CN114186864A - Equipment management system - Google Patents
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Abstract
The invention discloses an equipment management system, which belongs to the technical field of equipment management and provides the following scheme: an equipment management system comprising: the data acquisition module is used for acquiring static data information and dynamic data information of the tooling equipment according to the ERP system, the MES system and the OA system; the machine account management module is used for carrying out configuration management on the static data information and the dynamic data information of the tooling equipment; and the operation and maintenance management module is used for maintaining, checking, routing inspection, spare parts, predictive maintenance and report analysis of the tooling equipment. According to the technical scheme, the information of various tool equipment is managed and controlled, the unplanned downtime is reduced, the maintenance cost is reduced, and the operation reliability of the tool equipment is improved.
Description
Technical Field
The invention relates to the technical field of equipment management, in particular to an equipment management system.
Background
At present, the management of tooling equipment (equipment, dies, tooling clamps, measuring tools, special equipment and the like) is an important link for the processing and manufacturing industry, and particularly, the management efficiency of the tooling equipment becomes the key of enterprise competitiveness in the face of the constantly changing product specification and market demand of customers and the requirements of high-efficiency development and high-quality products. With the increasing level and scale of various equipments in enterprises, various equipments, systems and facilities are developing towards large-scale, continuous, complicated, precise and flexible, which presents many problems and challenges for enterprise equipment management and maintenance, such as shutdown loss caused by equipment sudden failure or tool and mould replacement, thereby disturbing production plans, failing to deliver goods on schedule and causing opportunity loss; equipment performance loss due to equipment idleness or speed reduction; unqualified products are produced due to the reduction of equipment precision; the equipment is seriously abraded and corroded, so that the maintenance amount and the maintenance cost are increased; the defects of the design and manufacture of the equipment or the accidents and the public hazards caused by the errors of the maintenance and the operators.
Therefore, in order to meet the requirements of modern industrial production on no fault, no defect, no casualty and no public hazard, the construction of an equipment management system for managing and controlling the tooling equipment is a problem to be solved urgently.
Disclosure of Invention
The invention mainly aims to provide an equipment management system, which aims to manage and control information of various tool equipment, reduce unplanned downtime, reduce maintenance cost and improve the operation reliability of the tool equipment.
The basic scheme provided by the invention is as follows:
an equipment management system comprising:
the data acquisition module is used for acquiring static data information and dynamic data information of the tooling equipment according to the ERP system, the MES system and the OA system;
the machine account management module is used for carrying out configuration management on the static data information and the dynamic data information of the tooling equipment;
and the operation and maintenance management module is used for maintaining, checking, routing inspection, spare parts, predictive maintenance and report analysis of the tooling equipment.
The principle and the effect of the basic scheme of the invention are as follows:
in this scheme, the equipment management system realizes maintenance, point inspection, patrol and examine, spare part, predictive maintenance, statement analysis, rotation, abandonment record analysis to the construction equipment through data acquisition module, platform account management module and fortune dimension management module, realizes through each functional module of equipment management system to and external equipment such as sign, scanning gun, manage equipment such as equipment, mould, frock clamp, measurement examine utensil, special equipment in unified platform. Compared with the prior art, the equipment management system is used for realizing the full life cycle management of the tooling equipment, the static information, the dynamic information and the like of the tooling equipment of an enterprise are all displayed on a line, the big data, visualization and intelligent operation and management and control of the tooling equipment are realized, the tooling equipment is comprehensively and well known, the system is used for determining the work corresponding to each role, the disorder during the butt joint or the responsibility butt joint during the work is prevented, and the work efficiency is improved.
Based on the method, the machine halt loss caused by sudden failure of tooling equipment or replacement of tooling, a die and the like is avoided, so that the production plan is disturbed, delivery can not be carried out according to the schedule, and the opportunity loss is caused; the performance loss of the tooling equipment caused by the idleness or the speed reduction of the tooling equipment is avoided; unqualified products produced due to the reduction of the precision of the tooling equipment are avoided; the serious abrasion and corrosion of the tooling equipment are reduced, and the maintenance amount and the maintenance cost are improved; defects of design and manufacture of the tooling equipment, or accidents and public hazards caused by errors of maintenance and operators; therefore, the operation reliability of the tooling equipment is comprehensively improved.
Further, the standing book management module manages the tooling equipment in a document management mode.
In the scheme, various data of the equipment management system are managed in a document management mode, and convenience in management of workers is improved.
Further, the static data information comprises a tool equipment number, a name, a model specification, manufacturer information, a unit to which the static data information belongs and an original value; the dynamic data information comprises accumulated energy consumption cost, effective working hours/use times and fault maintenance and maintenance records of the tooling equipment.
In the scheme, the tool equipment is managed more carefully and comprehensively by acquiring the detailed static data information and dynamic data information of the tool equipment.
Further, the operation and maintenance management module comprises:
the maintenance management module is used for managing repair, maintenance, closed-loop maintenance process and replacement of maintenance spare parts of the tooling equipment;
the maintenance management module is used for managing the maintenance standard, the maintenance plan, the maintenance task, the maintenance record and the replacement of spare parts of the tooling equipment;
the point inspection management module is used for generating different types of point inspection tasks according to point inspection items and point inspection standards so as to carry out point inspection on the tooling equipment;
the inspection management module is used for generating different types of inspection tasks according to the inspection items and the inspection period so as to inspect the tooling equipment;
the spare part management module is used for managing spare part availability of the tooling equipment in the maintenance and repair processes;
the predictive maintenance module is used for predicting the abnormity of the high-risk tooling equipment and performing maintenance, repair and replacement after prediction;
and the report analysis module is used for generating a report to perform data analysis according to the static data information and the dynamic data information of the tooling equipment acquired by the data acquisition module.
In the scheme, through the arrangement of the maintenance management module, the point inspection management module, the spare part management module, the predictive maintenance module and the report analysis module, maintenance tasks can be automatically generated according to a maintenance plan, maintenance personnel can be actively pushed to carry out maintenance, the state of the maintenance tasks is recorded, and the maintenance execution condition is convenient to supervise; the system records the actual receiving quantity, so that the actual consumption of spare parts can be conveniently traced and the report can be conveniently counted in the later period; meanwhile, high-risk tooling equipment is effectively managed, predictive maintenance is carried out, and safety is improved.
Further, the equipment management system further includes:
the data real-time synchronization module is used for calling the synchronization data of the ERP system in real time and synchronizing the spare part library; the synchronous data comprises maintenance records, material receiving records, qualification, age management, point inspection records and inspection records.
In the scheme, the data real-time synchronization module realizes the real-time performance of data synchronization of the spare part library.
Further, the equipment management system further includes:
and the fault level identification module is used for identifying the fault level of the tooling equipment according to the static data information and the dynamic data information of the tooling equipment.
In this scheme, through the fault level affirmation to the tool equipment, be convenient for judge that tool equipment appears unusual degree to make the maintainer can carry out corresponding operation according to concrete fault level.
Further, the equipment management system further includes:
and the maintenance work order generation module is used for generating a maintenance work order of the tooling equipment according to the abnormal data of the two-dimensional code scanning, abnormal inspection, abnormal maintenance, point inspection, inspection and associated system.
In this scheme, through overhauing work order generation module, can be more convenient according to the corresponding work order of overhauing of the concrete trouble generation of tool equipment to be convenient for match corresponding maintainer and handle.
Further, the equipment management system further includes:
the work order grabbing module is used for carrying out order grabbing on the maintenance work order by the maintenance personnel after the maintenance work order generating module generates the maintenance work order;
and the work order dispatching module is used for dispatching the maintenance work orders according to the fault level of the tooling equipment and the skill level of the maintainers so as to distribute the adaptive maintainers to overhaul the tooling equipment.
In this scheme, through the work order rush to singly piece module and the setting of work order distribution module, when the frock equipment broke down, can be more timely have corresponding maintainer to overhaul the treatment to frock equipment, promote the promptness that frock equipment overhauld.
Further, the equipment management system further includes:
and the maintenance data recording module is used for recording the maintenance times of the tooling equipment according to the maintenance work order generated by the maintenance work order generating module.
In this scheme, through overhauing data record module according to overhauing the work order and taking notes the maintenance number of times of tool equipment, the maintainer of being convenient for masters tool equipment's trouble, the system of being convenient for simultaneously carries out the analysis to tool equipment's relevant data.
Further, the maintenance management module is also used for dynamically adjusting the maintenance frequency according to the maintenance frequency of the tooling equipment.
In this scheme, through the maintenance frequency of dynamic adjustment frock equipment, can reduce the maintenance cost when guaranteeing frock equipment normal operating.
Drawings
Fig. 1 is a schematic block diagram of an equipment management system according to an embodiment of the present invention.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the system comprises a data acquisition module 10, an account management module 20, an operation and maintenance management module 30, a data real-time synchronization module 50, a fault level determination module 60, a maintenance work order generation module 70, a work order robbery module 81, a work order distribution module 82 and a maintenance data recording module 90.
The first embodiment:
referring to fig. 1, an equipment management system includes:
the data acquisition module 10 is used for acquiring static data information and dynamic data information of the tooling equipment according to the ERP system, the MES system and the OA system;
the standing book management module 20 is used for configuring and managing static data information and dynamic data information of the tooling equipment;
and the operation and maintenance management module 30 is used for maintaining, checking, routing inspection, spare parts, predictive maintenance and report analysis of the tooling equipment.
In this scheme, the standing book management module 20 manages the tooling equipment in a document management manner. The static data information comprises a tooling equipment number, a name, a model specification, manufacturer information, a unit to which the static data information belongs and an original value; the dynamic data information comprises accumulated energy consumption cost, effective working hours/use times and fault maintenance and maintenance records of the tooling equipment.
Specifically, the equipment management system implements configuration management of static data information such as equipment numbers, names, model specifications, manufacturer information, affiliated units, original values, and the like of the tooling equipment and dynamic data information such as accumulated energy consumption cost, effective working hours/use times, fault maintenance, maintenance records, and the like of the tooling equipment through the data acquisition module 10, the ledger management module 20, and the operation and maintenance management module 30, implements maintenance, point inspection, routing inspection, spare parts, predictive maintenance, report analysis, rotation, and scrap record analysis of the tooling equipment, and implements management of the tooling equipment such as equipment, molds, tooling fixtures, measurement tools, special equipment, and the like on a unified platform through each functional module of the equipment management system and external equipment such as a label, a scanning gun, and the like. Compared with the prior art, the equipment management system is used for realizing the full life cycle management of the tooling equipment, the static information, the dynamic information and the like of the tooling equipment of an enterprise are all displayed on a line, the big data, visualization and intelligent operation and management and control of the tooling equipment are realized, the tooling equipment is comprehensively and well known, the system is used for determining the work corresponding to each role, the disorder during the butt joint or the responsibility butt joint during the work is prevented, and the work efficiency is improved.
Therefore, through the integration of the data acquisition module 10, the standing book management module 20 and the operation and maintenance management module 30 in the equipment management system, all the modules work in a linkage manner, and the problem that the production plan is disturbed, the delivery cannot be carried out according to the schedule and the opportunity loss is caused due to sudden failure of tooling equipment or shutdown loss caused by replacement of tooling, molds and the like is avoided; the performance loss of the tooling equipment caused by the idleness or the speed reduction of the tooling equipment is avoided; unqualified products produced due to the reduction of the precision of the tooling equipment are avoided; the serious abrasion and corrosion of the tooling equipment are reduced, and the maintenance amount and the maintenance cost are improved; defects of design and manufacture of the tooling equipment, or accidents and public hazards caused by errors of maintenance and operators; therefore, the operation reliability of the tooling equipment is comprehensively improved.
It should be noted that, in the above embodiment, the ERP system is an enterprise resource management system, the CPM system is a change point management system, the MES system is a production and manufacturing execution system, and the OA system is an office management system; that is, the data obtaining module 10 obtains the static data information and the dynamic data information of the tooling equipment according to the ERP enterprise resource management system, the CPM change point management system, the MES manufacturing execution system and the OA office management system, and manages each tooling equipment by combining the ledger management module 20 and the operation and maintenance management module 30, so that the big data, visualization and intelligent operation and control of the tooling equipment are realized, and the work efficiency is improved.
Second embodiment:
referring to fig. 1, the operation and maintenance management module 30 includes a maintenance management module for managing repair, maintenance, closed-loop maintenance process, and replacement of spare parts of the tooling equipment;
the maintenance management module is used for managing the maintenance standard, the maintenance plan, the maintenance task, the maintenance record and the replacement of spare parts of the tooling equipment;
the point inspection management module is used for generating different types of point inspection tasks according to point inspection items and point inspection standards so as to carry out point inspection on the tooling equipment;
the inspection management module is used for generating different types of inspection tasks according to the inspection items and the inspection period so as to inspect the tooling equipment;
the spare part management module is used for managing spare part availability of the tooling equipment in the maintenance and repair processes;
the predictive maintenance module is used for predicting the abnormity of the high-risk tooling equipment and performing maintenance, repair and replacement after prediction;
and the report analysis module is used for generating a report to perform data analysis according to the static data information and the dynamic data information of the tooling equipment, which are acquired by the data acquisition module 10.
Specifically, the maintenance management module manages the processes of repair, maintenance and closed-loop maintenance of tooling equipment such as equipment, dies, clamps, special equipment and the like, and supports replacement management of maintenance spare parts.
The maintenance management module manages maintenance standards, maintenance plans, maintenance tasks, maintenance records and spare part replacement of equipment, dies, clamps, special equipment and other tool equipment. The system automatically generates maintenance tasks according to a maintenance plan, actively pushes maintenance personnel to execute maintenance, records the state of the maintenance tasks, and supervises the maintenance execution condition.
The point inspection management module generates different types of point inspection tasks according to point inspection items and point inspection standards so as to perform point inspection on equipment, dies, clamps, special equipment and the like, check whether faults occur in the equipment and whether abnormal operation occurs in the equipment, and report the equipment with faults and abnormal operation for recording and management.
The inspection management generates different types of inspection tasks according to inspection items and inspection periods so as to inspect equipment such as equipment, dies, clamps and special equipment, check whether faults occur in the equipment and whether abnormal operation occurs in the equipment, and report the equipment with faults and abnormal operation for recording and management.
Spare part management mainly manages spare part acceptance conditions of tool equipment such as equipment, dies, clamps and special equipment in maintenance and repair processes, the spare part acceptance conditions and an ERP system are integrated to initiate spare part acceptance application, acceptance is completed in the ERP system, the system records actual acceptance quantity, and later-stage spare part actual consumption tracing and report statistics are facilitated.
The predictive maintenance module predicts the abnormity of high-risk tooling equipment such as pressure containers, pressure pipelines, elevators, hoisting machinery, passenger transport ropeways, special motor vehicles and the like with high life safety and danger, and performs maintenance, repair and replacement after prediction, so that effective management is performed, safety accidents are avoided, and the safety of the high-risk tooling equipment is improved.
The report analysis module generates reports according to static data information such as equipment numbers, names, model specifications, manufacturer information, affiliated units, original values and the like of the tooling equipment and dynamic data information such as accumulated energy consumption cost, effective working hours/use times, fault maintenance, maintenance records and the like of the tooling equipment to perform data analysis, so that equipment/tooling management reports required by business departments are realized.
The third embodiment:
with respect to the first embodiment, referring to fig. 1, the equipment management system further includes a data real-time synchronization module 50, configured to invoke synchronization data of the ERP system in real time, and perform data synchronization on the spare part library; the synchronous data comprises maintenance records, material receiving records, qualification, age management, point inspection records and inspection records. That is, the data synchronization of the relevant tooling equipment data acquired by the ledger management module 20 and the operation and maintenance management module 30 in the system and the respective operation data thereof is realized, the real-time monitoring of the working operation of the tooling equipment by the system background is facilitated, the real-time mastering of the working operation of the tooling equipment by the staff is facilitated, and the real-time performance of the data synchronization of the spare part inventory is realized.
The fourth embodiment:
compared with the second embodiment, the equipment management system further includes a fault level identification module 60, configured to identify a fault level of the tooling equipment according to the static data information and the dynamic data information of the tooling equipment. For example, when the operation of the measurement and inspection tool is abnormal, the fault level identification module 60 identifies the fault level of the measurement and inspection tool, judges the fault of the measurement and inspection tool according to specific static data information and dynamic data information of the measurement and inspection tool, judges the fault level, the damage degree, whether the maintenance and replacement are needed, and the like, so as to identify the fault level of the measurement and inspection tool, feed the fault level back to the system for recording, and match the corresponding maintenance personnel according to the specific fault level of the measurement and inspection tool to maintain, overhaul, replace, and the like; through the fault level identification to the tooling equipment, the degree of abnormity of the tooling equipment is convenient to judge, so that a maintainer can perform corresponding operation according to the specific fault level.
Fifth embodiment:
with respect to the fourth embodiment, referring to fig. 1, the equipment management system further includes a maintenance work order generating module 70, configured to generate a maintenance work order of the tooling equipment according to the abnormal data of the two-dimensional code scanning, abnormal inspection, abnormal maintenance, spot inspection, and associated system. The maintenance work order generation module 70 is used for generating a maintenance work order, and the work order generation module 81 is used for generating a maintenance work order according to the maintenance work order; and the work order dispatching module 82 is used for dispatching the maintenance work orders according to the fault level of the tooling equipment and the skill level of the maintainers so as to distribute the adaptive maintainers to overhaul the tooling equipment.
It should be noted that in this embodiment, the sources of the maintenance tasks are various, for example, two-dimensional code scanning, abnormal inspection, abnormal maintenance, spot inspection, and abnormal data of the associated system are performed, and the equipment management system and other systems are on the same platform, so that various abnormal maintenance tasks of the tooling equipment can be obtained; in the scheme, various modules such as the data acquisition module 10, the standing book management module 20 and the operation and maintenance management module 30 are integrated on one platform, so that the difference of fields among a plurality of different systems is overcome, the difference among systems of different manufacturers is overcome, and the convenience of maintenance, overhaul, replacement and the like of tooling equipment is improved. The work order grabbing module 81 and the work order distributing module 82 can be used for enabling maintenance work orders to be distributed according to tasks, or maintenance personnel can directly grab the work orders according to own ability, the diversity of maintenance modes of the tool equipment is improved, meanwhile, when the tool equipment breaks down, corresponding maintenance personnel can overhaul the tool equipment more timely, and the timeliness of maintenance of the tool equipment is improved.
Sixth embodiment:
with respect to the fifth embodiment, referring to fig. 1, the equipment management system further includes an overhaul data recording module 90, configured to record the overhaul times of the tooling equipment according to the overhaul work order generated by the overhaul work order generating module 70. The maintenance times of the tooling equipment is recorded through the maintenance data recording module 90 according to the maintenance work order, so that the overhaul personnel can master the faults of the tooling equipment, and meanwhile, the system convenient to use can analyze the relevant data of the tooling equipment. Further, the maintenance management module is also used for dynamically adjusting the maintenance frequency according to the overhaul frequency of the tooling equipment. Specifically, the prior art is a maintenance frequency of any one of a fixed amount and a fixed time, and we can be a dual logic: existing fixed quantity, fixed time and fixed quantity and fixed time's maintenance frequency, it is more that accord with actual user demand: a maintenance task is generated first when a single maintenance item triggers a maintenance condition first; meanwhile, dynamically adjusting the maintenance frequency based on the failure frequency of different tooling equipment; a sudden repair can trigger a sudden product inspection, i.e. different overhauls can trigger a corresponding range of product inspections. Through the maintenance frequency of dynamic adjustment tooling equipment, the maintenance cost can be reduced while the normal operation of the tooling equipment is ensured.
The foregoing are merely exemplary embodiments of the present invention, and no attempt is made to show structural details of the invention in more detail than is necessary for the fundamental understanding of the art, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice with the teachings of the invention. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (10)
1. An equipment management system, comprising:
the data acquisition module is used for acquiring static data information and dynamic data information of the tooling equipment according to the ERP system, the MES system and the OA system;
the machine account management module is used for carrying out configuration management on the static data information and the dynamic data information of the tooling equipment;
and the operation and maintenance management module is used for maintaining, checking, routing inspection, spare parts, predictive maintenance and report analysis of the tooling equipment.
2. The equipment management system of claim 1, wherein the ledger management module manages tooling equipment in a document management manner.
3. The equipment management system according to claim 1, wherein the static data information includes a tooling device number, a name, a model specification, manufacturer information, a belonging unit, and an original value; the dynamic data information comprises accumulated energy consumption cost, effective working hours/use times and fault maintenance and maintenance records of the tooling equipment.
4. The equipment management system of claim 1, wherein the operation and maintenance management module comprises:
the maintenance management module is used for managing repair, maintenance, closed-loop maintenance process and replacement of maintenance spare parts of the tooling equipment;
the maintenance management module is used for managing the maintenance standard, the maintenance plan, the maintenance task, the maintenance record and the replacement of spare parts of the tooling equipment;
the point inspection management module is used for generating different types of point inspection tasks according to point inspection items and point inspection standards so as to carry out point inspection on the tooling equipment;
the inspection management module is used for generating different types of inspection tasks according to the inspection items and the inspection period so as to inspect the tooling equipment;
the spare part management module is used for managing spare part availability of the tooling equipment in the maintenance and repair processes;
the predictive maintenance module is used for predicting the abnormity of the high-risk tooling equipment and performing maintenance, repair and replacement after prediction;
and the report analysis module is used for generating a report to perform data analysis according to the static data information and the dynamic data information of the tooling equipment acquired by the data acquisition module.
5. The equipment management system of claim 1, further comprising:
the data real-time synchronization module is used for calling the synchronization data of the ERP system in real time and synchronizing the spare part library; the synchronous data comprises maintenance records, material receiving records, qualification, age management, point inspection records and inspection records.
6. The equipment management system of claim 4, further comprising:
and the fault level identification module is used for identifying the fault level of the tooling equipment according to the static data information and the dynamic data information of the tooling equipment.
7. The equipment management system of claim 6, further comprising:
and the maintenance work order generation module is used for generating a maintenance work order of the tooling equipment according to the abnormal data of the two-dimensional code scanning, abnormal inspection, abnormal maintenance, point inspection, inspection and associated system.
8. The equipment management system of claim 7, further comprising:
the work order grabbing module is used for carrying out order grabbing on the maintenance work order by the maintenance personnel after the maintenance work order generating module generates the maintenance work order;
and the work order dispatching module is used for dispatching the maintenance work orders according to the fault level of the tooling equipment and the skill level of the maintainers so as to distribute the adaptive maintainers to overhaul the tooling equipment.
9. The equipment management system of claim 8, further comprising:
and the maintenance data recording module is used for recording the maintenance times of the tooling equipment according to the maintenance work order generated by the maintenance work order generating module.
10. The equipment management system of claim 9, wherein the maintenance management module is further configured to dynamically adjust the maintenance frequency according to the number of overhauls of the tooling device.
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| CN202111522858.0A CN114186864A (en) | 2021-12-13 | 2021-12-13 | Equipment management system |
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| CN202111522858.0A CN114186864A (en) | 2021-12-13 | 2021-12-13 | Equipment management system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116308296A (en) * | 2023-03-29 | 2023-06-23 | 华能海南昌江核电有限公司 | Device management method and device, storage medium and electronic device |
| CN116882700A (en) * | 2023-07-27 | 2023-10-13 | 河北火华科技有限公司 | Equipment management system suitable for mill |
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