CN109635884B - Fiber cement board production line information big data system based on two-dimensional code recognition technology - Google Patents
Fiber cement board production line information big data system based on two-dimensional code recognition technology Download PDFInfo
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- 239000004568 cement Substances 0.000 title claims abstract description 95
- 239000000835 fiber Substances 0.000 title claims abstract description 94
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000005516 engineering process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000012545 processing Methods 0.000 claims description 32
- 238000001514 detection method Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 9
- 238000012423 maintenance Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 5
- 210000000481 breast Anatomy 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 5
- 238000005457 optimization Methods 0.000 abstract description 3
- 238000002360 preparation method Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004537 pulping Methods 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention belongs to the technical field of fiber cement board production processes, and particularly provides a fiber cement board production line information big data system based on a two-dimensional code recognition technology, wherein a two-dimensional code acquisition device is reasonably distributed in each key section of a fiber cement board production line, effective information is efficiently acquired, the two-dimensional code system is effectively combined with a big data platform technology, raw material formula-process parameter-fiber cement board performance associated data information of the fiber cement board production line is acquired, and real and accurate data support is provided for fiber cement board quality management and fiber cement board performance optimization; the two-dimensional code or the network account number is scanned through the user side to log in, all-round information of the fiber cement board is obtained, meanwhile, the access authority is set, and leakage of key technical information is avoided.
Description
Technical Field
The invention belongs to the technical field of fiber cement board production processes, and particularly relates to a two-dimensional code recognition technology-based fiber cement board production line information big data system.
Background
The fiber cement board is a green environment-friendly inorganic building material which is prepared by taking cement as a main cementing material and inorganic mineral fibers or fibers such as cellulose fibers and the like as reinforcing materials and carrying out molding, pressurization (non-pressurization) and autoclaved (non-autoclaved) curing. The fiber cement board has excellent fireproof and waterproof performances, excellent heat insulation performance, good sound insulation effect and super-long service life; the composite wall board is widely applied to the fields of building walls, suspended ceilings, floors, sound insulation and absorption barriers of roads, pouring walls and panels of composite wall boards.
The fiber cement board preparation process flow is complex, and the quality of the final fiber cement board is closely related to the raw material formula and the production process system. At present, the formula and the process system of a fiber cement board production line are determined mainly by taking production experience as reference, and real and accurate data support is lacked, while the laboratory preparation simulation industrial production line is used for preparing the fiber cement board, and the process system can not be completely consistent, so that the provided experimental data is only used for reference and can not be directly applied to actual production.
In order to meet the market development demand, fiber cement products need to be developed towards high-grade and unique performance directions, mature fiber cement board production lines are large and bulky, and on the premise of lacking real and accurate data support, the formula is directly adjusted and optimized on the production line, so that the normal production of enterprises can be seriously influenced, and the trial-and-error cost is high.
Disclosure of Invention
The invention aims to solve the problem of low precision of the production process of fiber cement products in the prior art.
Therefore, the invention provides a fiber cement board production line information big data system based on a two-dimensional code identification technology, which comprises the following components: the system comprises a two-dimensional code generation module, an information acquisition module, a big data platform and a user side;
the two-dimension code generation module is used for marking the fiber cement board at the blank receiving workshop section and generating a corresponding two-dimension code;
the information acquisition module is used for scanning the two-dimensional code on the fiber cement board in each working section after the blank receiving working section to acquire the two-dimensional code information on the fiber cement board, acquiring the processing information of the working section on the fiber cement board, and transmitting the two-dimensional code information and the processing information to the big data platform together;
the big data platform is used for receiving the two-dimension code information and the processing information at different work stations and storing the two-dimension code information and the processing information at each work station in a grading way;
and the user side selectively acquires the two-dimensional code information and the processing information at each work section of the big data platform according to preset registration.
Preferably, the information acquisition module comprises a first collector, and the first collector acquires the position and stacking time of the fiber cement plate on the stacker at the stacking station and generates stacking processing information.
Preferably, the information acquisition module comprises a second collector, and the second collector acquires the molding pressure, the pressure maintaining time, the pre-curing temperature and the pre-curing time of the stripper machine at the stripper station on the fiber cement board and generates the stripping processing information.
Preferably, the information acquisition module comprises a third acquisition device, and the third acquisition device acquires the steam pressure maintenance pressure, the steam pressure time, the pressure rise time and the pressure reduction time of the sanding machine at the sanding working section on the fiber cement board and generates sanding processing information.
Preferably, the information acquisition module comprises a fourth collector, and the fourth collector acquires the performance detection value of the fiber cement board from the laboratory at the finished product detection station.
Preferably, the big data platform receives the comprehensive information at different work stations, stores the information in the comprehensive information in a grading manner, and sets access authority according to the grade.
Preferably, the user side acquires the hierarchical storage information of the big data platform according to a preset access right.
Preferably, the comprehensive information comprises the type, grade and specification information of the fiber cement board, and process parameters and fiber cement board performance detection data at each station.
Preferably, the big data platform comprises a two-dimensional code storage submodule, a user account submodule, a public information submodule and a secret information submodule.
The invention has the beneficial effects that: according to the fiber cement board production line information big data system based on the two-dimension code identification technology, the two-dimension code acquisition devices are reasonably distributed in each key section of a fiber cement board production line, effective information is efficiently acquired, the two-dimension code system is effectively combined with a big data platform technology, the raw material formula-process parameter-fiber cement board performance associated data information of the fiber cement board production line is acquired, and real and accurate data support is provided for fiber cement board quality management and fiber cement board performance optimization; the two-dimensional code or the network account number is scanned through the user side to log in, all-round information of the fiber cement board is obtained, meanwhile, the access authority is set, and leakage of key technical information is avoided.
The information big data system can accurately feed back production line information in real time, and managers can know production conditions of the production line at any time and any place through the system, so that stable production is ensured, and reliable data support is provided for the improvement of fiber cement board technology and formula.
The present invention will be described in further detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a block diagram of a large data system for fiber cement board production line information based on two-dimensional code recognition technology.
Description of reference numerals: the system comprises a two-dimensional code generation module 1, an information acquisition module 2, a big data platform 3, a user terminal 4, a first collector 21, a second collector 22, a third collector 23, a fourth collector 24, a two-dimensional code storage submodule 31, a user account submodule 32, a public information submodule 33 and a secret information submodule 34.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; in the description of the present invention, "a plurality" means two or more unless otherwise specified.
The invention provides a fiber cement board production line information big data system based on a two-dimension code identification technology, which comprises the following components: the system comprises a two-dimensional code generation module 1, an information acquisition module 2, a big data platform 3 and a user side 4;
the two-dimension code generation module 1 is used for marking the fiber cement board at a blank receiving workshop section and generating a corresponding two-dimension code;
the information acquisition module 2 is used for scanning the two-dimensional code on the fiber cement board in each working section after the blank receiving working section to acquire the two-dimensional code information on the fiber cement board, acquiring the processing information of the working section on the fiber cement board, and transmitting the two-dimensional code information and the processing information to the big data platform 3;
the big data platform 3 is used for receiving the two-dimension code information and the processing information at different work stations and storing the two-dimension code information and the processing information at each work station in a grading way;
and the user terminal 4 selectively acquires the two-dimensional code information and the processing information at each work section of the big data platform 3 according to preset registration.
It can be seen that, as shown in fig. 1, the fiber cement board production line sequentially includes equipment such as a material preparation machine, a vertical mixer, a plate making machine, a blank receiving machine, a stacker, a press, a pre-curing kiln, a stripper, an autoclave, a sander, and a finished product detection, and each equipment corresponds to a different operation section. When the fiber cement board enters the blank receiving machine, the two-dimensional code generating module 1 positioned at the blank receiving machine sprays codes for the fiber cement board and forms a first two-dimensional code without a second two-dimensional code, and the two-dimensional code information comprises product types, grades, specification information, production formulas, forming cylinder breast roll pressure and other front-section key technical parameters. The fiber cement board with the two-dimensional code enters the next working section to be a stacking working section, a first information collector 21 is installed on a stacking machine at the stacking working section, when the fiber cement board enters the stacking working section, the first information collector 21 reads the two-dimensional code, collects the position and stacking time of the fiber cement board on the stacking machine at the stacking working section and generates stacking processing information, and packs the two-dimensional code information and the stacking processing information at the working section and sends the two-dimensional code information and the stacking processing information to the big data platform 3. And after the processing of the blank receiving machine is finished, the next working section is started, namely a press, a pre-curing kiln and a stripper in sequence, and the second collector 22 collects the molding pressure, the pressure maintaining time, the pre-curing temperature and the pre-curing time of the stripper on the fiber cement board at the stripper working section and generates the stripping processing information.
Specifically, the information acquisition module 2 is connected with the big data platform 3 through a wireless network, the fiber cement board production line comprises a preliminary preparation process, pulp board paper → pulping → metering, water → metering, cement → metering, quartz sand → pulping → metering, the four raw materials are poured into a vertical mixer for stirring after metering → a plate making machine → a blank receiving machine → a stacking machine → a press → a pre-curing kiln → a demolding machine → an autoclave → a sander → a finished product → finished product monitoring. A two-dimensional code generation module 1 is installed on a blank receiving machine working section, and specifically, a two-dimensional code is sprayed on a fiber cement board through a two-dimensional code spraying device, so that each fiber cement board which starts to be processed has a unique corresponding two-dimensional code. Specifically, the two-dimensional code generating module generates a two-dimensional code containing front-end key technical parameter information such as product type, grade, specification information and formula, forming cylinder breast roll pressure and the like on the blank receiving working section, and transmits the two-dimensional code to the big data platform 3. The fiber cement board that has the two-dimensional code enters into next workshop section, set up information acquisition module 2 on the key workshop section on fiber cement board production line, when the fiber cement board is through this workshop section, gather the two-dimensional code of this fiber cement board through information acquisition module 2, acquire this section to the processing information of fiber cement board simultaneously, pack into comprehensive information with this two-dimensional code and processing information and send for big data platform 3 and handle, and carry out hierarchical storage with information, user 4 alright with through scanning the two-dimensional code that corresponds on the big data platform 3 alright know the processing information of the different workshop sections of the fiber cement board that this two-dimensional code corresponds, also can obtain the comprehensive information of fiber cement board through the network is long-range.
Preferably, the big data platform 3 receives the comprehensive information at different work stations, stores the information in the comprehensive information in a grading manner, and sets access authority according to the grade. When the comprehensive information is acquired, the large data platform 3 stores the comprehensive information of the fiber cement boards at each work station in a grading manner and sets access rights according to the grades, namely, the user terminal 4 can only acquire a part of the comprehensive information of the fiber cement boards at the corresponding grades.
Preferably, the user terminal 4 obtains the hierarchical storage information of the big data platform 3 according to a preset access right. Therefore, the management authority can be set in the user side 4, so that the user side 4 can only acquire information in the authority range when acquiring the information of the big data platform 3, the confidentiality of the data is facilitated, and the leakage of key information is avoided.
Preferably, the information acquisition module 2 includes a first collector 21, a second collector 22, a third collector 23, and a fourth collector 24, and the first collector 21, the second collector 22, the third collector 23, and the fourth collector 24 are respectively located at the stacking section, the demolding section, the sanding section, and the finished product detection section.
Therefore, the first collector 21 is positioned at the stacking working section, and transmits the relevant information of the plate stack position corresponding to the plate to the big data platform 3 while reading the two-dimensional code on the plate; the first collector 21 collects the position and stacking time of the fiber cement plate on the stacker at the stacking station and generates stacking processing information.
The second collector 22 is positioned at the demoulding section, reads the two-dimensional code on the plate and transmits the corresponding plate stack forming pressure, pre-curing temperature, time and other related data to the big data platform 3; the second collector 22 collects the molding pressure, pressure maintaining time, pre-curing temperature and pre-curing time of the stripper machine at the stripper station to the fiber cement board and generates the stripping processing information.
The third collector 23 is positioned at the sanding working section, reads the two-dimensional code on the plate and transmits the corresponding plate autoclaved maintenance and thickness data to the big data platform 3; and the third collector 23 collects the steam pressure maintenance pressure, steam pressure time, pressure rise time and pressure reduction time of the sander at the sanding working section on the fiber cement board and generates sanding processing information.
The fourth collector 24 is located at a finished product detection section (laboratory), and transmits corresponding plate detection data to the big data platform 3 while reading the two-dimensional code on the plate. And a fourth collector 24 collects the performance detection value of the fiber cement board in the laboratory at the finished product detection station.
Preferably, the big data platform 3 includes a two-dimensional code storage sub-module 31, a user account sub-module 32, a public information sub-module 33, and a secret information sub-module 34. Therefore, the two-dimension code storage submodule 31 is used for storing information of each two-dimension code, and the two-dimension code information includes various relevant parameters such as a formula, a forming parameter, a maintenance parameter and a performance detection result of the plate;
the user account submodule 32 is used for storing user account information and comparing the user terminal login account information with the stored account information;
the public information submodule 33 is used for feeding back specific authority information to a specific account according to the plate detection result;
and the secret information submodule 34 is used for receiving all the formulas, the process parameters and the detection result information and pushing the information to the user terminal 4 according to the secret password.
The invention has the beneficial effects that: according to the fiber cement board production line information big data system based on the two-dimension code identification technology, the two-dimension code acquisition devices are reasonably distributed in each key section of a fiber cement board production line, effective information is efficiently acquired, the two-dimension code system is effectively combined with a big data platform technology, the raw material formula-process parameter-fiber cement board performance associated data information of the fiber cement board production line is acquired, and real and accurate data support is provided for fiber cement board quality management and fiber cement board performance optimization; the two-dimensional code or the network account number is scanned through the user side to log in, all-round information of the fiber cement board is obtained, meanwhile, the access authority is set, and leakage of key technical information is avoided.
The above examples are merely illustrative of the present invention and should not be construed as limiting the scope of the invention, which is intended to be covered by the claims and any design similar or equivalent to the scope of the invention.
Claims (7)
1. Fiber cement board production line information big data system based on two-dimensional code recognition technology, its characterized in that includes: the system comprises a two-dimensional code generation module (1), an information acquisition module (2), a big data platform (3) and a user side (4);
the two-dimension code generation module (1) is used for marking the fiber cement board at a blank receiving workshop section and generating a corresponding two-dimension code; the two-dimension code information comprises product type, grade and specification information, a production formula and front-section key technical parameters of the breast roll pressure of the forming cylinder;
the information acquisition module (2) is used for scanning the two-dimensional code on the fiber cement board in each workshop section after the blank receiving workshop section to acquire the two-dimensional code information on the fiber cement board, acquiring the processing information of the workshop section on the fiber cement board, and transmitting the two-dimensional code information and the processing information to the big data platform (3);
specifically, the information acquisition module (2) comprises a first collector (21), and the first collector (21) acquires the position and stacking time of the fiber cement plate on the stacker at the stacking station and generates stacking processing information;
the information acquisition module (2) comprises a second collector (22), and the second collector (22) acquires the molding pressure, the pressure maintaining time, the pre-curing temperature and the pre-curing time of the stripper machine at the stripper station on the fiber cement board and generates the stripping processing information;
the big data platform (3) is used for receiving the two-dimension code information and the processing information at different work stations and storing the two-dimension code information and the processing information at each work station in a grading way;
and the user side (4) selectively acquires the two-dimensional code information and the processing information of each work section of the big data platform (3) according to preset registration.
2. The fiber cement board production line information big data system based on the two-dimensional code identification technology as claimed in claim 1, wherein: the information acquisition module (2) comprises a third acquisition device (23), and the third acquisition device (23) acquires steam pressure maintenance pressure, steam pressure time, pressure rise time and pressure reduction time of the sander at the sanding station to the fiber cement board and generates sanding processing information.
3. The fiber cement board production line information big data system based on the two-dimensional code identification technology as claimed in claim 1, wherein: the information acquisition module (2) comprises a fourth collector (24), and the fourth collector (24) is used for collecting the performance detection value of the laboratory at the sample detection station on the fiber cement board.
4. The fiber cement board production line information big data system based on the two-dimensional code identification technology as claimed in claim 1, wherein: and the big data platform (3) receives the comprehensive information at different work stations, stores the information in the comprehensive information in a grading manner and sets access authority according to the grade.
5. The fiber cement board production line information big data system based on the two-dimensional code identification technology as claimed in claim 1, wherein: and the user side (4) acquires the hierarchical storage information of the big data platform (3) according to a preset access right.
6. The fiber cement board production line information big data system based on two-dimensional code recognition technology of claim 4, wherein: the comprehensive information comprises the type, grade and specification information of the fiber cement board, and process parameters and fiber cement board performance detection data at each work station.
7. The fiber cement board production line information big data system based on the two-dimensional code identification technology as claimed in claim 1, wherein: the big data platform (3) comprises a two-dimensional code storage sub-module (31), a user account sub-module (32), a public information sub-module (33) and a secret information sub-module (34).
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