CN110766178A - Equipment full life cycle management system - Google Patents
Equipment full life cycle management system Download PDFInfo
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- CN110766178A CN110766178A CN201911072773.XA CN201911072773A CN110766178A CN 110766178 A CN110766178 A CN 110766178A CN 201911072773 A CN201911072773 A CN 201911072773A CN 110766178 A CN110766178 A CN 110766178A
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- 238000012544 monitoring process Methods 0.000 claims abstract description 19
- 238000004891 communication Methods 0.000 claims abstract description 16
- 238000013523 data management Methods 0.000 claims abstract description 11
- 238000012423 maintenance Methods 0.000 claims description 47
- 238000007689 inspection Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000010354 integration Effects 0.000 claims description 5
- 230000003287 optical effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 9
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- 238000007405 data analysis Methods 0.000 abstract description 2
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- 238000005516 engineering process Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 5
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06Q10/20—Administration of product repair or maintenance
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Abstract
The invention discloses a full-life-cycle management system of equipment, which comprises a cloud management platform, a monitoring module, a communication module, an alarm module, a terminal, a data management module, a standing book management module and a service management module, wherein the cloud management platform is used for classifying, uniformly coding and electronically archiving the equipment so as to ensure the operation and scheduling of the whole system; the monitoring module is used for monitoring the equipment in real time and transmitting the monitored data to the cloud management platform; in the invention: a management mode which can be inquired at any time and traced in the whole process is formed, the state change rule of the equipment is revealed through big data analysis, the life cycle is accurately positioned, and accurate management is realized; through the designed alarm module, the alarm and the processing of the potential fault equipment are facilitated, the burst fault in the production process is reduced, the frequent interruption in the production process is reduced, and the outage rate of the equipment is reduced; through the designed positioning module, the equipment for overhauling is conveniently and accurately positioned.
Description
Technical Field
The invention belongs to the technical field of equipment full-life-cycle management, and particularly relates to an equipment full-life-cycle management system.
Background
Device full lifecycle management refers to managing information and processes throughout the full lifecycle of a device from demand, planning, design, production, distribution, operation, use, maintenance, through recycling and disposal. It is not only a technology, but also a manufacturing idea. The method supports advanced design and manufacturing technologies such as parallel design, agile manufacturing, collaborative design and manufacturing, networked manufacturing and the like.
The vigorous development of the internet promotes the full life cycle management of the equipment. Internet + device full lifecycle management systems are receiving increasing attention. The internet + equipment full life cycle management system is a set of system and platform which takes equipment health management as a basis, combines big data and cloud computing technology, takes the improvement of equipment full life cycle value as a starting point, and realizes the transition of equipment management from passive maintenance to active maintenance and global mastering. The method supports enterprises to realize closed-loop management from the informatization development of core services to each equipment management link according to requirements of a two-way fusion management system, improves an equipment management service system by using innovation services and innovation modes brought by informatization, improves the lean level of equipment management, innovating equipment maintenance means and modes, and promotes innovation of equipment management service modes and organization management changes.
The Internet + equipment full life cycle management system can assist the improvement of enterprise equipment maintenance and management functions through advanced technologies such as a sensor monitoring technology, an Internet of things technology, a mobile Internet, informatization, big data and the like, acquire and monitor equipment state information in real time, and realize the planning, design, purchasing, installation, debugging, use, maintenance, overhaul transformation and the like of equipment until a scrapped full life cycle online service mode.
In order to reveal the change rule of the equipment state, the 'life cycle' is accurately positioned, and accurate management is realized; the method comprises the steps of early warning of equipment to be failed in advance, and therefore an equipment full-life-cycle management system is provided.
Disclosure of Invention
The invention aims to provide a full life cycle management system of equipment, which reveals the change rule of equipment state, accurately positions the 'life cycle' and realizes accurate management; and early warning is carried out on the equipment to be failed in advance.
In order to achieve the purpose, the invention provides the following technical scheme: a full life cycle management system of equipment comprises a cloud management platform, a monitoring module, a communication module, an alarm module, a terminal, a data management module, a standing book management module and a service management module, wherein,
the cloud management platform carries out classification, unified coding and electronic filing on the equipment, and ensures the operation and scheduling of the whole system;
the monitoring module is used for monitoring the equipment in real time and transmitting the monitored data to the cloud management platform;
the communication module is used for information transmission among data;
the alarm module is used for alarming the equipment with the potential fault and transmitting an alarming signal to the cloud management platform;
the terminal is used for logging in an account authorized by the cloud management platform and knowing the running state of the system;
the data management module is used for managing the acquired data and storing and calling the managed data;
the machine account management module is used for inputting, classifying and arranging the machine account information of the equipment, and allowing maintenance personnel and equipment management personnel to look up and output machine account data;
the service management module carries out systematization, integration and closed-loop management on ex-warehouse, transferring, running, maintaining, routing inspection, safety, specialty, special and scrapping related to the whole life cycle of the equipment.
As a preferred technical solution of the present invention, the communication module is one or more of 4G, GPRS, and Zigbee.
As a preferred technical solution of the present invention, the present invention further includes a positioning module, which is disposed in the device and is used for positioning the device position in real time.
As a preferable technical scheme of the invention, the alarm mode is an acoustic alarm or an optical alarm.
As a preferred technical solution of the present invention, the terminal is a mobile phone or a tablet.
As a preferred technical solution of the present invention, the data managed by the standing book management module includes device information, device scrapping, device idling, device allocation, and device query.
As a preferred technical solution of the present invention, the cloud management system further includes a maintenance module, and the maintenance module is configured to report maintenance data to the cloud management platform and check a maintenance schedule through the maintenance module.
The invention also comprises an in-out management module which is used for recording the out-of-warehouse, in-warehouse and allocation information of the equipment.
The invention also comprises ex-warehouse, transferring, operating, maintaining, inspecting, safety, professional and special modules as a preferable technical scheme.
Compared with the prior art, the invention has the beneficial effects that:
(1) equipment purchasing, issuing and maintaining are input, a management mode which can be inquired at any time and traced in the whole process is formed, the change rule of the equipment state is revealed through big data analysis, the life cycle is accurately positioned, and accurate management is realized;
(2) through the designed alarm module, the alarm and the processing of the potential fault equipment are facilitated, the burst fault in the production process is reduced, the frequent interruption in the production process is reduced, the outage rate of the equipment is reduced, and the production efficiency is improved;
(3) through the designed positioning module, the equipment for overhauling can be accurately positioned conveniently;
(4) and the service management module is used for carrying out systematic, integrated and closed-loop management on ex-warehouse, capital transfer, operation, maintenance, routing inspection, safety, specialty, special items, scrapping and the like related to the whole life cycle of the equipment.
Detailed Description
Example 1
The invention provides a technical scheme that: a full life cycle management system of equipment comprises a cloud management platform, a monitoring module, a communication module, an alarm module, a terminal, a data management module, a standing book management module and a service management module, wherein,
the cloud management platform carries out classification, unified coding and electronic filing on the equipment, and ensures the operation and scheduling of the whole system;
the monitoring module is used for monitoring the equipment in real time and transmitting the monitored data to the cloud management platform;
the communication module is used for information transmission among data; the communication module is 4G;
the alarm module is used for alarming the equipment with the potential fault and transmitting an alarming signal to the cloud management platform; the alarm mode is acoustic alarm;
the terminal is used for logging in an account authorized by the cloud management platform and knowing the running state of the system; the terminal is a mobile phone;
the data management module is used for managing the acquired data and storing and calling the managed data;
the machine account management module is used for inputting, classifying and arranging equipment machine account information for maintenance personnel and equipment management personnel to look up and output equipment machine account data, the equipment machine account information is the basis of an equipment maintenance management system, the dynamic management of the equipment machine account is realized based on a tree-shaped hierarchical model, and the changes of functions and positions caused by equipment allocation, warehouse entry and exit, technical transformation and overhaul can be dynamically reflected; data interaction among equipment, components and part data, equipment comprehensive machine, operation management, purchase plan and overhaul management business process is realized, cost and historical information can be collected among different systems of an equipment structure, and real-time equipment state information is provided for an equipment taking-over plan, a purchase plan and a maintenance plan;
the service management module carries out systematization, integration and closed-loop management on ex-warehouse, transferring, running, maintaining, routing inspection, safety, specialty, special and scrapping related to the whole life cycle of the equipment.
In this embodiment, it is preferable that the positioning device further includes a positioning module, and the positioning module is disposed in the device and is configured to position the device in real time.
In this embodiment, preferably, the data managed by the standing book management module includes device information, device scrapping, device idling, device allocation, and device query.
In this embodiment, preferably, the system further includes a maintenance module, and the maintenance module is configured to report maintenance data to the cloud management platform, and check the maintenance schedule through the maintenance module.
In this embodiment, preferably, the system further includes an in-out library management module, configured to record information of the device, such as warehouse entry, and allocation.
In this embodiment, the system preferably further includes ex-warehouse, transfer, operation, maintenance, inspection, security, specialty and special modules.
Example 2
The invention provides a technical scheme that: a full life cycle management system of equipment comprises a cloud management platform, a monitoring module, a communication module, an alarm module, a terminal, a data management module, a standing book management module and a service management module, wherein,
the cloud management platform carries out classification, unified coding and electronic filing on the equipment, and ensures the operation and scheduling of the whole system;
the monitoring module is used for monitoring the equipment in real time and transmitting the monitored data to the cloud management platform;
the communication module is used for information transmission among data; the communication module is GPRS;
the alarm module is used for alarming the equipment with the potential fault and transmitting an alarming signal to the cloud management platform; the alarm mode is light alarm;
the terminal is used for logging in an account authorized by the cloud management platform and knowing the running state of the system; the terminal is a flat plate;
the data management module is used for managing the acquired data and storing and calling the managed data;
the machine account management module is used for inputting, classifying and arranging equipment machine account information for maintenance personnel and equipment management personnel to look up and output equipment machine account data, the equipment machine account information is the basis of an equipment maintenance management system, the dynamic management of the equipment machine account is realized based on a tree-shaped hierarchical model, and the changes of functions and positions caused by equipment allocation, warehouse entry and exit, technical transformation and overhaul can be dynamically reflected; data interaction among equipment, components and part data, equipment comprehensive machine, operation management, purchase plan and overhaul management business process is realized, cost and historical information can be collected among different systems of an equipment structure, and real-time equipment state information is provided for an equipment taking-over plan, a purchase plan and a maintenance plan;
the service management module carries out systematization, integration and closed-loop management on ex-warehouse, transferring, running, maintaining, routing inspection, safety, specialty, special and scrapping related to the whole life cycle of the equipment.
In this embodiment, it is preferable that the positioning device further includes a positioning module, and the positioning module is disposed in the device and is configured to position the device in real time.
In this embodiment, preferably, the data managed by the standing book management module includes device information, device scrapping, device idling, device allocation, and device query.
In this embodiment, preferably, the system further includes a maintenance module, and the maintenance module is configured to report maintenance data to the cloud management platform, and check the maintenance schedule through the maintenance module.
In this embodiment, preferably, the system further includes an in-out library management module, configured to record information of the device, such as warehouse entry, and allocation.
In this embodiment, the system preferably further includes ex-warehouse, transfer, operation, maintenance, inspection, security, specialty and special modules.
Example 3
The invention provides a technical scheme that: a full life cycle management system of equipment comprises a cloud management platform, a monitoring module, a communication module, an alarm module, a terminal, a data management module, a standing book management module and a service management module, wherein,
the cloud management platform carries out classification, unified coding and electronic filing on the equipment, and ensures the operation and scheduling of the whole system;
the monitoring module is used for monitoring the equipment in real time and transmitting the monitored data to the cloud management platform;
the communication module is used for information transmission among data; the communication module is Zigbee;
the alarm module is used for alarming the equipment with the potential fault and transmitting an alarming signal to the cloud management platform; the alarm mode is acoustic alarm;
the terminal is used for logging in an account authorized by the cloud management platform and knowing the running state of the system; the terminal is a mobile phone;
the data management module is used for managing the acquired data and storing and calling the managed data;
the machine account management module is used for inputting, classifying and arranging equipment machine account information for maintenance personnel and equipment management personnel to look up and output equipment machine account data, the equipment machine account information is the basis of an equipment maintenance management system, the dynamic management of the equipment machine account is realized based on a tree-shaped hierarchical model, and the changes of functions and positions caused by equipment allocation, warehouse entry and exit, technical transformation and overhaul can be dynamically reflected; data interaction among equipment, components and part data, equipment comprehensive machine, operation management, purchase plan and overhaul management business process is realized, cost and historical information can be collected among different systems of an equipment structure, and real-time equipment state information is provided for an equipment taking-over plan, a purchase plan and a maintenance plan;
the service management module carries out systematization, integration and closed-loop management on ex-warehouse, transferring, running, maintaining, routing inspection, safety, specialty, special and scrapping related to the whole life cycle of the equipment.
In this embodiment, it is preferable that the positioning device further includes a positioning module, and the positioning module is disposed in the device and is configured to position the device in real time.
In this embodiment, preferably, the data managed by the standing book management module includes device information, device scrapping, device idling, device allocation, and device query.
In this embodiment, preferably, the system further includes a maintenance module, and the maintenance module is configured to report maintenance data to the cloud management platform, and check the maintenance schedule through the maintenance module.
In this embodiment, preferably, the system further includes an in-out library management module, configured to record information of the device, such as warehouse entry, and allocation.
In this embodiment, the system preferably further includes ex-warehouse, transfer, operation, maintenance, inspection, security, specialty and special modules.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A full lifecycle management system for devices, characterized by: comprises a cloud management platform, a monitoring module, a communication module, an alarm module, a terminal, a data management module, a standing book management module and a service management module, wherein,
the cloud management platform carries out classification, unified coding and electronic filing on the equipment, and ensures the operation and scheduling of the whole system;
the monitoring module is used for monitoring the equipment in real time and transmitting the monitored data to the cloud management platform;
the communication module is used for information transmission among data;
the alarm module is used for alarming the equipment with the potential fault and transmitting an alarming signal to the cloud management platform;
the terminal is used for logging in an account authorized by the cloud management platform and knowing the running state of the system;
the data management module is used for managing the acquired data and storing and calling the managed data;
the machine account management module is used for inputting, classifying and arranging the machine account information of the equipment, and allowing maintenance personnel and equipment management personnel to look up and output machine account data;
the service management module carries out systematization, integration and closed-loop management on ex-warehouse, transferring, running, maintaining, routing inspection, safety, specialty, special and scrapping related to the whole life cycle of the equipment.
2. The device full lifecycle management system of claim 1, wherein: the communication module is one or more of 4G, GPRS and Zigbee.
3. The device full lifecycle management system of claim 1, wherein: the positioning module is arranged in the equipment and used for positioning the position of the equipment in real time.
4. The device full lifecycle management system of claim 1, wherein: the alarm mode is acoustic alarm or optical alarm.
5. The device full lifecycle management system of claim 1, wherein: the terminal is a mobile phone or a tablet.
6. The device full lifecycle management system of claim 1, wherein: the data managed by the standing book management module comprises equipment information, equipment scrapping, equipment idling, equipment allocation and equipment inquiry.
7. The device full lifecycle management system of claim 1, wherein: the maintenance system further comprises a maintenance module, the maintenance module is used for reporting maintenance data to the cloud management platform, and maintenance progress can be checked through the maintenance module.
8. The device full lifecycle management system of claim 1, wherein: the system also comprises an in-out library management module which is used for recording the out-of-library, in-library and allocation information of the equipment.
9. The device full lifecycle management system of claim 1, wherein: also comprises ex-warehouse, transferring, operating, maintaining, inspecting, safety, professional and special modules.
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| CN201911072773.XA CN110766178A (en) | 2019-11-05 | 2019-11-05 | Equipment full life cycle management system |
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| CN201911072773.XA CN110766178A (en) | 2019-11-05 | 2019-11-05 | Equipment full life cycle management system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112084152A (en) * | 2020-09-17 | 2020-12-15 | 中电科仪器仪表有限公司 | Full life cycle management system of electronic measuring instrument |
| CN112097834A (en) * | 2020-09-21 | 2020-12-18 | 中钢天源股份有限公司 | Permanent magnetic ferrite magnetic shoe full life cycle's on-line measuring system |
| CN112163792A (en) * | 2020-10-30 | 2021-01-01 | 重庆电子工程职业学院 | Method and system for intelligently managing equipment in training place |
| CN112819302A (en) * | 2021-01-21 | 2021-05-18 | 中石化第十建设有限公司 | Full-process equipment Internet of things management system and method |
| CN113780933A (en) * | 2021-08-10 | 2021-12-10 | 上海外高桥造船海洋工程设计有限公司 | Full life cycle management system for equipment whole-person production management |
| CN114638383A (en) * | 2022-03-31 | 2022-06-17 | 南京汉启智能科技有限公司 | Intelligent live-wire work tool life cycle management system |
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| CN107145951A (en) * | 2017-04-28 | 2017-09-08 | 河南润华通用装备有限公司 | Gong Wu mechanical cars cloud management system |
| CN109375594A (en) * | 2018-10-10 | 2019-02-22 | 杭州润缘信息科技有限公司 | Urban safety wisdom control platform and managing and control system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112084152A (en) * | 2020-09-17 | 2020-12-15 | 中电科仪器仪表有限公司 | Full life cycle management system of electronic measuring instrument |
| CN112097834A (en) * | 2020-09-21 | 2020-12-18 | 中钢天源股份有限公司 | Permanent magnetic ferrite magnetic shoe full life cycle's on-line measuring system |
| CN112163792A (en) * | 2020-10-30 | 2021-01-01 | 重庆电子工程职业学院 | Method and system for intelligently managing equipment in training place |
| CN112819302A (en) * | 2021-01-21 | 2021-05-18 | 中石化第十建设有限公司 | Full-process equipment Internet of things management system and method |
| CN113780933A (en) * | 2021-08-10 | 2021-12-10 | 上海外高桥造船海洋工程设计有限公司 | Full life cycle management system for equipment whole-person production management |
| CN114638383A (en) * | 2022-03-31 | 2022-06-17 | 南京汉启智能科技有限公司 | Intelligent live-wire work tool life cycle management system |
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Application publication date: 20200207 |