CN111784261A - Visual warehouse management method - Google Patents
Visual warehouse management method Download PDFInfo
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- CN111784261A CN111784261A CN202010680133.3A CN202010680133A CN111784261A CN 111784261 A CN111784261 A CN 111784261A CN 202010680133 A CN202010680133 A CN 202010680133A CN 111784261 A CN111784261 A CN 111784261A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
Abstract
The invention discloses a visual warehouse management method, which relates to the technical field of warehouse management and solves the problems that the allocation and the inventory of positions are totally dependent on manpower and excessively dependent on experience and service level of people in the conventional ceramic material warehouse management, so that the conditions of unreasonable allocation of the positions, disordered inventory and the like are easily caused, and the technical scheme has the key points that the step A: the goods are recorded with material codes, and the tray codes are recorded on the trays; when goods are loaded into a warehouse, bearing the goods in a tray, and binding the material codes and the tray codes; when goods are delivered to the warehouse, the goods leave the tray, the corresponding tray code and the material code are unbound, information data in the electronic tag on the tray is released and emptied and then returned to the warehouse for reuse, the aim of one-time embedding and repeated use is achieved, and the aims of improving the automation degree and the informatization degree of the operation of the flat warehouse can be effectively fulfilled.
Description
Technical Field
The invention relates to the technical field of warehouse management, in particular to a visual warehouse management method.
Background
At present, the operation of the factory production period puts higher requirements on material demand management, purchase management, warehousing management, worksheet management and the like, and the requirements on closed-loop traceability management of core material quality are particularly outstanding. In general flat warehouse management, after a warehouse manager issues a warehousing task, a forklift worker conveys goods to a specified position of a warehouse for stacking, and the goods stacking position is distributed by the warehouse manager. When goods are delivered from the warehouse, the warehouse manager arranges the forklift workers to the specified position according to the order to take the corresponding number of goods, and then the goods are conveyed to the delivery area. After loading, the forklift worker places the empty tray at the designated position.
In the existing warehouse management system, the tray is generally only used for loading goods, and when a manager wants to know the information of the goods, the manager can only know the information of the goods through the goods, the information between the tray and the goods has no correlation, and the manager cannot know the goods loaded on the manager and the related information through the tray, so that the manager is inconvenient to manage the goods.
Disclosure of Invention
The invention aims to provide a visual warehouse management method which has the advantages that information data in electronic tags on trays are released and emptied and then returned to a warehouse for reuse, the aim of reusing the electronic tags after being embedded once is achieved, and the automation degree and the informatization degree of the operation of a flat warehouse can be effectively improved.
The technical purpose of the invention is realized by the following technical scheme: a visual warehouse management method comprises the following steps:
step A: the goods are recorded with material codes, and the tray codes are recorded on the trays;
when goods are loaded into a warehouse, bearing the goods in a tray, and binding the material codes and the tray codes;
when goods have the shipment step to the warehouse, make goods leave the tray, its correspond the tray sign indicating number with the material sign indicating number is unbound and is handled.
The invention further comprises a step B: dividing the warehouse into a plurality of storage partitions for storing different types of goods, and generating the position information data of each storage partition;
and when the step of loading goods is carried out, the goods and the trays corresponding to the goods are transported to the storage subareas according to the storage position information data.
By adopting the technical scheme, the electronic tag capable of leading in information data is embedded in the tray, the unique tray container code is written in the electronic tag, the goods are provided with the goods code, and the information management of the tray and the goods is realized by binding the tray container code and the goods code together; the system collects and controls information data of the warehousing, ex-warehouse and circulation operations of the trays, and the information can be visually operated in the system, so that managers can visually operate information data of goods in the warehouse, including information such as warehouse location query, inventory operation, production batch, production date and the like. Related tasks are automatically generated by the system, dependence on manpower is greatly reduced, and warehouse management efficiency and operation smoothness are greatly improved. The scheme can greatly improve the automation degree and the informatization degree of the flat warehouse operation, and the warehouse management system divides the whole warehouse into storage subareas for storing different types of goods, can timely allocate the specific storage subarea in which the goods to be warehoused are placed according to the actual stock of each storage subarea, and can effectively improve the utilization rate of the warehouse and the visualization degree of stock; secondly, after goods are taken out of the warehouse, the information data in the electronic tags on the trays are released and emptied and then returned to the warehouse for reuse, so that the aim of reusing the goods by embedding once is fulfilled, the corresponding goods information in the trays can be conveniently corresponded and utilized, and the visualization degree of the goods inventory can be further improved.
The invention further comprises a step C: a warehousing site is applied, and the warehousing site is in communication connection with the warehouse to acquire the warehouse location information data;
when the goods entering step is carried out, before the goods and the corresponding tray are transported to the storage subarea, the goods and the corresponding tray are transported to the warehousing site, the warehousing site carries out corresponding material codes and tray code acquisition records, and the corresponding material codes and tray codes are associated with the warehouse location information data.
The invention is further configured to guide the goods and the corresponding trays to be transported to the positions indicated by the associated storage position information data when the goods entering step is carried out.
The invention further provides a step F: acquiring information of an ex-warehouse order; and when the step of delivering goods is carried out, the goods codes leaving the tray are matched and correspond to the delivery order information.
Through adopting above-mentioned technical scheme, warehouse management system guides fork truck staff to send goods and rather than the tray that corresponds to the assigned position and carry out the pile up neatly, in order to accomplish warehouse entry operation and information and file, then warehouse management system collects fork truck operation fork truck operator's work record information data, goods information data that comes out of warehouse, so that to the statistics of fork truck operating personnel work load, fork truck operating personnel only need carry the goods according to the instruction can, need not to carry out too much statistics or calculation, through the combination of a small amount of manpowers and automatic warehouse management system, so that realize visual inventory management, stock level management, stock inventory management as far as possible under the low-cost condition.
The invention further comprises a step E: the system comprises a warehouse-out station used for acquiring warehouse-out order information, and the warehouse-out station is in communication connection with an external terminal module so as to transmit the warehouse-out order information; and when the goods delivery step is carried out, the goods and the trays corresponding to the goods are transported to the delivery site, and the goods delivery processing is carried out according to the delivery order information recorded in the delivery site and/or the external terminal module.
The invention is further provided with an induction electronic door used for clearing the information in the tray; when the loading step is performed, the tray approaches the electronic induction door to perform the addition of the tray code; when the shipping step is performed, the pallet is routed to the electronically sensed door for the deletion of its pallet code.
By adopting the technical scheme, the collection and utilization of goods and tray information data can be realized by the warehouse management system, so that the dependence of the distribution of the warehouse positions and the point pairs on manpower can be reduced, the labor cost can be reduced conveniently, the rationality and the orderliness of the distribution of the warehouse positions can be improved conveniently, and the turnover rate of the goods in the warehouse and the visual level of the inventory can be further improved conveniently. The warehouse entry and exit tasks are distributed by the system, so that the dependence on people is greatly reduced, people are changed into execution units, and the error rate of manual operation is reduced. Secondly, in the shipment process, use again after releasing empty with the information data in the tray just in the nature, can be convenient for improve the efficiency of tray and goods information-based management.
In conclusion, the invention has the following beneficial effects:
1. the information data in the electronic tag on the tray is released and emptied and then returned to the warehouse for reuse, so that the aim of reusing the electronic tag by one-time embedding is fulfilled;
2. the information of the tray and the goods is bound together, so that the automation degree and the informatization degree of the flat warehouse operation can be greatly improved;
3. the tasks are automatically generated by the system, so that the dependence on manpower is greatly reduced, and the warehouse management efficiency and the running smoothness are greatly improved;
4. the corresponding goods information in the tray can be conveniently corresponded and utilized, so that the visualization degree of the goods inventory can be further improved.
In general, the invention releases and empties the information data in the electronic tag on the tray and returns the information data to the warehouse for reuse, thereby realizing the purpose of reuse after one-time embedding and effectively improving the automation degree and the informatization degree of the operation of the flat warehouse.
Drawings
FIG. 1 is an interface diagram of task management in a warehouse management system;
fig. 2 is another interface diagram for task management in a warehouse management system.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b): a visual warehouse management method comprises the following steps:
A) the goods are recorded with material codes, and the tray codes are recorded on the trays; when goods are loaded into a warehouse, bearing the goods in a tray, and binding the material codes and the tray codes; binding the goods code and the corresponding tray container code through a handheld computer (PDA), and transmitting the goods code and the corresponding tray container code to a warehouse management system;
B) the warehouse management system divides the warehouse into a plurality of storage partitions for storing goods of different categories and generates the position information data of each storage partition; and when the step of loading goods is carried out, the goods and the corresponding tray are transported to the storage subarea according to the information data of the storage position.
C) A warehousing site is applied and is in communication connection with a warehouse to acquire warehouse location information data; transporting the goods and the corresponding trays to a specified warehousing site;
D) after goods and a pallet corresponding to the goods arrive at an appointed warehousing station, a forklift worker carries out corresponding material code and pallet code acquisition records according to current goods information, pallet information and storage position information of a corresponding storage partition displayed in an image display device, and makes the corresponding material code and pallet code form correlation with warehouse position information data; goods and corresponding trays thereof are sent to corresponding storage subareas through forklift equipment for stacking, and a warehouse management system collects working record information data and goods delivery information data of forklift operators;
E) according to the current goods information, the tray information and the storage position information of the corresponding storage subarea displayed by the image display device, transporting the goods and the trays to the corresponding storage subarea through transportation equipment for stacking;
F) the warehouse management system acquires information data of the goods out of the warehouse, generates out-of-warehouse order information data through an upper system ERP and displays the out-of-warehouse order information data to be known by management personnel, and the management personnel check out the out-of-warehouse order information and send a delivery confirmation instruction to the warehouse management system; and when the goods are delivered, the goods codes leaving the tray are matched and correspond to the delivery order information.
G) The warehouse management system makes a wave-time ex-warehouse plan according to the ex-warehouse strategy;
H) the warehouse management system distributes the stocks in the storage partitions according to the ex-warehouse algorithm;
I) the warehouse-out station is used for acquiring warehouse-out order information and is in communication connection with an external terminal module so as to transmit the warehouse-out order information; when the goods delivery step is carried out, the goods and the trays corresponding to the goods are transported to a delivery site, and the goods delivery processing is carried out according to delivery order information recorded in the delivery site and/or an external terminal module; the warehouse management system sends the goods information to be delivered out of the warehouse, the pallet information and the storage position information of the corresponding storage subarea to the forklift equipment through a wireless signal transmitting device (wireless local area network) for displaying, and the forklift worker sends the goods to be delivered out of the warehouse and the pallet to a delivery station closest to the storage position according to the storage position information;
J) sorting goods and transferring the goods to a specified delivery site;
K) after the warehouse management system acquires the information data of the goods out of the warehouse, the warehouse management system guides the transportation equipment to the storage subarea corresponding to the goods out of the warehouse to take out the goods out of the warehouse and the trays, and the goods are transported to the appointed station out of the warehouse; the warehouse-out station is arranged corresponding to the goods loading area of the truck;
l) sorting the goods out of the warehouse and the corresponding trays thereof according to the information data of the goods out of the warehouse, and transporting the goods out of the warehouse and the corresponding trays thereof to a specified delivery station through a dispatching device of a storage control system;
m) the warehousing control system collects the information data of the goods out of the warehouse and the information data of the pallet container codes, and displays the current goods out of the warehouse and the information of the pallet in real time through an image display device;
n) an induction electronic door for clearing information in the tray is arranged, the forklift device inducts the electronic door with goods to be delivered and the corresponding tray way and carries the goods to the truck, when the goods pass through the induction electronic door, the system reads the tray container and the goods information corresponding to the tray container, after the goods are confirmed to be correct, the delivery state is confirmed through the image display device, and the warehouse management system clears the information data in the tray;
o) the pallet is again passed through the induction electronic door, the warehouse management system confirms that the information data in the pallet is emptied, and the pallet is passed through the induction electronic door to add the pallet code; in this embodiment, the tray passes through the electronic induction door to delete the tray code, but the invention is not limited to this, and can also be used to clear other information data in the tray; carrying out unbinding treatment on the tray code and the material code corresponding to the goods; the tray is returned to step a for reuse.
The warehouse management system is a management system which integrates the functions of batch management, material correspondence, inventory checking, quality inspection management, virtual warehouse management, instant inventory management and the like through the functions of warehouse entry business, warehouse exit business, warehouse allocation, inventory allocation, virtual warehouse management and the like, effectively controls and tracks the whole logistics and cost management process of the warehouse business, and realizes perfect enterprise warehouse information management. The system can independently execute the inventory operation, is used in combination with bills and certificates of other systems, and can provide more complete and comprehensive enterprise business process and financial management information. In the traditional ceramic material warehouse management, the allocation and the inventory of the warehouse positions are all dependent on manpower, and the experience and the service level of people are excessively dependent, so that the conditions of unreasonable allocation of the warehouse positions, disordered inventory and the like are easily caused; secondly, the manual delivery does not follow the wave delivery plan, so that the goods are easy to accumulate; moreover, the requirement for manpower is large, which causes high manpower cost, and the situation of information asymmetry is easy to occur during hand-over between people, thereby causing poor production phenomena of low working efficiency, high error rate, high operation cost and the like.
In this embodiment, the goods are ceramic tile materials, the warehouse management system is a WMS system, and the warehouse control system is a WCS system; the steps A to E are warehousing procedures, the steps F to J are ex-warehousing procedures, and the steps M to 0 are delivery procedures. The storage partitions are divided according to the plane area of the warehouse by using two coordinate axes of the horizontal axis and the vertical axis, the first storage partition of the horizontal axis is A1, the second storage partition of the horizontal axis is A2 and the like, the first storage partition of the vertical axis is B1, the second storage partition of the vertical axis is B2 and the like. In this embodiment, the forklift operator is not limited to manual operation, but can also replace automated transport equipment commonly used in the industry, such as manipulators and the like. The induction electronic door can be replaced by other handheld induction equipment, and the induction electronic door is convenient for the quick passing of the tray and goods.
The tray is embedded with an electronic tag capable of leading in information data, the electronic tag is an electronic chip, a unique tray container code is written in the electronic tag, goods are provided with goods codes, and the information management of the tray and the goods is realized by binding the tray container code and the goods codes together; the system collects and controls information data of the warehousing, ex-warehouse and circulation operations of the trays, and the information can be visually operated in the system, so that managers can visually operate information data of goods in the warehouse, including information such as warehouse location query, inventory operation, production batch, production date and the like. The tasks are automatically generated by the system, so that the dependence on manpower is greatly reduced, and the efficiency of warehouse management and the smoothness of operation are greatly improved.
Secondly, the scheme can greatly improve the automation degree and the informatization degree of the flat warehouse operation, and the warehouse management system divides the whole warehouse into storage partitions for storing different types of goods, can timely allocate the specific storage partition in which the goods to be warehoused are placed according to the actual inventory of each storage partition, and can effectively improve the utilization rate of the warehouse and the visualization degree of the inventory; secondly, after goods are taken out of the warehouse, the information data in the electronic tags on the trays are released and emptied and then returned to the warehouse for reuse, so that the aim of reusing the goods by embedding once is fulfilled, the corresponding goods information in the trays can be conveniently corresponded and utilized, and the visualization degree of the goods inventory can be further improved.
In the steps A-D, by adopting the technical scheme, the warehouse management system guides the forklift operators to send goods and the corresponding trays to the designated positions for stacking so as to complete warehousing operation and information filing, then the warehouse management system collects the work record information data and the goods delivery information data of the forklift operators so as to count the workload of the forklift operators, the forklift operators only need to carry the goods according to the instructions without carrying out excessive statistics or calculation, and visual inventory management, inventory management and inventory management are realized as far as possible by combining a small amount of manpower with an automatic warehouse management system under the condition of low cost.
The goods delivery plan is followed and reasonably utilized when the goods are delivered, so that the accumulation of the goods in the warehouse can be reduced conveniently.
In the steps F-O, by adopting the technical scheme, the scheme can collect and utilize goods and tray information data through the warehouse management system so as to reduce the dependence of the warehouse location distribution and the inventory point on manpower, not only can reduce the labor cost, but also can improve the rationality and the orderliness of the warehouse location distribution so as to further improve the turnover rate of warehouse goods and the visual level of inventory. The warehouse entry and exit tasks are distributed by the system, so that the dependence on people is greatly reduced, people are changed into execution units, and the error rate of manual operation is reduced. Secondly, in the shipment process, use again after releasing empty with the information data in the tray just in the nature, can be convenient for improve the efficiency of tray and goods information-based management.
In the warehouse management system, as shown in fig. 1 and 2, task management is a management function in the warehouse management system, and tasks being executed by the automated logistics apparatus can be managed, viewed, and the like through the task management.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (7)
1. A visual warehouse management method comprises the following steps:
step A: the goods are recorded with material codes, and the tray codes are recorded on the trays;
when goods are loaded into a warehouse, bearing the goods in a tray, and binding the material codes and the tray codes;
when goods have the shipment step to the warehouse, make goods leave the tray, its correspond the tray sign indicating number with the material sign indicating number is unbound and is handled.
2. A visual warehouse management method according to claim 1, characterized by further comprising the steps of:
and B: dividing the warehouse into a plurality of storage partitions for storing different types of goods, and generating the position information data of each storage partition;
and when the step of loading goods is carried out, the goods and the trays corresponding to the goods are transported to the storage subareas according to the storage position information data.
3. A visual warehouse management method according to claim 2, characterized by further comprising the steps of: and C: a warehousing site is applied, and the warehousing site is in communication connection with the warehouse to acquire the warehouse location information data;
when the goods entering step is carried out, before the goods and the corresponding tray are transported to the storage subarea, the goods and the corresponding tray are transported to the warehousing site, the warehousing site carries out corresponding material codes and tray code acquisition records, and the corresponding material codes and tray codes are associated with the warehouse location information data.
4. A visual warehouse management method according to claim 3 wherein, when the stocking step is performed, the goods and the pallets associated therewith are guided for transport to the locations indicated by their associated warehouse location information data.
5. A visual warehouse management method according to claim 1, characterized by further comprising the steps of: step F: acquiring information of an ex-warehouse order; and when the step of delivering goods is carried out, the goods codes leaving the tray are matched and correspond to the delivery order information.
6. A visual warehouse management method according to claim 5, characterized by further comprising the steps of: step E: the system comprises a warehouse-out station used for acquiring warehouse-out order information, and the warehouse-out station is in communication connection with an external terminal module so as to transmit the warehouse-out order information; and when the goods delivery step is carried out, the goods and the trays corresponding to the goods are transported to the delivery site, and the goods delivery processing is carried out according to the delivery order information recorded in the delivery site and/or the external terminal module.
7. A visual warehouse management method according to claim 1, wherein an induction electronic door is provided for clearing the information in the tray; when the loading step is performed, the tray approaches the electronic induction door to perform the addition of the tray code; when the shipping step is performed, the pallet is routed to the electronically sensed door for the deletion of its pallet code.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112561445A (en) * | 2020-12-23 | 2021-03-26 | 南京熊猫电子股份有限公司 | Large goods storage management system and method |
| CN112884436A (en) * | 2021-02-19 | 2021-06-01 | 中国第一汽车股份有限公司 | Real-time management system and management method for workpiece offline and inventory |
| CN113435821A (en) * | 2021-07-19 | 2021-09-24 | 因格(苏州)智能技术有限公司 | Material warehousing management method and device and storage medium |
| CN116128395A (en) * | 2023-02-17 | 2023-05-16 | 上海旭宇信息科技有限公司 | Multi-device positioning sharing technology and method |
| CN116596431A (en) * | 2023-03-15 | 2023-08-15 | 广州拓威天海国际物流有限公司 | Cargo delivery method and device |
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| CN110775506A (en) * | 2019-11-21 | 2020-02-11 | 佛山井松智能科技有限公司 | Intelligent finished product sorting and automatic warehouse-in and warehouse-out system |
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| CN112561445A (en) * | 2020-12-23 | 2021-03-26 | 南京熊猫电子股份有限公司 | Large goods storage management system and method |
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| CN116128395A (en) * | 2023-02-17 | 2023-05-16 | 上海旭宇信息科技有限公司 | Multi-device positioning sharing technology and method |
| CN116596431A (en) * | 2023-03-15 | 2023-08-15 | 广州拓威天海国际物流有限公司 | Cargo delivery method and device |
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