CN113342327A - Method for generating visual industrial configuration interactive graph - Google Patents
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Abstract
The invention relates to a method for generating a visual industrial configuration interactive graph, which is used for simulating a visual interactive industrial configuration graph method of actual equipment by selecting a virtual object component from a custom component library to bind with a database and a field data point, so as to realize the quick construction of the industrial configuration graph. The process mainly comprises the following steps: uploading a user-defined configuration diagram source, generating a virtual model component, defining a node template, defining a pipeline template, binding a data source, alarming by equipment, and viewing a historical trend diagram. The method is characterized by mainly comprising the steps of constructing simplified operation through a self-defined template and a layout assembly, monitoring mouse operation of a user, and processing corresponding events at any time, so that the interactivity of the configuration diagram is improved. The invention can carry out self-defined adjustment on the industrial configuration, has high flexibility, strong universality and more intuitive display, and can well simulate the condition of the production equipment of the industrial process control system.
Description
Technical Field
The invention relates to a method for generating a visual industrial configuration interactive graph, and belongs to the field of industrial Internet of things.
Background
The concept of "configuration" is known to those skilled in the art of production process automation only after the advent of Distributed Control System (DCS). In the process of continuous development and application of industrial control technology, configuration software occupies a very special and important position and is provided for users in various visual modes, and the users can easily realize various monitoring systems by using the configuration software, so that the configuration software is widely applied to various fields of machinery, petroleum, chemical engineering, water circulation treatment, process control and the like.
Under the large background of industrial 4.0 (fourth industrial revolution) and "china manufacturing 2025", with the rapid development of automation and informatization, the demands and development of industrial internet and simulated industrial process control systems are promoted. Industrial processes are more and more closely connected with conventional information systems, and configuration software is more and more mature, so that industrial configuration concepts are produced accordingly.
The industrial configuration provides real-time monitoring of lower computer equipment data, provides various fixed component elements for simulating process flows of various industrial field production lines, provides a simple simulation interface for a user, realizes connection with field equipment data points through binding a database, realizes intercommunication, facilitates the user to know the field equipment parameters and the process flows through configuration software, conveniently utilizes real-time operation working condition data and historical data of recording equipment, and can analyze and position failure reasons of system equipment, track responsibility and the like.
At present, most industrial process control is simulated aiming at specific processes in specific fields, belongs to customized development, and has no universal component library, if a special component is required, the special component can be formed by combining a plurality of components, so that the universality and the expansibility of the component library are lacked, meanwhile, various interaction means are not provided, so that a user can interact with a virtual scene and a data chart, the user experience is lacked, and the field equipment is difficult to control more effectively.
Disclosure of Invention
The invention mainly solves the technical problem of providing a method for generating a visual industrial configuration interactive graph. The method for generating the visual industrial configuration interactive graph not only simulates the operation condition scene of real industrial production line equipment, but also has the advantages of humanized interface, strong interactivity, convenient operation, customized component library and the like.
The technical scheme of the invention is as follows: a method for generating a visual industrial configuration interactive graph comprises the following steps:
establishing a virtual model component to form a process component library;
selecting a virtual model component in a configuration page and binding a data source;
and by using a websocket protocol, when the connection between the process component library and the data source is established, starting a thread to poll data in the database, and pushing the data to the configuration page by the database to realize the interaction between the configuration page and the database.
The virtual model building component comprises the following steps:
defining a node template and a pipeline template;
constructing a virtual model component by the node template and at least one configuration data text box bound with the node template; and the nodes of the virtual model component are provided with ports for connecting pipelines.
The method for selecting the virtual model component and binding the data source in the configuration page comprises the following steps:
dragging virtual model components from a process component library to a configuration page, wherein each virtual model component is assigned with a unique component key value;
connecting a virtual model component representing equipment through a pipeline template according to the process flow to form a process flow diagram;
and binding the data source by the virtual model component, returning the attribute name and the attribute value according to the ID of the data source, and displaying through a configuration data text box of the virtual model component.
The method for polling the data in the database by using the websocket protocol and starting a thread when the connection between the process component library and the data source is established, wherein the database pushes the data to the configuration page comprises the following steps:
establishing bidirectional data connection between the configuration page and the rear-end data source through a websocket protocol, finding a corresponding component key value in the configuration page from a plurality of pieces of data returned from the rear-end data source according to the found corresponding component key value, finding an attribute value corresponding to the key value according to the key value, realizing bidirectional binding between the configuration page and the rear-end data source, and displaying the returned attribute value in the configuration page in real time.
And acquiring equipment data through the gateway, and updating data source data in real time for data response of the configuration page.
In the configuration page, when certain configuration data exceeds a threshold value, the color of the configuration data text box is changed for prompting data alarm.
Establishing a configuration data historical trend graph of a certain virtual model component on a configuration page layer; acquiring configuration data from a data source ID bound to the virtual model component for displaying; the historical trend chart of the configuration data represents the corresponding relation between time and the configuration data in the historical set time period.
The invention has the advantages that:
1. the user can conveniently realize the self-defined industrial configuration interactive chart on the browser, and the user can increase any node attribute according to the self requirement through the self-defined configuration chart source and layout construction, so that the flexibility of the chart is increased.
2. The invention allows the component library in the configuration to be effectively adjusted (added, deleted and modified) according to the user requirements in the configuration process, solves the problem of single component library of the existing configuration software, has rich types and high flexibility, and can bind a data source for the component, add a mouse interaction event and increase the interaction effect.
3. The invention can respond to the scene of a real industrial field, has richer and more vivid pictures, vividly simulates the operation condition of industrial equipment, has strong practicability, is easy to operate, and is visual and vivid.
Drawings
FIG. 1 is a diagram of configuration operations in a visual industrial configuration;
FIG. 2 is a flow diagram of an arrangement for a visual industrial configuration;
fig. 3 is a flow chart of a process in an actual production line.
Detailed Description
In order to make the objects, technical solutions, advantages, and the like of the present invention clearer, practical examples are given and further description is given with reference to the drawings.
The invention relates to a method for generating a visual industrial configuration interactive graph, which is used for simulating a visual interactive industrial configuration graph method of actual equipment by selecting a virtual object component from a custom component library to bind with a database and a field data point, so as to realize the quick construction of the industrial configuration graph. The process mainly comprises the following steps: uploading a user-defined configuration diagram source, generating a virtual model component, defining a node template, defining a pipeline template, binding a data source, alarming by equipment, and viewing a historical trend diagram. The method is characterized by mainly comprising the steps of constructing simplified operation through a self-defined template and a layout assembly, monitoring mouse operation of a user, and processing corresponding events at any time, so that the interactivity of the configuration diagram is improved. The invention can carry out self-defined adjustment on the industrial configuration, has high flexibility, strong universality and more intuitive display, and can well simulate the condition of the production equipment of the industrial process control system.
A method for generating a visual industrial configuration interactive graphic, comprising the following steps, as shown in fig. 1:
establishing a model concept;
the thinking process of the method requires the characteristics of the research equipment object, the number of the configuration data text boxes under the equipment object needs to be established, the simplified and abstract model concept corresponding to the equipment object is established, the types in the component library are distinguished through the model thinking, and further the industrial configuration graphic model concept is perfected.
Uploading a user-defined configuration diagram source;
in the method, the user can upload the configuration diagram source which meets the requirement according to the requirement to simulate the corresponding virtual object. Wherein the graph source can support uploading png,. jpg,. jpeg,. svg multiple picture formats, but uploading svg vector pictures is suggested, because svg is based on extensible markup language (a subset of standard generalized markup language) for describing one graphic format of two-dimensional vector graphics, with no loss of picture quality in case of magnification or size change.
Configuration of an industrial configuration diagram (virtual diagram);
in a visual engineering page, a user selects a virtual model component object from a component library (the virtual model component object is a generalized object graph operated in an industrial configuration display interface, and the generalized object comprises equipment and attributes under the equipment), the generalized object is displayed in a dragging mode, then the icon can be subjected to size adjustment, rotation, deletion, binding and other operations for reasonable layout, a required data source is bound to the icon, a certain equipment under a certain data table data column in a database can be selected, the data source is bound, user interaction behaviors are added, the equipment is connected with an industrial pipeline, and a virtual graph for simulating an actual equipment scene is established.
Real-time data operation;
an operation mechanism is established, operation data are generated, simulation data acquired by a gateway in real time can be observed on an established configuration page, data are pushed through a websocket, the continuity of the data is guaranteed, corresponding equipment is automatically connected, and the rolling update of the data is observed in real time.
Viewing historical data;
for the established industrial configuration page, historical data of a certain time period can be checked according to the relevant data of the equipment, a historical trend graph of the data is drawn, and trend trends and data operation fluctuation conditions are visually compared.
Saving a preview function;
and for the industrial configuration graph which is established and bound with the data source, the user can save and preview the industrial configuration graph to form a complete set of configuration page, and the user can directly and independently operate the industrial configuration page without reconfiguration.
A device alarm mechanism;
the efficient alarm mechanism can help a user to quickly and accurately locate the fault point position of the equipment, reduce accident events and improve production efficiency. When certain data exceed the threshold value, the alarm indicator lamp changes color, when the monitoring equipment is abnormal, the monitoring personnel is provided with alarm information at the first time, and the operating personnel can timely make corresponding countermeasures. And an alarm log is established, and the alarm content time and the response measures are recorded, so that the maintenance work can be conveniently and smoothly carried out in the future.
A method for generating visual industrial configuration interactive graphics comprises the following steps:
first, the whole process of drawing the visual industrial configuration method needs to be combed, as shown in fig. 2: and showing the realization idea of the method by configuring the flow.
Firstly, establishing virtual model components, creating various elements by using GraphObject, effectively binding configuration data under the model and the model, expanding at least one configuration data text box bound by the virtual model components by using a member adding method, and adding the configuration data text box in a given set as a member of the set, wherein each virtual model component is assigned with a unique component key value.
Node templates and pipeline templates are defined, and each node and pipeline describes the text, shape, color and other information and interaction behaviors of the node and pipeline through the template. And filling and determining the relationship of the node template and the pipeline template through the data model, and rendering the node template and the pipeline template in a browser in a visualization mode. Each template is actually a panel, a port for connecting a pipeline is arranged on a node of each template, various elements can be freely combined in the template, and various interactive behaviors can be added in the template, wherein the interactive behaviors comprise: dragging, copying, pasting, selecting, right mouse button events, cutting, text editing, deleting, canceling, viewing information, templates, data source binding, event handlers, palettes, automatic layout, adding canvas or node listening events, and the like.
Dragging a virtual model component from a component library to a configuration page according to the component type required by a user, wherein when the virtual model component is created, the virtual model component can be understood as a painting brush, the configuration page is understood as a painting canvas, when the size attribute is set as a real number, the size attribute of a node is set as the natural size of the virtual model component, the stretching condition is not considered, the position attribute is set as an initial position, the virtual model component and the canvas are connected by using a pipeline template to form a complete visual industrial configuration interactive graph, and then an interactive behavior is added to the node template; the pointed adding interactive behavior is to add a mouse event to the node and realize the binding relationship between the mouse event and the node and the attribute under the node.
Selecting a data source from a database according to an industrial scene to respectively bind each virtual model component, and acquiring related data by a virtual model component object in a mode of setting configuration data; if node data is added or deleted from all the virtual model component sets on the canvas, methods of adding or removing members and the like need to be called; if only a certain node template object is desired to be modified, the model data needs to be modified in combination with the set property method, and given the string of named properties and new values, the override can change/delete the values of the node data or some properties of the data and can automatically restore all bindings.
The configuration page is operated, bidirectional data connection is carried out between the websocket protocol and the back-end data source, the key value of the corresponding component in the configuration page is found out from a plurality of pieces of data returned by the back-end data source according to the method for finding the key value of the virtual model component, and then the corresponding configuration data is found out according to the key value, so that bidirectional binding of the configuration data and the back-end data source is realized.
After the data is stored in the database, the data is displayed in a previewing mode, the historical value of the equipment in a certain time period can be inquired according to the data source Id, a historical trend line graph is drawn, and the trend or change of the equipment data item along with the time is displayed visually.
The following is an example of the coal water slurry gasification process principle, as shown in fig. 3: the process flow for drawing the industrial configuration diagram is explained in detail:
the coal water slurry gasification reaction is a very complicated physical and chemical reaction process, and after the coal water slurry and oxygen are sprayed into a gasification furnace, the coal water slurry undergoes the processes of coal slurry temperature rise, water evaporation, coal pyrolysis volatilization, carbon residue gasification, chemical reaction among gases and the like, and finally, the combined gas taking CO and H2 as main components is formed.
Step 1: establishing a water-coal-slurry gasification process component library, selecting process components under the water-coal-slurry gasification process type, scaling the process components in an equal ratio by taking component graphs as drawing units according to the distribution condition of field equipment in the industrial process, reasonably distributing the process components in a canvas area according to the gas flow direction sequence, connecting the process components by using a pipeline, and repeatedly engraving a field process flow chart.
Step 2: binding each virtual model component to a data source, and taking a JSON object as a data model, such as: the graph source of the gasification furnace binds the data of the gasification furnace in the database, three areas of a jet area, a pipe flow area and a reflux area are arranged, and the coal water slurry respectively completes complex physical and chemical processes in different areas. The washing tower is bound with the data of the washing tower in the database, the washing tower is used for providing a water bath and gas-liquid separation space, and the gas-liquid phase mass transfer function of the four tower plates is utilized to separate solid particles in the synthetic gas, so that the gas washing function is realized, the temperature of the synthetic gas can be reduced, and the water-gas ratio of the synthetic gas can meet the production requirement.
And step 3: data are continuously updated to the database by collecting equipment data through the gateway, then a thread is started to poll the data in the database by using a websocket protocol when connection is established, and a data source actively pushes information to a configuration page to realize message intercommunication. After the protocol connection is successful, filtering the received message in the websocket method, outputting the message to a configuration data text box for updating page information, and if certain configuration data exceeds a threshold value, performing color change on the configuration data text box for prompting data alarm. By observing the values of temperature, pressure, etc. on the equipment, the influence on the synthesis gas is judged, and for exothermic reactions, the temperature is generally reduced to be beneficial to the reaction, and conversely, for endothermic reactions, the temperature is increased to be beneficial to the reaction. The concentration of the reactants with high pressure is increased, the reaction rate is high, the production capacity of the gasification furnace is correspondingly improved, and the on-site gasification process principle is simulated according to the operation data.
And 4, step 4: the historical data trend chart of certain configuration data in the whole industrial configuration page, such as the gasification reaction temperature historical trend chart, is checked, and because the historical data trend chart is an important process operation parameter, if the reaction temperature is high, more heat can be provided for improving the gasification reaction effect and influencing the content of each component of the synthesis gas. On the contrary, if the reaction temperature is too high, the service life of the gasification furnace is shortened, and the effect of long-term stable operation cannot be achieved. Therefore, observing that the reaction temperature operates in a certain range in a fluctuating way is a crucial part of the coal water slurry gasification process.
In conclusion, the method provided by the invention carries out configuration simulation aiming at the industrial production line flow, and improves the flexibility and the universality of industrial configuration. The method mainly starts from the flexibility of a user-defined configuration model, and elaborates the complete process from the uploading of a configuration diagram source, the configuration of a configuration interaction diagram, the binding of a data source and the final putting into use by a user. Therefore, the flexibility and the interactivity are higher, the operation is simple, and the use and study cost is lower.
Claims (7)
1. A method for generating a visual industrial configuration interactive graph is characterized by comprising the following steps:
establishing a virtual model component to form a process component library;
selecting a virtual model component in a configuration page and binding a data source;
and by using a websocket protocol, when the connection between the process component library and the data source is established, starting a thread to poll data in the database, and pushing the data to the configuration page by the database to realize the interaction between the configuration page and the database.
2. The method of claim 1, wherein the creating a virtual model component comprises:
defining a node template and a pipeline template;
constructing a virtual model component by the node template and at least one configuration data text box bound with the node template; and the nodes of the virtual model component are provided with ports for connecting pipelines.
3. The method for generating the visual industrial configuration interactive graphic according to claim 1, wherein the selecting the virtual model component and the data source binding in the configuration page comprises the following steps:
dragging virtual model components from a process component library to a configuration page, wherein each virtual model component is assigned with a unique component key value;
connecting a virtual model component representing equipment through a pipeline template according to the process flow to form a process flow diagram;
and binding the data source by the virtual model component, returning the attribute name and the attribute value according to the ID of the data source, and displaying through a configuration data text box of the virtual model component.
4. The method for generating the visual industrial configuration interactive graph according to claim 1, wherein a thread is started to poll data in the database when a process component library is connected with a data source by using a websocket protocol, and the database pushes the data to a configuration page, and the method comprises the following steps:
establishing bidirectional data connection between the configuration page and the rear-end data source through a websocket protocol, finding a corresponding component key value in the configuration page from a plurality of pieces of data returned from the rear-end data source according to the found corresponding component key value, finding an attribute value corresponding to the key value according to the key value, realizing bidirectional binding between the configuration page and the rear-end data source, and displaying the returned attribute value in the configuration page in real time.
5. The method of claim 1, wherein the device data is collected through a gateway, and the data source data is updated in real time for data response of the configuration page.
6. The method of claim 1, wherein in the configuration page, when a certain configuration data exceeds a threshold value, the configuration data text box changes color to prompt a data alarm.
7. The method of claim 1, wherein a historical trend graph of configuration data of a virtual model component is established on a configuration page layer; acquiring configuration data from a data source ID bound to the virtual model component for displaying; the historical trend chart of the configuration data represents the corresponding relation between time and the configuration data in the historical set time period.
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| CN116610320A (en) * | 2023-07-21 | 2023-08-18 | 江苏橙智云信息技术有限公司 | Configuration platform of configuration page of building automatic control system |
| CN116610320B (en) * | 2023-07-21 | 2023-10-17 | 江苏橙智云信息技术有限公司 | Configuration system of configuration page of building automatic control system |
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