CN107272629A - A kind of intelligent plant system based on technology of Internet of things with industrial big data - Google Patents
A kind of intelligent plant system based on technology of Internet of things with industrial big data Download PDFInfo
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The present invention relates to intelligent production and manufacturing management technical field, specially a kind of intelligent plant system based on technology of Internet of things with industrial big data.The present invention includes lower floor's SCADA Process Control Systems, middle level MES manufacturing execution systems, upper strata ERP business plan systems.The present invention, which solves analysis in real time and calculates difficult, accident, reviews that difficult reduction, unplanned parking frequency height, workman's low production efficiency, factory's opacification decision-making be difficult, each area people cooperation hardly possible problem, so as to improve product yield, reduce energy consumption, reduce cost, device intelligence, management modernization, the hommization intelligent plant of information computer really are established, enterprise core competence is improved.
Description
Technical field
It is specially a kind of based on technology of Internet of things and industry number greatly the present invention relates to intelligent production and manufacturing management technical field
According to intelligent plant system.
Background technology
At present, the revolutionary breakthrough in the key areas such as information technology, new energy, new material, biotechnology and forward position direction
And mixing together, triggering new round industry transformation, subversive influence will be being produced on global manufacturing, and change global system
Make the development pattern of industry.Particularly generation information technology and manufacturing depth integration, will promote manufacturing mode, organization of production
The deep reform of mode and Industrial form, intelligent, service chemical conversion is development of manufacturing new trend.Countries in the world positive portion
Affix one's name to strategic plan, " industry 4.0 ", " industry internet " in the U.S., " made in China 2025 " of China of such as Germany.Developed country
Directly to march toward 4.0 on the basis of industry 3.0, and China's manufacturing industry also has and is in industrialization phase, most of rest on 2.0 to
Between 3.0, the manufacturing industry of generally current China is big without strong, also there is that capital expenditure is high, automaticity is low, production fortune
The problems such as line efficiency is low, faults frequent loss is big, maintenance is cumbersome costly.For the national conditions of current Chinese manufacturing, pass through letter
The advantage of breath technology pulls industry, such as cloud computing, big data Internet technology, and all kinds of technologies, which make a concerted effort to form one, surrounds,
2.0,3.0 gap is shortened, so as to realize " bend is overtaken other vehicles ".
In recent years, China it is newly-built or enlarging production plant it is automatic in large-scale integration, modern devices, enterprise's instrument
Change, it is information-based in terms of it is fast-developing, emerge a collection of advanced technology and innovation achievement, as Distributed Control System DCS, it is general
Medium-sized and small enterprises management system, general financial software etc., are ensuring enterprise safety operation, are improving product quality efficiency, reduction original
Significant role is played in terms of material loss, raising whole economic efficiency, but these advanced technologies introduced are using process
In but there are problems and shortcomings.From the point of view of enterprise, the application enhancements local each time of progress all may be with former application
Do not match, it is also possible to which the application with later " higher level " is incompatible, easily cause enterprise production management data hierarchy independence
Phenomenon." all things on earth interconnection " and " big data " epoch are in, it is trend of the times to break " information island ", it is necessary to utilize technology of Internet of things
Each portion of enterprise is got through with industrial big data, the purpose of information sharing intercommunication is reached, facilitates " information island " to arrive in " information continent "
Transformation, real realize sets up device intelligence, management modernization, the hommization intelligent plant of information computer.
The content of the invention
In view of industrial existing live data analysis technology is difficult to use in Instructing manufacture and optimize technique, corporate executive is difficult
The problems such as to make the decision-making of efficiently and accurately in full factory's production process, Internet of Things is based on it is an object of the invention to provide one kind
The intelligent plant system of technology and industrial big data.
Technical scheme：
A kind of intelligent plant system based on technology of Internet of things with industrial big data, including SCADA process control system of lower floor
System, middle level MES manufacturing execution systems, upper strata ERP business plan systems；
Described lower floor's SCADA Process Control Systems are deployed in plant produced scene, including slave computer subsystem, host computer
Subsystem, communicator network；The slave computer subsystem real-time data collection and monitoring device, by field apparatus running status,
Workshop Production data message is uploaded to host computer subsystem by communicator network, during host computer subsystem is uploaded to again after collecting
Layer MES manufacturing execution systems, while carrying out data solution by the production control instruction from middle level MES manufacturing execution systems is received
Analysis, is acted by parsing action mark, state modulator field apparatus execute instruction respectively；
Described middle level MES manufacturing execution systems are deployed in enterprise's office central station of floating dock, including production scheduling subsystem, workshop
Field management subsystem, inventory management subsystem, System of Quality Control；Order reception is carried out by the production scheduling subsystem
And decomposition work order scheduling is changed, the car is instructed according to the production requirement of the inventory management subsystem and System of Quality Control
Between field management subsystem, the work formed a connecting link is played to lower floor's SCADA Process Control Systems and upper strata ERP business plan systems
With；The device data from lower floor's SCADA Process Control Systems, creation data are received, while real time data protocol analysis is handled,
And equipment production control instruction is assigned to lower floor's SCADA Process Control Systems；Lower floor's SCADA Process Control Systems are uploaded into data
Collect the upper strata ERP business plan systems that are uploaded to the generation data analysis of middle level MES manufacturing execution systems, and receive from upper strata
The data command of ERP business plan systems, and lower floor's SCADA Process Control Systems will be reached under the instruction fractionation of reception；
The upper strata ERP business plans system deployment is in cloud computing center platform, including financial management subsystem, production control
Tubulation reason subsystem, logistics management subsystem, human resource management subsystem；By the logistics management subsystem to the production
Control management subsystem carries out scheduling, especially by Manufacturing Data Management, MPS, MRP, plant working
Control, quality management carry out production control and management, and staff are arranged an order according to class and grade production with the human resource management subsystem, are total to
It is all that the financial management subsystem provides data foundation；Upper strata ERP business plans system not only real-time reception by middle level MES systems
The data message of execution system upload is made, by data message dissection process and is respectively put in storage data information memory, and upper strata
ERP business plans system refers to according to sending data to middle level MES manufacturing execution systems after ERM, technological parameter comprehensive analysis
Order.
Slave computer subsystem in the lower floor SCADA Process Control Systems include detection sensing module, PLC,
HMI touch-screens, execution equipment；Equipment real-time status data is uploaded to PLC and carries out data processing by detection sensing module,
PLC uploads service data to HMI touch-screens, while HMI touch-screens assign operation by man-machine interaction to PLC
Instruction, PLC assigns technological operation control instruction to equipment is performed, and performs equipment dynamic according to technological operation control instruction
Make.
The detection sensing module is first of critical point of measurement signal, including temperature sensor, Hall sensor, infrared
Sensor, pressure sensor, vision sensor, bar code, Quick Response Code, RFID；The temperature sensor is that detection is dried
Roasting temperature, the Hall sensor is detection motor speed and the number of turns, and the infrared sensor is detection product state, institute in place
It is detection weighing products weight to state pressure sensor, and the vision sensor is that detection product quality is differentiated；
The PLC includes DI digital input ports, AI simulation inputs port, DQ digital output ports, AQ simulations
Output port, COM1；The DI digital input ports connect start stop switch, tight guard's valve, limit switch, photoelectricity and opened respectively
Close；The AI simulation inputs port connects vision sensor, temperature sensor respectively；The DQ digital output ports are connected respectively
Run indicator, audible-visual annunciator, relay, A.C. contactor；The AQ simulation outputs port connect respectively air valve driver,
Electronics valve actuator；The COM1 has RS232 ports, RS485 ports, ethernet port respectively；
The HMI touch-screens play human computer interaction, and PLC internal data information is intuitively shown, operation
Member can control relevant device by touch operation HMI touch-screens；
The execution equipment includes AGV dollies, industrial robot, numerically controlled lathe；The AGV dollies are according to Facility Layout
Realize goods traffic with electromagnetism guide path traveling, the industrial robot according to detection condition sensing perform cutting, crawl,
Work is transferred, the numerically controlled lathe is the equipment that the real-time mass production of product is carried out according to production technology.
Host computer subsystem in the lower floor SCADA Process Control Systems includes data acquisition module, status display mould
Block, remote monitoring module, alert process module, emergency review module；The data acquisition module function is by the communication
Sub-network gathers creation data in real time from numerous slave computer subsystems according to fieldbus；The state display module
Function is that the data of collection are collected, recorded and shown, and by the state and parameter information of man-machine interface display device,
Warning message；The remote monitoring module function be collect scene various measuring and control datas, not only can remotely start and stop equipment and
Change its working method, can also change slave computer subsystem control parameter realize to slave computer subsystem run management and
Monitoring；The alert process functions of modules is the various alarm failures for finding and excluding in advance observing and controlling scene, it is ensured that system is normal
Operation；The emergency review functions of modules is to be predicted failure with analysis system by historical record data, is rapidly looked for
To cause of accident and find the method resumed production.
Communicator network in the lower floor SCADA Process Control Systems is the network structure of a variety of levels, including equipment
Layer bus, fieldbus；The mechanical floor bus includes spi bus, iic bus, monobus；The fieldbus includes
Modbus、Profibus、CANBus、CC-Link.The communicator network includes wire communication and channel radio from communication form
Letter, the wire communication facility include plain conductor, optical fiber, the Wireless Telecom Equipment include GPRS, bluetooth, WIFI,
ZIGBEE。
Production scheduling subsystem in described middle level MES manufacturing execution systems includes order management module, planning management
Module, specification management module, device management module；The order management functions of modules is order reception, editing order, sheet are plucked
Single, order assembling, order tracking, order completion, the planning management functions of modules are compiled for production order decomposition, the production schedule
System, production work order production, production work order schedule, MRP, the specification management module function for production standard management,
Test stone management, inspection procedure management, criterion management, material BOM management, the device management module function is equipment
Account management, Spare Parts management, equipment maintenance plan, equipment OEE, device analysis form；The order management
Module will receive editing order confirm it is errorless after transmit to the planning management module, the planning management module will be received and produced
Order carries out decomposing work order production according to the specification management module and the device management module real time status.
Plant site management subsystem in described middle level MES manufacturing execution systems includes relieving management module, useless
Product collection management module, production board allot management module, board neck material returned management module；The management module function of relieving
For adjust automatically, board send work, teams and groups send work, handing-over production, the waste collection management module function be raw material waste collection,
Finished product waste collection, it is that efficient board is preferentially produced, idle board is fully produced that the production board, which allots management module function,
The board neck material returned management module function is that the principle management for the material that returns the overcharge and demand payment of the shortage is carried out according to produce reality situation；The handing-over
Class management module be waste collection is managed, board neck the material returned management progress collect handing-over, according to production status implementation manufacturing machine
Platform allots management.
Inventory management subsystem in described middle level MES manufacturing execution systems includes stock management module, goes out library management
Module, allot management module, management module of making an inventory of goods in a warehouse, graphical stock model；It is real according to the production of the graphical stock model
When situation, management of being put in storage and made an inventory of goods in a warehouse, according to production order carry out it is rational allot management and go out library management, realize few stock
The management mode of low cost, storage is carried out out and pipe of making an inventory of goods in a warehouse by using bar code, Quick Response Code, RFID technological means
Reason, carries out alloting management according to actual order sales situation, updates the data and scheme according to real-time data collection in application program
Shape trend curve and form.
System of Quality Control in described middle level MES manufacturing execution systems includes quality management QA modules, quality control
QC modules processed；The quality management QA modules include quality assurance, quality management, quality analysis, and the quality assurance is company
ISO aspects, quality standard management aspect, the management aspect of technique, the quality management for quality control system formulation with
Implement, the formulation of quality incentive system with implementing, the quality analysis is the statistics of qualitative data, acquirements, analyzed；The quality
It is buying and entry log control, production process quality control, finished product and storage quality control and delivery to control QC functions of modules
Quality control；The quality management QA modules analyze qualitative data in the case where ensureing quality management, and analysis result is transmitted to described
Quality Control module carries out quality management and control.
Financial management subsystem in the upper strata ERP business plan systems includes accounting module, financial management mould
Block；The accounting module includes general ledger module, answers receipt on account module, the module that should pay a bill, cash management module, fixed assets core
Module, multi-currency module, wage accounting module, cost module are calculated, the financial management module function is financial analysis, finance meter
Draw, financial decision, corresponding financial decision is made according to the financial analysis result by enterprise highest administration layer, and propose certain
The operations objective in period, and financial plan is assigned at different levels, all departments, the financial analysis include financial statement horizontal analysis,
Financial statement vertical analysis, trend percentage analysis, financial ratios analysis, the financial plan include cash flow plan, money
The plan of this expenditure, profit-planning, asset-liabilities plan, the financial decision are determined according to financial information with non-financial information
Decision objective, financial forecast, scheme evaluation and preferred, decision implement；The accounting module for financial management provide plan,
Analysis, decision-making foundation.
Production control and management subsystem in the upper strata ERP business plan systems includes Manufacturing Data Management module, master
Production schedule module, MRP module, Workshop Task Control module, quality management module；The Manufacturing Data Management
What module was responsible for is definition, the modification of production control and management subsystem Back ground Information, and it is upper strata ERP business plan systems
Implement earliest, the module that workload is maximum, the accuracy of manufaturing data, integrality direct relation are in whole upper strata ERP business meters
The success or failure for the system of drawing, including basic data maintenance, bill of material management；The MPS module mainly illustrates enterprise plan
Any product is produced, when is produced, how much is production, it is the essential planning layer in production control and management subsystem
It is secondary；The MRP module is the scheduling technology carried out for the following level parts machining of final products and buying,
It is handling of goods and materials and the production schedule method of a kind of science, is also the key of production control and management subsystem successful operation；It is described
Workshop Task Control module receives the order of MRP generation, and is made according to the process route of parts to work out workshop
Industry plan, tissue production, completes production schedule task, and realize management of the workshop in product by job accounting；The quality
Management module by raw material, in the inspection and tracking of product, finished product, finding the quality problems and hidden danger existed, really in time
Protect the raising of product quality.
Logistics management subsystem in the upper strata ERP business plan systems includes distributing management module, storage controlling mould
Block, purchasing management module；The distributing management functions of modules be management to customer information with service, the management of sales order,
The statistics of sale and analysis, the stock control module function are to set up stock, examine storage, management of making an inventory, sale outbound, institute
State purchasing management functions of modules be supply and marketing business information inquiry, urge goods management, statistics file, price analysis；The customer information
Management and service are to set up client's cash register software information archives, Classification Management are carried out to it, and then carry out specific aim to it
Customer service, to reach the reservation frequent customer of peak efficiency, strive for new client；The management of the sales order is upper strata ERP
The entrance of business plan system, all production goods entry, stock and sales plans are all to assign and carry out scheduling according to it, and sales order
Management be through the whole flow process of production, the statistics of the sale and analysis according to the performance of sales order and
Produce various index goods entry, stock and sales and make statistics, enterprise practical sale effect is evaluated according to statistical result.
Human resource management subsystem in the upper strata ERP business plan systems employs module, training pipe including employee
Manage module, contract management module, attendance management module, rewards and punishments management module, transfer management module, performance appraisal module, employee
Discharge module, Added Management module, salary management module, module for managing files, system management module, statistics management module；Institute
State employee and employ module and taken office Registration Module and the inaugural personnel module of statistics including personnel, the take office function of Registration Module of employee is
The inaugural staff list of registration, to each inaugural one employee number of personnel, for unique mark employee, the inaugural personnel module of statistics
Function is statistics this month newly to enter staff list；The Training Management module is responsible for carrying out orientation and on-the-job training to employee,
The object of orientation is the employee for the company that has just enter into, and the object of on-the-job training is in-service employee；The contract management module master
It is to carry out contract management to want function, including trial period registration of contracts module, formal contract Registration Module, renewal of contract module；Institute
The function of stating attendance management module is to carry out attendance management to employee, including routine attendance check management module, management module of asking for leave, is gone out
Poor Registration Module, work attendance Reports module；The rewards and punishments management module is responsible for managing the rewards and punishments of employee, including reward module, punishes
Penalize module, rewards and punishments statistical report form module；The transfer that the transfer management module is responsible for employee is managed, including employee transfers
Management module, employee transfer statistical report form module；The performance appraisal module is responsible for the examination management of employee, including assessment of staff
Management module, appraisal result statistical module；The employee dischargees the dismissal management that module is responsible for employee, pair because various situations from
The employee launched company is managed, when deleting its archives after labor turnover, including dischargees Registration Module and labor turnover statistics
Reports module；The Added Management module is mainly helped out to system, including expire prompting module, contract of trial period is arrived
Phase prompting module and birthday prompting module；The salary management module is a most important module in Human Resources Management System, main
It is responsible for salary management, including accounts management module, employee's accounts setup module, payroll management module, employee compensation's inquiry
Module and the end of month processing module；The module for managing files is mainly managed to the archives of employee, including addition, deletion, volume
Collect and inquiry Employee Profile information；The system management module is mainly managed to system, including Back ground Information setup module,
System setup module, operator's log management module, operator's management module, Backup and Restore data module, initialization data storehouse
Module.
The present invention, which solves analysis in real time and calculates difficult, accident, reviews that reduction is difficult, unplanned parking frequency is high, workman's production effect
Rate is low, factory's opacification decision-making is difficult, the difficult problem of each area people cooperation, so as to improve product yield, reduce energy consumption, drop
Low cost, really establishes device intelligence, management modernization, the hommization intelligent plant of information computer, improves
Enterprise core competence.
Brief description of the drawings
Fig. 1 is the block diagram of the general structure of the embodiment of the present invention；
Fig. 2 is the block diagram of lower floor's SCADA Process Control Systems of the embodiment of the present invention；
Fig. 3 is the block diagram of the middle level MES manufacturing execution systems of the embodiment of the present invention；
Fig. 4 is the block diagram of the upper strata ERP business plan systems of the embodiment of the present invention.
Embodiment
The present invention is explained with reference to the accompanying drawings and examples.
The present embodiment is related to a kind of intelligent plant system based on technology of Internet of things with industrial big data, and the system is totally tied
The block diagram of structure is as shown in Figure 1.The present embodiment is related to certain glass fiber enterprises, is real-time optimization technique, data sheet statistics, peace
Full production, consumption reduction upgrading, whole economic efficiency is improved, using building in cloud computing center platform based on technology of Internet of things and work
The intelligent plant system of sparetime university's data.
The intelligent plant system based on technology of Internet of things and industrial big data include lower floor's SCADA Process Control Systems,
Middle level MES manufacturing execution systems, upper strata ERP business plan systems.The lower floor SCADA Process Control Systems include the next loom
There are 8 sets of slave computer subsystem real-time data collections and monitoring device in system, host computer subsystem, communicator network, scene, own
Field apparatus running status, Workshop Production data message are uploaded to middle level MES systems by slave computer subsystem by communicator network
Execution system is made, while receiving from middle level MES manufacturing execution systems monitoring instruction and analysis instruction, related slave computer subsystem
Response operation is performed.The middle level MES manufacturing execution systems include production scheduling subsystem, plant site management subsystem, storehouse
Management subsystem, System of Quality Control are deposited, herein to lower floor's SCADA Process Control Systems and upper strata ERP business plans system
System plays a part of forming a connecting link, to lower floor SCADA Process Control System receiving device data and creation data, and sends and pair set
Standby production control instruction, by the upload data of lower floor's SCADA Process Control Systems and the generation number of middle level MES manufacturing execution systems
According to being uploaded to upper strata ERP business plan systems in the lump, and the monitoring instruction from upper strata ERP business plan systems is received, and will
Monitoring instruction, which is split, sends monitoring instruction to lower floor's SCADA Process Control Systems；The upper strata ERP business plans system includes wealth
Business management subsystem, production control and management subsystem, logistics management subsystem, human resource management subsystem, not only receive by
The data message that middle level MES manufacturing execution systems are uploaded, monitoring is sent always according to system requirements to middle level MES manufacturing execution systems
Instruction.
As shown in Fig. 2 Fig. 2 is lower floor SCADA Process Control System block diagrams, the lower floor SCADA process control
System includes slave computer subsystem, communicator network, host computer subsystem.The slave computer subsystem includes detection sensing mould
Equipment real-time status data is uploaded to PLC by block, PLC, HMI touch-screens, execution equipment, detection sensing module
Carry out data processing, PLC uploads service data to HMI touch-screens, at the same HMI touch-screens by man-machine interaction to PLC
Controller assigns operational order, and PLC assigns technological operation control instruction to equipment is performed, and performs equipment and is grasped according to technique
Make control instruction action, including AGV dollies realize that automatic transporting, industrial robot are efficiently produced instead of workman.
The detection sensing module includes temperature sensor, Hall sensor, infrared sensor, pressure sensor, described
Temperature sensor uses the temperature value at upper, middle and lower three in E type thermocouples, 0 DEG C to 400 DEG C of temperature-measuring range, collection baking oven, described
Hall sensor uses the NJK-5002C sensors of NPN type, obtains rotating speed by sensing magnetic sheet, turn-takes, the pressure sensor
Weighing products weight is obtained using the pressure electronic scale of XK315A models, the PLC uses Siemens model S7-
1200 new PLCs are controlled production, the characteristics of with Efficient Programming configuration, and the HMI touch-screens use Siemens
Model TP700 essence intelligence touch panels carry out man-machine interaction, and the execution equipment is then using the numerically controlled lathe of production technology and oneself
Main research and development mechanical arm, industrial robot carry out cutting and carry operation.
Equipment operation real time data is uploaded to upper by the slave computer subsystem by the communicator network of a variety of levels
In loom system, the host computer subsystem include data acquisition module, state display module, remote monitoring module, at alarm
Module, emergency review module are managed, the data acquisition module is parameter sensing, the operation number for gathering all slave computer subsystems
According to, creation data, warning message, all data summarizations to the state display module are built man-machine by configuration software
Interface carries out man-machine interaction, and the remote monitoring module is called to slave computer subsystem according to technological requirement parameter, if hair
Raw failure exception situation, host computer subsystem carries out sound and light alarm prompting in time, while the reserved alert process operation of response, will
All Alerts information storage storage, is forecast analysis failure, the life of fast quick-recovery in case being called the emergency review module
Produce, responsibility offer guarantee foundation is provided.
As shown in figure 3, Fig. 3 is middle level MES manufacturing execution system block diagrams, the middle level MES manufacturing execution systems
Including production scheduling subsystem, plant site management subsystem, inventory management subsystem, System of Quality Control.By the life
Production scheduler subsystem carries out order reception and changes decomposition work order scheduling, according to the inventory management subsystem and quality management
The plant site management subsystem is instructed in the production requirement of system.The production scheduling subsystem comprising order management module,
Planning management module, specification management module, device management module, the order management functions of modules is order reception, order is repaiied
Change, sheet plucks list, order is assembled, order is tracked, order completion, the planning management functions of modules is production order decomposition, life
Planning, the production of production work order, production work order schedule, MRP are produced, the specification management module function is production
Standard management, test stone management, inspection procedure management, criterion management, material BOM management, the device management module
Function is equipment account management, Spare Parts management, equipment maintenance plan, equipment OEE, device analysis form.Institute
State plant site management subsystem include relieve management module, waste collection management module, production board allot management module,
Board leads material returned management module；The inventory management subsystem includes stock management module, goes out database management module, allots management mould
Block, management module of making an inventory of goods in a warehouse, graphical stock model；The System of Quality Control includes quality management QA modules, quality control
QC modules, the quality management QA functions of modules is quality assurance, quality management, quality analysis, the Quality Control module
Function is buying and entry log control, production process quality control, finished product and storage quality control, delivery quality control.
As shown in figure 4, Fig. 4 is upper strata ERP business plan systematic square frame schematic diagrames, the upper strata ERP business plan systems
Including logistics management subsystem, production control and management subsystem, human resource management subsystem, financial management subsystem, by institute
Logistics management subsystem is stated to enter the production control and management distributing management module, stock control module, purchasing management module
Row scheduling, especially by calling Manufacturing Data Management module, MPS module, MRP module, plant working
Control module, quality management module carry out production control and management, and staff is arranged with the human resource management subsystem
Class's production, provides data foundation for the financial management subsystem jointly.The distributing management functions of modules is to customer information
Management and service, the management of sales order, the statistics of sale and analysis, the stock control module function be set up stock,
Storage, management of making an inventory, sale outbound are examined, the purchasing management functions of modules is supply and marketing business information inquiry, urges goods management, statistics
File, price analysis, the human resource management subsystem employs module, Training Management module, contract management mould including employee
Block, appraisal management module, attendance management module, rewards and punishments management module, transfer management module, performance appraisal module, employee discharge
Module, Added Management module, salary management module, module for managing files, system management module, statistics management module, the wealth
Business management subsystem includes accounting module and financial management module, and the accounting module includes general ledger module, receivable
Account module, the module that should pay a bill, cash management module, fixed assets accounting module, multi-currency module, wage accounting module, cost
Module, the financial management module includes financial analysis, financial plan, financial decision.
By implementing to build the intelligent plant system based on technology of Internet of things with industrial big data in cloud computing center platform
System, the core concept of reinforcement process real-time optimization management, eliminates the information asymmetry of links, can pass through whenever and wherever possible
The terminal account such as PC, PDA, tablet personal computer, mobile phone sign-on access controls production management, solves analysis in real time and calculates difficult, accident
Review that difficult reduction, unplanned parking frequency height, workman's low production efficiency, factory's opacification decision-making be difficult, each area people cooperates
Difficult the problems such as, while technological parameter brings up to 96% in Reasonable area probability by original 90% so that improve product yield,
Reduce energy consumption, reduce cost, really establish device intelligence, management modernization, the hommization intelligence of information computer
Energy factory, improves enterprise core competence.
Claims (9)
1. a kind of intelligent plant system based on technology of Internet of things with industrial big data, it is characterized in that, including lower floor's SCADA processes
Control system, middle level MES manufacturing execution systems, upper strata ERP business plan systems；
Described lower floor's SCADA Process Control Systems are deployed in plant produced scene, including slave computer subsystem, host computer subsystem
System, communicator network；The slave computer subsystem real-time data collection and monitoring device, by field apparatus running status, workshop
Creation data information is uploaded to host computer subsystem by communicator network, and host computer subsystem is uploaded to middle level again after collecting
MES manufacturing execution systems, while data parsing is carried out by the production control instruction from middle level MES manufacturing execution systems is received,
Acted respectively by parsing action mark, state modulator field apparatus execute instruction；
Described middle level MES manufacturing execution systems are deployed in enterprise's office central station of floating dock, including production scheduling subsystem, plant site
Manage subsystem, inventory management subsystem, System of Quality Control；Order reception is carried out by the production scheduling subsystem and is repaiied
Change decomposition work order scheduling, instruct the workshop to show according to the production requirement of the inventory management subsystem and System of Quality Control
Field management subsystem, plays a part of forming a connecting link to lower floor's SCADA Process Control Systems and upper strata ERP business plan systems；
The device data from lower floor's SCADA Process Control Systems, creation data are received, while real time data protocol analysis is handled, and
Equipment production control instruction is assigned to lower floor's SCADA Process Control Systems；By lower floor SCADA Process Control Systems upload data with
Middle level MES manufacturing execution systems generation data analysis collects the upper strata ERP business plan systems that are uploaded to, and receives from upper strata
The data command of ERP business plan systems, and lower floor's SCADA Process Control Systems will be reached under the instruction fractionation of reception；
The upper strata ERP business plans system deployment is in cloud computing center platform, including financial management subsystem, production control pipe
Manage subsystem, logistics management subsystem, human resource management subsystem；The production is controlled by the logistics management subsystem
Manage subsystem carry out scheduling, especially by Manufacturing Data Management, MPS, MRP, Workshop Task Control,
Quality management carries out production control and management, and staff is arranged an order according to class and grade production with the human resource management subsystem, is jointly
The financial management subsystem provides data foundation；Upper strata ERP business plans system not only by middle level MES manufactures held by real-time reception
The data message that row system is uploaded, by data message dissection process and is respectively put in storage data information memory, and upper strata ERP industry
Business planning system sends data command according to after ERM, technological parameter comprehensive analysis to middle level MES manufacturing execution systems.
2. a kind of intelligent plant system based on technology of Internet of things with industrial big data according to claim 1, its feature
It is that the slave computer subsystem in the lower floor SCADA Process Control Systems includes detection sensing module, PLC, HMI and touched
Touch screen, perform equipment；Equipment real-time status data is uploaded to PLC and carries out data processing, PLC controls by detection sensing module
Device processed uploads service data to HMI touch-screens, while HMI touch-screens assign operational order by man-machine interaction to PLC,
PLC assigns technological operation control instruction to equipment is performed, and performs equipment and is acted according to technological operation control instruction.
3. a kind of intelligent plant system based on technology of Internet of things with industrial big data according to claim 2, its feature
It is that the detection sensing module is first of critical point of measurement signal, including temperature sensor, Hall sensor, infrared sensing
Device, pressure sensor, vision sensor, bar code, Quick Response Code, RFID；The temperature sensor is detection baking temperature
Degree, the Hall sensor is detection motor speed and the number of turns, and the infrared sensor is detection product state, the pressure in place
Force snesor is detection weighing products weight, and the vision sensor is that detection product quality is differentiated；
The PLC includes DI digital input ports, AI simulation inputs port, DQ digital output ports, AQ simulation outputs
Port, COM1；The DI digital input ports connect start stop switch, tight guard's valve, limit switch, optoelectronic switch respectively；
The AI simulation inputs port connects vision sensor, temperature sensor respectively；The DQ digital output ports connect fortune respectively
Row indicator lamp, audible-visual annunciator, relay, A.C. contactor；The AQ simulation outputs port connects air valve driver, electricity respectively
Sub- valve actuator；The COM1 has RS232 ports, RS485 ports, ethernet port respectively；
The HMI touch-screens play human computer interaction, and PLC internal data information is intuitively shown into operator can
To control relevant device by touch operation HMI touch-screens；
The execution equipment includes AGV dollies, industrial robot, numerically controlled lathe；AGV dollies the having according to Facility Layout
Electromagnetism guide path traveling realizes goods traffic, and the industrial robot performs cutting, crawl, transfer according to detection condition sensing
Work, the numerically controlled lathe is the equipment that the real-time mass production of product is carried out according to production technology.
4. a kind of intelligent plant system based on technology of Internet of things with industrial big data according to claim 1, its feature
It is that the host computer subsystem in the lower floor SCADA Process Control Systems includes data acquisition module, state display module, remote
Range monitoring module, alert process module, emergency review module；The data acquisition module function is by the communicator network
Creation data is gathered according to fieldbus in real time from numerous slave computer subsystems；The state display module function is
The data of collection are collected, recorded and shown, and pass through the state and parameter information of man-machine interface display device, alarm signal
Breath；The remote monitoring module function is to collect the various measuring and control datas at scene, not only remotely start and stop equipment and can change it
Working method, the control parameter that can also change slave computer subsystem realizes the management and monitoring run to slave computer subsystem；
The alert process functions of modules is the various alarm failures for finding and excluding in advance observing and controlling scene, it is ensured that system is normally run；
The emergency review functions of modules is to be predicted failure with analysis system by historical record data, is quickly found accident
Reason simultaneously finds the method resumed production.
5. a kind of intelligent plant system based on technology of Internet of things with industrial big data according to claim 1, its feature
It is that the communicator network in the lower floor SCADA Process Control Systems is the network structure of a variety of levels, including mechanical floor is total
Line, fieldbus；The mechanical floor bus includes spi bus, iic bus, monobus；The fieldbus include Modbus,
Profibus、CANBus、CC-Link。
6. a kind of intelligent plant system based on technology of Internet of things with industrial big data according to claim 1, its feature
Be, the production scheduling subsystem in described middle level MES manufacturing execution systems comprising order management module, planning management module,
Specification management module, device management module；The order management functions of modules is order reception, editing order, sheet are plucked list, ordered
Single assembling, order tracking, order completion, the planning management functions of modules are production order decomposition, production technical reserve, production
Work order production, production work order schedule, MRP, the specification management module function are production standard management, examine mark
Quasi- management, inspection procedure management, criterion management, material BOM management, the device management module function is equipment account pipe
Reason, Spare Parts management, equipment maintenance plan, equipment OEE, device analysis form；The order management module will
Transmitted after reception editing order confirmation is errorless to the planning management module, the planning management module will receive and produce order root
Carry out decomposing work order production according to the specification management module and the device management module real time status.
7. a kind of intelligent plant system based on technology of Internet of things with industrial big data according to claim 6, its feature
It is that the plant site management subsystem in described middle level MES manufacturing execution systems includes relieve management module, waste collection
Management module, production board allot management module, board neck material returned management module；The management module function of relieving is automatic
Adjustment, board send work, teams and groups to send work, handing-over production, and the waste collection management module function is raw material waste collection, finished product gives up
Product are collected, and it is that efficient board is preferentially produced, idle board is fully produced, the machine that the production board, which allots management module function,
Platform neck material returned management module function is that the principle management for the material that returns the overcharge and demand payment of the shortage is carried out according to produce reality situation；The management of relieving
Module be waste collection is managed, board neck the material returned management progress collect handing-over, according to production status implement produce board allot
Management；
Inventory management subsystem in described middle level MES manufacturing execution systems include stock management module, go out database management module,
Allot management module, management module of making an inventory of goods in a warehouse, graphical stock model；According to the real-time shape of production of the graphical stock model
Condition, management of being put in storage and made an inventory of goods in a warehouse, according to production order carry out it is rational allot management and go out library management, realize few stock it is low into
This management mode, carries out out storage and make an inventory of goods in a warehouse management, root by using bar code, Quick Response Code, RFID technological means
Factually order sales situation in border carries out alloting management, is updated the data and graphically become according to real-time data collection in application program
Power curve and form；
System of Quality Control in described middle level MES manufacturing execution systems includes quality management QA modules, Quality Control
Module；The quality management QA modules include quality assurance, quality management, quality analysis, and the quality assurance is the ISO of company
Aspect, quality standard management aspect, the management aspect of technique, the quality management for quality control system formulation with implement,
The formulation of quality incentive system is with implementing, and the quality analysis is the statistics of qualitative data, acquirements, analyzed；The quality control
QC functions of modules is buying and entry log control, production process quality control, finished product and storage quality control and delivery quality
Control；The quality management QA modules analyze qualitative data in the case where ensureing quality management, and analysis result is transmitted to the quality
QC modules are controlled to carry out quality management and control.
8. a kind of intelligent plant system based on technology of Internet of things with industrial big data according to claim 1, its feature
It is that the financial management subsystem in the upper strata ERP business plan systems includes accounting module, financial management module；Institute
Stating accounting module includes general ledger module, answers receipt on account module, the module that should pay a bill, cash management module, fixed assets accounting mould
Block, multi-currency module, wage accounting module, cost module, the financial management module function be financial analysis, financial plan,
Financial decision, makes corresponding financial decision, and propose a timing by enterprise's highest administration layer according to the financial analysis result
The operations objective of phase, and financial plan is assigned at different levels, all departments, the financial analysis includes financial statement horizontal analysis, wealth
The vertical analysis of business form, trend percentage analysis, financial ratios analysis, the financial plan include cash flow plan, capital
The plan of expenditure, profit-planning, asset-liabilities plan, the financial decision are determined certainly according to financial information and non-financial information
Plan target, financial forecast, scheme evaluation and preferred, decision implement；The accounting module provides plan for financial management, divided
Analysis, decision-making foundation.
9. a kind of intelligent plant system based on technology of Internet of things with industrial big data according to claim 8, its feature
It is that the production control and management subsystem in the upper strata ERP business plan systems includes Manufacturing Data Management module, main production meter
Draw module, MRP module, Workshop Task Control module, quality management module；The Manufacturing Data Management module is born
What is blamed is definition, the modification of production control and management subsystem Back ground Information, and it is that upper strata ERP business plans system is real earliest
Apply, the module that workload is maximum, the accuracy of manufaturing data, integrality direct relation are in whole upper strata ERP business plan systems
Success or failure, including basic data maintenance, bill of material management；The MPS module mainly illustrates that enterprise plan production is assorted
When product, produce, and how much is production, and it is an essential planning level in production control and management subsystem；It is described
MRP module is the scheduling technology carried out for the following level parts machining of final products and buying, is a kind of section
Handling of goods and materials and production schedule method, are also the key of production control and management subsystem successful operation；The plant working
Control module receives the order of MRP generation, and works out Production Scheduling Problem according to the process routes of parts,
Tissue production, completes production schedule task, and realize management of the workshop in product by job accounting；The quality management module
By to raw material, in the inspection and tracking of product, finished product, the quality problems and hidden danger existed being found in time, it is ensured that product matter
The raising of amount；
Logistics management subsystem in the upper strata ERP business plan systems includes distributing management module, stock control module, adopted
Purchase management module；The distributing management functions of modules is the management and service, the management of sales order, sale to customer information
Statistics and analysis, the stock control module function are to set up stock, examine storage, management of making an inventory, sale outbound, the buying
Management module function is supply and marketing business information inquiry, urge goods management, statistics to file, price analysis；The management of the customer information with
Service is to set up client's cash register software information archives, Classification Management is carried out to it, and then carry out targetedly client to it
Service, to reach the reservation frequent customer of peak efficiency, strive for new client；The management of the sales order is upper strata ERP business meters
The entrance for the system of drawing, all production goods entry, stock and sales plans are all to assign and carry out scheduling according to it, and the management of sales order
The whole flow process of production is through, the statistics of the sale and analysis are each according to the performance of sales order and production
Plant index goods entry, stock and sales and make statistics, enterprise practical sale effect is evaluated according to statistical result；
Human resource management subsystem in the upper strata ERP business plan systems employs module, Training Management mould including employee
Block, contract management module, attendance management module, rewards and punishments management module, transfer management module, performance appraisal module, employee discharge
Module, Added Management module, salary management module, module for managing files, system management module, statistics management module；The member
Work, which employs module, includes the inaugural Registration Module of personnel and the inaugural personnel module of statistics, and the function of the inaugural Registration Module of employee is to register
Inaugural staff list, to each inaugural one employee number of personnel, for unique mark employee, the inaugural personnel module's function of statistics
It is statistics this month newly to enter staff list；The Training Management module is responsible for carrying out orientation and on-the-job training, registration to employee
The object of training is the employee for the company that has just enter into, and the object of on-the-job training is in-service employee；The main work(of contract management module
Can carry out contract management, including trial period registration of contracts module, formal contract Registration Module, renewal of contract module；It is described to examine
The function of diligent management module is to carry out attendance management to employee, including routine attendance check management module, management module of asking for leave, goes on business and step on
Remember module, work attendance Reports module；The rewards and punishments that the rewards and punishments management module is responsible for employee are managed, including reward module, punishment mould
Block, rewards and punishments statistical report form module；The transfer that the transfer management module is responsible for employee is managed, including employee transfers management
Module, employee transfer statistical report form module；The performance appraisal module is responsible for the examination management of employee, including assessment of staff management
Module, appraisal result statistical module；The employee dischargees the dismissal management that module is responsible for employee, pair because various situations leave public affairs
The employee of department is managed, when deleting its archives after labor turnover, including dischargees Registration Module and labor turnover statistical report form
Module；The Added Management module is mainly helped out to system, including expire prompting module, expiration of contract of trial period is carried
Module of waking up and birthday prompting module；The salary management module is a most important module in Human Resources Management System, main negative
Blame salary management, including accounts management module, employee's accounts setup module, payroll management module, employee compensation's enquiry module
With the end of month processing module；The module for managing files is mainly managed to the archives of employee, including addition, deletion, Bian Jihe
Inquire about Employee Profile information；The system management module is mainly managed to system, including Back ground Information setup module, system
Setup module, operator's log management module, operator's management module, Backup and Restore data module, initialization data library module.
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