CN108859568B - Efficient and standardized iron picture manufacturing process - Google Patents
Efficient and standardized iron picture manufacturing process Download PDFInfo
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- CN108859568B CN108859568B CN201810869589.7A CN201810869589A CN108859568B CN 108859568 B CN108859568 B CN 108859568B CN 201810869589 A CN201810869589 A CN 201810869589A CN 108859568 B CN108859568 B CN 108859568B
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- iron picture
- picture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
Abstract
The invention discloses an efficient and standardized iron picture manufacturing process, which relates to the field of artwork manufacturing processes and comprises four steps of casting, pickling, surface treatment and assembling.
Description
Technical Field
The invention relates to the field of a manufacturing process of artworks, in particular to an efficient and standardized iron picture manufacturing process.
Background
The iron picture is an art work made by casting iron into lines and then welding. Mainly uses the ink and wash of the traditional Chinese painting, the seal method, the layout, the lines are simple, clear, powerful and simple. The iron picture process integrates the welding technology of ancient gold and silver hollow patterns, absorbs the advantages of paper-cut, wood carving and brick carving, integrates the penmanship and the seal method of the traditional Chinese painting, has bright and dark contrast of the picture and strong stereoscopic impression, and is unique in ancient handicraft articles.
The iron picture has the charm beauty of the traditional Chinese picture alternating between black and white and also has the three-dimensional beauty of the western picture with clear layers. The variety of iron paintings is many: the charm of the paper can be developed by using the iron picture, and the paper can be drawn by using the natural wood stone, the landscape in the mountains, the flowers, the birds, the grasses and the insects. The iron picture is one of the artworks with unique style in China. It integrates the techniques of paper-cutting, carving and inlaying into one body, and adopts the Chinese painting and seal method, and combines black and white contrast, true and false, and has another interesting.
At present, iron picture works are mostly made by pure hands, the production efficiency is low, and the current material culture requirements are difficult to meet, so that an efficient and standardized iron picture processing and making process is urgently needed.
Chinese patent publication No. CN107052263A discloses a method (FJS) for casting iron picture surfaces, belonging to the technical field of traditional iron picture crafts. In order to overcome the defects of the product, the technical scheme adopted by the invention is as follows: a method (FJS) for casting iron picture, the said iron picture is obtained by casting mould, the iron picture is originally divided into several blocks, the mould of the block is made, the casting of the block is obtained by casting mould, several castings are combined into iron picture; the invention makes iron paintings into moulds one by one to obtain castings through the moulds, and then combines the castings into a complete iron painting picture, thereby finding a new way for the iron painting art to enter national or even world tourism markets and enterprise gift markets, and the iron painting can be completely like other industrial products and can completely move to the markets from the assembly line, and the iron painting can realize automatic production through technology upgrading with theoretical foundation and promising industrialization development prospect. However, analysis shows that the raw materials are non-metal materials, the adopted mould is also a silica gel mould, the process method is rough, and the produced product is not a pure iron picture product, has certain ornamental value but does not accord with the intention of the iron picture.
Chinese patent publication No. CN106114044A discloses a process for making iron picture, comprising the following steps: firstly, patterns, seals and work names in the iron picture are manufactured by using iron sheets, and then the manufactured patterns are welded into a complete iron picture by an electric welding machine; secondly, polishing and grinding the manufactured iron picture by using a grinding machine, spraying a layer of ground color on the ground iron picture by using a spray gun filled with pigment, painting the iron picture in color after the ground color is applied, and painting a background plate of the iron picture after the iron picture is painted in color; then fixing the iron picture on a background plate, and mounting by using a wood frame; finally, fixing the prepared stamp and the name of the work on a background plate by using viscose; the invention combines the traditional iron picture process with the modern drawing technique, not only breaks through the black-white contrast of the traditional iron picture, makes the picture more colorful, but also widens the development space of the iron picture. However, the traditional manual manufacturing is still adopted, and time and labor are wasted.
Disclosure of Invention
The invention aims to provide a production process of an iron picture, which has the advantages of simple production process, good ornamental performance and assembly line type, high efficiency and standardization.
In order to achieve the purpose, the invention adopts the technical scheme that: the provided high-efficiency standardized iron picture manufacturing process comprises the following process steps:
(1) casting: dividing an iron picture body into a plurality of modules, casting and molding the modules by adopting a metal mold casting or sand mold casting method, respectively feeding the modules onto a conveying belt corresponding to each module, and feeding the modules into a processing station of each module;
(2) processing: working personnel at the processing station process the cast module into a specified shape by various technological means of stacking, chiseling and forging, and repair casting defects on part of the module;
(3) surface treatment: the processed module is sent to an acid washing station, and a compact oxide film is obtained on the surface of the module after four procedures of water washing, acid washing, water washing and drying, so that the surface treatment is finished;
(4) assembling: assemble each module according to the design drawing, the iron picture works after the equipment adopts the fire to roast, the metal brush brushes out the colour or adopts pigment to color the position that need scribble the look on the iron picture, treats pigment drying back, and varnish on the surface, after the paint drying, in welding the frame, can accomplish the manufacture process of iron picture.
Preferably, the one end of conveyer belt is connected to the casting station, and installs infrared temperature detector on the conveyer belt of this end, and the other end of conveyer belt is connected with the alarm, infrared temperature detector and alarm electric connection.
Preferably, the frame includes the framework, rotates piece and set screw, it has two to rotate the piece, and rotates the one end of piece and rotate and connect in the inboard of framework, and the other end threaded connection who rotates the piece has the location nail, and another one rotates the piece symmetry and installs in the framework, set screw threaded connection is in the other both sides of framework.
Preferably, the rotating member and the frame body are further provided with pin holes.
Preferably, the rotating member is embodied as an elongated plate member.
Preferably, the frame body is made of a carbon fiber material.
The invention has the beneficial effects that:
(1) by means of the traditional casting process, the iron picture is introduced into the iron picture manufacturing process, the manufacturing period is shortened, the production efficiency is improved, and an iron picture manufacturing process which is in line with the current social development state is explored on the basis of ensuring the original taste and flavor and the ornamental value of the iron picture;
(2) the infrared temperature detector and the alarm are arranged on the conveyor belt and used for detecting the temperature of a coming piece, so that the danger caused by the fact that the cast module is not completely cooled and is conveyed onto the conveyor belt is avoided;
(3) by adopting the special picture frame structure, the mounting can be quickly finished only by presetting the positioning points at the upper, lower, left and right parts of the works, so that the efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of a frame body in the present invention.
Wherein: the method comprises the following steps of 1-frame body, 2-rotating part, 3-positioning screw, 4-positioning nail and 5-pin hole.
Detailed Description
In order to enhance the understanding of the present invention, the present invention will be further described by the following examples, which are only for the purpose of illustration and are not to be construed as limiting the scope of the present invention.
Example 1
An efficient and standardized iron picture manufacturing process comprises the following process steps:
(1) casting: dividing an iron picture body into a plurality of modules, casting and molding the modules by adopting a metal mold casting or sand mold casting method, respectively feeding the modules onto a conveying belt corresponding to each module, and feeding the modules into a processing station of each module;
(2) processing: working personnel at the processing station process the cast module into a specified shape by various technological means of stacking, chiseling and forging, and repair casting defects on part of the module;
(3) surface treatment: the processed module is sent to an acid washing station, and a compact oxide film is obtained on the surface of the module after four procedures of water washing, acid washing, water washing and drying, so that the surface treatment is finished;
(4) assembling: assemble each module according to the design drawing, the iron picture works after the equipment adopts the fire to roast, the metal brush brushes out the colour or adopts pigment to color the position that need scribble the look on the iron picture, treats pigment drying back, and varnish on the surface, after the paint drying, in welding the frame, can accomplish the manufacture process of iron picture.
In this embodiment, the one end of conveyer belt is connected to the casting station, and installs infrared temperature detector on the conveyer belt of this end, and the other end of conveyer belt is connected with the alarm, infrared temperature detector and alarm electric connection.
Example 2
An efficient and standardized iron picture manufacturing process comprises the following process steps:
(1) casting: dividing an iron picture body into a plurality of modules, casting and molding the modules by adopting a metal mold casting or sand mold casting method, respectively feeding the modules onto a conveying belt corresponding to each module, and feeding the modules into a processing station of each module;
(2) processing: working personnel at the processing station process the cast module into a specified shape by various technological means of stacking, chiseling and forging, and repair casting defects on part of the module;
(3) surface treatment: the processed module is sent to an acid washing station, and a compact oxide film is obtained on the surface of the module after four procedures of water washing, acid washing, water washing and drying, so that the surface treatment is finished;
(4) assembling: assemble each module according to the design drawing, the iron picture works after the equipment adopts the fire to roast, the metal brush brushes out the colour or adopts pigment to color the position that need scribble the look on the iron picture, treats pigment drying back, and varnish on the surface, after the paint drying, in welding the frame, can accomplish the manufacture process of iron picture.
In this embodiment, the one end of conveyer belt is connected to the casting station, and installs infrared temperature detector on the conveyer belt of this end, and the other end of conveyer belt is connected with the alarm, infrared temperature detector and alarm electric connection.
As shown in fig. 1, in this embodiment, the picture frame includes a frame body 1, two rotating members 2 and two positioning screws 3, one end of each rotating member 2 is rotatably connected to the inner side of the frame body 1, the other end of each rotating member 2 is in threaded connection with a positioning nail 4, the other rotating member 2 is symmetrically installed on the frame body 1, the positioning screws 3 are in threaded connection with the other two sides of the frame body 1, pin holes 5 are further formed in the rotating members 2 and the frame body 1, the rotating members 2 are specifically elongated plate members, and the frame body 1 is made of a carbon fiber material. When mounting, firstly rotate a certain angle and stretch out outside framework 1 with rotating 2, utilize locating pin 4 to fix the upper and lower both ends of iron picture afterwards, then rotate and rotate 2, send the iron picture into framework 1 in, utilize pin, pinhole 5 to fix the iron picture once, screw up set screw 3 again afterwards, set screw 3 contacts and welds with the locating point of iron picture left and right sides default, accomplishes final fixed. The rotating member 2 has a certain elasticity, which facilitates the installation.
Based on the above, the invention uses the traditional casting process to introduce the iron picture into the iron picture manufacturing process, shortens the manufacturing period, improves the production efficiency and explores an iron picture manufacturing process which accords with the current social development state on the basis of ensuring the original taste and flavor and the ornamental value of the iron picture.
It is to be understood that the invention is not limited to the specific embodiments described above, but is intended to cover various insubstantial modifications of the inventive process concepts and solutions, or its application to other applications without modification.
Claims (3)
1. An efficient and standardized iron picture manufacturing process is characterized by comprising the following steps:
(1) casting: dividing an iron picture body into a plurality of modules, casting and molding the modules by adopting a metal mold casting or sand mold casting method, respectively feeding the modules onto a conveying belt corresponding to each module, and feeding the modules into a processing station of each module;
(2) processing: working personnel at the processing station process the cast module into a specified shape by various technological means of stacking, chiseling and forging, and repair casting defects on part of the module;
(3) surface treatment: the processed module is sent to an acid washing station, and a compact oxide film is obtained on the surface of the module after four procedures of water washing, acid washing, water washing and drying, so that the surface treatment is finished;
(4) assembling: assembling the modules according to a design drawing, painting the iron picture works after the modules are assembled, baking the parts, needing painting, of the iron picture with colors by a metal brush or coloring the parts by pigments, after the pigments are dried, applying varnish on the surfaces of the parts, drying the varnish, and welding the parts into a picture frame to finish the manufacturing process of the iron picture;
one end of the conveying belt is connected to the casting station, an infrared temperature detector is mounted on the conveying belt at the end, the other end of the conveying belt is connected with an alarm, and the infrared temperature detector is electrically connected with the alarm;
the picture frame comprises a frame body (1), two rotating pieces (2) and two positioning screws (3), one end of each rotating piece (2) is rotatably connected to the inner side of the frame body (1), the other end of each rotating piece (2) is in threaded connection with a positioning nail (4), the other rotating piece (2) is symmetrically arranged on the frame body (1), the positioning screws (3) are in threaded connection with the other two sides of the frame body (1), and pin holes (5) are further formed in the rotating pieces (2) and the frame body (1);
when mounting, rotate a certain angle and stretch out outside framework (1) with rotating piece (2) earlier, then utilize location nail (4) to fix the upper and lower both ends of iron picture, then rotate and rotate piece (2), send into framework (1) with the iron picture in, utilize the pin, pinhole (5) carry out the iron picture once fixed, screw up set screw (3) again after that, set screw (3) and the location point contact and the welding of iron picture left and right sides default, accomplish final fixed.
2. An efficient standardized iron picture making process according to claim 1, characterized in that the rotating member (2) is embodied as an elongated plate member.
3. An efficient standardized iron picture making process according to claim 2, characterized in that the frame body (1) is made of carbon fiber material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810869589.7A CN108859568B (en) | 2018-08-02 | 2018-08-02 | Efficient and standardized iron picture manufacturing process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810869589.7A CN108859568B (en) | 2018-08-02 | 2018-08-02 | Efficient and standardized iron picture manufacturing process |
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| CN108859568A CN108859568A (en) | 2018-11-23 |
| CN108859568B true CN108859568B (en) | 2020-04-24 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205144145U (en) * | 2015-11-12 | 2016-04-13 | 江苏辰宇文化艺术品有限公司 | Paintframe |
| CN106864144A (en) * | 2017-01-01 | 2017-06-20 | 马洪斌 | A kind of iron picture draws the manufacture method and the iron picture vase including it of core |
| CN107199823A (en) * | 2017-07-04 | 2017-09-26 | 芜湖徽艺坊铁画工艺品有限公司 | A kind of manufacture craft of plum blossom, orchid, bamboo and chrysanthemum iron picture |
| CN107414029A (en) * | 2017-01-10 | 2017-12-01 | 马洪斌 | A kind of method for casting iron picture picture |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20010040423A1 (en) * | 1999-12-22 | 2001-11-15 | Sheehan Lynn C. | Portable wall frame to enclose a wall calendar |
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2018
- 2018-08-02 CN CN201810869589.7A patent/CN108859568B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205144145U (en) * | 2015-11-12 | 2016-04-13 | 江苏辰宇文化艺术品有限公司 | Paintframe |
| CN106864144A (en) * | 2017-01-01 | 2017-06-20 | 马洪斌 | A kind of iron picture draws the manufacture method and the iron picture vase including it of core |
| CN107414029A (en) * | 2017-01-10 | 2017-12-01 | 马洪斌 | A kind of method for casting iron picture picture |
| CN107199823A (en) * | 2017-07-04 | 2017-09-26 | 芜湖徽艺坊铁画工艺品有限公司 | A kind of manufacture craft of plum blossom, orchid, bamboo and chrysanthemum iron picture |
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| CN108859568A (en) | 2018-11-23 |
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