CN108445859A - A kind of large circle machine Wireless Networking control system and its application method - Google Patents
A kind of large circle machine Wireless Networking control system and its application method Download PDFInfo
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- CN108445859A CN108445859A CN201810551597.7A CN201810551597A CN108445859A CN 108445859 A CN108445859 A CN 108445859A CN 201810551597 A CN201810551597 A CN 201810551597A CN 108445859 A CN108445859 A CN 108445859A
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- circle machine
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a kind of large circle machine Wireless Networking control systems, the host computer being connected with each other including an at least platform large circle machine slave computer and by network, the slave computer includes control module, the data acquisition module to connect with control module, data processing module, memory module, wireless sending module and wireless receiving module, and the host computer includes the data processing module and memory module to connect respectively with data processing module, wireless sending module and wireless receiving module.The present invention is not required to wiring and information transmission can be realized, and using wirelessly deploying troops on garrison duty, circuit is avoided to cannot achieve the hidden danger of transmission by destruction.All boards in workshop are subjected to Wireless Networking, various real time data acquisitions are analyzed, comprehensive information is obtained, wireless transmission realizes data information intercommunication, and can send instruction by host computer and be managed to multiple large circle machine slave computers, unified management and control, reaches to workshop operation state real-time transparent management.
Description
Technical field
The present invention relates to field of textile machinery, and in particular to a kind of control system and its application method of large circle machine.
Background technology
Large circle machine, the round weft machine (or being called knitting circular knitting machine) of scientific name knitting.Due to the lopping system of circular knitting machine
System is more, and rotating speed is high, yield is high, flower-shape variation is fast, fabric quality is good, process is few, the adaptation of product is strong, thus has obtained soon
Development, gradually instead of previous knitting machines, and as the important component part of modern textile industry.
Large circle machine is made of mechanical part and great circle machine controller, each circular knitting machine set there are one large circle machine control
Device.More large circle machines have usually been put in one weaving rooms, when board shuts down work suddenly, people are needed to check and tie up in time
It repaiies, current every large circle machine is required to staff guard, wastes manpower and materials, and when a failure occurs, maintenance personal is not
It can find in time, affect production efficiency.
Existing circular knitting machine, in use, being all mutual indepedent between the great circle machine controller of each circular knitting machine
Single machine control, do not network, manager cannot adopt creation data, large circle machine working condition, running gear etc.
Set analysis so that production management efficiency is relatively low.
The Chinese patent of Patent No. CN202548610U, a kind of circular knitting machine control system of online, including plural platform
Great circle machine controller, CAN bus transceiver, CAN bus network, CAN bus data converter and the computer of circular knitting machine；
Each above-mentioned great circle machine controller is respectively provided with large circle machine operation control module and CAN controller, each above-mentioned large circle machine operation control
Module is connected to corresponding above-mentioned CAN controller by internal data bus respectively, and each above-mentioned CAN controller is respectively by above-mentioned
CAN bus transceiver is connected to above-mentioned CAN bus network, and above computer is connected to by above-mentioned CAN bus data converter
Above-mentioned CAN bus network.Although the utility model carries out production number by computer to the great circle machine controller to link together
According to collection analysis, but the utility model carries out networking control, a weaving rooms by the way of physical connection to large circle machine
Interior usually to have put more large circle machines, wiring trouble of constructing in workshop, scene is mixed and disorderly, and line is easy to be destroyed, and cost is higher, control
Device processed is not stored, when computer data is lost, the creation data before cannot obtaining again, when large circle machine breaks down
When, possibly reason can not be investigated, the analysis data of transmission are less, cannot obtain comprehensive information and carry out production information management.
Invention content
The object of the present invention is to overcome the problems of the prior art, provides wireless control system of online, avoids cloth
Hemp is tired, can automatic transmission data, obtain comprehensive information and carry out production management.
In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions：
A kind of large circle machine Wireless Networking control system, including an at least large circle machine slave computer and be connected with each other by network
Host computer, the slave computer includes control module and the data acquisition module to connect respectively with the next control module, storage
Module, wireless sending module and wireless receiving module, the host computer include data processing module and and data processing module
Memory module, wireless sending module and the wireless receiving module to connect respectively, the control module control data acquisition in slave computer
Collected data, are transmitted to by all kinds of supplemental characteristics of module automatic collection after processing and storage by wireless sending module
Wireless receiving module in host computer, host computer are analyzed and are preserved to the data of transmission, can be with to carry out data management
The management such as data transmission are carried out to multiple large circle machine slave computers.
Further, slave computer further includes alarm module and control panel.
Further, control panel is provided with credit card area.
Further, data acquisition module includes artificial information's acquisition, material information acquisition, and machine runs acquisition module.
Further, artificial information's acquisition and material information acquisition are input to control module by swiping the card on the control panel.
Further, machine operation acquisition module includes machine operation data acquisition and external detection module.
Further, external detection module includes the long detection module of yarn, bad needle detection module, cloth cover Defect Detection module, breaks
Yarn detection module.
Further, external detection module is serially connected in control module.
A kind of application method of large circle machine Wireless Networking control system, includes the following steps：
S1：Control module in large circle machine slave computer controls all kinds of supplemental characteristics of data acquisition module automatic collection, passes through
Collected data are transmitted to wireless receiving module in host computer by wireless sending module after processing and storage；
S2：Host computer is analyzed and is preserved to the data of transmission, to carry out data management；
S3：Host computer sends instruction to large circle machine slave computer and carries out data management；
S4：The instruction that large circle machine slave computer sends host computer operates.
The present invention is not required to wiring and information transmission can be realized, and using wirelessly deploying troops on garrison duty, circuit is avoided to cannot achieve by destruction
The hidden danger of transmission.All boards in workshop are subjected to Wireless Networking, various real time data acquisitions are analyzed, comprehensive information, nothing are obtained
Line transmits, and realizes data information intercommunication, and can send instruction by host computer and be managed to multiple large circle machine slave computers, unified
Management and control reaches to workshop operation state real-time transparent management.
Description of the drawings
Fig. 1 is the structure diagram of the present invention；
Fig. 2 is slave computer structure diagram of the present invention；
Fig. 3 is host computer structure diagram of the present invention.
Specific implementation mode
With reference to Fig. 1, Fig. 2, Fig. 3, the invention will be further described.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of large circle machine Wireless Networking control system, including an at least large circle machine slave computer
1 and by network be connected with each other host computer 2, the slave computer 1 include control module 11 and with the next control module distinguish
The data acquisition module 12, memory module 13, wireless sending module 14 and the wireless receiving module 15 that connect, alarm module 16, control
Panel 17 processed, control panel is provided with credit card area.The host computer 2 includes data processing module 21 and and data processing module
Memory module 22, wireless sending module 23 and the wireless receiving module 24 to connect respectively.Data acquisition module includes artificial information
Acquisition, material information acquisition, machine run acquisition module, and artificial information's acquisition and material information acquisition are by the control panel
It swipes the card and is input to control module.Machine operation acquisition module includes machine operation data acquisition and external detection module.External inspection
It includes the long detection module of yarn, bad needle detection module, cloth cover Defect Detection module, broken yarn detection module to survey module.External detection mould
Block is attempted by control module.
A kind of application method of large circle machine Wireless Networking control system, includes the following steps：
S1：Control module in large circle machine slave computer controls all kinds of supplemental characteristics of data acquisition module automatic collection, passes through
Collected data are transmitted to wireless receiving module in host computer by wireless sending module after processing and storage；
S2：Host computer is analyzed and is preserved to the data of transmission, to carry out data management；
S3：Host computer sends instruction to large circle machine slave computer and carries out data management；
S4：The instruction that large circle machine slave computer sends host computer operates.
When board, which is run, to break down, as motor speed is abnormal, oil-injection machine oil plant lacks, frequency converter is abnormal, falls yarn, bad
Needle, cloth cover flaw, yarn length exception etc., control module control alarm module carries out alarm sounds and simultaneously shows on the control panel, and
Fault message is sent to host computer by wireless sending module, host computer carries out analyzing processing, sends failure cause and solution
Scheme shows that on the control panel operating personnel can solve according to prompt, greatly improve working efficiency.Control panel 17
The various parameters setting of displayable board operation data, large circle machine operation can input to control module by control panel 17.
All boards in workshop are carried out Wireless Networking by the present invention, by three big element artificial information of workshop, board operation
Data, material information are acquired analysis, obtain comprehensive information, are wirelessly transmitted to host computer, realize data information intercommunication, and can
Instruction is sent by host computer to be managed multiple large circle machine slave computers, unified management and control reaches real-time to workshop operation state
Transparent management.
The large circle machine Wireless Networking control system of the present invention, in conjunction in intelligence production centralized control system, MES system realization system
The storage of the information such as board data, capacity data, qualitative data is interactive and shared, and monitoring enters factory to product from raw material
It is put in storage the entire production process of outbound, records material installation used in product in production process, the data result of product quality,
And in information such as the time service personnel of each production process production.By to large circle machine machine station information data collection it
It is analyzed again by MES system afterwards, manufacturing schedule, the target of production scene can real-time and accurately be presented from report capability
Reach personnel in situation, product quality situation and production process, board, material utilization obstacle, so that entire production
Real-time, transparent, the digitization management at scene.The administrative staff of weaving plants no matter when and where can be understood by network to be produced
The situation at scene can also track their order progress product quality far away from external client.
The embodiment of the above is only the preferred embodiments of the invention, and but not intended to limit the scope of the present invention,
For the ordinary skill in the art, it is possible to understand that without departing from the principles and spirit of the present invention can be right
These embodiments carry out a variety of change, modification, replacement and modification, should all cover within the scope of the present invention.
Claims (9)
1. a kind of large circle machine Wireless Networking control system, including an at least large circle machine slave computer and pass through what network was connected with each other
Host computer, which is characterized in that the slave computer includes control module, the data acquisition module to connect with control module, data
Processing module, memory module, wireless sending module and wireless receiving module, the host computer include data processing module and with
Memory module, wireless sending module and the wireless receiving module that data processing module connects respectively.
2. large circle machine Wireless Networking control system according to claim 1, which is characterized in that the slave computer further includes report
Alert module and control panel.
3. large circle machine Wireless Networking control system according to claim 2, which is characterized in that the control panel is provided with
Credit card area.
4. large circle machine Wireless Networking control system according to claim 1, which is characterized in that the data acquisition module
Including artificial information's acquisition, material information acquisition, machine runs acquisition module.
5. large circle machine Wireless Networking control system according to claim 4, which is characterized in that artificial information's acquisition
With material information acquisition control module is entered by swiping the card on the control panel.
6. large circle machine Wireless Networking control system according to claim 4, which is characterized in that the machine operation acquisition
Module includes machine operation data acquisition and external detection module.
7. large circle machine Wireless Networking control system according to claim 6, which is characterized in that the external detection module
Including the long detection module of yarn, bad needle detection module, cloth cover Defect Detection module, broken yarn detection module.
8. large circle machine Wireless Networking control system according to claim 6, which is characterized in that the external detection module
It is attempted by control module.
9. a kind of application method of large circle machine Wireless Networking control system, which is characterized in that include the following steps：
S1：Control module in large circle machine slave computer controls all kinds of supplemental characteristics of data acquisition module automatic collection, by processing
Collected data are transmitted to wireless receiving module in host computer by wireless sending module with after storage；
S2：Host computer is analyzed and is preserved to the data of transmission, to carry out data management；
S3：Host computer sends instruction to large circle machine slave computer and carries out data management；
S4：The instruction that large circle machine slave computer sends host computer operates.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810551597.7A CN108445859A (en) | 2018-05-31 | 2018-05-31 | A kind of large circle machine Wireless Networking control system and its application method |
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| CN201810551597.7A CN108445859A (en) | 2018-05-31 | 2018-05-31 | A kind of large circle machine Wireless Networking control system and its application method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109801180A (en) * | 2019-01-23 | 2019-05-24 | 广州市天海花边有限公司 | The Internet of Things intelligent information management system and control method of tricot machine |
| CN112595518A (en) * | 2020-12-02 | 2021-04-02 | 西安航天动力试验技术研究所 | Operation state monitoring and emergency stop system of distributed supersonic air flow generating device |
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