CN114326615A - Data interaction control method, device, equipment and storage medium - Google Patents
Data interaction control method, device, equipment and storage medium Download PDFInfo
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Abstract
The invention discloses a data interaction control method, a data interaction control device, equipment and a storage medium, wherein the data interaction control method can ensure that product data, corresponding equipment state data and product processing data are accurately bound by establishing serial numbers corresponding to the product data, and the situations of data mixing, error and leakage and the like can be avoided; and the bound data is timely thrown to a management system for storage through serial numbers, so that the processing information of the product can be conveniently traced in the later period, and the automatic production line is ensured to run reliably and orderly.
Description
Technical Field
The present invention relates to the field of data control technologies, and in particular, to a data interaction control method, apparatus, device, and storage medium.
Background
With the increasing automation degree of production equipment, full-automatic and unmanned production lines are more and more common, and the control of production line data is more and more important. In order to enable a fully-automatic and unmanned production line to stably and orderly run and trace production information of products in the production process and after production is completed, absolute control of states, processing parameters and processing data of production equipment needs to be achieved. The data management of the existing full-automatic and unmanned production line is not perfect, and the problems of data mixing, error and leakage and the like are easy to occur.
Disclosure of Invention
In view of the defects of the prior art, the invention provides a data interaction control method, a data interaction control device, data interaction control equipment and a storage medium, which can avoid the problems of data mixing, error and leakage and the like in a full-automatic and unmanned production line.
The embodiment adopts the following technical scheme:
a data interaction control method comprises the following steps:
when the product enters the loading position of the processing equipment, the control device controls the processing equipment to acquire product data of the product and sends the product data to the management system for posting;
after the management system finishes posting, establishing a product serial number corresponding to the product data, and sending the product serial number back to the control device;
the control device binds the equipment state data and the product processing data to a product serial number;
when the product enters the feeding position of the processing equipment, the control device controls the processing equipment to read the product data of the product and sends the product data to the management system for posting;
and after the posting of the management system is finished, the control device sends the equipment state data and the product processing data to the management system for storage.
Further, in the data interaction control method, when the product enters the loading position of the processing equipment, the control device controls the processing equipment to acquire product data of the product, and the step of sending the product data to the management system for posting includes:
judging whether the processing equipment successfully acquires the product data;
if the acquisition is successful, sending the product data to a management system for posting;
and if the acquisition is unsuccessful, determining whether to control the processing equipment to acquire the product data again or throw the product.
Further, in the data interaction control method, after the posting of the management system is completed, the step of establishing a product serial number corresponding to the product data and sending the product serial number back to the control device includes:
determining whether the posting of the product data by the management system is successful;
if the posting is successful, the management system establishes a product serial number corresponding to the product data and returns the product serial number to the control device;
and if the posting is unsuccessful, controlling the processing equipment to throw the product.
Further, in the data interaction control method, when the product enters the blanking position of the processing equipment, the step of controlling the processing equipment to read the product data of the product by the control device and sending the product data to the management system for posting includes:
judging whether the processing equipment successfully acquires the product data;
if the acquisition is successful, sending the product data to a management system for posting;
and if the acquisition is unsuccessful, determining whether to control the processing equipment to acquire the product data again, or throw the product, or swing the product.
Further, in the data interaction control method, after the posting of the management system is completed, the step of sending the device state data and the product processing data to the management system by the control device for storage includes:
determining whether the posting of the product data by the management system is successful;
if the posting is successful, the control device sends the equipment state data and the product processing data to the management system;
and if the posting is unsuccessful, controlling the processing equipment to throw the product or put the product.
Further, in the data interaction control method, after the step of sending the device state data and the product processing data to the management system for storage by the control device after the posting of the management system is completed, the method further includes:
the management system checks the equipment state data and the product processing data, and if the checking is successful, a checking success signal is sent to the control device; and if the verification is unsuccessful, sending an alarm signal to the control device.
Further, in the data interaction control method, when the product enters the loading position of the processing equipment, the control device controls the processing equipment to acquire product data of the product, and before the step of sending the product data to the management system for posting, the method further includes:
setting the equipment state of the processing equipment;
setting the requirement of the equipment state of the processing equipment;
the type of data that the control device needs to interact with the management system is set.
A data interaction control apparatus, comprising:
the acquisition module is used for controlling the processing equipment to acquire product data at a material loading position and a material unloading position respectively;
the receiving module is used for receiving the product serial number sent by the management system;
the binding module is used for binding the equipment state data and the product processing data to a product serial number;
and the sending module is used for sending the product data, the equipment state data and the product processing data of the product to the management system.
A data interactive control processing apparatus comprising a memory having a computer program stored therein and a processor implementing a data interactive control method as claimed in any preceding item when the computer program is executed by the processor.
A computer-readable storage medium having stored thereon computer-executable instructions configured to perform a data interaction control method as in any one of the preceding.
Compared with the prior art, the data interaction control method, the data interaction control device, the data interaction control equipment and the storage medium provided by the invention have the advantages that the product data, the corresponding equipment state data and the corresponding product processing data can be accurately bound by establishing the serial number corresponding to the product data, and the situations of data mixing, error and leakage and the like can be avoided; and the bound data is timely thrown to a management system for storage through serial numbers, so that the processing information of the product can be conveniently traced in the later period, and the automatic production line is ensured to run reliably and orderly.
Drawings
Fig. 1 is a flowchart of a data interaction control method provided by the present invention.
Fig. 2 is a flowchart of step S100 in fig. 1.
Fig. 3 is a flowchart of step S200 in fig. 1.
Fig. 4 is a flowchart of step S400 in fig. 1.
Fig. 5 is a flowchart of step S500 in fig. 1.
Fig. 6 is a block diagram of a data interaction control device provided in the present invention.
Fig. 7 is a block diagram of a data interaction control device provided in the present invention.
Detailed Description
In order to make the objects, technical solutions and effects of the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention, which is not further described, and that elements, structures and features of one embodiment may be beneficially incorporated in other embodiments.
The invention provides a data interaction control method, which mainly relates to data interaction control of products, processing equipment, a control device and a management system. Before the product is processed by the processing equipment, a carrier for recording product data can be preset on the product, and the carrier can be a bar code, a two-dimensional code or other information codes, or can also be an RFID (radio frequency identification) tag, an NFC (near field communication) chip and the like.
The processing equipment can take, process and unload the product, and the processing type includes cutting, welding, drilling, heat treatment etc.. The control device can control the processing equipment to read the information of the carrier on the product, for example, a camera is arranged on the processing equipment, the two-dimensional code on the product is scanned by the camera to obtain product data, or an RFID reader is arranged on the processing equipment, and the product data in the RFID tag on the product is obtained by the RFID reader.
Meanwhile, the control device can acquire the working state of the equipment, control the processing equipment to acquire product processing data, and send the working state of the equipment and the processing data of the product to the management system for accounting storage.
The control device may be provided integrally with the processing apparatus, and control the processing operation of the processing apparatus while controlling data interaction, or the control device may be provided separately. The management system can be arranged at the cloud end and used for managing the equipment state and the product processing data, and the processing information of the product can be traced conveniently in the later stage.
Referring to fig. 1, the data interaction control method provided by the present invention includes:
s100, when a product enters a loading position of processing equipment, controlling the processing equipment to acquire product data of the product by a control device, and sending the product data to a management system for posting;
s200, after the postings of the management system are finished, establishing a product serial number corresponding to the product data, and sending the product serial number back to the control device;
s300, binding equipment state data and product processing data to a product serial number by a control device;
s400, when the product enters the blanking position of the processing equipment, the control device controls the processing equipment to acquire product data of the product and sends the product data to the management system for posting;
and S500, after the postings of the management system are finished, the control device sends the equipment state data and the product processing data to the management system for storage.
Before the steps are executed, the equipment state of the processing equipment needs to be defined and classified, the product processing data needing to be collected is determined, and then the relevant data are actively measured and recorded in the process of processing the product by the processing equipment.
When the product is loaded, the control device acquires product data of the product by controlling the processing equipment and sends the product data to the management system for posting, at the moment, the management system can acquire information about the product to be processed, then establishes a serial number corresponding to the product data, and returns the serial number to the control device.
When the processing equipment processes the product, one or more carriers for recording product data may exist on the product. For example, when a complete product needs to be processed, only one carrier such as a two-dimensional code needs to be processed; when a combination of two products is to be processed, two carriers such as two-dimensional codes may be required on the products. The serial number returned by the management system can be used as a middle link to ensure that the product data of a plurality of carriers on the product are kept consistent.
In the processing process of the product, the control device can bind the equipment state data and the product processing data to the product serial number, and after the processing is finished and the posting of the management system is finished, the equipment state data and the product processing data are sent to the management system for storage, wherein the sending can be represented by upward throwing, namely, the data are packaged and actively uploaded to the management system.
By the serial number, the product data, the corresponding equipment state data and the product processing data can be accurately bound, and the situations of data mixing, error and leakage and the like can be avoided; and the bound data is timely thrown to a management system for storage through serial numbers, so that the processing information of the product can be conveniently traced in the later stage, the data interaction control of the product, processing equipment, a control device and the management system is realized, and the reliable and orderly full-automatic operation and unmanned management of a production line can be ensured.
For step S100, in some embodiments, referring to fig. 2, step S100 further includes a step of determining whether the product data acquisition is successful by the processing equipment when the product is at the loading position, that is:
s110, judging whether the processing equipment successfully acquires the product data;
s120, if the acquisition is successful, sending the product data to a management system for posting;
and S130, if the acquisition is unsuccessful, determining whether to control the processing equipment to acquire the product data again or to throw the product.
By dumping is meant that the product is not fed to the processing station at the loading position, but rather is fed to other predetermined areas, such as waste conveyors, to store the product in question. In step S130, taking the code scanning of the processing equipment to obtain product data as an example, the control device may determine whether to scan the code again by an operator by popping up a pop-up window for scanning the code again, and if the code scanning fails without scanning the code again, the product is thrown; or according to a preset rule, for example, if the code scanning is unsuccessful, the code is automatically scanned once, and if the code scanning is unsuccessful, the product is directly thrown.
For step S200, in some embodiments, referring to fig. 3, step S200 further includes a step of determining whether the product data posting is successful or not by the management system when the product is at the loading position, that is:
s210, determining whether the product data posting of the management system is successful;
s220, if the posting is successful, the management system establishes a product serial number corresponding to the product data and returns the product serial number to the control device;
and S230, if the posting is unsuccessful, controlling the processing equipment to throw the product by the control device.
The posting means that the management system records the information of the product to be processed and the processed information, so that the information tracing is facilitated. The control device can control the processing equipment to process the product only when the product is successfully posted. If the product is in failure of posting (for example, the previous process is not posted and the product should not be posted in the previous process), the product is thrown at the loading position as the result of the failure of code scanning, the production of the processing equipment can be stopped, and the staff is waited to check the reason of the failure of code scanning or posting.
For step S300, before implementation, it is also necessary to determine the device status data and the product processing data type bound to the serial number, and the process is divided into the following three steps:
the method comprises the following steps of firstly, setting the equipment state of the processing equipment, including (the English code in the bracket):
the method comprises the following steps of running equipment (RUN), waiting for blanking equipment (WAIT), waiting for loading equipment (IDLE), pausing equipment (STOP), failing equipment (DOWN), failing process (DOWN), cleaning equipment, maintaining equipment (PM), borrowing equipment and making material (ENG), dispatching equipment (SETUP), stopping equipment (Off-Line) and the like;
1. plant RUN (RUN): and in the full-automatic operation of the processing equipment, the equipment state without alarm and warning information is avoided.
2. Equipment WAIT for blanking (WAIT): and in the full-automatic operation of the processing equipment, no alarm information exists, but the blanking position is short of the alarm information of the material tray for placing the product.
3. Equipment wait for feed (IDLE): and in the full-automatic operation of the processing equipment, no alarm information exists, but the loading level is short of the equipment state of the alarm information of the product to be produced.
4. Device pause (STOP): the processing equipment is in a pause state and an equipment state without alarm information.
5. Device failure (DOWN): the process tool automation hardware is in the device state in alarm.
6. Process fault (DOWN): the processing equipment has no alarm, but due to poor cutting effect, personnel or remote given process has problem in the production process of the process. The process failure is further classified into cutting precision abnormality (process cutting abnormality), damage-type abnormality (process cutting damage to product abnormality), and other-type abnormality (process-type standby abnormality).
7. Equipment cleaning, maintenance (PM): the state of the processing equipment for maintenance or cleaning maintenance. Note that: the processing equipment can select the option (or remotely select) only in a manual state, the human-computer interface enters the protection interface, and the processing equipment can jump out of the state after the safety door is completely closed and the popup window confirms that no personnel exist in the processing equipment.
8. Machine borrowing and material making (ENG): the processing equipment itself does not schedule normal job production, but there are some abnormally produced products that need to be made from the processing equipment and not counted into the production statistics (at this time the processing equipment does not read the product data and is not sent to the management system for posting) the equipment status.
9. Equipment Tuning (SETUP): the equipment status of the material being processed during the process equipment commissioning and not included in the production statistics (at this point the process equipment does not read the product data and is not sent to the management system for posting).
10. Device shutdown (Off-Line): the equipment has no alarm and no warning, and the equipment state is not scheduled.
The device state is a precondition of all data, when the device state is abnormal, the device state is preferentially thrown, and the data thrown on the device is possible to be abnormal or abnormal data due to the abnormal state of the device.
And secondly, setting equipment state requirements of the processing equipment:
1. each equipment state of the processing equipment can only exist independently (two or more equipment states cannot be presented at the same time), and the equipment states are gradually increased in sequence grade, and the higher the grade appears, the higher the grade is displayed preferentially.
2. After the equipment failure (DOWN) state is finished, the equipment failure (DOWN) state can be converted into an equipment pause (STOP) state, and the equipment failure (DOWN) state cannot be directly converted into an equipment Running (RUN) state.
3. The equipment waiting for blanking (WAIT) and the equipment waiting for loading (IDLE) states are indicated when products or material trays are lacked in the process of loading and unloading in the Running (RUN) state of the equipment.
4. The process fault (DOWN) state is the process problem, and after the process fault (DOWN) state occurs, the processing equipment must be switched to a set up (SETUP) mode for normal use.
5. The equipment cleaning and maintenance (PM) state is a state that the processing equipment needs to be maintained, the equipment can enter the state only in a manual mode, and in the state, the settings that the touch screen of the processing equipment is switched into a protection state and cannot jump out, the processing position platform is locked and cannot move and the like need to be completed in advance, so that the personal safety of operators is protected.
6. When the equipment is in a SETUP (SETUP) state, the control device can pop up the window to select whether to acquire product data and check the posting account.
7. The Off-Line (Off-Line) is a state that the processing equipment is shut down and does not do material, and the IDLE (waiting for material loading) state of the equipment cannot be realized when the equipment does not do material because the utilization rate needs to be counted by the equipment.
And thirdly, setting the data type of the control device required to interact with the management system:
the data that the controlling means needs to throw up have: the system comprises equipment state data of processing equipment, total energy of night shifts, equipment steps, equipment utilization rate (local machine running time, local machine alarm time and local machine Off-Line time), product data, equipment alarm data, camera deviation correction data, altimeter data, cutting parameters and the like.
The remote data that the control device needs to receive are: remote equipment initialization, remote alarm reset, remote start, remote pause, remote stop, remote material clearing, remote PM (equipment cleaning and maintenance) allowance, data result verification, abnormal shutdown of remote production products, shutdown of remote production work order ending and the like.
For step S400, in some embodiments, referring to fig. 4, step S400 further includes a step of determining whether the product data acquisition is successful by the processing equipment when the product is at the feeding position, that is:
s410, judging whether the processing equipment successfully acquires the product data;
s420, if the acquisition is successful, sending the product data to a management system for posting;
and S430, if the acquisition is unsuccessful, determining whether to control the processing equipment to acquire the product data again or to throw the product.
Taking the example of obtaining product data by scanning codes by processing equipment, in the same way as the material loading position, the control device can determine whether to scan codes again by an operator through popping up a popup window for scanning codes again, and if the code scanning fails without scanning the codes again, the product is thrown; or according to a preset rule, for example, if the code scanning is unsuccessful, the code is automatically scanned once, and if the code scanning is unsuccessful, the product is directly thrown.
For step S500, in some embodiments, referring to fig. 5, step S500 further includes a step of determining whether the product data posting is successful or not by the management system when the product is at the blanking level, that is:
s510, determining whether the product data posting of the management system is successful;
s520, if the posting is successful, sending the equipment state data and the product processing data to a management system;
and S530, if the posting is unsuccessful, controlling the processing equipment to throw the product or put the product.
The material placing means that the product is sent into a finished product area placing tray at the material discharging position so as to store the processed product. The material throwing can be selected only when the data of the product at the material feeding position fails to be acquired, because the data of which product fails to be acquired cannot be distinguished after the balance is placed. And the control device can set an independent re-posting flow, and if the product data is successfully acquired but the posting of the management system fails, the control device can ensure that the product with the failed posting can be posted again through the control device, so that the data integrity of the product is ensured.
In some embodiments, please continue to refer to fig. 1, after step S500, the method further includes a data verification step:
s600, the management system verifies the equipment state data and the product processing data, and if the verification is successful, a verification success signal is sent to the control device; and if the verification is unsuccessful, sending an alarm signal to the control device.
And after the product is subjected to charge level posting, the product is off-line from the processing equipment, namely the product is processed, corresponding equipment state data and product processing data are returned after the material placement is finished, and meanwhile, whether primary data are correct or not is verified, for example, whether data are omitted or abnormal or not is verified. If the data is normal, the control device receives a verification success signal and controls the processing equipment to continue processing; if the data is abnormal, the control device receives the alarm signal, controls the processing equipment to stop alarming and waits for the staff to check the reason of data omission or abnormality.
For better understanding of the present invention, a specific embodiment is provided below to illustrate the data interaction control method of the present invention.
In the embodiment, the processing equipment is laser cutting equipment, and the loading position and the unloading position are both provided with code scanners; the control device comprises a numerical control system, a feeding and discharging PLC, a cutting position motion control card and the like, and cutting software is loaded in the control device; products to be processed comprise a polarizing film and a lens which are attached, wherein the polarizing film and the lens are both provided with two-dimensional codes, and the polarizing film and the lens are required to be separated according to a 3D standard track during processing; the management system is a BC system (equipment module control system) and an MES system (production information management system) of a customer.
Before processing, the code scanning function and the posting function must be automatically selected by processing equipment during normal operation, and the posting can be avoided when the states of the equipment ENG (borrow material) and the equipment SETUP (transfer), so that the state of the equipment can be modified when the whole machine is not started after initialization is completed, and the modified processing equipment can automatically pop up a window to prompt whether the code scanning function and the posting function are required.
Processing man-hour, the last two-dimensional code of material loading position bar code scanner scanning polarizing film obtains the product data in the two-dimensional code, but because laser cutting equipment can excise polarizing film when the cutting, so this two-dimensional code can lose when processing man-hour, and product data is binded once more to the two-dimensional code that unloading position bar code scanner need scan on the lens, and controlling means and management system need be before the material unloading position, bind the two-dimensional code on polarizing film and the two-dimensional code on the lens and just can accomplish the book keeping operation.
The two-dimensional code on the lens is scanned to the bin level bar code ware, and data binding just needs to be through a middle tie, guarantees that the product data on the two-dimensional code on the polarized film of material loading level and the two-dimensional code on the lens of bin level down keeps unanimous. The method comprises the steps that after the code scanning at the loading position is successful (the code scanning at the loading position fails and the material is directly thrown), the code is thrown to a BC system of a customer, the BC system of the customer is connected with an MES system of the customer, the result is uploaded to the MES system, the interior of the code is converted into a serial number on a production line through relevant rules, and then the serial number is sent back to the control device, namely the serial number is sent to cutting software when the loading position is loaded.
The cutting software in the control device is divided into two parts, wherein the first part is a control part for controlling the cutting platform, and the second part is a storage part. The control part of the control software receives the serial number, binds the product processing data (such as height measurement data of the product) and then transmits the data to the storage part, the storage part binds the cutting parameters to the serial number after taking the height measurement data and the serial number for storage (convenient for reverse check after off-line), and then transmits the data to the control part, and the control part transmits the data to the blanking position PLC when taking the product at the blanking position.
The blanking position code scanner only posts and does not bind data when scanning the two-dimensional code on the lens, when the lens material placement is completed or the blanking position code scanning fails and the material is thrown, the serial number and related data are returned to the cutting software, the cutting software is returned to the BC system for data verification once, if the serial number and the related data are correct, the production is continued, if the verification fails, the whole machine stops producing, and the reason that the data are lost or replaced is checked reversely.
The check-out refers to a tracing system, control software packs data onto a serial number and throws the data to a BC system of a client, the BC system records that the product enters processing equipment to be produced after the material loading and code scanning, cutting software packs data such as alarm states, height measurement parameters and cutting parameters of a series of material loading and unloading mechanisms with the serial number as the beginning when the product is produced to the BC system after the cutting is completed, and the blanking position scans the code and takes the product off line from the processing equipment, namely the processing equipment completes the processing of the product.
When the loading level fails to scan the codes and the posting fails, the code scanning failure firstly pops up a window to prompt whether the codes need to be scanned again, the code scanning fails without scanning the codes again, and if the code scanning fails or the code scanning succeeds but the posting system fails to feed back (for example, the previous process is not posted and finished, and the product should not go to the process), the equipment must be thrown and cannot be produced.
When the cutting of the product fails, for example, the product fails due to deviation correction or height measurement, the blanking position needs to directly drop the product onto the NG conveyor belt, and then the related data of the product is returned and verified once.
When the condition that the sign indicating number was swept to the material level or the mistake was accounted for and is failed is appeared, at first tear the membrane to the product, tear the membrane and accomplish the back, the polarisation membrane is abandoned, only the lens removes to sweep the sign indicating number and puts the material level, the same material level of going up, sweep the sign indicating whether will sweep the sign indicating number again of popping one's head in the sign indicating number at first, sweep the sign indicating number failure promptly again, it has the bullet window suggestion whether will throw the lens to sweep the sign indicating number failure to the material level of going down, the reason is that can't distinguish which piece of lens mistake account failure after the balance of putting, send out on the NG belt after throwing. The control software of the control device has an independent reissue flow, so that the lenses which fail to be posted can be guaranteed to be posted again, and the integrity of the related data of the product is guaranteed.
In addition, in some embodiments, the data interaction control method provided in the present invention further includes a data loss prevention protection step for the control device and the management system during the execution process, that is:
1. establishing a heartbeat mechanism between the control device and the management system;
in the data interaction test, the biggest problem is half of data interaction, the interaction parties are suddenly disconnected and cannot be connected, and the whole machine automation suddenly enters a dead halt state (software part). In order to avoid this situation, before step S100, a heartbeat mechanism between the control device and the management system is established, a heartbeat of one party is not fed back, that is, the connection is dropped, both parties need to immediately alarm and stop the connection action, data interaction is performed after one party succeeds in restarting the connection, and data in the control device is thrown into the management system from time to time. Even if the control device or the management system is disconnected after half of the data interaction occurs, the rest of the data interaction can be continued after the connection is reconnected.
2. Data protection between cutting software and the PLC in the control device;
the cutting software can directly read the internal address of the PLC, heartbeat is not required to be established, when signals are interacted, the software actively reads after the PLC writes data, after the reading is completed, all corresponding addresses are reset, it is guaranteed that the data of the next piece of material of the PLC cannot cover the current data, namely, when the PLC stores the data, whether the storage address is read at first is 0, it is guaranteed that the internal data of the address is empty, the new data can be stored, and if the data are not taken away all the time but the product is taken away, the abnormal data interaction is immediately alarmed.
In some embodiments, the data interaction control method provided by the present invention further includes, in an execution process, an information prompting step among the management system, the control device, and the processing equipment, that is:
1. shift prompt;
firstly, the BC system in the management system synchronizes time with the MES system, and then synchronizes time with all processing equipment on the production line uniformly, and after the preset time, the processing equipment feeds back data to prompt the BC system to carry out shift statistics on productivity and utilization rate.
2. A maintenance prompt;
the BC system in the management system actively and remotely prompts the control device about the maintenance requirement of the processing equipment according to the equipment maintenance period, the equipment pops the window to give an alarm, and the data is fed back to enter the next cycle maintenance period after the maintenance is finished.
3. Alarm synchronization;
all equipment alarm information is counted through the control device, the alarm of the cutting position platform and the cutting software and the alarm information of the material loading and unloading mechanism are protected, the data streams are packaged into a data stream and are sent to the BC system, and the BC system can directly display the data stream according to the alarm information and the warning information sent by the control device and also enters into counting.
4. Time-sharing and shift-dividing capacity, single-chip single-step CT and total CT;
according to the system requirements, the capacity of each hour, the capacity of one shift and the total capacity of a single day are required to be counted, the capacity comprises the charging position OK and NG capacity and the discharging position OK and NG capacity, seven days are reserved for facilitating inquiry, and the step CT from the charging action to the discharging action and the single total CT of each piece are counted, displayed and counted.
And, in some embodiments, the method further comprises the step of remotely controlling the processing equipment by the management system and the control device. The hardware button or remote signal of the processing equipment can control the initialization, start, reset, pause, stop and other functions of the processing equipment, as long as the processing equipment stably and efficiently transmits data, and the automatic production of the equipment of the whole production line and the processing of alarming can be remotely controlled by sending the remote signal through the management system and the control device.
By implementing the data control method, the process is simple and efficient, the equipment state and the process parameters on the production line can be comprehensively controlled, the automatic and unmanned industrial requirements of the production line are ensured, the production efficiency of the equipment is improved, more manpower is saved, the production cost is reduced, and the production benefit is maximized.
Referring to fig. 6, the present invention further provides a data interaction control apparatus, including:
the acquisition module 10 is used for controlling the processing equipment to acquire product data at a loading position and a unloading position respectively;
the receiving module 20 is configured to receive a product serial number sent by the management system;
a binding module 30 for binding the equipment state data and the product processing data to the product serial number;
and the sending module 40 is used for sending the product data, the equipment state data and the product processing data to the management system.
In some embodiments, the data interaction control device further comprises:
and the judging module 50 is used for judging whether the acquisition of the product data of the loading position and the unloading position of the processing equipment is successful.
The judging module is also used for judging whether the posting of the product data by the management system is successful.
And the judging module is also used for judging whether the management system successfully verifies the equipment state data and the product processing data.
In some embodiments, the data interaction control device further comprises:
and the material throwing module 60 is used for controlling the processing equipment to throw the product.
The present invention also provides a non-transitory computer-readable storage medium storing computer-executable instructions configured to perform the data interaction control method in the above embodiments.
Referring to fig. 7, the data interaction control device a may be in communication connection with the management system B, and the data interaction control device a further includes:
at least one central processing unit a1(processor), exemplified by a central processing unit a1 in fig. 6; memory a2(memory), which may also include display A3, Communications Interface (Communications Interface), and bus. The central processing unit A1, the memory A2, the display screen A3 and the communication interface can complete mutual communication through a bus; the display screen a3 is set to display a user operation interface preset in the initial setting mode; the communication interface can transmit information; the central processor a1 may call logic instructions in the memory a2 to perform the methods in the embodiments described above.
The Central Processing Unit a1 may be a Central Processing Unit (CPU), and the Processor a1 may also be other general purpose processors, Digital Signal Processors (DSPs), Application Specific Integrated Circuits (ASICs), Field-Programmable Gate arrays (FPGAs) or other Programmable logic devices, discrete Gate or transistor logic devices, discrete hardware components, etc.
In addition, the logic instructions in the memory a2 may be implemented in software functional units and stored in a computer readable storage medium when the logic instructions are sold or used as independent products.
The memory a2 is a computer-readable storage medium and can be configured to store software programs, computer-executable programs, such as program instructions or modules corresponding to the methods in the embodiments of the present invention. The central processor a1 executes functional applications and data processing by executing software programs, instructions or modules stored in the memory a2, that is, implements the methods in the above embodiments.
The memory a2 may include a storage program area and a storage data area, wherein the storage program area may store an operating system, an application program required for at least one function; the storage data area may store data created according to the use of the terminal device, and the like. Further, memory A2 may include high speed random access memory, and may also include non-volatile memory.
All or part of the steps of the above embodiments may be implemented by hardware, or may be implemented by a program instructing related hardware, where the program may be stored in a computer-readable storage medium, and the storage medium may be a non-transitory storage medium, and includes various media that can store program codes, such as a usb disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk, an optical disk, and so on, and may also be a transitory storage medium.
It should be understood that equivalents and modifications of the technical solution and inventive concept thereof may occur to those skilled in the art, and all such modifications and alterations should fall within the scope of the appended claims.
Claims (10)
1. A data interaction control method is characterized by comprising the following steps:
when the product enters the loading position of the processing equipment, the control device controls the processing equipment to acquire product data of the product and sends the product data to the management system for posting;
after the management system finishes posting, establishing a product serial number corresponding to the product data, and sending the product serial number back to the control device;
the control device binds the equipment state data and the product processing data to a product serial number;
when the product enters the feeding position of the processing equipment, the control device controls the processing equipment to read the product data of the product and sends the product data to the management system for posting;
and after the posting of the management system is finished, the control device sends the equipment state data and the product processing data to the management system for storage.
2. The data interaction control method as claimed in claim 1, wherein the step of controlling the processing equipment to acquire product data of the product and send the product data to the management system for posting when the product enters the loading position of the processing equipment comprises:
judging whether the processing equipment successfully acquires the product data;
if the acquisition is successful, sending the product data to a management system for posting;
and if the acquisition is unsuccessful, determining whether to control the processing equipment to acquire the product data again or throw the product.
3. The data interaction control method according to claim 1, wherein the step of establishing a product serial number corresponding to the product data after the management system posting is completed, and sending the product serial number back to the control device comprises:
determining whether the posting of the product data by the management system is successful;
if the posting is successful, the management system establishes a product serial number corresponding to the product data and returns the product serial number to the control device;
and if the posting is unsuccessful, controlling the processing equipment to throw the product.
4. The data interaction control method as claimed in claim 1, wherein the step of controlling the processing equipment to read the product data of the product and send the product data to the management system for posting when the product enters the processing equipment feeding position comprises:
judging whether the processing equipment successfully acquires the product data;
if the acquisition is successful, sending the product data to a management system for posting;
and if the acquisition is unsuccessful, determining whether to control the processing equipment to acquire the product data again, or throw the product, or swing the product.
5. The data interaction control method of claim 1, wherein the step of sending the equipment state data and the product processing data to the management system for storage by the control device after the management system posting is completed comprises:
determining whether the posting of the product data by the management system is successful;
if the posting is successful, the control device sends the equipment state data and the product processing data to the management system;
and if the posting is unsuccessful, controlling the processing equipment to throw the product or put the product.
6. The data interaction control method according to claim 1, wherein after the step of sending the device state data and the product processing data to the management system for storage by the control device after the posting by the management system is completed, the method further comprises:
the management system checks the equipment state data and the product processing data, and if the checking is successful, a checking success signal is sent to the control device; and if the verification is unsuccessful, sending an alarm signal to the control device.
7. The data interaction control method of claim 1, wherein before the step of controlling the processing equipment to obtain the product data of the product and sending the product data to the management system for posting when the product enters the loading position of the processing equipment, the method further comprises:
setting the equipment state of the processing equipment;
setting the requirement of the equipment state of the processing equipment;
the type of data that the control device needs to interact with the management system is set.
8. A data interaction control apparatus, comprising:
the acquisition module is used for controlling the processing equipment to acquire product data at a material loading position and a material unloading position respectively;
the receiving module is used for receiving the product serial number sent by the management system;
the binding module is used for binding the equipment state data and the product processing data to a product serial number;
and the sending module is used for sending the product data, the equipment state data and the product processing data of the product to the management system.
9. A data interactive control processing apparatus, comprising a memory in which a computer program is stored and a processor which, when executed, implements a data interactive control method as claimed in any one of claims 1 to 7.
10. A computer-readable storage medium having stored thereon computer-executable instructions configured to perform a data interaction control method according to any one of claims 1 to 7.
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