CN110455230A - A kind of high-temperature pipe perimeter on-line monitoring system and method - Google Patents

A kind of high-temperature pipe perimeter on-line monitoring system and method Download PDF

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Publication number
CN110455230A
CN110455230A CN201910920149.4A CN201910920149A CN110455230A CN 110455230 A CN110455230 A CN 110455230A CN 201910920149 A CN201910920149 A CN 201910920149A CN 110455230 A CN110455230 A CN 110455230A
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China
Prior art keywords
ultrasonic
under test
ultrasonic transducer
cooling
perimeter
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CN201910920149.4A
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Chinese (zh)
Inventor
张红军
吕一楠
寇媛媛
孙璞杰
李佼佼
朱婷
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Xian Thermal Power Research Institute Co Ltd
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Xian Thermal Power Research Institute Co Ltd
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Priority to CN201910920149.4A priority Critical patent/CN110455230A/en
Publication of CN110455230A publication Critical patent/CN110455230A/en
Priority to PCT/CN2020/108098 priority patent/WO2021057287A1/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • G01B17/04Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring the deformation in a solid, e.g. by vibrating string

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The invention discloses a kind of high-temperature pipe perimeter on-line monitoring system and methods, including host computer, ultrasonic module, the first ultrasonic transducer, the second ultrasonic transducer and cooling wave guide;Host computer is connected with ultrasonic module, the output end of ultrasonic module is connected with the first ultrasonic transducer, second ultrasonic transducer is connected with the input terminal of ultrasonic module, the end of cooling wave guide is fixed in pipe under test, surface of the ultrasonic wave that first ultrasonic transducer issues through the wave guide side that cools down, cooling wave guide is connected the side of position with pipe under test, one perimeter surface of pipe under test, cooling wave guide be connected with pipe under test position the other side and cooling the wave guide other side surface enter in the second ultrasonic transducer, host computer issues pulse signal according to ultrasonic module and receives the time interval between pulse signal, the propagation time of i.e. total ultrasonic wave, in conjunction with cooling wave guide structure size and ultrasonic wave its surface propagation time, calculate the perimeter of pipe under test.The system and method can quickly, in real time, accurately monitor the perimeter of high-temperature pipe.

Description

A kind of high-temperature pipe perimeter on-line monitoring system and method
Technical field
The present invention relates to the on-line monitoring systems and method of a kind of pipeline perimeter, and in particular to a kind of high-temperature pipe perimeter exists Line monitoring system and method.
Background technique
All kinds of enterprises such as electric power, chemical industry, petroleum, pharmacy, aviation all use pressure pipeline to some extent, and all trades and professions make Pressure pipeline is since the medium of conveying is different, and operating pressure, temperature are different, and the requirement to safe practice is also different.Generally In the case of, pressure pipeline is run under internal pressure effect, and pipeline can generate a certain amount of deformation;Under temperature action, pipeline can be produced Raw a certain amount of deformation of expanding with heat and contract with cold;Creep can also be generated in the long-term use for high-temperature pipe;For pipe material Abnormal position may there is also additional deformation.When total deformation quantity reaches a certain level, it is impossible to meet hold for the intensity of pipeline Carrying requirement will fail.
Thermal power generation corporations largely use high temperature track, such as boiler heating surface pipe, four big pipelines and various lead Steam pipe etc., with the development of ultra supercritical power generation technology in China, unit capacity and steam parameter significantly get a promotion, to pressure-bearing portion The security requirement of part especially main steam line and reheated steam hot arc pipeline etc. greatly improves.For main steam line and again The high-temperature pipes such as hot arc pipeline are using creep tensile strength as main design parameters, that is, the failure mode considered is main For creep impairment, creep is a kind of slow deformation process, and when creep impairment is accumulated to a certain extent, i.e. generation creep is broken It is bad.For the safe operation for ensuring pipeline, DL/T 438 " thermal power plant alloying technology supervises regulation " defines high-temperature pipe Measure of supervision carries out a certain number of sampling observations to pipeline using during unit maintenance, and to creep measurement based on non-destructive testing It is provided.In early days, DL/T 441 " thermal power plant high temperature and high pressure steam pipeline creep supervision regulation " defines unit and stops The creep measurement method of pipeline under fortune state, but measurement result is affected by various factors larger, it is difficult to obtain accurate creep number According to, or even there is the case where creep compliance is negative value, so that creep measurement loses due meaning.Therefore, now to pipeline Creep measurement is not strictly required.But creep is still one of dominant failure mode of high-temperature pipe, including the deformation of creep High-temperature pipe distortion measurement be highly important for the health status monitoring of conduit running.
By the circumferential deformation quantity of on-line measurement pipeline, the health status for monitoring pipeline is significant, but by the end of current Until, a kind of no effective method is monitored on-line to the circumferential deformation of high-temperature pipe.In view of the office of existing measurement means It is sex-limited, need to develop a kind of system and method that can carry out on-line measurement to pipeline perimeter under hot operation state, this will The monitoring of circumferential deformation and high-temperature pipe health status to measurement high-temperature pipe provides strong technical support.
Summary of the invention
It is an object of the invention to overcome the above-mentioned prior art, a kind of high-temperature pipe perimeter on-line monitoring system is provided System and method, the system and method can quickly, in real time, accurately monitor the perimeter of high-temperature pipe.
In order to achieve the above objectives, high-temperature pipe perimeter on-line monitoring system of the present invention includes host computer, ultrasonic mould Block, the first ultrasonic transducer, the second ultrasonic transducer and cooling wave guide.
Host computer is connected with ultrasonic module, and the output end of ultrasonic module is connected with the first ultrasonic transducer, the Two ultrasonic transducers are connected with the input terminal of ultrasonic module, and the end for the wave guide that cools down is fixed in pipe under test, and first Surface of the ultrasonic wave that ultrasonic transducer issues through the wave guide side that cools down, cooling wave guide are connected position with pipe under test Side, pipe under test a perimeter surface, cooling wave guide be connected with pipe under test position the other side and cool down wave guide The surface of the other side enters in the second ultrasonic transducer.
The cooling wave guide is slab construction.
It is connected by way of melting welding between pipe under test and cooling wave guide, and link position smoothly transits for circular arc Structure.
The cooling wave guide includes guided wave plate and small diameter tube, and one end of guided wave plate is fixed in pipe under test, the other end It is fixed on small diameter tube, the first ultrasonic transducer and the second ultrasonic transducer are located on small diameter tube, the first ultrasonic wave transducer Surface of the ultrasonic wave through small diameter tube side that device issues, the surface of guided wave plate side, guided wave plate are connected position with pipe under test Be connected with the pipe under test surface of the position other side, guided wave plate of the surface of side, a perimeter surface of pipe under test, guided wave plate is another The surface of side and the surface of the small diameter tube other side enter in the second ultrasonic transducer.
Guided wave plate be connected by way of melting welding between pipe under test and small diameter tube, link position be circular arc it is smooth Transition structure.
The cooling wave guide includes guided wave plate and the cooling element with cooling section, and one end of guided wave plate is fixed on to be measured On pipeline, the other end is fixed on cooling element, table of the ultrasonic wave through cooling element side that the first ultrasonic transducer issues Face, the surface of guided wave plate side, guided wave plate be connected with pipe under test the surface of position side, a perimeter surface of pipe under test, Guided wave plate is connected surface, the surface of the guided wave plate other side and the table of the cooling element other side of the position other side with pipe under test Face enters in the second ultrasonic transducer.
It is connected by way of melting welding between guided wave plate and pipe under test and cooling section, link position is that circular arc is smooth Transition structure.
First ultrasonic transducer and the second ultrasonic transducer pass through shielded cable and are connected with ultrasonic module.
Ultrasonic module is connected by wireless or wired mode with host computer.PC control ultrasonic module transmitting and Return pulse signal, and processing echo data can be acquired, stores, shows and analyzed in real time.
High-temperature pipe perimeter on-line monitoring method of the present invention is the following steps are included: PC control ultrasonic module produces Raw pulse signal, and the pulse signal is sent in the first ultrasonic transducer, the first ultrasonic transducer is by the arteries and veins Rush signal and be converted to ultrasonic signal, surface of the ultrasonic signal through the wave guide side that cools down, cooling wave guide with it is to be measured The be connected surface of position side, a perimeter surface of pipe under test, the cooling wave guide position that is connected with pipe under test of pipeline is another The surface of the surface of side and the wave guide other side that cools down enters in the second ultrasonic transducer, and passes through the second ultrasonic waves Energy device is sent to ultrasonic module after being converted to electric signal, and host computer issues pulse signal and receive pulse according to ultrasonic module to be believed Time interval between number, i.e., the propagation time of total ultrasonic wave, in conjunction with cooling wave guide structure size and ultrasonic wave at it The propagation time on surface calculates the perimeter of pipe under test.
The invention has the following advantages:
High-temperature pipe perimeter on-line monitoring system of the present invention and method when specific operation, by high-temperature pipe and first Ultrasonic transducer and the second ultrasonic transducer are avoided influence of the temperature to monitoring, are being monitored by cooling wave guide isolation When, the ultrasonic signal of the first ultrasonic transducer sending is through the surface for the wave guide side that cools down, cooling wave guide and to test tube The be connected surface of position side, a perimeter surface of pipe under test, the cooling wave guide position that is connected with pipe under test of road is another The surface of the surface of side and the wave guide other side that cools down enters in the second ultrasonic transducer, according to ultrasonic signal propagation Time calculates the distance of ultrasonic signal propagation, and calculates with this perimeter of pipe under test, simple, convenient, accuracy compared with It is high.Under stoppage in transit state, deformation of creep amount can be calculated according to the circumference datum measured.It in practical applications, can be according to monitoring To the perimeter of pipe under test the health status of high-temperature pipe is assessed, practicability is extremely strong.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of embodiment one;
Fig. 2 is the structural schematic diagram of embodiment two;
Fig. 3 is the structural schematic diagram of embodiment three.
Wherein, 1 it is pipe under test, 2 be cooling wave guide, 21 be guided wave plate, 22 be small diameter tube, 23 be cooling section, 24 is Cooling element, 3 be the first ultrasonic transducer, 4 be the second ultrasonic transducer, 5 be ultrasonic module, 6 be host computer.
Specific embodiment
The invention will be described in further detail with reference to the accompanying drawing, it is worth noting that, embodiment illustrates only and this Relevant part is invented, it, can be with it will be understood by those skilled in the art that the restriction of the not structure paired systems of structure shown in figure Including perhaps combining certain components or different component layouts than illustrating more or fewer components.
Embodiment one
With reference to Fig. 1, high-temperature pipe perimeter on-line monitoring system of the present invention includes host computer 6, ultrasonic module 5, One ultrasonic transducer 3, the second ultrasonic transducer 4 and cooling wave guide 2;Host computer 6 is connected with ultrasonic module 5, ultrasound The output end of module 5 is connected with the first ultrasonic transducer 3, the input terminal phase of the second ultrasonic transducer 4 and ultrasonic module 5 The end of connection, cooling wave guide 2 is fixed in pipe under test 1, and the ultrasonic wave that the first ultrasonic transducer 3 issues is led through cooling The surface of 2 side of wave part, cooling wave guide 2 are connected the surface of position side, a weekly form of pipe under test 1 with pipe under test 1 Face, cooling wave guide 2 be connected with pipe under test 1 the position other side surface and cool down 2 other side of wave guide surface entrance Into the second ultrasonic transducer 4.
Wherein, the cooling wave guide 2 is slab construction;Pass through the side of melting welding between pipe under test 1 and cooling wave guide 2 Formula is connected, and link position is that circular arc smoothly transits structure.
Host computer 6 issues pulse signal according to ultrasonic module 5 and receives the time interval between pulse signal, i.e., total The propagation time of ultrasonic wave, in conjunction with cooling wave guide 2 structure size and ultrasonic wave in the propagation time on its surface, calculate to be measured The perimeter of pipeline 1.
In practical application, can be according to the original circumference for the perimeter and high-temperature pipe for currently measuring obtained high-temperature pipe The circumferential creep compliance that high-temperature pipe is calculated with operating parameter etc., then judges high-temperature pipe according to the circumferential creep compliance of high-temperature pipe Health status, i.e., when the circumferential creep compliance of high-temperature pipe be more than or equal to preset value when, then alarm, avoid the hair of accident It is raw.
Embodiment two
With reference to Fig. 2, the high-temperature pipe perimeter on-line monitoring system described in this includes host computer 6, ultrasonic module 5, the first surpasses Acoustic wave transducer 3, the second ultrasonic transducer 4 and cooling wave guide 2;Host computer 6 is connected with ultrasonic module 5, ultrasonic module 5 Output end be connected with the first ultrasonic transducer 3, the second ultrasonic transducer 4 is connected with the input terminal of ultrasonic module 5, The end of cooling wave guide 2 is fixed in pipe under test 1, and the ultrasonic wave that the first ultrasonic transducer 3 issues is through the wave guide 2 that cools down The surface of side, cooling wave guide 2 be connected with pipe under test 1 surface of side of position, a perimeter surface of pipe under test 1, Cooling wave guide 2 is connected the surface of the position other side with pipe under test 1 and the surface of cooling 2 other side of wave guide enters the In two ultrasonic transducers 4.
Wherein, the cooling wave guide 2 includes guided wave plate 21 and small diameter tube 22, and one end of guided wave plate 21 is fixed on to test tube On road 1, the other end is fixed on small diameter tube 22, and the first ultrasonic transducer 3 and the second ultrasonic transducer 4 are located at small diameter tube 22 On, surface, the surface of guided wave plate 21 side, guided wave of the ultrasonic wave through 22 side of small diameter tube that the first ultrasonic transducer 3 issues Plate 21 is connected the surface of position side, a perimeter surface of pipe under test 1, guided wave plate 21 and 1 phase of pipe under test with pipe under test 1 The surface of the link position other side, the surface of 22 other side of surface and small diameter tube of 21 other side of guided wave plate enter the second ultrasound In wave transducer 4.
It is connected by way of melting welding between guided wave plate 21 and pipe under test 1 and small diameter tube 22, link position is circle Arc smoothly transits structure.
In the present embodiment, host computer 6 issues pulse signal according to ultrasonic module 5 and receives the time between pulse signal Interval, i.e., the propagation time of total ultrasonic wave, in conjunction with cooling wave guide 2 structure size and ultrasonic wave in the propagation on its surface Between, calculate the perimeter of pipe under test 1.
Embodiment three
With reference to Fig. 3, high-temperature pipe perimeter on-line monitoring system of the present invention includes host computer 6, ultrasonic module 5, One ultrasonic transducer 3, the second ultrasonic transducer 4 and cooling wave guide 2;Host computer 6 is connected with ultrasonic module 5, ultrasound The output end of module 5 is connected with the first ultrasonic transducer 3, the input terminal phase of the second ultrasonic transducer 4 and ultrasonic module 5 The end of connection, cooling wave guide 2 is fixed in pipe under test 1, and the ultrasonic wave that the first ultrasonic transducer 3 issues is led through cooling The surface of 2 side of wave part, cooling wave guide 2 are connected the surface of position side, a weekly form of pipe under test 1 with pipe under test 1 Face, cooling wave guide 2 be connected with pipe under test 1 the position other side surface and cool down 2 other side of wave guide surface entrance Into the second ultrasonic transducer 4.
Wherein, cooling wave guide 2 includes guided wave plate 21 and the cooling element 24 with cooling section 23, one end of guided wave plate 21 It is fixed in pipe under test 1, the other end is fixed on cooling element 24, and the ultrasonic wave that the first ultrasonic transducer 3 issues is through cooling down The surface of 24 side of component, the surface of 21 side of guided wave plate, guided wave plate 21 be connected with pipe under test 1 position side surface, One perimeter surface of pipe under test 1, guided wave plate 21 are connected surface, 21 other side of guided wave plate of the position other side with pipe under test 1 The surface of 24 other side of surface and cooling element enter in the second ultrasonic transducer 4.
It is connected by way of melting welding between guided wave plate 21 and pipe under test 1 and cooling element 24, link position is Circular arc smoothly transits structure.
In the present embodiment, host computer 6 issues pulse signal according to ultrasonic module 5 and receives the time between pulse signal Interval, i.e., the propagation time of total ultrasonic wave, in conjunction with cooling wave guide 2 structure size and ultrasonic wave in the propagation on its surface Between, calculate the perimeter of pipe under test 1.
It should be noted that the first ultrasonic transducer 3 and the second ultrasonic transducer 4 pass through screen in each embodiment Cable is covered to be connected with ultrasonic module 5;Ultrasonic module 5 is connected by wireless or wired mode with host computer 6.Host computer 6 control ultrasonic module 5 transmittings and return pulse signal, and processing echo data can be acquired, stores, shows and analyzed in real time.

Claims (9)

1. a kind of high-temperature pipe perimeter on-line monitoring system, which is characterized in that including host computer (6), ultrasonic module (5), first Ultrasonic transducer (3), the second ultrasonic transducer (4) and cooling wave guide (2);
Host computer (6) is connected with ultrasonic module (5), and the output end of ultrasonic module (5) is connected with the first ultrasonic transducer (3) Connect, the second ultrasonic transducer (4) is connected with the input terminal of ultrasonic module (5), cooling wave guide (2) end be fixed on to On test tube road (1), the ultrasonic wave of the first ultrasonic transducer (3) sending is through the surface of wave guide (2) side that cools down, cooling guided wave Part (2) be connected with pipe under test (1) side of position, a perimeter surface of pipe under test (1), cooling wave guide (2) with it is to be measured Pipeline (1) be connected position the other side and cool down wave guide (2) other side surface enter the second ultrasonic transducer (4) In.
2. high-temperature pipe perimeter on-line monitoring system according to claim 1, which is characterized in that the cooling wave guide It (2) is slab construction.
3. high-temperature pipe perimeter on-line monitoring system according to claim 2, which is characterized in that pipe under test (1) and drop It is connected by way of melting welding between warm wave guide (2), link position is that circular arc smoothly transits structure.
4. high-temperature pipe perimeter on-line monitoring system according to claim 1, which is characterized in that the cooling wave guide It (2) include guided wave plate (21) and small diameter tube (22), one end of guided wave plate (21) is fixed on pipe under test (1), and the other end is fixed In on small diameter tube (22), the first ultrasonic transducer (3) and the second ultrasonic transducer (4) are located on small diameter tube (22), and first Surface, the surface of guided wave plate (21) side, guided wave plate of the ultrasonic wave through small diameter tube (22) side that ultrasonic transducer (3) issues (21) be connected with pipe under test (1) surface of position side, a perimeter surface of pipe under test (1), guided wave plate (21) with it is to be measured Pipeline (1) is connected the surface on the surface of the position other side, the surface of guided wave plate (21) other side and small diameter tube (22) other side It enters in the second ultrasonic transducer (4).
5. high-temperature pipe perimeter on-line monitoring system according to claim 4, which is characterized in that guided wave plate (21) with it is to be measured It is connected by way of melting welding between pipeline (1) and small diameter tube (22), and link position is that circular arc smoothly transits structure.
6. high-temperature pipe perimeter on-line monitoring system according to claim 1, which is characterized in that cooling wave guide (2) packet Guided wave plate (21) and the cooling element (24) with cooling section (23) are included, pipe under test (1) is fixed in one end of guided wave plate (21) On, the other end is connect with cooling element (24), and the ultrasonic wave that the first ultrasonic transducer (3) issues is through cooling element (24) side Surface, the surface of guided wave plate (21) side, guided wave plate (21) be connected the surface, to be measured of position side with pipe under test (1) Be connected with pipe under test (1) surface of the position other side, guided wave plate (21) of one perimeter surface of pipeline (1), guided wave plate (21) is another The surface of the surface of side and cooling element (24) other side enters in the second ultrasonic transducer (4).
7. high-temperature pipe perimeter on-line monitoring system according to claim 6, which is characterized in that guided wave plate (21) with it is to be measured It is connected by way of melting welding between pipeline (1) and cooling element (24), and link position is that circular arc smoothly transits structure.
8. high-temperature pipe perimeter on-line monitoring system according to any one of claims 1 to 7, which is characterized in that the first surpass Acoustic wave transducer (3) and the second ultrasonic transducer (4) are connected by shielded cable with ultrasonic module (5);
Ultrasonic module (5) is connected by wireless or wired mode with host computer (6), and host computer (6) controls ultrasonic module (5) transmitting and return pulse signal, and processing echo data can be acquired, stores, shows and analyzed in real time.
9. a kind of high-temperature pipe perimeter on-line monitoring method, which comprises the following steps: host computer (6) control ultrasound Module (5) generates pulse signal, and the pulse signal is sent in the first ultrasonic transducer (3), the first ultrasonic waves The pulse signal is converted to ultrasonic signal, table of the ultrasonic signal through wave guide (2) side that cools down by energy device (3) Face, cooling wave guide (2) be connected with pipe under test (1) surface of position side, a perimeter surface of pipe under test (1), cool down Wave guide (2) be connected with pipe under test (1) the position other side surface and cool down wave guide (2) other side surface enter In second ultrasonic transducer (4), and ultrasonic module is sent to after being converted to electric signal by the second ultrasonic transducer (4) (5), host computer (6) issues pulse signal according to ultrasonic module (5) and receives the time interval between pulse signal, i.e., total The propagation time of ultrasonic wave, in conjunction with cooling wave guide (2) structure size and ultrasonic wave in the propagation time on its surface, calculate to The perimeter in test tube road (1).
CN201910920149.4A 2019-09-26 2019-09-26 A kind of high-temperature pipe perimeter on-line monitoring system and method Pending CN110455230A (en)

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PCT/CN2020/108098 WO2021057287A1 (en) 2019-09-26 2020-08-10 Online high-temperature pipeline perimeter inspection system, and method

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CN208689016U (en) * 2018-04-09 2019-04-02 河北珠峰仪器仪表设备有限公司 The ultrasonic measurement probe of on-line checking under a kind of suitable high temperature
CN109931896A (en) * 2019-03-21 2019-06-25 浙江未来技术研究院(嘉兴) A kind of high temperature or low temperature tested pipeline method for testing wall thickness, equipment and system
CN210268563U (en) * 2019-09-26 2020-04-07 西安热工研究院有限公司 High temperature pipeline circumference on-line monitoring system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021057287A1 (en) * 2019-09-26 2021-04-01 西安热工研究院有限公司 Online high-temperature pipeline perimeter inspection system, and method
WO2022247036A1 (en) * 2021-05-28 2022-12-01 西安热工研究院有限公司 System and method for measuring circumference of pipeline on the basis of ultrasonic waves

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