CN110049827A - The manufacturing method of peeling layer - Google Patents

The manufacturing method of peeling layer Download PDF

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Publication number
CN110049827A
CN110049827A CN201780075610.XA CN201780075610A CN110049827A CN 110049827 A CN110049827 A CN 110049827A CN 201780075610 A CN201780075610 A CN 201780075610A CN 110049827 A CN110049827 A CN 110049827A
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peeling layer
manufacturing
resin substrate
polyamic acid
tetracarboxylic dianhydride
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江原和也
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Nissan Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Ceramic Engineering (AREA)
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  • Condensed Matter Physics & Semiconductors (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
  • Computer Hardware Design (AREA)
  • Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
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  • Apparatuses And Processes For Manufacturing Resistors (AREA)
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Abstract

The manufacturing method of present invention offer peeling layer, it includes following process: peeling layer formation being coated on matrix with composition, is burnt at 400 DEG C of maximum temperature or more, the peeling layer formation includes with composition: there are any one of two ends from tetrabasic carboxylic acid, two end or both to use the closed polyamic acid of Ortho-Aminophenol;And organic solvent.

Description

The manufacturing method of peeling layer
Technical field
The present invention relates to the manufacturing methods of peeling layer.
Background technique
In recent years, for electronic device, other than needing to be thinned with characteristic as lighting, it is also necessary to assign energy It is enough to be bent such function.Be thus taken into account, it is desirable that substitute previous weight, fragility, unyielding glass substrate and using lightweight Flexible plastic substrates.
Particularly, for display of new generation, it is desirable that using the flexible plastic substrates for having lightweight, (following table is remembered for exploitation For resin substrate) the panchromatic TFT display panel of active array type.For technology related with a new generation's display, Expect to convert into various fields such as flexible display, flexible intelligent phone, mirror displays.
Therefore, begin one's study the manufacturing methods of the various electronic devices using resin film as substrate, and a new generation is shown For device, carry out can convert existing TFT display panel manufacture equipment technique research.
For example, disclosing following method in patent document 1,2 and 3: forming amorphous si film on the glass substrate Layer, in the film layer formed plastic base after, from glass substrate side irradiate laser and crystallize amorphous silicon, using with this The hydrogen that crystallization generates together removes plastic base from glass substrate.
In addition, disclosing following method in patent document 4: will be shelled using technology disclosed in Patent Documents 1 to 3 Absciss layer (" being transferred layer " is recorded as in patent document 4) is pasted on plastic foil, completes liquid crystal display device.
But in method disclosed in Patent Documents 1 to 4, particularly method disclosed in Patent Document 4, exist as Lower problem: in order to make laser light, it is necessary to use the high substrate of translucency;It needs to be enough to make it through substrate and then makes without fixed The irradiation of the laser for the bigger energy that hydrogen contained in shape silicon is released;Due to the irradiation of laser, stripped layer is made sometimes At damage.
Also, in the case where stripped layer is large area, laser treatment needs for a long time, and therefore, it is difficult to improve device system The productivity of work.
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 10-125929 bulletin
Patent document 2: Japanese Unexamined Patent Publication 10-125931 bulletin
Patent document 3: International Publication No. 2005/050754
Patent document 4: Japanese Unexamined Patent Publication 10-125930 bulletin
Summary of the invention
Subject to be solved by the invention
The present invention is completed in view of above-mentioned actual conditions, and it is an object of the present invention to provide being capable of not resin base to flexible electronic device The manufacturing method for the peeling layer that plate is removed with causing damage.
Means for solving the problems
The present inventor conscientiously studies repeatedly in order to solve the above problems, as a result, it has been found that: use appointing comprising tetrabasic carboxylic acid end The closed polyamic acid of one or both Ortho-Aminophenol and organic solvent composition, firing temperature when forming peeling layer Degree is defined maximum temperature reached or more, thus, it is possible to formed have excellent adaptation with matrix and with flexible electronic device The peeling layer of the fissility of the adaptation and appropriateness of the appropriateness of resin substrate used in part, completes the present invention.
That is, the present invention provides:
1. the manufacturing method of peeling layer, which is characterized in that include following process: peeling layer formation is coated on composition It is burnt into, the peeling layer formation includes with composition: being had from tetrabasic carboxylic acid on matrix, at 400 DEG C of maximum temperature or more Two ends, any one of two end or both the closed polyamic acid of Ortho-Aminophenol and organic solvent;
2. the manufacturing method of 1 peeling layer, wherein above-mentioned polyamic acid is to make the diamine component comprising aromatic diamine Polyamic acid obtained from being reacted with the acid dianhydride component comprising aromatic tetracarboxylic dianhydride;
3. the manufacturing method of 2 peeling layer, wherein above-mentioned aromatic diamine is the aromatic series two containing 1~5 benzene nucleus Amine;
The manufacturing method of 4.2 or 3 peeling layer, wherein above-mentioned aromatic tetracarboxylic dianhydride is containing 1~5 benzene nucleus Aromatic tetracarboxylic dianhydride;
5. the manufacturing method for having the flexible electronic device of resin substrate, which is characterized in that use peeling layer, the removing Layer for using any one of 1~4 manufacturing method and formed;
6. a kind of manufacturing method of flexible electronic device, it includes following process: in the manufacture using any one of 1~4 Method be formed by peeling layer be coated with resin substrate formation composition after, be burnt at 450 DEG C of maximum temperature or more and Form resin substrate;
7. the manufacturing method of 5 or 6 flexible electronic device, wherein the resin substrate is polyimide resin substrate.
The effect of invention
By using the manufacturing method of peeling layer of the invention, obtain having and matrix well so as to reproducibility Excellent adaptation and the peeling layer with the fissility of the adaptation of the appropriateness of resin substrate and appropriateness.Therefore, pass through implementation The manufacturing method of the present invention, in the manufacturing process of flexible electronic device, will not to the resin substrate formed on matrix, in turn The circuit etc. being arranged on it causes to damage, and the resin substrate is separated into possibility from the matrix together with the circuit etc..Cause This, the manufacturing method of the present invention can help to the easy of the manufacturing process for the flexible electronic device for having resin substrate, its receipts Rate raising etc..
Specific embodiment
Hereinafter, the present invention is described in more detail.
The manufacturing method of peeling layer of the present invention, which is characterized in that include following process: by peeling layer formation group It closes object to be coated on matrix, be burnt at 400 DEG C of maximum temperature or more, the peeling layer formation includes with composition: having Any one of two ends, two end from tetrabasic carboxylic acid or both closed polyamic acid of Ortho-Aminophenol;With it is organic Solvent.
Wherein, the peeling layer in the so-called present invention, is the layer being arranged right above glass matrix according to the purpose of regulation, makees For its typical case, can enumerate in the manufacturing process of flexible electronic device, in matrix and the resin system as polyimides At flexible electronic device resin substrate between in order to which the resin substrate is fixed and be arranged and at this in defined technique It is rear in order to enable the resin substrate can be from the stripping that the matrix is easily peeled off and is arranged that electronic circuit etc. is formed on resin substrate Absciss layer.
It, can be by making the polyamide with two ends from tetrabasic carboxylic acid for the polyamic acid used in the present invention Any one of polymer chain terminal of acid or both is reacted with the amino of Ortho-Aminophenol and is closed to obtain.That is, This obtained polyamic acid is closed any one of molecule chain end or both with the phenyl containing hydroxyl.
There is hydroxyl by polymer ends, the difference of flexible base board used in upper layer and skeleton can be generated, because This raising it is possible to realize obtained film as the function of peeling layer.
In the present invention, as long as there is the hydroxyl from Ortho-Aminophenol in any one of polymer chain terminal of polyamic acid Base, but there is the hydroxyl from Ortho-Aminophenol in the two preferably in polymer chain terminal.
In addition, used diamine component and acid dianhydride component when as manufacture polyamic acid, from the work of the film made From the viewpoint of the function raising of peeling layer, preferably make the diamine component comprising aromatic diamine and comprising aromatic tetracarboxylic acid Polyamic acid obtained from the acid dianhydride component reaction of dianhydride.
As aromatic diamine, as long as with 2 amino and there is aromatic rings in the molecule, it is not particularly limited, it is excellent Select the aromatic diamine containing 1~5 benzene nucleus.
As its concrete example, can enumerate Isosorbide-5-Nitrae-diaminobenzene (p-phenylenediamine), 1,3- diaminobenzene (m-phenylene diamine (MPD)), 1,2- diaminobenzene (o-phenylenediamine), 2,4 di amino toluene, 2,5- diaminotoluene, 2,6- diaminotoluene, 4,6- diformazan Base m-phenylene diamine (MPD), 2,5- dimethyl-p-phenylenediamine, 2,6- dimethyl-p-phenylenediamine, 2,4,6- trimethyl -1,3- phenylenediamine, 2,3, 5,6- tetramethyl-para-phenylene diamine, m-xylene diamine, p dimethylamine, 5- trifluoromethylbenzene -1,3- diamines, 5- trifluoromethylbenzene - The diamines that the benzene nucleus such as bis- (trifluoromethyl) benzene -1,2- diamines of 1,2- diamines, 3,5- are 1;1,2- naphthylenediamine, 1,3- naphthylenediamine, 1,4- naphthylenediamine, 1,5- naphthylenediamine, 1,6- naphthylenediamine, 1,7- naphthylenediamine, 1,8- naphthylenediamine, 2,3- naphthylenediamine, 2,6- naphthylenediamine, 4,4 '-benzidines, 2,2 '-bis- (trifluoromethyl) -4,4 '-benzidines, 3,3 '-dimethyl -4,4 '-diamino-diphenyl Methane, 3,3 '-dicarboxyls -4,4 '-diaminodiphenyl-methane, 3,3 ', 5,5 '-tetramethyls -4,4 '-diamino-diphenyl first Alkane, 4,4 '-diamino-Ns-benzanilide, 3,3 '-dichloro-benzidine, 3,3 '-dimethylbenzidines, 2,2 '-dimethyl diphenyls Amine, 3,3 '-diaminodiphenyl-methanes, 3,4 '-diaminodiphenyl-methanes, 4,4 '-diaminodiphenyl-methanes, 2,2- are bis- Bis- (4- aminophenyl) propane of (3- aminophenyl) propane, 2,2-, bis- (3- the aminophenyl) -1,1,1,3,3,3- hexafluoros third of 2,2- Bis- (4- the aminophenyl) -1,1,1,3,3,3- hexafluoropropane of alkane, 2,2-, 3,3 '-diaminodiphenyl sulfoxides, 3,4 '-diamino Diphenyl sulfoxide, 4,4 '-diaminodiphenyl sulfoxides, 3,3 '-bis- (trifluoromethyl) biphenyl -4,4 '-diamines, 3,3 ', 5,5 '-four Fluorine biphenyl -4,4 '-diamines, 4,4 '-diamino octafluorobiphenyls, 2- (3- aminophenyl) -5- aminobenzimidazole, 2- (4- amino Phenyl) benzene nucleus such as -5- amino benzoxazoles be 2 diamines;1,5- diaminoanthraquinone-, 2,6- diaminoanthraquinone-, 9,10- diamino Anthracene, 1,8- diamino phenanthrene, 2,7- diamino phenanthrene, 3,6- diamino phenanthrene, 9,10- diamino phenanthrene, bis- (3- aminophenyl) benzene of 1,3-, Bis- (4- aminophenyl) benzene of 1,3-, bis- (3- aminophenyl) benzene of 1,4-, bis- (4- aminophenyl) benzene of 1,4-, bis- (the 3- amino of 1,3- Aralkyl sulfid) benzene, bis- (4- aminophenyl-thioether) benzene of 1,3-, bis- (4- aminophenyl-thioether) benzene of 1,4-, bis- (the 3- aminobenzenes of 1,3- Base sulfone) bis- [2- (4- aminophenyl) is different by benzene, bis- (the 4- aminophenyl sulfone) benzene of 1,3-, bis- (the 4- aminophenyl sulfone) benzene of 1,4-, 1,3- Propyl] benzene, bis- [2- (3- aminophenyl) isopropyl] benzene of 1,4-, 1,4- bis- [2- (4- aminophenyl) isopropyl] benzene, 4,4 "-two The benzene nucleus such as the p- terphenyl of amino-, 4,4 "-diamino-m- terphenyl are 3 diamines etc., but are not limited to these.These It can be used alone, two or more can be also applied in combination.It should be noted that in the present invention, above-mentioned aromatic diamine is preferred Use the aromatic diamine of not ether-containing key and ester bond.
Wherein, from the viewpoint of being improved as the function of peeling layer from the film that makes, preferably aromatic rings and and its Do not have the aromatic diamine of the substituent groups such as methyl being only made of aromatic ring and heteroaromatic ring on condensed heterocycle.Specifically Ground, preferably p-phenylenediamine, m-phenylene diamine (MPD), 2- (3- aminophenyl) -5- aminobenzimidazole, 2- (4- aminophenyl) -5- amino Benzoxazoles, 4,4 "-diamino-p- terphenyl etc..
As aromatic tetracarboxylic dianhydride, as long as with 2 dicarboxylic anhydride positions and there is aromatic rings in the molecule, It is not particularly limited, preferably comprises the aromatic tetracarboxylic dianhydride of 1~5 benzene nucleus.
As its concrete example, pyromellitic acid anhydride, benzene -1,2 can be enumerated, 3,4- tetracarboxylic dianhydrides, naphthalene -1,2,3, 4- tetracarboxylic dianhydride, naphthalene -1,2,5,6- tetracarboxylic dianhydride, naphthalene -1,2,6,7- tetracarboxylic dianhydride, naphthalene -1,2,7,8- tetrabasic carboxylic acid two Acid anhydride, naphthalene -2,3,5,6- tetracarboxylic dianhydride, naphthalene -2,3,6,7- tetracarboxylic dianhydride, naphthalene-1,4,5,8-tetracarboxylic acid dianhydride, biphenyl -2, 2', 3,3'- tetracarboxylic dianhydride, biphenyl -2,3,3', 4'- tetracarboxylic dianhydride, biphenyl -3,3', 4,4'- tetracarboxylic dianhydride, anthracene -1, 2,3,4- tetracarboxylic dianhydride, anthracene -1,2,5,6- tetracarboxylic dianhydride, anthracene -1,2,6,7- tetracarboxylic dianhydride, anthracene -1,2,7,8- tetracarboxylic acid Acid dianhydride, anthracene -2,3,6,7- tetracarboxylic dianhydride, phenanthrene -1,2,3,4- tetracarboxylic dianhydride, phenanthrene -1,2,5,6- tetracarboxylic dianhydride, phenanthrene - 1,2,6,7- tetracarboxylic dianhydride, phenanthrene -1,2,7,8- tetracarboxylic dianhydride, phenanthrene -1,2,9,10- tetracarboxylic dianhydride, phenanthrene -2,3,5,6- four Carboxylic acid dianhydride, phenanthrene -2,3,6,7- tetracarboxylic dianhydride, phenanthrene -2,3,9,10- tetracarboxylic dianhydride, phenanthrene -3,4,5,6- tetracarboxylic dianhydride, Phenanthrene -3,4,9,10- tetracarboxylic dianhydrides etc., but it is not limited to these.These can be used alone, also can be by two or more It is applied in combination.
Wherein, from the viewpoint of the function raising from the film made as peeling layer, preferably benzene nucleus is 1 or 2 Aromatic carboxylic acid dianhydride.And specifically, it is preferable to the aromatic tetracarboxylic dianhydride indicated by any one of formula (C1)~(C12), more It is preferred that the aromatic tetracarboxylic dianhydride indicated by any one of formula (C1)~(C7) and (C9)~(C11).
[changing 1]
In addition, from the viewpoint of improving obtained flexibility, heat resistance of peeling layer etc., diamines used in the present invention For ingredient containing the diamines other than aromatic diamine, tetracarboxylic dianhydride's ingredient used in the present invention can contain aromatic tetracarboxylic acid Tetracarboxylic dianhydride other than dianhydride.
In the present invention, the amount of the aromatic diamine in diamine component is preferably 70 moles of % or more, and more preferably 80 rub You are % or more, and further preferably 90 moles of % or more still more preferably rub for 95 moles of % or more, most preferably 100 You are %.In addition, the amount of the aromatic tetracarboxylic dianhydride in tetracarboxylic acid sour component is preferably 70 moles of % or more, more preferably 80 rub You are % or more, and further preferably 90 moles of % or more still more preferably rub for 95 moles of % or more, most preferably 100 You are %.By using such usage amount, can reproducibility obtain well with matrix excellent adaptation and with tree The film of the fissility of the adaptation and appropriateness of the appropriateness of aliphatic radical plate.
After reacting diamine component described above with tetracarboxylic dianhydride's ingredient, the polyamic acid and 2- aminobenzene that make Phenol reaction, thus, it is possible to obtain its polymer chain terminal 2- aminobenzene contained in peeling layer formation composition of the invention The polyamic acid of phenol block.
For the charge ratio of diamine component and tetracarboxylic dianhydride's ingredient, target molecular weight, molecular weight distribution, diamines are considered Type, the type of tetracarboxylic dianhydride etc. suitably determine, therefore cannot entirely provide, in order to be formed as from tetrabasic carboxylic acid Two end of strand preferably makes the molal quantity of tetracarboxylic dianhydride's ingredient more relative to the molal quantity of diamine component.As specific Molar ratio, relative to 1 mole of diamine component, preferably 1.02~3.0 moles of tetracarboxylic dianhydride's ingredient, more preferable 1.07~2.5 rub You, further preferred 1.1~2.0 moles.
Just the synthesis of polyamic acid and synthesis polyamic acid molecule chain end closing used in organic solvent For, as long as not generating adverse effect to reaction, it is not particularly limited, as its concrete example, metacresol, 2- pyrrole can be enumerated Pyrrolidone, n-methyl-2-pyrrolidone, N- ethyl-2-pyrrolidone, n-vinyl-2-pyrrolidone, N, N- dimethylacetamide Amine, N,N-dimethylformamide, 3- methoxyl group-N, N- dimethylpropionamide, 3- ethyoxyl-N, N- dimethylpropionamide, 3- third Oxygroup-N, N- dimethylpropionamide, 3- isopropoxy-N, N- dimethylpropionamide, 3- butoxy-N, N- dimethylpropionamide, 3- sec- butoxy-N, N- dimethylpropionamide, 3- t-butoxy-N, N- dimethylpropionamide, gamma-butyrolacton etc..It is said It is bright, organic solvent can a kind be used alone or two or more be applied in combination.
Particularly, for the organic solvent for reaction, from dissolution diamines and tetracarboxylic dianhydride and polyamides well Amino acid considers, is preferably selected from amides, the amide by (S2) amides indicated and being indicated by formula (S3) indicated by formula (S1) At least one of class.
[changing 2]
In formula, R1And R2The alkyl of carbon atom number 1~10 is indicated independently of each other.R3Indicate hydrogen atom or carbon atom number 1~ 10 alkyl.H indicates natural number, preferably 1~3, more preferably 1 or 2.
As the alkyl of carbon atom number 1~10, methyl, ethyl, n-propyl, isopropyl, normal-butyl, isobutyl can be enumerated Base, sec-butyl, tert-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, n-nonyl, positive decyl etc..In these, preferably carbon is former The alkyl of subnumber 1~3, the alkyl of more preferable carbon atom number 1 or 2.
For reaction temperature when the synthesis of polyamic acid, it can be fitted in range of the fusing point to boiling point of the solvent used Locality setting, maintains polyamides from the imidizate of the polyamic acid prevented in the solution by usually 0~100 DEG C or so From the viewpoint of the high-content of amino acid unit, it can be preferably set to 0~70 DEG C or so, be more preferably set as 0~60 DEG C or so, Further preferably it is set as 0~50 DEG C or so.For the reaction time, due to depending on the reaction of reaction temperature, raw material Property, therefore cannot entirely provide, but usually 1~100 hour or so.
It is same when with the synthesis of polyamic acid for reaction temperature when closing the molecule chain end of polyamic acid, It can suitably be set in range of the fusing point to boiling point of the solvent used, usually 0~100 DEG C or so, from will reliably close At polyamic acid molecule chain end closing from the viewpoint of, 0~70 DEG C or so can be preferably set to, be more preferably set as 0~60 DEG C or so, further preferably it is set as 0~50 DEG C or so.For the reaction time, due to depending on reaction temperature, original The reactivity of material matter, therefore cannot entirely provide, but usually 1~100 hour or so.
It is obtaining like this, molecule chain end that either or both is equal with the weight of the closed polyamic acid of Ortho-Aminophenol For molecular weight, usually 5,000~500,000 or so, the viewpoint improved from the function as peeling layer of the film made Consider, preferably 6,000~200,000 or so, more preferably 7,000~150,000 or so.It should be noted that in the present invention, weight Average molecular weight is to measure obtained polystyrene scaled value using gel permeation chromatography (GPC).
In the present invention, the reaction solution after endcapped usually can be directly used as to peeling layer of the invention and form use Composition or solution obtained from being diluted or being concentrated are used as peeling layer formation composition of the invention.It is explained, For above-mentioned reaction solution, can be filtered as needed.By being filtered, can not only reduce can become obtained removing The impurity of the reason of deterioration of adaptation, the fissility of layer etc. is mixed into, and can be efficiently obtained peeling layer and be formed use Composition.In addition, solvent can be dissolved in again and peeling layer is made is formed and use after solution isolates polyamic acid from the reactions above Composition.As the solvent at this point, organic solvent used in above-mentioned reaction etc. can be enumerated.
It is not particularly limited to for diluted solvent, as its concrete example, can enumerate molten with the above-mentioned reaction reacted The identical solvent of the concrete example of agent.For diluted solvent can a kind be used alone or two or more be applied in combination.Wherein, Consider from fully polyamic acid is dissolved, preferably n,N-Dimethylformamide, n,N-dimethylacetamide, N- methyl -2- pyrrole Pyrrolidone, 1,3-Dimethyl-2-imidazolidinone, N- ethyl-2-pyrrolidone, gamma-butyrolacton, more preferable N- methyl -2- pyrroles Alkanone.
Even in addition, not making the solvent of polyamic acid dissolution in situation individually, as long as what polyamic acid was not precipitated Range can also be mixed in peeling layer formation of the invention in composition.Particularly, can moderately make ethyl cellosolve, Butyl cellosolve, ethyl carbitol, butyl carbitol, ethylcarbitol acetate, ethylene glycol, 1- methoxy-2-propanol, 1- second Oxygroup -2- propyl alcohol, 1- butoxy -2- propyl alcohol, 1- phenoxy group -2- propyl alcohol, Propylene glycol monoacetate, propylene-glycol diacetate, third Glycol -1- monomethyl ether -2- acetic acid esters, propylene glycol -1- list ethylether -2- acetic acid esters, dipropylene glycol, 2- (2- ethoxy-c oxygen Base) propyl alcohol, methyl lactate, ethyl lactate, lactic acid n-propyl ester, n-butyl lactate, isoamyl lactate etc. be with low surface tension Solvent mixes.It is known thus to be improved to film homogeneity when the coating of substrate, in peeling layer formation composition of the invention It is also preferred that using.
For the concentration of the polyamic acid in peeling layer formation composition of the invention, the peeling layer of production is considered Thickness, viscosity of composition etc. are suitably set, usually 1~30 mass % or so, preferably 1~20 mass % or so.It is logical Crossing makes its such concentration, can reproducibility obtain well 0.05~5 μm or so thickness peeling layer.With regard to polyamic acid Concentration for, can by adjusting the raw material as polyamic acid diamines and tetracarboxylic dianhydride usage amount, will be above-mentioned anti- Its filtrate is diluted after answering solution to filter or is concentrated, the polyamic acid of isolation is made to adjust its amount etc. when dissolving in a solvent to carry out Adjustment.
For the viscosity of peeling layer formation composition of the invention, thickness of peeling layer of production etc. is considered suitably Setting, for the purpose of especially obtaining the film of 0.05~5 μm or so of thickness well by reproducibility in the case where, in general, 25 DEG C It is down 10~10,000mPas or so, preferably 20~5,000mPas or so.
Wherein, for viscosity, it is able to use the viscosimetric analysis viscosimeter of commercially available liquid, for example, referring to JIS The step of recording in K7117-2 is measured under conditions of 25 DEG C of temperature of composition.Preferably as viscosimeter, use Cone-plate type (cone-plate type) rotational viscometer, it is preferable that use 1 ° of 34 ' × R24 as standard cone in the viscosimeter of homotype Shape rotor can be measured under conditions of 25 DEG C of temperature of composition.As such rotational viscometer, such as can enumerate East machine industry (strain) TVE-25L processed out.
It is explained, for peeling layer of the invention is formed with composition, other than polyamic acid and organic solvent, It such as may include crosslinking agent etc. to improve film-strength.
After peeling layer formation described above is coated on matrix with composition, using included in 400 DEG C of maximum temperature Polyamic acid is carried out hot-imide by the sintering method for the process being burnt into above, and thus, it is possible to obtain having and matrix Excellent adaptation and with the adaptation of the appropriateness of resin substrate and appropriate fissility, the stripping that is made of polyimide film Absciss layer.
In the present invention, if maximum temperature when above-mentioned firing be 400 DEG C or more and the heat resisting temperature of polyimides with Under range, then be not particularly limited, if it is considered that improving the above-mentioned adaptation with matrix, appropriate close with resin substrate Conjunction property and fissility, then preferably 450 DEG C or more, more preferable 500 DEG C or more.In addition, its upper limit is usually 550 DEG C or so, preferably 510 DEG C or so.By making heating temperature above range, while the fragilityization of the film prevented, can also fully into Row imidization reaction.
It is different because of heating temperature for heating up the time, therefore cannot entirely provide, usually 1 minute~5 hours. In addition, acid imide rate can be 50~100% range.
In addition, as long as maximum temperature becomes above range, may include below it for temperature when above-mentioned firing At a temperature of the process be burnt into.
As preferred an example of the heating method in the present invention, following gimmick can be enumerated: being heated at 50~150 DEG C Afterwards, directly periodically increase heating temperature, finally heated at 400 DEG C or more.Particularly as the more preferable of heating method An example, following gimmick can be enumerated: being heated at 50~100 DEG C, be greater than 100 DEG C and less than 400 DEG C heat, at 400 DEG C The above heating.In turn, as preferred another example of heating method, following gimmick can be enumerated: being heated at 50~150 DEG C Afterwards, it is being greater than 150 DEG C and 350 DEG C or less heating, is then being greater than 350 DEG C and 450 DEG C or less heating, finally more than 450 DEG C And 510 DEG C or less heating.
In addition, preferred an example as heating method when considering firing time, can enumerate following gimmick: After being heated 1 minute~2 hours at 50~150 DEG C, directly periodically increase heating temperature, finally heated at 400 DEG C or more 30 minutes~4 hours.Particularly as preferred an example of heating method, it can enumerate and heat 1 point at 50~100 DEG C Clock~2 hour, be greater than 100 DEG C and less than 400 DEG C at heat 5 minutes~2 hours, heated at 400 DEG C or more 30 minutes~4 small When.In turn, as preferred another example of heating method, following gimmick can be enumerated: heating 1 point at 50~150 DEG C Behind clock~2 hour, is heated 5 minutes~2 hours being greater than 150 DEG C and 350 DEG C or less, be then greater than 350 DEG C and 450 DEG C or less Heating 30 minutes~4 hours is finally being greater than 450 DEG C and 510 DEG C or less heating 30 minutes~4 hours.
It is explained, in the case where forming peeling layer of the invention on matrix, peeling layer can be formed in the part of matrix Surface can also be formed in all surfaces.The form that peeling layer is formed as the part of the surface in matrix has only in matrix surface Defined range form the form of peeling layer, formed with pattern-likes such as dot pattern, line and space patterns in entire matrix surface The form etc. of peeling layer.It is explained, in the present invention, so-called matrix, it is meant that peeling layer shape of the invention is coated on its surface At with composition, for flexible electronic device etc. manufacture component.
As matrix (substrate), such as glass, metal (silicon wafer etc.), slabstone can be enumerated etc., particularly, from of the invention Peeling layer, which has, considers its sufficient adaptation, preferably glass.It is explained, matrix surface can be by single material It constitutes, can also be made of material of more than two kinds.As the form for being made of matrix surface material of more than two kinds, there is matrix surface In certain range be made of certain material, the form that remaining surface is made of other materials;Certain material in matrix surface entirety Material is in the form of the pattern-likes such as dot pattern, line and space pattern are present in other materials etc..
It is not particularly limited, such as can be enumerated with the method that composition is coated on matrix to by peeling layer formation of the invention Cast coating method, spin-coating method, scraper for coating method, dip coating, rolling method, stick coating method, mouth die coating method, ink-jet method, printing out Method (relief printing plate, intaglio plate, lithographic plate, silk-screen printing etc.) etc..
As utensil for heating, such as hot plate, baking oven can be enumerated etc..Heating atmosphere can be under air, can also Think under non-active gas, furthermore it is possible under normal pressure, or under decompression.
For the thickness of peeling layer, usually 0.01~50 μm or so, from the viewpoint of productivity, preferably 0.05 ~20 μm or so.It is explained, adjusts the thickness of the film before heating to realize desired thickness.
Peeling layer described above have the adaptation excellent with the matrix of matrix, particularly glass and with resin substrate The adaptation of appropriateness and the fissility of appropriateness.Therefore, peeling layer of the invention can be suitable for: in the system of flexible electronic device It makes in technique not to the resin substrate of the device with bringing damage by the resin substrate and the circuit formed on the resin substrate Deng together from matrix stripping.
Hereinafter, being illustrated to an example of the manufacturing method for the flexible electronic device for having used peeling layer of the invention.
Using peeling layer formation composition of the invention, peeling layer is formed on glass matrix by above-mentioned method. Coating is used to form the resin substrate formation solution of resin substrate on the peeling layer, which is burnt into, be consequently formed through The resin substrate of glass matrix is fixed on by peeling layer of the invention.
For the firing temperature of above-mentioned film, suitably set according to type of resin etc., in the present invention, it is preferred to Make 450 DEG C of maximum temperature the or more when firing, more preferably 480 DEG C or more, further preferably 490 DEG C or more, more into One step is preferably 500 DEG C or more.Maximum temperature range when firing when by making resin substrate, can be further Improve adaptation, the adaptation and fissility of the appropriateness of peeling layer and resin substrate of the peeling layer and matrix as substrate.
It in this case, may include being burnt at its temperature below as long as maximum temperature becomes above range Process.
Preferred an example of heating method when as resin substrate production, can enumerate following gimmick: at 50~150 DEG C After lower heating, directly periodically increase heating temperature, is finally heated at 450 DEG C or more.Particularly as heating method Preferred an example can enumerate following gimmick: it is heated at 50~100 DEG C, is being greater than 100 DEG C and is being heated less than 400 DEG C, 450 DEG C or more are heated.In turn, as preferred another example of heating method, following gimmick can be enumerated: at 50~100 DEG C After lower heating, be greater than 100 DEG C and 200 DEG C or less heating, then be greater than 200 DEG C and less than 300 DEG C heating, 300 DEG C with Upper and less than 400 DEG C heating, heat at 400 DEG C or more and less than 450 DEG C, finally heat at 450~510 DEG C.
In addition, preferred an example as heating method when considering firing time, can enumerate following gimmick: After heated 1 minute~2 hours at 50~150 DEG C, directly periodically increase heating temperature, finally adds at 450 DEG C or more Heat 30 minutes~4 hours.Particularly as preferred an example of heating method, it can enumerate and heat 1 at 50~100 DEG C Minute~2 hours, be greater than 100 DEG C and less than 400 DEG C at heat 5 minutes~2 hours, 450 DEG C or more heating 30 minutes~4 Hour.In turn, as preferred another example of heating method, following gimmick can be enumerated: heated at 50~100 DEG C After 1 minute~2 hours, be greater than 100 DEG C and 200 DEG C or less heat 5 minutes~2 hours, then greater than 200 DEG C and less than 300 DEG C heat 30 minutes~4 hours, at 300 DEG C or more and less than 400 DEG C heating 30 minutes~4 hours, at 400 DEG C or more and It heats less than 450 DEG C 30 minutes~4 hours, is finally heated 30 minutes~4 hours at 450~510 DEG C.
For resin substrate, in a manner of all covering peeling layer, formed with the area that the area than peeling layer is big Substrate.As resin substrate, can enumerate representative made of polyimides as the resin substrate of flexible electronic device Resin substrate can enumerate polyimide solution, polyamic acid solution as its resin solution is used to form.The resin base The forming method of plate can be conventionally.
Then, desired circuit is formed on the resin substrate for being fixed on matrix via peeling layer of the invention, so Afterwards, such as along peeling layer by resin substrate it cuts, removes resin substrate from peeling layer together with the circuit, by resin substrate It is separated with matrix.At this point, a part of matrix can be cut together with peeling layer.
It is explained, in Japanese Unexamined Patent Publication 2013-147599 bulletin, report has will be so far in high-brightness LED, three-dimensional Laser lift-off used in the manufacture of semiconductor package part etc. (LLO method) is applied to the manufacture of flexible display.Above-mentioned LLO method It is characterized in that, the opposing face from the face for being formed with circuit etc., the light such as wave of specific wavelength is irradiated from glass matrix side The light of long 308nm.The light irradiated penetrates glass matrix, and the polymer (polyimides) only near glass matrix absorbs The light and evaporate (distillation).As a result, can not be to the performance for determining display, the circuit being arranged on resin substrate etc. Selectively resin substrate is removed from glass matrix with having an impact.
For peeling layer of the invention, due to have fully absorb can using above-mentioned LLO method specific wavelength (such as The feature of light 308nm), therefore can be used as the sacrificial layer of LLO method.Therefore, in the present invention via using composition The peeling layer of formation, which is fixed on the resin substrate of glass matrix, forms desired circuit, then, implements LLO method to irradiate The light of 308nm then only has the peeling layer to absorb the light and evaporate (distillation).Above-mentioned peeling layer sacrifice is (as sacrifice as a result, Layer functions), selectively resin substrate can be removed from glass matrix.
Embodiment
The present invention is described in more detail hereinafter, enumerating embodiment, but the present invention is not limited to these embodiments.
[1] abbreviation of compound
NMP:N- methyl pyrrolidone
BCS: butyl cellosolve
P-PDA: p-phenylenediamine
2AP:2- amino-phenol
BPDA:3,3-4,4- bibenzene tetracarboxylic dianhydride
PMDA: pyromellitic acid anhydride
[2] measurement of weight average molecular weight and molecular weight distribution
For the weight average molecular weight (hereinafter abbreviated as Mw) and molecular weight distribution of polymer, it is divided by using Japan (strain) GPC device processed (Shodex (registered trademark) column KF803L and KF805L) makes the dimethylformamide as dissolution solvent Flow be 1ml/ minutes, measured under conditions of 50 DEG C of column temperature.It should be noted that Mw is set as polystyrene scaled value.
[3] synthesis of polymer
Pass through the following method synthesizing polyamides acid.
It should be noted that not by polymer segregation from the obtained reaction solution containing polymer, as described later, pass through by Reaction solution dilutes to prepare resin substrate formation composition or peeling layer formation composition.
< synthesis example S1 polyamic acid (synthesis of S1) >
P-PDA3.176g (0.02937 mole) is dissolved in NMP88.2g, is added BPDA 8.624g (0.02931 mole) Afterwards, it is reacted 24 hours.The Mw of obtained polymer is 107300, molecular weight distribution 4.6.
The synthesis > of < synthesis example L1 polyamic acid (L1)
P-PDA1.507g (0.0139 mole) is dissolved in NMP43.2g, is added PMDA3.166g (0.01452 mole) Afterwards, it is reacted 2 hours.Then, 2AP0.127g (0.0012 mole) further is added, in nitrogen React it 24 hours.The Mw of obtained polymer is 48500, molecular weight distribution 2.05.
The synthesis > of < synthesis example L2 polyamic acid (L2)
P-PDA1.119g (0.01103 mole) is dissolved in NMP35.2g, is added PMDA3.006g (0.01378 mole) Afterwards, it is reacted 2 hours.Then, 2AP0.602g (0.00551 mole) further is added, in nitrogen React it 24 hours.The Mw of obtained polymer is 11700, molecular weight distribution 1.76.
The synthesis > of < synthesis example L3 polyamic acid (L3)
P-PDA0.681g (0.00629 mole) is dissolved in NMP35.2g, is added PMDA2.746g (0.01259 mole) Afterwards, it is reacted 2 hours.Then, 2AP1.373g (0.012588 mole) further is added, in nitrogen React it 24 hours.The Mw of obtained polymer is 8000, molecular weight distribution 1.57.
< compares the synthesis > of synthesis example HL1 polyamic acid (HL1)
P-PDA1.29g (0.00107 mole) is dissolved in NMP43.2g, is added BPDA3.509g (0.00119 mole) Afterwards, it is reacted 24 hours.The Mw of obtained polymer is 34000, molecular weight distribution 2.03.
< compares the synthesis > of synthesis example HL2 polyamic acid (HL2)
P-PDA1.325g (0.00123 mole) is dissolved in NMP36g, after addition PMDA2.674g (0.00123 mole), Under nitrogen atmosphere, it is reacted 2 hours.Unfortunately, due to carry out gelation, therefore cannot use.
[4] resin substrate forms the preparation for using composition
Reaction solution obtained in synthesis example S1 is directly used as resin substrate formation composition respectively.
[5] peeling layer forms the preparation for using composition
[embodiment 1-1]
BCS and NMP is added in the reaction solution obtained in synthesis example L1, is diluted so that polymer concentration becomes 5wt%, BCS become 20 mass %, obtain peeling layer formation composition.
[embodiment 1-2~1-3]
In addition to replace reaction solution obtained in synthesis example L1 and respectively using reaction solution obtained in synthesis example L2~L3 with Outside, peeling layer formation composition is obtained using method same as embodiment 1-1.
[comparative example 1-1]
In addition to replace synthesis example L1 obtained in reaction solution and respectively using compare reaction solution obtained in synthesis example HL1 with Outside, peeling layer formation composition is obtained using method same as embodiment 1-1.
[6] production of peeling layer and resin substrate
[embodiment 2-1]
Using spinner (condition: revolution 3000rpm, about 30 seconds) by peeling layer formation group obtained in embodiment 1-1 Object L1 is closed to be coated on 100mm × 100mm glass substrate (similarly hereinafter) as glass matrix.
Then, obtained film is heated 2 minutes at 100 DEG C using hot plate, then, using baking oven, is added at 300 DEG C Heat 30 minutes heats 30 minutes at 400 DEG C by heating temperature heating (10 DEG C/min) to 400 DEG C, and then heat up (10 DEG C/ Minute) to 500 DEG C, it is heated at 500 DEG C 10 minutes, forms thick about 0.1 μm of peeling layer on the glass substrate, obtain with stripping The glass substrate of absciss layer.Be explained, during heating, not by with film substrate from taken out in baking oven but in baking oven Heating.
It is coated on the peeling layer (resin film) on glass substrate obtained above using rod coaters (gap: 250 μm) Resin substrate, which is formed, uses composition S2.Then, obtained film is heated 30 minutes at 80 DEG C using hot plate, then, is used Baking oven after being formed as nitrogen atmosphere, heats 30 minutes at 140 DEG C, by heating temperature heating (2 DEG C/min, similarly hereinafter) to 210 DEG C, It is heated 30 minutes at 210 DEG C, heating temperature is warming up to 300 DEG C, heated 30 minutes at 300 DEG C, heating temperature is heated up It to 400 DEG C, is heated 30 minutes at 400 DEG C, heating temperature is warming up to 500 DEG C, heated 60 minutes, removing at 500 DEG C Thick about 20 μm of polyimide resin substrate is formed on layer, obtains the glass substrate with resin substrate peeling layer.It is heating up Period does not heat the substrate with film from taking out in baking oven in baking oven.
[embodiment 2-2~2-3]
In addition to replace peeling layer formation obtained in embodiment 1-1 used respectively with composition L1 embodiment 1-2~ Peeling layer obtained in 1-3 is formed with other than composition L2 and L3, using method same as embodiment 2-1 formed peeling layer and Polyimide resin substrate obtains the glass substrate with peeling layer and the glass substrate with resin substrate peeling layer.
[comparative example 2-1]
In addition to replacing peeling layer formation obtained in embodiment 1-1 to be used obtained in comparative example 1-1 with composition L1 Peeling layer is formed with other than composition HL1, forms peeling layer and polyimide resin base using method same as embodiment 2-1 Plate obtains the glass substrate with peeling layer and the glass substrate with resin substrate peeling layer.
[7] evaluation of fissility
For having the glass substrate of peeling layer obtained in above-described embodiment 2-1~2-3 and comparative example 2-1, under State the fissility of gimmick confirmation peeling layer and glass substrate.It should be noted that following tests is carried out with same glass substrate.
The cross-cut test fissility of < resin film evaluates >
Peeling layer on the glass substrate for having peeling layer obtained in embodiment 2-1~2-3 and comparative example 2-1 is intersected Cutting (in length and breadth the interval 1mm, similarly hereinafter), carries out the cutting of 100 grids (マ ス カ ッ ト).That is, being formd by the cross-cut The mesh of 100 1mm square.
Then, in 100 mesh segmentation bonding partially adhesive tapes, which is removed, based on the following benchmarks (5B~ 0B, B, A, AA) evaluation fissility.It shows the result in table 1.
< determinating reference >
5B:0% removes (no removing)
4B: the removing less than 5%
The removing of 3B:5~less than 15%
The removing of 2B:15~less than 35%
The removing of 1B:35~less than 65%
The removing of 0B:65%~less than 80%
The removing of B:80%~less than 95%
The removing of A:95%~less than 100%
AA:100% removing (all removings)
The evaluation > of the fissility of < resin substrate
Resin substrate peeling layer will be had obtained in embodiment 2-1~2-3 and comparative example 2-1 using cutting tool The resin substrate of glass substrate is cut into the strip of 25mm wide.Then, cellophane is pasted in the front end of the resin substrate of cutting Band, as test film.Use (strain) ア ト ニ ッ Network system push-and-pull tester in such a way that peel angle becomes 90 ° to the test Piece carries out disbonded test, evaluates fissility based on following standards.Show the result in table 1.
< determinating reference >
5B:0% removes (no removing)
4B: the removing less than 5%
The removing of 3B:5~less than 15%
The removing of 2B:15~less than 35%
The removing of 1B:35~less than 65%
The removing of 0B:65%~less than 80%
The removing of B:80%~less than 95%
The removing of A:95%~less than 100%
AA:100% removing (all removings)
[table 1]
Confirmed by the result of table 1:, can not be by peeling layer from glass substrate for the peeling layer of embodiment 2-1~2-3 Resin substrate is only removed in removing ground, but cannot remove in comparative example 2-1.

Claims (7)

1. a kind of manufacturing method of peeling layer, which is characterized in that include following process: peeling layer formation is coated on composition It is burnt into, the peeling layer formation includes with composition: being had from tetrabasic carboxylic acid on matrix, at 400 DEG C of maximum temperature or more Two ends, any one of two end or both the closed polyamic acid of Ortho-Aminophenol and organic solvent.
2. the manufacturing method of peeling layer according to claim 1, wherein the polyamic acid is to make comprising aromatic diamine Diamine component reacted with the acid dianhydride component comprising aromatic tetracarboxylic dianhydride obtained from polyamic acid.
3. the manufacturing method of peeling layer according to claim 2, wherein the aromatic diamine is to contain 1~5 benzene nucleus Aromatic diamine.
4. the manufacturing method of peeling layer according to claim 2 or 3, wherein the aromatic tetracarboxylic dianhydride is to contain 1 The aromatic tetracarboxylic dianhydride of~5 benzene nucleus.
5. a kind of manufacturing method for the flexible electronic device for having resin substrate, which is characterized in that use peeling layer, the removing Layer is to be formed using manufacturing method described in any one of Claims 1 to 44.
6. a kind of manufacturing method of flexible electronic device, it includes following process: using any one of Claims 1 to 44 institute The manufacturing method stated is formed by peeling layer after coating resin substrate formation composition, at 450 DEG C of maximum temperature with enterprising Row is burnt into and forms resin substrate.
7. the manufacturing method of flexible electronic device according to claim 5 or 6, wherein the resin substrate is that polyamides is sub- Polyimide resin substrate.
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