Detailed Description
The following describes in detail the implementation of the embodiment of the present application with reference to the drawings.
Fig. 1 is a schematic diagram of an internet of things (the internet of things, IOT) and cloud platform service according to an embodiment of the present application. As shown in fig. 1, the architecture of IOT and cloud platform services includes an industrial internet network operation and maintenance training platform 101, an IOT gateway 102 and a cloud platform 103.
The user collects operation and maintenance data and working condition data of the industrial Internet network operation and maintenance system in the operation process through the industrial Internet network operation and maintenance training platform 101, then the collected operation and maintenance data and working condition data are transmitted to the cloud platform 103 through the IOT gateway 102, and the cloud platform 103 processes the operation and maintenance data and the working condition data and displays the processed operation and maintenance data and working condition data to the user.
The industrial internet network operation training platform 101 is described in detail in the following embodiments, and the main purpose of the IOT gateway 102 is to provide a bridge between different types of communication technologies, where main functions include: serving as data buffers, and streaming devices; offline services and real-time control of devices; summarizing the data; preprocessing, cleaning and filtering the data before sending the data; in addition, it provides additional security, device configuration and change management.
The cloud platform 103 mainly comprises an industrial internet network operation and maintenance IOT platform system and an industrial internet network operation and maintenance cloud platform system.
The industrial Internet network operation and maintenance IOT platform system focuses on data processing, has the capability of seamless connection with an IOT gateway, supports receiving and analyzing of encrypted data, and meets the requirement of diversified processing (statistical analysis, format conversion and the like) of the data through graphical data flow arrangement and various data processing plug-ins. In addition, distributed message queue telemetry transport (message queuing telemetry transport, MQTT) message cluster management is supported, MQTT, transmission control protocol (transmission control protocol, TCP) protocol is supported; supporting subscription and release of messages; providing online message queue management and query and retrieval of messages; various big data processing components such as big data platform (cloudera's distribution including apache hadoop, CDH), amazon wide area network service (amazon Web services, AWS), google (google) and the like are supported.
The industrial Internet network operation and maintenance cloud platform system focuses on data display, is matched with a hardware equipment platform, and achieves real-time acquisition of operation data of the industrial Internet network operation and maintenance training platform 101 and cloud transmission through an IOT gateway. The operation and maintenance cloud platform can realize data visualization, early warning maintenance, data analysis, data historical trend analysis, fault information alarm and the like, and also adopts a cloud deployment mode, so that the operation and maintenance cloud platform can learn practical training through an account login system.
Fig. 2 is a network topology diagram of an industrial internet network operation training system according to an embodiment of the present application. As shown in fig. 2, the industrial internet network operation training system includes an infrared temperature sensor 201, a vibration sensor 202, a displacement sensor 203, a noise sensor 204, a pressure sensor 205, a wireless router 206, an ordering system 207, a servo motor 208, a radio frequency identification (radio frequency identification, RFID) device 209, a touch screen 210, an electric energy meter 211, a Modbus gateway 212, an encoder 213, a frequency converter 214, a stepper motor 215, a programmable logic controller (programmable logic controller, a PLC) 216, an RJ45 network 217, an IOT gateway 102, a temperature and humidity meter 219, an analog acquisition module 220, a wireless client 221, a serial server 222, a code scanner 223, a torque sensor 224, a proximity sensor 225, a dial 226, a push block 227, a cylinder 228, a two-dimensional code disc 229, a code scanner 230, a cloud platform 103, and a cloud platform interface 218, wherein the PLC 216 is connected to the RFID device 209, the servo motor 208, and the stepper motor 215.
The infrared temperature sensor 201 is used to collect the temperature of the stepper motor 215 during operation of the industrial internet network operation training system.
The vibration sensor 202 is used for acquiring the vibration frequency of the industrial internet network operation training platform 101 in the process of operating the industrial internet network operation training system.
The displacement sensor 203 is used for collecting the displacement of the air cylinder 228 during the operation of the industrial internet network operation training system.
The noise sensor 204 is used for collecting the operation noise of the stepper motor 215 in the process of operating the industrial internet network operation training system to evaluate the health condition of the stepper motor.
The pressure sensor 205 is used for collecting the pressure born by the air cylinder 228 when the air cylinder 228 is displaced in the process of operating the industrial internet network operation training system.
The torque sensor 224 is used for collecting the torque of the stepper motor, i.e. the torque output by the stepper motor from the crankshaft end, in the process of operating the industrial internet network operation training system. Under the condition of fixed power, the torque of the stepping motor is inversely related to the rotating speed of the stepping motor, and the faster the rotating speed is, the smaller the torque is, and the larger the reverse is.
The ordering system 207 is configured to receive program instruction information input by a user, for example, fifth information and sixth information, where the fifth information is used to indicate a first target working state of the servo motor 208, and the sixth information is used to indicate a second target working state of the stepper motor 215 during an operation process of the industrial internet network operation training system; the fifth and sixth information is then sent to the PLC 216 for processing and finally transmitted to the RFID device 209 for reading during use.
Illustratively, the ordering system 207 may be a touch screen for a user to operate, input instructions such as dialing a pointer of the dial 226 to a specified scale entered by the user, pushing the push block 227 to a preset position set by the user, and so forth.
The servo motor 208 is used for controlling the servo motor 208 to work in a first target state according to the fifth information read from the RFID device 209 in the process of operating the industrial internet network operation training system, that is, the servo motor 208 controls the pointer of the dial 226 to dial to a specified scale.
The RFID device 209 is an information carrier, and the principle is that the reader and the tag perform non-contact data communication, so as to achieve the purpose of identifying the target. The method is particularly used for recording and reading information collected by equipment, such as equipment operation data collected by each sensor and the like, in the operation process of the industrial Internet network operation and maintenance training system.
The touch screen 210 is used for directly displaying operation data of a part of equipment in the operation process of the industrial internet network operation training system, for example, displaying information read by the RFID device 209, displaying the temperature of the stepper motor acquired by the infrared temperature sensor 201, and the like.
The electric energy meter 211 performs data transmission with the PLC 216 through the Modbus gateway 212 and a related protocol such as S7 communication protocol, and is specifically used for recording information such as voltage and electric quantity of the industrial internet network operation and maintenance training system in the operation process of the system.
The frequency converter 214 is used for inputting frequency information in the process of operating the industrial internet network operation training system.
The stepper motor 215 is used for controlling the stepper motor 215 to work in a second target state according to the sixth information read from the RFID device 209 in the process of operating the industrial internet network operation training system, namely, the stepper motor 215 controls the pushing block 227 to be pushed to a preset position.
The proximity sensor 225 is used to detect the displacement distance of the push block 227 during operation of the industrial internet network operation training system and send the displacement distance to the encoder 213.
The encoder 213 is configured to receive the displacement distance sent by the proximity sensor 225 and calculate the position of the push block 227 during operation of the industrial internet network operation training system.
The PLC 216 is a programmable logic controller, in which a PLC program is written, and the PLC is used to control the device, and perform processing of some logic actions, that is, perform processing of the device according to some signal reactions; the method is specifically used for acquiring fifth information and sixth information when receiving the first information in the running process of the industrial internet network operation training system, and writing the fifth information and the sixth information into the RFID device 209; reading the fifth information from the RFID device 209 upon receiving the second information, and transmitting a first control signal to the servo motor 208 based on the fifth information, the first control signal being for controlling the servo motor 208 to operate in a first target operating state; reading the sixth information from the RFID device 209 upon receiving the third information, and transmitting a second control signal to the stepper motor 215 based on the sixth information, the second control signal being for controlling the stepper motor 215 to operate in a second target operating state; and carrying out first processing on the collected operation data when the fourth information is received.
The hygrothermograph 219 is used for collecting the temperature and humidity of the environment where the practical training system is located in the process of operating the practical training system of the industrial internet network operation.
The analog acquisition module 220 is used for acquiring analog data of the practical training system in the running process of the industrial internet network operation and maintenance practical training system.
The two-dimensional code disc 229 is configured to record, in the form of a two-dimensional code, first information, second information, third information and fourth information, where the first information is configured to instruct the PLC 216 to acquire a target working state of the servo motor 208 and the stepper motor 215, the second information is configured to instruct the PLC 216 to control the servo motor 208 to work, the third information is configured to instruct the PLC 216 to control the stepper motor 215 to work, and the fourth information is configured to instruct the PLC 216 to process the operation data acquired by each sensor.
The wireless router 206 is configured to transmit wireless signals during operation of the industrial internet network operation training system, and may perform data transmission with the wireless client 221 through wireless communication.
The code scanning gun 223 is used for scanning the two-dimensional code on the two-dimensional code disc 229 to acquire first information, second information, third information and fourth information in the running process of the industrial internet network operation training system.
The serial port server 222 is configured to transmit the first information, the second information, the third information, and the fourth information obtained by the code scanning gun 223 through the RJ45 network port to the wireless client 221 during the operation of the industrial internet network operation training system.
The wireless client 221 is configured to perform data transmission with the PLC 216 through a wireless signal transmitted by the wireless router 206 during operation of the industrial internet network operation training system, that is, send the first information, the second information, the third information and the fourth information to the PLC 216.
The code scanner 230 is also used for scanning the two-dimensional code on the two-dimensional code disc 229 to obtain the first information, the second information, the third information and the fourth information in the process of running the industrial internet network operation training system.
The wireless router 206, the ordering system 207, the servo motor 208, the RFID device 209 and the touch screen 210 communicate data with the PLC 216 through an RJ45 network port 217.
IOT gateway 102 is a ligament connecting a awareness network and a legacy communication network. As gateway equipment, the IOT gateway can realize protocol conversion between the sensing network and the communication network and among different types of sensing networks, and can realize wide area interconnection and local area interconnection. In addition, the IOT gateway also has a device management function, and an operator can manage each sensing node at the bottom layer through the IOT gateway device, know the relevant information of each node, and realize remote control. The cloud platform 103 is specifically used for transmitting the collected operation data to serve as a bridge in the operation process of the industrial internet network operation training system.
The cloud platform 103 is configured to perform a second process on the collected operation data, and display a result obtained by the second process through the cloud platform interface 218.
Based on the network topology diagram of the industrial Internet network operation and maintenance training system, the structural schematic diagram of the industrial Internet network operation and maintenance training platform shown in figure 3 can be obtained.
As shown in fig. 3, the industrial internet network operation training platform 101 includes an encoder 213, a noise sensor 204, a proximity sensor 225, a torque sensor 224, a stepper motor 215, a pressure sensor 205, a cylinder 228, a push block 227, an infrared temperature sensor 201, a displacement sensor 203, a servo motor 208, a dial 226, an RFID device 209, a code scanner 230, and a two-dimensional code wheel 229.
Wherein, servo motor 208 links to each other with calibrated scale 226, and stepper motor 215 links to each other with ejector 227, infrared temperature sensor 201 and torque sensor 224, and torque sensor 224 links to each other with proximity sensor 225, and proximity sensor 225 links to each other with noise sensor 204, and noise sensor 204 links to each other with encoder 213, and encoder 213 links to each other with ejector 227, and pressure sensor 205 links to each other with cylinder 228, and displacement sensor 203 links to each other with cylinder 228, and sweep sign indicating number ware 230 links to each other with RFID device 209.
Based on the industrial internet network operation and maintenance training platform shown in fig. 3, the industrial internet network operation and maintenance training system can be divided into the following four steps in the operation process, and the steps are specifically shown in fig. 4.
S401, the PLC controls the RFID device to read information and the code scanning device to scan codes.
In this step, after the industrial internet network operation training system is started, the PLC 216 sends a request (for example, a production report request) to the ordering system 207, receives an order issued by the ordering system 207, and processes the order information, and then writes the order information into the RFID device 209, where the order information includes fifth information and sixth information, the fifth information is used to indicate the first target operating state of the servo motor 208, and the sixth information is used to indicate the second target operating state of the stepper motor 215.
Illustratively, the order may indicate information such as the shape of the product that needs to be produced.
The PLC 216 controls the code scanner 230 to scan any one of the two-dimensional code disks 229 and the RFID device 209 to read order information stored in the RFID device 209. The two-dimensional code disc 229 has four two-dimensional codes, and first information, second information, third information and fourth information are recorded in the two-dimensional code disc respectively, the first information is used for indicating the PLC 216 to obtain target working states of the servo motor 208 and the stepper motor 215, the second information is used for indicating the PLC 216 to control the servo motor 208 to work, the third information is used for indicating the PLC 216 to control the stepper motor 215 to work, and the fourth information is used for indicating the PLC 216 to process operation data acquired by sensors in the training system.
Illustratively, the target operating states of the servo motor 208 and the stepper motor 215 refer to the servo motor 208 controlling the pointer of the dial 226 to dial to a specified scale and the stepper motor 215 controlling the push block 227 to translate to a preset position.
It will be appreciated that the code scanner 230 is wired to the RFID device 209 and that the code scanner may also include a code scanner gun.
As an alternative embodiment, the first information, the second information, the third information and the fourth information are obtained by scanning the code by using the code scanning gun 223 as shown in fig. 2, and the serial server 222 sends the first information, the second information, the third information and the fourth information obtained by the code scanning gun 223 to the wireless client 221; the wireless client 221 transmits the first information, the second information, the third information, and the fourth information into the PLC 216 through wireless communication.
S402, the PLC controls the servo motor to perform needle setting.
In this step, the PLC 216, upon receiving the second information, reads the fifth information from the RFID device 209, and based on the fifth information, transmits a first control signal to the servo motor 208, to control the servo motor 208 to operate in the first target operating state, i.e., the servo motor 208 controls the pointer of the dial 226 to dial to a designated position, while collecting the device data of the servo motor 208, such as the rotational speed of the servo motor 208, at this time.
S403, the PLC controls the stepping motor to perform pushing block processing.
In this step, the PLC 216 reads the sixth information from the RFID device 209 when receiving the third information, and sends a second control signal to the stepper motor 215 based on the sixth information, so as to control the stepper motor 215 to operate in a second target operating state, that is, the stepper motor 215 pushes the push block 227 to a preset position, in the process of pushing the push block 227, the proximity sensor detects the displacement distance of the push block 227 and sends the displacement distance to the encoder 213, the encoder 213 calculates the position of the push block 227 according to the displacement distance, the infrared temperature sensor 201 collects the temperature of the stepper motor 215, and the torque sensor 224 and the noise sensor 204 collect the torque and the operation noise of the stepper motor 215, so as to perform health management on the stepper motor 215 in time.
S404, the PLC performs data processing.
In this step, the PLC 216 processes the operation data collected during the operation of the training system when receiving the fourth information, where the operation data includes the equipment data of the servo motor 208, the position of the push block 227, the temperature of the stepper motor 215, the torque and the operation noise of the stepper motor 215, and the processing of the operation data includes format conversion, searching, processing, and the like of the operation data.
Optionally, the operation data of the industrial internet network operation training system during operation further includes the height of the cylinder 228 measured by the PLC 216 controlling the displacement sensor 203 to move up and down and the pressure magnitude born by the cylinder measured by the pressure sensor 205.
Finally, the operation data of the training system is processed and written into the RFID device 209.
After the execution of the above four steps is completed, the device operation data written into the RFID device 209 is transmitted to the cloud platform 103 through the IOT gateway 102, that is, the industrial internet network operation and maintenance IOT platform system and the industrial internet network operation and maintenance cloud platform system, and the collected device operation data is further processed, so as to finally obtain a cloud platform interface diagram as shown in fig. 5, where information collected by the IOT data and information collected by the PLC data can be displayed, for example, fig. 5 shows a relationship diagram of the current electric energy meter with 0.9 degree, the total electric quantity with 0.94 degree, the voltage and time, state information (for example, the state is on) of the analog quantity collection module, the relationship of the state grade and time, data of the temperature and humidity meter, and information such as the maximum value, the minimum value and the standard value of the voltage, the maximum value, the minimum value and the standard value of the current, the maximum value and the standard value of the active power value of the industrial internet network operation and maintenance training system in the operation process.
The user can obtain operation and maintenance data and working condition data of the industrial Internet network operation and maintenance practical training system in the operation process according to the information displayed by the platform interface, and the change condition of the data is analyzed according to the historical storage data, so that the effects of early warning faults possibly existing in the operation process of the equipment, prompting fault information and the like are finally achieved.
The industrial Internet network operation and maintenance training system integrates key technologies such as sensing, acquisition, control, communication, analysis, cloud end, safety and the like based on hardware such as an industrial personal computer, a PLC (programmable logic controller), an intelligent gateway and the like, restores an industrial scene to a training platform, can be used as a technical carrier for industrial Internet talent culture, can also perform relevant tests and verification such as protocol communication, protocol analysis, data application and the like, meets the optimal experience of the user that the whole process participates in interaction in the industrial Internet network operation and maintenance training process, is used for learners to learn theoretical knowledge and improve manual and practical skills, and can culture social-end-demand industrial Internet talents.
It should be understood that the term "and/or" is merely an association relationship describing the associated object, and means that three relationships may exist, for example, a and/or B may mean: there are three cases, a alone, a and B together, and B alone, wherein a, B may be singular or plural. In addition, the character "/" herein generally indicates that the associated object is an "or" relationship, but may also indicate an "and/or" relationship, and may be understood by referring to the context.
In the present application, "at least one" means one or more, and "a plurality" means two or more. "at least one of" or the like means any combination of these items, including any combination of single item(s) or plural items(s). For example, at least one (one) of a, b or c may represent: a, b, c, a-b, a-c, b-c, or a-b-c, wherein a, b, c may be single or plural.
It should be understood that, in various embodiments of the present application, the sequence numbers of the foregoing processes do not mean the order of execution, and the order of execution of the processes should be determined by the functions and internal logic thereof, and should not constitute any limitation on the implementation process of the embodiments of the present application.
Those of ordinary skill in the art will appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application.
It will be clear to those skilled in the art that, for convenience and brevity of description, specific working procedures of the above-described systems, apparatuses and units may refer to corresponding procedures in the foregoing method embodiments, and are not repeated herein.
In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. For example, the apparatus embodiments described above are merely illustrative, e.g., the division of the units is merely a logical function division, and there may be additional divisions when actually implemented, e.g., multiple units or components may be combined or integrated into another system, or some features may be omitted or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be an indirect coupling or communication connection via some interfaces, devices or units, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
The functions, if implemented in the form of software functional units and sold or used as a stand-alone product, may be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application may be embodied essentially or in a part contributing to the prior art or in a part of the technical solution, in the form of a software product stored in a storage medium, comprising several instructions for causing a computer device (which may be a personal computer, a server, a network device, etc.) to perform all or part of the steps of the method according to the embodiments of the present application. And the aforementioned storage medium includes: various media capable of storing program codes, such as a U disk, a mobile hard disk, a read-only memory, a random access memory, a magnetic disk or an optical disk.
The foregoing is merely illustrative of the present application, and the present application is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.