CN113126575B - Guiding method and guiding system for assembly operation process - Google Patents
Guiding method and guiding system for assembly operation process Download PDFInfo
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- CN113126575B CN113126575B CN201911420854.4A CN201911420854A CN113126575B CN 113126575 B CN113126575 B CN 113126575B CN 201911420854 A CN201911420854 A CN 201911420854A CN 113126575 B CN113126575 B CN 113126575B
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- 239000000047 product Substances 0.000 description 12
- 238000004590 computer program Methods 0.000 description 9
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41805—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by assembly
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31027—Computer assisted manual assembly CAA, display operation, tool, result
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention relates to the technical field of assembly, and discloses a guiding method and a guiding system for an assembly operation process, wherein the guiding method comprises the following steps: displaying, by a display device, a plurality of options corresponding to a plurality of steps of the assembly operation flow; receiving information that at least one option corresponding to at least one of the plurality of steps is selected; issuing a warning for the selected at least one option to avoid repeated selection of the selected at least one option; and guiding the operation corresponding to each step to be executed through the content displayed by the display device until the assembling operation flow is executed and completed. The invention can guide the operator to execute a plurality of flows in parallel, thereby greatly improving the efficiency of the assembly operation.
Description
Technical Field
The invention relates to the technical field of assembly, in particular to a guiding method and a guiding system for an assembly operation process.
Background
At present, assembly guide processes all display guide pictures (such as images or characters) on a display interface according to a stored operation process sequence, and corresponding operators can complete assembly operations step by executing corresponding steps according to the guide pictures, so that corresponding products can be produced. This conventional guiding method can only guide the corresponding worker step by step to complete the assembly work according to the standard operation procedure, however, this operation method is inefficient.
Disclosure of Invention
An object of the present invention is to provide a guidance method and a guidance system for an assembly operation flow, which can guide an operator to execute a plurality of flows in parallel, so that the efficiency of the assembly operation can be greatly improved.
In order to achieve the above object, a first aspect of the present invention provides a guidance method for an assembly operation flow, the guidance method including: displaying, by a display device, a plurality of options corresponding to a plurality of steps of the assembly operational flow in a first presentation; receiving information that at least one option corresponding to at least one of the plurality of steps is selected; issuing a warning with respect to the selected at least one option to avoid repeated selection of the selected at least one option, the issuing a warning comprising: changing the presentation mode of the selected at least one option to display the selected at least one option in a second presentation mode, sounding a warning sound when the selected at least one option is repeatedly selected, and failing to be turned on when the selected at least one option is repeatedly selected; and guiding an operation corresponding to the selected at least one option to be performed through the content displayed by the display device
Preferably, operations corresponding to respective steps of the plurality of steps are performed in parallel.
Preferably, each of the plurality of steps comprises at least one sub-step, and accordingly, the directing of the operation corresponding to the selected at least one option is performed comprises: directing that operations corresponding to sub-steps included in the at least one step be performed.
Preferably, the changing the presentation mode of the selected at least one option includes: changing the color of the selected at least one option.
Preferably, the changing of the presentation mode of the selected at least one option includes: changing the shape and/or size of the selected at least one option.
Preferably, said issuing a warning further comprises: and displaying the selected at least one option in a third presentation mode after the operation corresponding to the selected at least one option is executed.
Through the technical scheme, the method and the device can creatively and randomly select at least one step in a plurality of steps of the assembly operation flow according to actual operation requirements, can send a warning for avoiding repeated selection aiming at the started option under the condition that the option corresponding to the at least one step is started, and then guide the operation corresponding to the started option to be executed through the content displayed by the display equipment.
A second aspect of the present invention provides a guidance method for an assembly operation flow, the guidance method including: displaying, by a plurality of display devices, a plurality of options corresponding to a plurality of steps of the assembly process; receiving information that a first option corresponding to a first step of the plurality of steps is selected; directing, by content displayed by a first display device of the plurality of display devices, that an operation corresponding to the selected first option be performed; receiving information that an option corresponding to a second step of the plurality of steps is selected; and guiding the operation corresponding to the selected second option to be executed through the content displayed by the second display device in the plurality of display devices, and guiding the operation corresponding to the selected first option and the second option to be executed at the same time.
According to the technical scheme, the method and the device have the advantages that the first step and the second step in the multiple steps of the assembly operation process are creatively selected according to actual operation requirements, and under the condition that the first option corresponding to the first step and the second option corresponding to the second step are both started, the operation corresponding to the first option and the operation corresponding to the second option can be simultaneously guided to be executed through the contents displayed by different display devices.
A third aspect of the present invention provides a guidance method for an assembly operation flow, the guidance method including: displaying, by at least one display device, a plurality of options corresponding to a plurality of steps of the assembly process; guiding an operation corresponding to the selected at least one of the plurality of options to be performed through the content displayed by the at least one display device, and not repeatedly guiding the operation corresponding to the selected at least one option to be performed; and receiving information that an operation corresponding to the selected at least one option is performed.
Through the technical scheme, the invention creatively can arbitrarily select at least one step in a plurality of steps of the assembly operation flow according to the actual operation requirement, and then receives the information that the operation corresponding to the selected step is executed under the condition that the operation corresponding to the selected at least one step is guided to be executed through the display device and the operation corresponding to the selected step is not repeatedly guided to be executed. Therefore, the invention can guide the operator to execute a plurality of steps in parallel through the display device, and determine that the selected step is executed and completed when the selected step is executed without repeating the guide and the execution of the selected step, thereby greatly improving the efficiency of the assembly operation.
A fourth aspect of the present invention provides a guidance system for an assembly operation procedure, the guidance system comprising: a storage device for storing a plurality of steps associated with the assembly operation flow; a plurality of display devices for displaying a plurality of options corresponding to the plurality of steps; and a guide means for guiding an operation corresponding to the selected one of the plurality of options to be performed through contents simultaneously and respectively displayed by the plurality of display devices.
For details and benefits of the guidance system for assembly operation procedures provided by the present invention, reference may be made to the above description of the guidance method for assembly operation procedures, which is not described herein again.
A fifth aspect of the present invention provides a machine-readable storage medium having stored thereon instructions for causing a machine to perform the above-described booting method for an assembly operation flow.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a flow chart of a boot method for assembly operation flow provided by an embodiment of the present invention;
FIG. 2 is a schematic diagram of a user login interface of a guidance system provided by an embodiment of the invention;
FIG. 3 is a schematic diagram of a user interface (showing an operation flow) of a guidance system provided by an embodiment of the invention;
FIG. 4 is a schematic diagram of a user interface (display sub-flow) of a guidance system provided by an embodiment of the invention;
FIG. 5 is a flow diagram of a boot process for assembly operation flow provided by an embodiment of the present invention;
FIG. 6 is a block diagram of a guidance system for assembly operations provided by one embodiment of the present invention; and
fig. 7 is a block diagram of a guidance system for an assembly operation flow according to an embodiment of the present invention.
Description of the reference numerals
10 storage device 20 display apparatus
30 guide device 40 judging device
50 determination means 55 database
60 database 70 first recording means
80 second recording device
Detailed Description
The following describes in detail embodiments of the present invention with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are given by way of illustration and explanation only, not limitation.
Fig. 1 is a flowchart of a booting method for an assembly operation flow according to an embodiment of the present invention. The assembly operation process is divided into a plurality of steps (the overall process is divided into a plurality of steps by receiving user input according to actual operation requirements), and each step can be further divided into at least one sub-step for assembling electronic products or other products or semi-finished products. As shown in fig. 1, the booting method for the assembly operation flow may include the following steps S101-S104.
And S101, displaying a plurality of options corresponding to the steps of the assembling operation flow in a first presenting mode through a display device.
Options corresponding to the respective steps (hereinafter may be simply referred to as step options) may be displayed on a user interface of a guidance system software displayed on a display device (not shown). As shown in fig. 2, the various step options are presented in the form of buttons, but may also be presented graphically, textually, or otherwise. Further, the steps may be performed in a predetermined order of assembly, for example, step S1 may be performed before step S2, but may be performed simultaneously without any order relationship.
Step S102, receiving information that at least one option corresponding to at least one step in the plurality of steps is selected.
According to the actual situation, an execution object (such as an operator A) responsible for assembling a certain product can enter the work number and the password of the operator (of course, information such as an item, a line and a station can be input) and the product number on a user login interface (shown in FIG. 2) of a guidance system displayed by a display device nearby the operator A, and a confirmation button is clicked to log in, and after the login, the user interface presents all the steps of the assembly flow (such as steps S1-S11 shown in FIG. 3), and similarly, the operators B and C can also respectively log in the user interface displayed by the display device nearby the operator B and C; then, the operators A, B and C can simultaneously select and turn on the corresponding buttons of one step (e.g., operator A selecting step S1, operator B selecting step S4, and operator C selecting step S9).
Step S103, issuing a warning for the selected at least one option to avoid the selected at least one option being selected repeatedly.
Wherein said issuing a warning comprises: changing the presentation of the selected at least one option to display the selected at least one option in a second presentation, sounding a warning sound when the selected at least one option is repeatedly selected, and failing to turn on when the selected at least one option is repeatedly selected.
In order to avoid the situation that the same step is selected repeatedly by different or the same operator, the embodiment of the invention can also send out corresponding warning to prompt the operator to select other steps after the guiding system receives the information that the corresponding buttons of all the steps are selected, so that the manpower can be effectively distributed in different steps. In one embodiment, the button may be configured to be activated by changing its color as a warning, for example, from green to gray; or displaying the different state in other presentation modes, such as the size and the shape of the button are changed, so as to remind the same or other operators that the button and the corresponding step are started to be executed. In another embodiment, after the button is selected to be turned on, if the button is repeatedly selected, a warning sound is generated. Moreover, even if any operator attempts to repeatedly select the button that has been selected for activation, the button will not be repeatedly activated for execution. Of course, in other embodiments, there may be other warning manners, and the examples are not limited to the above examples.
Until the buttons corresponding to all steps are turned on (e.g., all buttons are turned green to gray), indicating that the assembly process has been assigned. Of course, after the operator a completes step S1, other steps (e.g., step S8) may be selected at other times to be executed, that is, all steps S1-S11 may also be selected and completed by the same operator through the display device (e.g., touch selection) and/or the common input selection device (e.g., keyboard), and need not be performed by multiple operators in a time sharing manner. When any of the buttons and corresponding steps have been completed by the operator, the buttons may be set to a different presentation, such as changing from grey to yellow or otherwise, again to alert and prevent the button and corresponding steps from being repeatedly selected.
Step S104, guiding the operation corresponding to the selected at least one option to be executed through the content displayed by the display device
Specifically, the operations corresponding to the respective steps in the flow may be displayed in one manner or a combination of text, video, and animation, thereby guiding the operations corresponding to the respective steps to be executed in parallel.
Taking the video shown in fig. 4 as an example, for an operator who is not familiar with specific operation steps, the operation of the corresponding step can be completed with reference to the operation details played by the video; for an operator familiar with a specific operation step, the operation of the corresponding step can be completed by referring to the content displayed by the text (not shown) or the animation (not shown). Further, the actual working time and the standard working time (which can be used to calculate the working efficiency of the operator and will be described later), and the specification parameters and the cautions of the components can be recorded and displayed below the text, video and/or animation area, as shown in fig. 4.
For at least one sub-step in the above steps, the operations corresponding to the sub-step may be guided to be performed in the manner described above, and details are not described herein again.
In summary, the present invention creatively selects at least one step of the steps of the assembly operation flow according to the actual operation requirement, and when the option corresponding to the at least one step is opened, a warning for avoiding repeated selection can be issued for the opened option, and then the operation corresponding to the opened option is guided to be executed through the content displayed by the display device, thereby the present invention can effectively guide the operator to execute the selected at least one step in parallel on the basis of ensuring that the same step is not selected repeatedly, so that the manpower can be effectively distributed in different steps, and the efficiency of the assembly operation can be greatly improved.
In order to facilitate guiding the operator to perform the corresponding operation, the present invention may further provide a plurality of display devices in one embodiment, and display a plurality of steps of the assembly operation flow through each display device, whereby different operators may select respective nearby display devices to guide them to complete the selected steps.
Correspondingly, the invention further provides a guiding method for the assembling operation process. The booting method may include: displaying, by a plurality of display devices, a plurality of options corresponding to a plurality of steps of the assembly operation flow; receiving information that a first option corresponding to a first step of the plurality of steps is selected; directing, by content displayed by a first display device of the plurality of display devices, that an operation corresponding to the selected first option be performed; receiving information that an option corresponding to a second step of the plurality of steps is selected; and guiding the operation corresponding to the selected second option to be executed through the content displayed by the second display device in the plurality of display devices, and guiding the operation corresponding to the selected first option and the second option to be executed at the same time.
The operator a can log in the user interface displayed on the display device L in the vicinity thereof and then select to turn on a step button (step S1 button); the operator B can log in the user interface displayed on the display device M in its vicinity and then select to turn on a step button (step S4 button); the operator C can log in the user interface displayed on the display device N in the vicinity thereof and then select to turn on a step button (step S9 button). Then, the operator may be guided to perform step S1 through the display device L at the same time; guiding the operator through the display device M to perform step S4; and guiding the operator through the display device N to perform step S9.
For the detailed description and advantages of the guiding method for assembly operation flow provided in this embodiment, reference may be made to the detailed description and advantages of the guiding method for assembly operation flow provided in the above embodiments, which are not repeated herein.
In summary, the present invention creatively selects the first step and the second step of the multiple steps of the assembly operation flow according to the actual operation requirement, and when the first option corresponding to the first step and the second option corresponding to the second step are both turned on, the operations corresponding to the first option and the second option can be simultaneously guided to be executed through the contents displayed by different display devices, respectively.
In addition to the role of guiding the operator to perform the corresponding step, the guidance system may also record the working time of each operator (e.g., the working time to perform a step), whereby a department manager may determine grade promotion or annual final rewards of the operator by comparing the working times of different operators or the working efficiency calculated therefrom.
In an embodiment of the present invention, for assembly operation flows of different batches, the same step may be executed by the same or different execution objects (e.g., operators), so that information that a specific option corresponding to a specific step of the multiple steps is selected by multiple operators respectively can be received. Accordingly, the guiding method for the assembly operation flow may further include: recording time-related job information of a plurality of execution targets (i.e., operators) to execute a specific step, respectively, in a case of receiving information that a specific option corresponding to a specific step among the plurality of steps is selected by a plurality of operators, respectively; and simultaneously displaying the time-dependent job information in which the plurality of execution objects execute the specific step. Wherein the job information may include: at least one of an operation time, an effective operation time, an operation efficiency, and an effective operation efficiency.
Wherein, the working time refers to the time from the beginning of execution to the completion of a specific step; the effective working time is the time consumed for temporarily stopping the working is subtracted from the working time; the work efficiency may be calculated according to the work time and a standard work time required for executing the specific step (for example, work efficiency is standard work time/work time); and the effective operation efficiency can be calculated according to the operation time and the standard operation time (for example, effective operation efficiency is standard operation time/effective operation time).
Also, before the step of recording the time-dependent job information of the specific step performed by the plurality of execution targets (i.e., operators), respectively, is performed, the booting method may further include: storing different identifications (e.g., job numbers) of the plurality of execution objects that execute the specific step, and accordingly, recording time-dependent job information that the plurality of execution objects execute the specific step includes: recording the time-dependent job information that the plurality of execution objects corresponding to the different identifications perform the specific sub-step.
For the execution of the above-described step S1, first, the operator a logs in a guidance system that stores the job number of the operator; then, when the operator a turns on the step S1 button, recording of the work time of the operator a is started; finally, after completing step S1, operator a selects an end button (not shown) on the guidance system page to represent that step S1 is completed, and the guidance system receives the completion information and ends recording the work hours of operator a.
Of course, in the process of executing step S1, operator a may pause the job due to meeting, training, eating, resting, etc., at which point operator a may click a pause button (not shown) on the page and select a corresponding demand option on the popped-up pause page to record the pause time of the job for operator a. In a preferred embodiment, the recorded job time may be subtracted by the job pause time to obtain the effective job time actually used in assembling the product.
The work time of the operator a may be determined from the sum of the work times for the operator a to install the components in step S1.
Table 1 job information table for different operators to perform the same step S4
After the working time for the operator a to perform the step S1 is obtained, the working efficiency (or effective working efficiency) of the operator a may be calculated in combination with the working time (or effective working time) and the standard working time for performing the step S1. Similarly, in another operation flow, when the operator B performs the completion step S1, similar time-dependent job information of the operator B may also be calculated. Moreover, the job numbers of different operators and the job information related to the time for executing step S1, that is, the job time, the effective job time, the job efficiency (obtained from the job time and the standard job time) and the effective job efficiency (obtained from the effective job time and the standard job time) can be provided in the same table (as shown in table 1) and displayed simultaneously through the display device. Therefore, the department supervisor can visually see the operation information of different operators, which contains operation efficiency and is relevant to time, and can simply and conveniently make some reward and punishment decisions. In summary, the present invention creatively records time-related work information of different operators performing the same step, and simultaneously displays the time-related work information corresponding to the different operators, so that a higher leader such as a department leader can determine grade promotion or annual reward of the operators simply by comparing the work information (e.g., time or work efficiency calculated therefrom) of the different operators.
When the existing product is assembled according to the standard operation flow, the situation that the operation flow is interrupted due to the lack of a certain component a in a certain step is often encountered, and in this situation, the corresponding step is restarted only after the component a is re-supplied, so that a large amount of manpower and material resources are wasted, and the completion efficiency of the assembly operation is seriously influenced. In order to overcome the defects in the prior art, the guidance system provided in the embodiment of the present invention may be configured to, when a certain step is not completed due to lack of a specific component, send an authorization request to a department administrator through the guidance system by an operator, authorize the department administrator to skip the step and continue other unexecuted steps, and specifically mark the state of the step so as to find the step after the specific component is supplied.
In an embodiment of the present invention, the guiding method for the assembly operation process may further include: in the case where information corresponding to a specific step (for example, a first step, which may be any step in the assembly operation flow) is received and the specific step cannot be performed due to the absence of a specific component during the assembly process, authorization information about the specific step may be received to temporarily end the execution of the specific step; storing the indication that the specific step is in a starved unfinished state.
The guiding method for the assembling operation flow can further comprise the following steps: determining whether there is a particular step marked as the starved uncompleted state after all of the steps have been performed; and in a case where there is a specific step marked as the starved uncompleted state and the specific part that is missing has been supplied by restocking, directing that an operation corresponding to the specific step be performed for completion based on the specific part. Alternatively, in a case where there is no specific step marked as the starved uncompleted state, it is determined that the assembly operation flow is performed completely.
Specifically, if the step S1 cannot be executed due to the component a being out of stock, the department administrator may authorize to temporarily end the step S1 and temporarily stop recording the operation time of the step S1; meanwhile, the step S1 may be marked as a material shortage incomplete state and stored, at this time, the button corresponding to the step S1 is set to, for example, green, and, for example, "material shortage" or other characters or icons are additionally displayed below the button as a warning. After all the respective steps are performed, it is confirmed that step S1 is marked as out-of-stock incomplete, and when component a is found to be supplied, the job of mounting component a in step S1 may be continued and the recording of the job time of step S1 may be resumed. After the completion step S1 is performed, whether there is another step marked as the starved uncompleted state is reconfirmed, and if it is not, it is determined that the entire assembly job is performed completely.
In a preferred embodiment, the identity (e.g., serial number) of the missing part a and the number of missing parts may also be marked for ease of review. Accordingly, after all the respective steps are performed, it is confirmed that step S1 is marked as the starved incomplete state, and when it is found that the component a is supplied and the supply number is greater than or equal to the starved number, the operation of mounting the component a in step S1 may be continued.
In addition, in order to quickly trace the source of the failed component (i.e. find the supplier of the failed component) when the product fails, in the embodiment of the present invention, the identifier (for example, serial number) of the critical component installed in each assembly step may also be recorded.
In an embodiment, the booting method may further include: and recording the identification of the preset key component in each step so as to track the fault source. The predetermined key components may refer to components having a value greater than or equal to a predetermined value (the predetermined value may be defined according to actual requirements), such as components like a CPU and a heat sink on a PCB product, or define the predetermined key components according to components that are recorded to be prone to failure in the past, or define other defining manners.
Specifically, the guiding process for the assembly operation flow provided by the present invention is explained and illustrated in detail by taking the example that the operator a performs step S4 (step S4 includes mounting components x and y) in assembling the PCB product. Hereinafter, the button corresponding to step S4 is simply referred to as the S4 button.
As shown in fig. 5, the booting process for the assembly operation flow may include the following steps S501 to S514.
Step S501, responding to the action of the operator A for inputting the job number, the password and the PCB product number, and logging in a user interface.
In step S502, in response to the operator a' S action of selecting the S4 button, recording of the assembly job time of S4 is started.
In step S503, in response to the action of operator A clicking S4, the flow page of S4 is entered.
Step S504, judging whether the component x is out of stock according to a guiding process; if so, go to step S505, otherwise go to step S506.
Step S505, mark that the component x is out of stock.
Step S506, the component x is installed on the PCB, and the serial number of the component x is recorded.
Step S507, judging whether the component y is out of stock according to the guiding process; if so, go to step S508, otherwise, go to step S509.
And step S508, marking that the component y is out of stock.
And step S509, mounting the component y on the PCB, and recording the serial number of the component y.
Step S510, judging whether the goods shortage exists or not, if so, executing step S511; otherwise, step S514 is executed.
In step S511, the authorization action to S4 in response to the reception of the authorization request by the department authority temporarily ends this S4, and temporarily stops recording the job time of S4.
In step S512, the short-charge incomplete state is marked by S4.
In step S513, when all the other steps are completed and the missing component is supplied, the operation of recording S4 is resumed, and the installation of the missing component is executed according to the boot flow.
In step S514, it is determined that the execution is completed, and the recording of the job time of S4 is stopped.
In summary, the present invention creatively receives the authorization message to temporarily end the execution of the specific step in case that the assembly process of the specific step cannot be executed due to the lack of the specific component, and stores the mark that the specific step is in the incomplete material shortage state; and then, the operation corresponding to the other steps is directed to be performed, whereby the completion of the specific step can be redirected in case that the specific part is supplied by restocking, and thus, the present invention can improve the completion efficiency of the assembly work by reasonably distributing manpower and material resources.
Accordingly, an embodiment of the present invention further provides a guiding method for an assembly operation process, where the guiding method may include: displaying, by at least one display device, a plurality of options corresponding to a plurality of steps of the assembly operation flow; guiding an operation corresponding to the selected at least one of the plurality of options to be performed through the content displayed by the at least one display device, and not repeatedly guiding the operation corresponding to the selected at least one option to be performed; and receiving information that the operation corresponding to the selected at least one option is performed.
In summary, the present invention creatively can accomplish all steps independently by a single operator or by a plurality of operators working together according to the actual work distribution. Each of the plurality of steps includes at least one sub-step, and then the operation corresponding to the sub-step may be directed to be performed in parallel, whereby the present invention may direct the operator to perform the plurality of sub-steps in parallel, thereby greatly improving the efficiency of the assembly work.
Fig. 6 is a block diagram of a guidance system for an assembly operation flow according to an embodiment of the present invention. As shown in fig. 6, the guide system includes: a storage device 10 for storing a plurality of steps associated with the assembly operation flow; and a plurality of display devices 20 for displaying a plurality of options corresponding to the plurality of steps; and a guiding means 30 for guiding an operation corresponding to a selected option among the plurality of options to be performed through contents displayed simultaneously and respectively by the plurality of display devices. For example, a plurality of steps into which a user (e.g., a plant process manager) divides an overall process according to actual operational requirements may be received and stored, wherein each step may include at least one sub-step.
The display device is further used for displaying the operation corresponding to each step in the plurality of steps in a text, video and/or animation mode. Wherein the display device 20 may be a display screen of a data terminal 60 (e.g., a computer, a laptop, a Pad, etc.), as shown in fig. 7. In addition, text, video and/or animation data may be configured in the database 55, and real-time data and historical data related to the operation flow, etc. are also configured in the database 55, as shown in fig. 7.
Preferably, the guide device 30 may further include: a first receiving module (not shown) for receiving information that at least one option corresponding to at least one of the plurality of steps is selected; and a warning module for issuing a warning for the selected at least one option to avoid the selected at least one option being repeatedly selected.
Preferably, the guide device 30 may further include: the authorization module is used for responding to an authorization request and authorizing a specific step to temporarily finish the execution of the specific step under the condition that the specific step cannot be executed and completed due to the lack of specific components; and the marking module is used for marking the specific step as a material shortage incomplete state. Accordingly, the guide device 30 may further include: a second receiving module (not shown) for receiving authorization information to temporarily end the execution of the specific step; and a storage module (not shown) for storing the flag that the specific step is the starved uncompleted state.
Preferably, as shown in fig. 7, the guidance system further includes: a judging means 40 for judging whether there is a specific step marked as the starved incomplete state after the plurality of steps are all executed, and accordingly, the guiding means 30 is further configured to guide an operation corresponding to the specific step to be executed based on the specific component in a case where there is a specific step marked as the starved incomplete state and the specific component that is lacking is restocked.
Preferably, as shown in fig. 7, the guide system may further include: determination means 50 for determining that the assembling operation flow is performed completely in the case where there is no specific step marked as the starved uncompleted state.
Preferably, as shown in fig. 7, the guidance system further includes: first recording means 70 for recording the identification of the predetermined critical components in each step so as to trace the source of the fault.
Preferably, as shown in fig. 7, the guidance system further includes: second recording means 80 for recording time-related job information on which the plurality of execution targets perform operations corresponding to the specific option, respectively, and accordingly, the plurality of display devices simultaneously display the time-related job information on which the plurality of execution targets perform operations corresponding to the specific option.
Preferably, as shown in fig. 7, the storage device 10 is further configured to store a plurality of identifications corresponding to the plurality of execution objects, and accordingly, the second recording device 80 is configured to record time-dependent job information that the plurality of execution objects corresponding to the plurality of identifications perform operations corresponding to the specific option, respectively. The storage device 10 is also used for storing real-time data such as operation flow of the assembled product, identification and number of the missing parts, identification of key parts, time-related operation information required by different operators to execute the same step, and the like. Also, the storage device 10 may interact with the database 55.
Of course, the first recording device 70 and the second recording device 80 can be separate devices, and the functions performed by the first recording device 70 and the second recording device 80 can also be performed by the guiding device 30. In addition, the storage device 10, the display device 20, the guidance device 30, the judgment device 40, the determination device 50, the first recording device 70, and the second recording device 80 may be separate devices, or may be components integrated in the data terminal 60, as shown in fig. 7.
For details and benefits of the guidance system for assembly operation procedures provided by the present invention, reference may be made to the above description of the guidance method for assembly operation procedures, which is not described herein again.
The embodiment of the invention also provides a machine-readable storage medium, wherein the machine-readable storage medium is stored with instructions, and the instructions are used for enabling a machine to execute the guiding method for assembling the operation flow.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
The embodiment of the present invention further provides a processor, configured to run a program, where the program is used to execute the above-mentioned boot method for assembling the operation flow when the program is run.
As will be appreciated by one skilled in the art, embodiments of the present application may be provided as a method, system, or computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more machine-readable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the application. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
In a typical configuration, a computing device includes one or more processors (CPUs), input/output interfaces, network interfaces, and memory.
The memory may include forms of volatile memory in a machine-readable storage medium, Random Access Memory (RAM) and/or non-volatile memory, such as Read Only Memory (ROM) or flash memory (flash RAM). The memory is an example of a machine-readable storage medium.
Machine-readable storage media, including both permanent and non-permanent, removable and non-removable media, may implement the target information storage by any method or technology. The target information may be computer readable instructions, data structures, means of a program, or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), Static Random Access Memory (SRAM), Dynamic Random Access Memory (DRAM), other types of Random Access Memory (RAM), Read Only Memory (ROM), Electrically Erasable Programmable Read Only Memory (EEPROM), flash memory or other memory technology, compact disc read only memory (CD-ROM), Digital Versatile Discs (DVD) or other optical storage, magnetic cassettes, magnetic tape magnetic disk storage or other magnetic storage devices, or any other non-transmission medium that can be used to store target information that can be accessed by a computing device. As defined herein, a machine-readable storage medium does not include a transitory computer readable medium such as a modulated data signal and a carrier wave.
It should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in the process, method, article, or apparatus that comprises the element.
As will be appreciated by one skilled in the art, embodiments of the present application may be provided as a method, system, or computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more machine-readable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
The above are merely examples of the present application and are not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement or the like made within the spirit and principle of the present application shall be included in the scope of the claims of the present application.
Claims (7)
1. A guidance method for an assembly operation flow, characterized in that the guidance method comprises:
displaying, by a display device, a plurality of options corresponding to a plurality of steps of the assembly process in a first presentation;
receiving information that at least one option corresponding to at least one of the plurality of steps is selected;
issuing a warning with respect to the selected at least one option to avoid repeated selection of the selected at least one option, wherein said issuing a warning comprises: changing the presentation mode of the selected at least one option to display the selected at least one option in a second presentation mode, sounding a warning sound when the selected at least one option is repeatedly selected, and failing to be turned on when the selected at least one option is repeatedly selected; and
directing an operation corresponding to the selected at least one option to be performed through the content displayed by the display device,
wherein operations corresponding to respective ones of the plurality of steps are performed in parallel.
2. The boot method of claim 1, wherein each of the plurality of steps comprises at least one sub-step,
accordingly, the directing of the operation corresponding to the selected at least one option is performed includes: directing that operations corresponding to sub-steps included in the at least one step be performed.
3. The guidance method of claim 1, wherein the changing the presentation of the selected at least one option comprises: changing the color of the selected at least one option.
4. The guidance method of claim 1, wherein the changing a presentation of the selected at least one option comprises: changing the shape and/or size of the selected at least one option.
5. The guidance method of claim 1, wherein said issuing a warning further comprises: and displaying the selected at least one option in a third presentation mode after the operation corresponding to the selected at least one option is executed.
6. A guidance system for an assembly operation procedure, the guidance system comprising:
a storage device for storing a plurality of steps associated with the assembly operation flow;
a plurality of display devices for displaying a plurality of options corresponding to the plurality of steps; and
a guide device for performing the following operations:
receiving information that at least one option corresponding to at least one of the plurality of steps is selected;
issuing a warning with respect to the selected at least one option to avoid repeated selection of the selected at least one option, wherein the issuing of the warning includes: changing the presentation mode of the selected at least one option to display the selected at least one option in a second presentation mode, sounding a warning sound when the selected at least one option is repeatedly selected, and failing to be turned on when the selected at least one option is repeatedly selected; and
directing an operation corresponding to the selected at least one option to be performed through the content displayed by the display device,
wherein operations corresponding to respective ones of the plurality of steps are performed in parallel.
7. A machine-readable storage medium having stored thereon instructions for causing a machine to perform the method of booting for an assembly operational flow of any one of claims 1-5.
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