 114492685 A CN114492685 A CN 114492685A CN 202111610408 A CN202111610408 A CN 202111610408A CN 114492685 A CN114492685 A CN 114492685A
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- 238000007689 inspection Methods 0.000 title claims abstract description 143
- 238000012423 maintenance Methods 0.000 claims abstract description 67
- 238000004458 analytical method Methods 0.000 claims abstract description 19
- 238000003860 storage Methods 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 230000006866 deterioration Effects 0.000 claims abstract description 5
- 238000007726 management method Methods 0.000 claims description 22
- 230000006870 function Effects 0.000 claims description 12
- 230000015556 catabolic process Effects 0.000 claims description 11
- 238000006731 degradation reaction Methods 0.000 claims description 11
- 238000012216 screening Methods 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 5
- 230000006399 behavior Effects 0.000 claims description 4
- 238000004364 calculation method Methods 0.000 claims description 4
- 201000010099 disease Diseases 0.000 claims description 3
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 claims description 3
- 230000036541 health Effects 0.000 claims description 3
- 238000012806 monitoring device Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000012552 review Methods 0.000 description 4
- 230000000737 periodic effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000010485 coping Effects 0.000 description 1
- 238000013135 deep learning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008713 feedback mechanism Effects 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/14—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
- G06K7/1404—Methods for optical code recognition
- G06K7/1408—Methods for optical code recognition the method being specifically adapted for the type of code
- G06K7/1417—2D bar codes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
Abstract
The invention discloses an intelligent system for point inspection of factory equipment, which comprises a two-dimensional code of production equipment, a handheld scanning recording end, a mobile network and a server; the server comprises an equipment overview module, an equipment basic information module, an equipment overhaul information module, an equipment deterioration analysis module, a document storage module, an equipment spot inspection information module and a regular maintenance and spare part service life management module respectively; the generated two-dimensional codes of the production equipment are used as unique equipment identifiers, a point inspection worker scans the two-dimensional codes through a handheld scanning recording end, reports various information of the equipment, and transmits the information to a server through a mobile network; the invention reduces the maintenance cost, prolongs the service life of the equipment, improves the maintenance efficiency and avoids forgetting the point inspection of certain equipment.
Description
Technical Field
The invention relates to the technical field of equipment point inspection, in particular to an intelligent system for factory equipment point inspection.
Background
In the key point, the spot inspection personnel check, judge and record the field condition and equipment parameters by experience, immediately process the potential safety hazard when finding the potential safety hazard, immediately record and report the unprocessed potential safety hazard, and accordingly prevent accidents or limit the faults in the minimum range.
The daily work load of maintainer is big, the time is long, and the point is examined personnel and is held the record table and copy very inconveniently on the spot, and the paper work is complicated consuming time, and the note is mixed and disorderly difficult to discern, and data can't effective analysis, and it is very easy to take place record damage, lose or dirty in the long-term storage process, is difficult to trace back and examine historical record. When the user returns to the office, the data needs to be re-recorded into the computer, the labor and the time are consumed, errors are easy to occur, and the data is very inconvenient to inquire and count. The information is very easily composed and tampered in this process.
The information is not transmitted in time, problems are found in the routing inspection and the transmission is not in time, and the information sharing is delayed; the problems are solved, the speed of eliminating hidden troubles is low, a post feedback mechanism is absent, and a closed-loop working mode cannot be formed.
The in-place condition of the inspection personnel on duty can not be mastered at any time, the quality of inspection work depends on the responsibility and experience of the inspection personnel, the condition of missed inspection and false inspection often occurs, and the regulation and regulation can not be executed on the ground.
Except that artifical point is examined, still adopt means such as video monitoring, point inspection robot, unmanned aerial vehicle at present, but these modes are to domestic enterprise, with high costs, implement the difficulty, and be difficult to promote, also are difficult to solve the influence of point inspection work in human factor simultaneously
The maintenance condition, the periodic work, the service life of equipment spare parts, the equipment degradation analysis and the fault analysis of the equipment are respectively arranged and recorded, the effective combination cannot be realized, the predictive maintenance is difficult to realize in the routing inspection, and then a special coping strategy is formulated for the equipment or the condition with potential problems.
Disclosure of Invention
The invention provides an intelligent system for point inspection of factory equipment.
The scheme of the invention is as follows:
an intelligent system for point inspection of factory equipment comprises a production equipment two-dimensional code, a handheld scanning recording end, a mobile network and a server; the server comprises an equipment overview module, an equipment basic information module, an equipment overhaul information module, an equipment deterioration analysis module, a document storage module, an equipment spot inspection information module and a regular maintenance and spare part service life management module respectively; the generated two-dimensional codes of the production equipment are used as unique equipment identifiers, a point inspection worker scans the two-dimensional codes through a handheld scanning recording end, reports various information of the equipment, and transmits the information to a server through a mobile network;
the equipment overview module is used for establishing a system home page and transmitting the system home page to a display screen for receiving information, and transmitting the whole factory layout, each equipment and positions in the factory layout to the display screen in a plan view mode to be displayed on the system home page; each device in the plant layout comprises basic information, alarm information and maintenance information of each device;
the device basic information module is used for distinguishing and storing the devices in a warehouse by unique identifiers, and all information of the stored devices comprises basic information, maintenance information, point inspection information, alarm information, professional noun explanation and device operation explanation prompt information;
the equipment maintenance information module is used for counting and accumulating the data of each piece of equipment, displaying the data of the equipment which is maintained for many times and comparing the data before and after maintenance, and providing a maintenance standardized processing mode of each piece of equipment;
the equipment degradation analysis module is used for drawing vibration, temperature and current curves of all equipment and planning deviation comparison between the similar equipment guide values and actual value curves;
the document storage module is used for storing various document records and storing various information of related records, documents, tables and pictures of various inquired devices;
the equipment point inspection information module is used for storing daily point inspection information records according to dates and has the functions of adding information, deleting information, modifying information and inquiring;
the regular maintenance and spare part service life management module is used for setting and timing the service life of each device and main components; sending an alarm to an intelligent system for point inspection of the whole factory equipment; setting the point inspection period of the point inspection content of each device, and automatically timing the next point inspection date; automatically calculating the remaining available days of each device and spare parts; and prompting alarm information for the insufficient service life of spare parts or equipment.
As a preferred technical solution, the server inputs and outputs the information signal and the handheld scanning recording terminal through a mobile network.
As a preferred technical scheme, the handheld scanning recording end is one or more of a mobile phone and a computer.
As a preferred technical solution, the server is a cloud server.
As a preferred technical scheme, the device basic information module is further configured to perform classified display and provide a screening query function according to types of devices, system links to which the devices belong, and belonging maintenance classification information.
As an optimal technical scheme, the equipment maintenance information module is further used for establishing an equipment maintenance file and recording maintenance records of each piece of equipment; learning and overhauling related formula calculation; counting the fault condition of each device, the overhaul of the devices, the fault rate statistics, the ranking and the proportion, and providing data support for a fault prediction model; and after maintenance, the color of each device, the equipment with diseases and the monitoring device are classified, and technicians are assisted in screening attention.
As a preferred technical scheme, the equipment degradation analysis module is used for inquiring three numerical values of each piece of equipment in the whole time; and editing the scoring weight of each device, and reflecting the health degree of each device in real time.
As a preferred technical scheme, the equipment point inspection information module is used for guiding point inspection rules of point inspection personnel, customizing point inspection content items by professional responsible persons, and associating correct point inspection modes to generate point inspection personnel point inspection cards; the aim of guiding the spot inspection personnel to accurately and normally inspect the spot is fulfilled; sorting and collecting the inspection personnel inspection items, comparing the inspection items to be inspected, and searching for and finding out the missed inspection behavior; and transmitting whether the point inspection personnel arrive at the point inspection site through the handheld scanning recording end to be used as the performance assessment of the point inspection personnel.
As a preferred technical solution, the periodic maintenance and spare part life management module is used for pushing an alarm to a system home page or every part related to each device.
The invention also discloses application of the intelligent system for the point inspection of the factory equipment, which is used for integrating the related work of the machine account and the maintenance record of each original equipment, realizing multiple functions of one system, managing uniformly and ensuring the integrity of data.
The intelligent system for the point inspection of the factory equipment comprises a production equipment two-dimensional code, a handheld scanning recording end, a mobile network and a server; the server comprises an equipment overview module, an equipment basic information module, an equipment overhaul information module, an equipment deterioration analysis module, a document storage module, an equipment spot inspection information module and a regular maintenance and spare part service life management module respectively; the generated two-dimensional codes of the production equipment are used as unique equipment identifiers, a point inspection worker scans the two-dimensional codes through a handheld scanning recording end, reports various information of the equipment, and transmits the information to a server through a mobile network; the equipment overview module is used for establishing a system home page and transmitting the system home page to a display screen for receiving information, and transmitting the whole factory layout, each equipment and positions in the factory layout to the display screen in a plan view mode to be displayed on the system home page; each device in the plant layout comprises basic information, alarm information and maintenance information of each device; the device basic information module is used for storing the devices in a warehouse in a distinguishing mode through unique identification, and all information of the devices is stored, wherein the information comprises basic information, overhaul information, point inspection information, alarm information, professional noun explanation and device operation explanation prompt information; the equipment maintenance information module is used for counting and accumulating the data of each piece of equipment, displaying the data of the equipment which is maintained for many times and comparing the data before and after maintenance, and providing a maintenance standardized processing mode of each piece of equipment; the equipment degradation analysis module is used for drawing vibration, temperature and current curves of all equipment and planning deviation comparison between the similar equipment guide values and actual value curves; the document storage module is used for storing various document records and storing various information of related records, documents, tables and pictures of various inquired devices; the equipment point inspection information module is used for storing daily point inspection information records according to dates and has the functions of adding, deleting, modifying and inquiring; the regular maintenance and spare part service life management module is used for setting and timing the service life of each device and main components; sending an alarm to an intelligent system for point inspection of the whole factory equipment; setting the point inspection period of the point inspection content of each device, and automatically timing the next point inspection date; automatically calculating the remaining available days of each device and spare parts; and prompting alarm information for the insufficient service life of spare parts or equipment.
The invention has the advantages that:
1. the code scanning device supports mainstream code scanning equipment, and can adopt the micro-letter code scanning situation with higher utilization rate at present, so that user interaction is more friendly and convenient.
2. The method comprises the steps of whole process management, management before inspection, management in inspection, management after inspection, equipment basic information, factory information, point inspection information, maintenance information and whole process coverage.
3. The functions of equipment, personnel, routes, points, plans, tasks, inspection items, grading, positioning, tracks, query, statistics, reports, sequences, import and export are complete.
4. The method has the advantages that technologies such as big data and deep learning are fully utilized to carry out value mining and deep analysis on point inspection data, hidden danger risks are prevented, intelligent early warning is achieved, and transparent management on all inspection items is achieved through personalized intelligent reports and instrument panels.
5. The cloud end concurrency of make full use of is accelerated, and all-round system security consolidates, and the security of data is patrolled and examined to the enterprise is comprehensively ensured based on the enterprise level security management and control of role in core research and development data encryption transmission and storage.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a top view of an embodiment device information overview building system;
FIG. 2 is a device grounding information page diagram of the device grounding information module according to an embodiment;
FIG. 3 is a diagram of an equipment fault condition page of the equipment overhaul information module of the embodiment;
FIG. 4 is a maintenance record information page diagram of the equipment maintenance information module of the embodiment;
FIG. 5 is a device degradation analysis page diagram of the device degradation analysis module of an embodiment;
FIG. 6 is a page diagram of the periodic maintenance and spare part life management module according to the embodiment;
FIG. 7 is a daily review page view of the device review information module of an embodiment;
FIG. 8 is a review job performance statistics page view of the review information module of the embodiment device.
Detailed Description
In order to make up for the above deficiency, the present invention provides an intelligent system for plant equipment spot inspection to solve the above problems in the background art.
An intelligent system for point inspection of factory equipment comprises a production equipment two-dimensional code, a handheld scanning recording end, a mobile network and a server; the server comprises an equipment overview module, an equipment basic information module, an equipment overhaul information module, an equipment deterioration analysis module, a document storage module, an equipment spot inspection information module and a regular maintenance and spare part service life management module respectively; the generated two-dimensional codes of the production equipment are used as unique equipment identifiers, a point inspection worker scans the two-dimensional codes through a handheld scanning recording end, reports various information of the equipment, and transmits the information to a server through a mobile network;
the equipment overview module is used for establishing a system home page and transmitting the system home page to a display screen for receiving information, and transmitting the whole factory layout, each equipment in the factory layout and the position to the display screen in a plan form to be displayed on the system home page; each device in the plant layout comprises basic information, alarm information and maintenance information of each device;
the device basic information module is used for distinguishing and storing the devices in a warehouse by unique identifiers, and all information of the stored devices comprises basic information, maintenance information, point inspection information, alarm information, professional noun explanation and device operation explanation prompt information;
the equipment maintenance information module is used for counting and accumulating the data of each piece of equipment, displaying the data of the equipment which is maintained for many times and comparing the data before and after maintenance, and providing a maintenance standardized processing mode of each piece of equipment;
the equipment degradation analysis module is used for drawing vibration, temperature and current curves of all equipment and planning deviation comparison between the similar equipment guide values and actual value curves;
the document storage module is used for storing various document records and storing various information of related records, documents, tables and pictures of various inquired devices;
the equipment point inspection information module is used for storing daily point inspection information records according to dates and has the functions of adding information, deleting information, modifying information and inquiring;
the regular maintenance and spare part service life management module is used for setting and timing the service life of each device and main components; sending an alarm to an intelligent system for point inspection of the whole factory equipment; setting the point inspection period of the point inspection content of each device, and automatically timing the next point inspection date; automatically calculating the remaining available days of each device and spare parts; and prompting alarm information for the insufficient service life of spare parts or equipment.
And the server inputs and outputs the information signal and the handheld scanning recording end through a mobile network.
The handheld scanning recording end is one or more of a mobile phone and a computer.
The server is a cloud server.
The equipment basic information module is also used for carrying out classified display and providing a screening and inquiring function according to the type of each piece of equipment, the affiliated system link and the affiliated maintenance classification information.
The equipment maintenance information module is also used for establishing an equipment maintenance file and recording maintenance records of each piece of equipment; learning and overhauling related formula calculation; counting the fault condition of each device, the overhaul of the devices, the fault rate statistics, the ranking and the proportion, and providing data support for a fault prediction model; and after maintenance, the color of each device, the equipment with diseases and the monitoring device are classified, and technicians are assisted in screening attention.
The equipment degradation analysis module is used for inquiring three numerical values of each piece of equipment in the whole time; and editing the scoring weight of each device, and reflecting the health degree of each device in real time.
The equipment point inspection information module is used for guiding point inspection rules of point inspection personnel, a professional responsible person customizes a point inspection content item, and a point inspection personnel point inspection card is generated by associating a correct point inspection mode; the aim of guiding the spot inspection personnel to accurately and normally inspect the spot is fulfilled; sorting and collecting the inspection personnel inspection items, comparing the inspection items to be inspected, and searching for and finding out the missed inspection behavior; and transmitting whether the point inspection personnel arrive at the point inspection site through the handheld scanning recording end to be used as the performance assessment of the point inspection personnel.
The regular maintenance and spare part service life management module is used for pushing the alarm to the first page of the system or all the relevant places of all the equipment.
The invention also discloses application of the intelligent system for the point inspection of the factory equipment, which is used for integrating the related work of the machine account and the maintenance record of each original equipment, realizing multiple functions of one system, managing uniformly and ensuring the integrity of data.
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example (b):
1. device information overview. The equipment information overview is an intelligent point inspection platform home page, and the whole factory layout, process equipment, approximate positions and the like are displayed on a system home page in a plan view mode. And displaying basic information, alarm information, maintenance information and the like of various devices in front of the user visually. The system can enable a client to quickly know the basic conditions of various devices, current alarm information of the devices, historical overhaul records and the like. The user is helped to find problems in time and deal with the treatment in time (as shown in figure 1);
2. and an equipment basic information module. And establishing an equipment full-file management system, and storing the equipment in a warehouse by using the unique identifier. All information of the storage equipment comprises basic information, overhaul information, point inspection information, alarm information, professional noun explanation, equipment operation explanation prompt and the like, and the Baidu encyclopedia belonging to the equipment is established. Classifying and displaying according to the equipment type, the system link to which the equipment belongs and the belonging maintenance classification information, and providing any condition for screening and inquiring (as shown in figure 2);
3. and an equipment maintenance information module. And establishing an equipment maintenance file, and recording the maintenance record of each equipment into the system. And various data are counted and accumulated, and multiple times of maintenance data and comparison data before and after maintenance are displayed. Provides a maintenance standardized processing mode of various devices. And learning and repairing related formula calculation. The purpose of guiding the overhaul is achieved. And (4) counting the equipment fault condition, equipment maintenance and fault rate statistics, ranking and proportion, and providing data support for the fault prediction model. Color classification of the repaired equipment, the sick equipment and the monitoring equipment is performed, and technicians are assisted in screening attention (shown in figures 3 and 4);
4. a device degradation analysis module. Drawing three curves of equipment vibration, temperature and current, inquiring three numerical values of equipment in the whole time, and planning deviation comparison between the similar equipment guide value and an actual value curve (as shown in figure 5);
5. and the service life management module of the regular maintenance and spare parts. The equipment maintenance and spare part service life management system is established by taking equipment as a unit, and the service lives of the equipment and main parts are set and timed. And setting the point inspection period of the point inspection content of the equipment, and automatically timing the next point inspection date. Automatically calculating the remaining usable days of spare parts (as shown in fig. 6);
6. and the equipment point inspection information module. And the daily click-check information records are stored according to dates, and the functions of adding, deleting, modifying and inquiring are realized. The system is one of the channels for acquiring the spot inspection information data of the platform. The other module checks one of the data sources. The point inspection card system is a point inspection rule guidance system for point inspection personnel, and a professional responsible person customizes a point inspection content item and associates a correct point inspection mode to generate a point inspection personnel point inspection card. The aim of guiding the spot inspection personnel to accurately and normally inspect the spot is fulfilled. And sorting the inspection personnel inspection items of the summary, comparing the inspection items with the corresponding items, and searching for and finding out the missed inspection behavior. Whether the point inspector arrives at the point inspection site or not is transmitted through a site card punching device and the like to be used as performance assessment of the point inspector (as shown in figures 7 and 8).
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An intelligent system for factory equipment point inspection is characterized in that: the system comprises a two-dimension code of production equipment, a handheld scanning recording end, a mobile network and a server; the server comprises an equipment overview module, an equipment basic information module, an equipment overhaul information module, an equipment deterioration analysis module, a document storage module, an equipment spot inspection information module and a regular maintenance and spare part service life management module respectively; the generated two-dimensional codes of the production equipment are used as unique equipment identifiers, a point inspection worker scans the two-dimensional codes through a handheld scanning recording end, reports various information of the equipment, and transmits the information to a server through a mobile network;
the equipment overview module is used for establishing a system home page and transmitting the system home page to a display screen for receiving information, and transmitting the whole factory layout, each equipment and positions in the factory layout to the display screen in a plan view mode to be displayed on the system home page; each device in the plant layout comprises basic information, alarm information and maintenance information of each device;
the device basic information module is used for storing the devices in a warehouse in a distinguishing mode through unique identification, and all information of the devices is stored, wherein the information comprises basic information, overhaul information, point inspection information, alarm information, professional noun explanation and device operation explanation prompt information;
the equipment maintenance information module is used for counting and accumulating the data of each piece of equipment, displaying the data of the equipment which is maintained for many times and comparing the data before and after maintenance, and providing a maintenance standardized processing mode of each piece of equipment;
the equipment degradation analysis module is used for drawing vibration, temperature and current curves of all equipment and planning deviation comparison between the similar equipment guide values and actual value curves;
the document storage module is used for storing various document records and storing and inquiring various information of related record documents, tables and pictures of various devices;
the equipment point inspection information module is used for storing daily point inspection information records according to dates and has the functions of adding information, deleting information, modifying information and inquiring;
the regular maintenance and spare part service life management module is used for setting and timing the service life of each device and main components; sending an alarm to an intelligent system for point inspection of the whole factory equipment; setting the point inspection period of the point inspection content of each device, and automatically timing the next point inspection date; automatically calculating the remaining available days of each device and spare parts; and prompting alarm information for the insufficient service life of spare parts or equipment.
2. The intelligent system for plant equipment point inspection according to claim 1, wherein the server inputs and outputs the information signal to and from the handheld scanning record terminal through a mobile network.
3. The intelligent system for plant equipment point inspection according to claim 1 or 2, wherein: the handheld scanning recording end is one or more of a mobile phone and a computer.
4. The intelligent system for plant equipment point inspection according to claim 1 or 2, wherein: the server is a cloud server.
5. The intelligent system for plant equipment point inspection according to claim 1, wherein: the equipment basic information module is also used for carrying out classified display and providing a screening and inquiring function according to the type of each piece of equipment, the affiliated system link and the affiliated maintenance classification information.
6. The intelligent system for plant equipment point inspection according to claim 1, wherein: the equipment maintenance information module is also used for establishing an equipment maintenance file and recording maintenance records of each piece of equipment; learning and overhauling related formula calculation; counting the fault condition of each device, the overhaul of the devices, the fault rate statistics, the ranking and the proportion, and providing data support for a fault prediction model; and after maintenance, the color of each device, the equipment with diseases and the monitoring device are classified, and technicians are assisted in screening attention.
7. The intelligent system for plant equipment point inspection according to claim 1, wherein: the equipment degradation analysis module is used for inquiring three numerical values of each piece of equipment in the whole time; and editing the scoring weight of each device, and reflecting the health degree of each device in real time.
8. The intelligent system for plant equipment point inspection according to claim 1, wherein: the equipment point inspection information module is used for guiding point inspection rules of point inspection personnel, a professional responsible person customizes a point inspection content item, and a point inspection personnel point inspection card is generated by associating a correct point inspection mode; the aim of guiding the spot inspection personnel to accurately and normally inspect the spot is fulfilled; sorting and collecting the inspection personnel inspection items, comparing the inspection items to be inspected, and searching for and finding out the missed inspection behavior; and transmitting whether the point inspection personnel arrive at the point inspection site through the handheld scanning recording end to be used as the performance assessment of the point inspection personnel.
9. The intelligent system for plant equipment point inspection according to claim 1, wherein: the regular maintenance and spare part service life management module is used for pushing an alarm to a system home page or all relevant places of all equipment.
10. Use of an intelligent system for plant equipment point inspection according to claims 1 to 9, characterized in that: the system is used for integrating the related work of the machine accounts and the maintenance records of the original equipment, so that multiple functions of one system are realized, unified management is realized, and the data integrity is ensured.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111610408.7A CN114492685A (en) | 2021-12-27 | 2021-12-27 | Intelligent system for point inspection of factory equipment |
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| CN202111610408.7A CN114492685A (en) | 2021-12-27 | 2021-12-27 | Intelligent system for point inspection of factory equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115762087A (en) * | 2022-11-25 | 2023-03-07 | 浙江华章科技有限公司 | Abnormity feedback management system for basic parts of papermaking line |
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2021
- 2021-12-27 CN CN202111610408.7A patent/CN114492685A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115762087A (en) * | 2022-11-25 | 2023-03-07 | 浙江华章科技有限公司 | Abnormity feedback management system for basic parts of papermaking line |
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