CN110027828A - Intelligent racking system - Google Patents
Intelligent racking system Download PDFInfo
- Publication number
- CN110027828A CN110027828A CN201910367253.5A CN201910367253A CN110027828A CN 110027828 A CN110027828 A CN 110027828A CN 201910367253 A CN201910367253 A CN 201910367253A CN 110027828 A CN110027828 A CN 110027828A
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- unit
- information
- charging tray
- controller
- sensor
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- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 230000001939 inductive effect Effects 0.000 claims abstract description 22
- 230000004913 activation Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 2
- 230000003213 activating effect Effects 0.000 claims 1
- 238000013459 approach Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a kind of intelligent racking systems comprising: material frame, input unit, controller and writing station；Expect that frame is equipped with multiple placement positions；Each place is respectively equipped with a sensor and an indicator light at position；Sensor is electrically connected with the controller；Input unit exports charging tray information；Writing station inputs work order；Controller includes Database Unit, sensing unit, transmission unit, coding unit, storage unit and indicating unit；The location information of Database Unit storage sensor and indicator light；Sensing unit reads inductive signal；Transmission unit reads charging tray information；Location information and the binding of charging tray information are generated material stock information by coding unit；Storage unit is for storing material stock information；Indicating unit lights indicator light according to work order.The configuration of the present invention is simple is easily achieved.It can be improved the working efficiency of material stock and feeding, reduce artificial and Material Cost, prevent material from placing mistake and appropriating public property for personal use and put steathily, save material storage record, promote the efficiency of management.
Description
Technical field
The invention belongs to intelligent storage technical fields, relate in particular to a kind of intelligent racking system.
Background technique
It is particularly significant to production efficiency is improved to sort accuracy rate and sorting efficiency for basis of the material as production.It is existing
Factory in material allocation mainly using tradition material frame, the course of work is as follows: 1, material stock: the two dimensional code-on barcode scanning charging tray
Charging tray is put will barcode scanning gained two by the empty place-of barcode scanning in entering bin for the estimated place of being put into vacancy two dimensional code-on barcode scanning material frame
Input system-system records the material position after a two dimensional code binding.2, feeding: manual entry in system/distribute work order-material automatically
Position position indicator it is bright-scanning material frame bright light position two dimensional code-scanning material frame on bright light position storage charging tray on two
Dimension code --- take the charging tray away, system saves operation note.This scheme the problem is that: needed in blowing and reclaiming process
Barcode scanning is carried out to charging tray and material frame respectively while needing to bind barcode scanning result, time cost is excessively high；During access material
Risk of error is higher；Safety is poor, can not accomplish anti-theft and loss；When the existing two dimensional code on charging tray can not be used directly
When need secondary patch code, reduce the efficiency of management；The quantity of material on current material frame can not be counted.Therefore, how one is developed
The novel intelligent racking system of kind is the direction that those skilled in the art need to study to overcome the above problem.
Summary of the invention
The object of the present invention is to provide a kind of intelligent racking systems, can be improved the working efficiency of material stock and feeding, reduce
Artificial and Material Cost prevents material from placing mistake and appropriating public property for personal use and puts steathily, saves material storage record, promotes the efficiency of management.
The technical scheme adopted is as follows:
A kind of intelligence racking system comprising: material frame, input unit, controller and writing station；The material frame is equipped with
Multiple placement positions；A sensor and an indicator light are respectively equipped at each placement position；Each sensor respectively with controller
It is electrically connected, for incuding locating placement position in real time and exporting inductive signal to controller when the placement position is placed with material；Institute
Input unit is stated for exporting charging tray information to controller；Said write device is used to input work order, the work order to controller
It is made of the material removed；；The controller includes Database Unit, sensing unit, transmission unit, coding unit, storage list
Member, indicating unit and delete menu member；The Database Unit is used to store the location information of each sensor and each indicator light；It is described
When sensing unit is used to read the inductive signal of each sensor output；The transmission unit is used to read the material of input unit output
Disk information；The coding unit connection sensing unit, Database Unit and transmission unit, for the sensing of inductive signal will to be exported
The location information of device and the charging tray information are bound and generate material stock information；The storage unit connection coding unit is used
In the material stock information that storage coding unit generates；The indicating unit connects writing unit, storage unit and Database Unit, uses
In the reading work order and search the indicator light for meeting the location information of the charging tray of work order and lighting positioned at the position；It is described to delete
Menu member connects writing unit, storage unit and transmission unit, for what is exported after reading in the work order, based on input unit
Charging tray information deletes corresponding material stock information from storage unit；The input unit includes code reader and information two dimensional code；Institute
It states information two dimensional code to be fixed on charging tray, the code reader is electrically connected with the controller.
By using this technical solution, material stock process is as follows: being identified, is expected to charging tray information with information two dimensional code
Disk information includes the material information that it is installed.By code reader to the barcode scanning of the information two dimensional code, by charging tray information export to
In the controller of code reader electrical connection.Charging tray is then put to placement position idle in entering bin, the sensor sensing of the placement position
To charging tray and export inductive signal；Coding unit called data library unit, the position based on the sensor for exporting the inductive signal
The two is bound and generates material stock information by information and charging tray information.The material stock information includes: that charging tray location information+charging tray installs
Material information.The material stock information preservation is in storage unit.Its reclaiming process is as follows: passing through writing station manual entry work order
Or system distributes work order automatically, indicating unit, which is searched to install according to the work order, to be met the charging tray of material in work order, then lights
Indicator light positioned at the charging tray present position.Employee removes charging tray from material frame according to the indicator light；Employee scans charging tray letter again
Breath；It deletes charging tray information of the menu member after reading in work order, based on input unit output and deletes the charging tray information from storage unit
Corresponding material stock information.
In above process, only need to sweep a subcategory number to charging tray, at the same by sensor sensing its material frame be put into position
It sets and generates position in systems automatically, and automatically record position number, therefore can accurately save material stock information, improve management effect
Rate.Without the secondary patch code in the scene of carrying out, reduce secondary patch code bring Material Cost and cost of labor.
Preferably, in above-mentioned intelligent racking system: further including that alarm, the alarm are electrically connected with the controller；Institute
Stating controller further includes alarm unit；The alarm unit is separately connected sensing unit and transmission unit, in sensing unit
Inductive signal is read to interrupt and without reading in charging tray information and sensing unit without reading induction letter when reading in work order or in transmission unit
Number when activate alarm；The alarm is used for output sound/light alarm when entering state of activation.
By using this technical solution: realizing real time monitoring to each placement position on material frame with sensor.Alarm is single
Member simultaneously monitor sensing unit and transmission unit, when sensing unit read inductive signal interrupt and without read in work order when, illustrate this
When occur appropriating public property for personal use the case where stealing, at this time triggering alarm realize overcomes the problems, such as that in the prior art appropriate public property for personal use steals.And when transmission is single
Member reads in charging tray information and sensing unit illustrates occur the case where not being put into material actually at this time, at this time without inductive signal is read
Triggering is alarmed to guarantee the accuracy rate of material stock.
It may further be preferable that in above-mentioned intelligence racking system: said write device is using the touch being fixed on material frame
Screen.
It may further be preferable that it is above-mentioned intelligence racking system in: the sensor using photoelectric sensor, close to switch,
Any one of travel switch and capacitance type sensor appoint several combinations.
It may further be preferable that in above-mentioned intelligence racking system: the controller is integrated on pcb board card, the pcb board
It fixes due on material frame.
Compared with prior art, the configuration of the present invention is simple, be easily achieved.It can be improved the working efficiency of material stock and feeding,
Artificial and Material Cost is reduced, prevents material from placing mistake and appropriating public property for personal use and puts steathily, material storage record is saved, promotes the efficiency of management.
Detailed description of the invention
Present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments:
Fig. 1 is the module frame chart of embodiment 1；
Fig. 2 is the schematic view of the front view of embodiment 1；
Fig. 3 is the enlarged diagram of a-quadrant in Fig. 2；
Fig. 4 is the cross-sectional view in the face F-F in Fig. 2；
Fig. 5 is the enlarged diagram of B area in Fig. 4；
Fig. 6 is the schematic side view of embodiment 1.
Each appended drawing reference and component names corresponding relationship are as follows:
1, expect frame；2, input unit；3, controller；4, writing station；5, sensor；6, indicator light；7, alarm；8,
Pcb board card；11, position is placed；31, Database Unit；32, sensing unit；33, transmission unit；34, coding unit；35, storage is single
Member；36, indicating unit；37, alarm unit；38, menu member is deleted.
Specific embodiment
In order to illustrate more clearly of technical solution of the present invention, it is further described below in conjunction with each embodiment.
It is as shown in figures 1 to 6 embodiment 1, its technical solution is as follows:
A kind of intelligence racking system comprising: material frame 1, input unit 2, controller 3, writing station 4 and alarm 7.
The input unit 2 includes code reader and information two dimensional code；The information two dimensional code is fixed on charging tray, described to sweep
Code device is electrically connected with controller 3.The material frame 1 is equipped with multiple placement positions 11；One is respectively equipped at each placement position 11
Sensor 5 and an indicator light 6；Each sensor 5, each indicator light 6 and alarm 7 be electrically connected with controller 3 respectively, sensor
5 for incuding locating placement position 11 in real time and exporting inductive signal to controller 3 when the placement position 11 is placed with material；Institute
Input unit 2 is stated for exporting charging tray information to controller 3；Said write device 4 using be fixed on material frame 1 on touch screen,
For inputting work order to controller 3, the work order is made of the material removed；
The controller 3 includes Database Unit 31, sensing unit 32, transmission unit 33, coding unit 34, storage unit
35, indicating unit 36, alarm unit 37 and menu member 38 is deleted.
The Database Unit 31 is used to store the location information of each sensor 5 and each indicator light 6；The sensing unit 32
When for reading the inductive signal of each output of sensor 5；The transmission unit 33 is used to read the charging tray letter of the output of input unit 2
Breath；The coding unit 34 connects sensing unit 32, Database Unit 31 and transmission unit 33, for that will export inductive signal
The location information of sensor 5 and the charging tray information are bound and generate material stock information；The connection of storage unit 35 coding
Unit 34, the material stock information for storing the generation of coding unit 34；The indicating unit 36 connects storage unit 35 and database
Unit 31, for reading in the work order and searching the instruction for meeting the location information of the charging tray of work order and lighting positioned at the position
Lamp 6.
The indicating unit 36 connects writing unit 4, storage unit 35 and Database Unit 31, for reading in the work
Single and lookup meets the location information of the charging tray of work order and lights the indicator light 6 positioned at the position；The menu member 38 of deleting connects
Writing unit 4, storage unit 35 and transmission unit 33 are connect, the material for exporting after reading in the work order, based on input unit 2
Disk information deletes corresponding material stock information from storage unit 35；The alarm unit 37 is separately connected sensing unit 32 and transmission
Unit 33；It is realized by the logic circuit based on nor gate when only sensing unit 32 reads inductive signal output or only passes
Defeated unit 33 activates alarm 7 when reading charging tray information；The alarm 7 is used for output sound/light report when entering state of activation
It is alert.
In this example, the sensor 5 is using in photoelectric sensor, close switch, travel switch and capacitance type sensor
Any or several combination.The controller 3 is integrated on pcb board card 6, and the pcb board card 6 is fixed on material frame 1.
In practice, the course of work is as follows:
Material stock: in advance on charging tray paste information two dimensional code, to be identified to charging tray information, which includes institute
State the installation material information of charging tray.First start input unit 2, by code reader to the barcode scanning of the information two dimensional code, by charging tray
Information is exported into the controller 3 being electrically connected with code reader.Charging tray is then put to placement position 11 idle in entering bin 1, this is put
The sensor 5 of set 11 senses that charging tray enters and places position 11 and export inductive signal；34 called data library unit of coding unit
31, location information and charging tray information based on the sensor 5 for exporting the inductive signal, the two is bound and generates material stock information.
The material stock information includes: the material information that charging tray location information+charging tray installs.The material stock information preservation is in storage unit 35.
Feeding: work order is distributed automatically by writing station manual entry work order or system, indicating unit 36 is according to the work
Single search installs the charging tray information for meeting material in work order, then lights the indicator light positioned at the position.Employee is according to the instruction
Lamp 6 removes charging tray from material frame 1；Employee scans charging tray information again；Delete menu member 38 after reading in work order, based on input unit
The charging tray information of 2 outputs deletes material stock information corresponding to the charging tray information from storage unit 35.In above process, it only needs
One subcategory number swept to charging tray, at the same by sensor 5 incude its material frame 1 the position that is put into generate position in systems automatically,
And position number is automatically recorded, therefore can accurately save material stock information, improve the efficiency of management.Without carry out the secondary patch code in scene,
Reduce secondary patch code bring Material Cost and cost of labor.
During above-mentioned two: realizing real time monitoring in each placement position 11 on 5 pairs of sensor material framves 1.Alarm unit
37 monitor sensing unit 32 and transmission unit 33 simultaneously, when sensing unit 32 read inductive signal interrupt and without read in work order when,
Illustrate occur appropriating public property for personal use the case where stealing at this time, at this time trigger alarm 7 alarm, realize overcome it is in the prior art appropriate public property for personal use to steal ask
Topic.And when transmission unit 33 reads in charging tray information and sensing unit 32 without inductive signal is read, it is actually right illustrate to occur at this time
The case where being put into material on material frame 1 triggers the alarm of alarm 7 at this time to guarantee the accuracy rate of material stock.
The above, only specific embodiments of the present invention, but scope of protection of the present invention is not limited thereto, it is any ripe
The technical staff of art technology is known in technical scope disclosed by the invention, any changes or substitutions that can be easily thought of, should all contain
Lid is within protection scope of the present invention.Protection scope of the present invention is subject to the scope of protection of the claims.
Claims (5)
1. a kind of intelligence racking system characterized by comprising material frame (1), input unit (2), controller (3) and write-in dress
Set (4)；
The material frame (1) is equipped with multiple placement positions (11)；Be respectively equipped at each placement position (11) sensor (5) and
One indicator light (6)；Each sensor (5) is electrically connected with controller (3) respectively, for incude in real time locating placement position (11),
And inductive signal is exported to controller (3) when the placement position (11) is placed with material；The input unit (2) is used for controller
(3) charging tray information is exported；Said write device (4) is used for controller (3) input work order, the work order by the material structure that removes
At；
The controller (3) includes Database Unit (31), sensing unit (32), transmission unit (33), coding unit (34), deposits
Storage unit (35), indicating unit (36) and to delete menu first (38)；
The Database Unit (31) is used to store the location information of each sensor (4) and each indicator light (5)；
The sensing unit (32) is used to read in the inductive signal of each sensor (4) output；
The transmission unit (33) is used to read in the charging tray information of input unit (2) output；
Coding unit (34) connection sensing unit (32), Database Unit (31) and transmission unit (33), for that will export
The location information of the sensor (4) of inductive signal and the charging tray information are bound and generate material stock information；The storage is single
First (35) connection coding unit (34), the material stock information for storing coding unit (34) generation；The indicating unit (36) is even
It connects writing unit (4), storage unit (35) and Database Unit (31), meets work order for reading in the work order and searching
The location information of charging tray simultaneously lights indicator light (6) positioned at the position；It is described to delete menu first (38) connection writing unit (4), it deposits
Storage unit (35) and transmission unit (33), for the charging tray information after reading in the work order, based on input unit (2) output from
Corresponding material stock information is deleted in storage unit (35)；
The input unit (2) includes code reader and information two dimensional code；The information two dimensional code is fixed on charging tray, the barcode scanning
Device is electrically connected with controller (3).
2. as described in claim 1 intelligence racking system, it is characterised in that: further include alarm (7), the alarm (7) with
Controller (3) electrical connection；The controller (3) further includes alarm unit (37)；The alarm unit (37) is separately connected induction
Unit (32) and transmission unit (33), for sensing unit (32) read inductive signal interrupt and without read in work order when or passing
Defeated unit (33) read in charging tray information and sensing unit (32) without activating alarm (7) when reading inductive signal；The alarm
(7) for output sound/light alarm when entering state of activation.
3. intelligence racking system as described in claim 1, it is characterised in that: said write device (4), which uses, is fixed on material frame (1)
On touch screen.
4. intelligence racking system as described in claim 1, it is characterised in that: the sensor (5) uses photoelectric sensor, approaches
Any one of switch, travel switch and capacitance type sensor appoint several combinations.
5. intelligence racking system as described in claim 1, it is characterised in that: the controller (3) is integrated on pcb board card (8),
The pcb board card (8) is fixed on material frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910367253.5A CN110027828B (en) | 2019-04-30 | 2019-04-30 | Intelligent material rack system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910367253.5A CN110027828B (en) | 2019-04-30 | 2019-04-30 | Intelligent material rack system |
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| Publication Number | Publication Date |
|---|---|
| CN110027828A true CN110027828A (en) | 2019-07-19 |
| CN110027828B CN110027828B (en) | 2024-03-22 |
Family
ID=67241167
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910367253.5A Active CN110027828B (en) | 2019-04-30 | 2019-04-30 | Intelligent material rack system |
Country Status (1)
| Country | Link |
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| CN (1) | CN110027828B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110916382A (en) * | 2019-12-23 | 2020-03-27 | 苏州利华科技股份有限公司 | System-guided intelligent management storage rack and management control system |
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| CN108146968A (en) * | 2017-12-13 | 2018-06-12 | 中国电子科技集团公司第三十八研究所 | A kind of intelligent rack accessed for SMT charging trays, system, method |
| CN209939593U (en) * | 2019-04-30 | 2020-01-14 | 上海旭同实业有限公司 | Intelligent material rack system |
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2019
- 2019-04-30 CN CN201910367253.5A patent/CN110027828B/en active Active
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| US20040153207A1 (en) * | 2003-01-30 | 2004-08-05 | Peck John C. | Distributed intelligence, wireless, light-directed pick/put system |
| CN103870948A (en) * | 2014-03-20 | 2014-06-18 | 苏州佳世达电通有限公司 | Intelligent goods shelf, intelligent warehousing system and intelligent warehousing system control method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110916382A (en) * | 2019-12-23 | 2020-03-27 | 苏州利华科技股份有限公司 | System-guided intelligent management storage rack and management control system |
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| Publication number | Publication date |
|---|---|
| CN110027828B (en) | 2024-03-22 |
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