CN108196520A - A kind of device status monitoring method, module and device - Google Patents

A kind of device status monitoring method, module and device Download PDF

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Publication number
CN108196520A
CN108196520A CN201810042399.8A CN201810042399A CN108196520A CN 108196520 A CN108196520 A CN 108196520A CN 201810042399 A CN201810042399 A CN 201810042399A CN 108196520 A CN108196520 A CN 108196520A
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CN
China
Prior art keywords
information
equipment
user
unit
status monitoring
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CN201810042399.8A
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Chinese (zh)
Inventor
安九旭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Apollo Ding Rong Solar Technology Co Ltd
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Beijing Apollo Ding Rong Solar Technology Co Ltd
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Publication date
Application filed by Beijing Apollo Ding Rong Solar Technology Co Ltd filed Critical Beijing Apollo Ding Rong Solar Technology Co Ltd
Priority to CN201810042399.8A priority Critical patent/CN108196520A/en
Publication of CN108196520A publication Critical patent/CN108196520A/en
Priority to PCT/CN2018/102848 priority patent/WO2019140915A1/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4184Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)

Abstract

The invention discloses a kind of device status monitoring method, module and device, wherein the method includes:Obtain the status information of the feed inlet and outlet of each equipment in producing line;Judge whether comprising the preset first information in the status information, if not comprising the first information, information warning is sent to user, wherein:The first information is used to indicate equipment and is in idling state.The present invention, which realizes, automatically warns the monitoring of equipment and risk, so as on the one hand reduce human cost, makes manufacturing process more intelligent, on the other hand can also effectively lifting means mobility and product yield.

Description

A kind of device status monitoring method, module and device
Technical field
The present invention relates to a kind of field of semiconductor manufacture more particularly to device status monitoring method, module and devices.
Background technology
Include multiple process procedures on the complete production line of one of semiconductor product, it is complete by the multiple equipment that Each performs its own functions Into respective process, to realize the manufacture overall process of semiconductor product, process includes but not limited to such as plasma and increases Strong type chemical vapor deposition, photoetching, etching or film growth etc..
At present for the accurate management and control of feed inlet and outlet (Port) state of each equipment in a producing line and risk alarm also phase To scarcity, typically judged by operating personnel's beacon light that observation device carries at the scene and simply recorded, beacon light can be with Different colors represents the different conditions of equipment, such as (Processing), preparation processing in process (ReadyToProcess), prepare charging (ReadyToLoad), prepare discharging (ReadyToUnload), pre- material containing (ReservedToLoad), pre- discharging (ReservedToUnload), feed time and discharge time etc..
But by artificial subjective judgement, be easier to mistake and careless mistake occur, and only make simple record and without corresponding wind Danger warning, for each equipment in producing line, if there is idling conditions (IDLE), not only wastes resources of production, notably Also there are certain risks to cause equipment fault.
Invention content
The object of the present invention is to provide a kind of device status monitoring method, module and device, to solve the disadvantage manually monitored End.
The technical solution adopted by the present invention is as follows:
A kind of device status monitoring method, including:
Obtain the status information of the feed inlet and outlet of each equipment in producing line;
Whether judge in the status information comprising the preset first information, if not comprising the first information, to Family sends information warning, wherein:The first information is used to indicate equipment and is in idling state.
Preferably, the method further includes:
If comprising the first information in the status information, according to the status information, the of each equipment is calculated Two information, second information are used to indicate the actual process duration of the equipment;
Second information is compared with preset duration upper limit value and duration lower limiting value;
If second information is more than the duration upper limit value or less than the duration lower limiting value, send and warn to user Show information.
Preferably, the status information for obtaining the feed inlet and outlet of each equipment in producing line includes:By the preset acquisition period, Obtain the status information of the feed inlet and outlet of each equipment in producing line.
Preferably, it is described to send information warning including following any one or more to user:To user send warning mail, Visualization alert messages are sent to user, send information warning to the intelligent terminal of user.
A kind of device status monitoring module, including:
Reading unit, the reading unit are used to obtain the status information of the feed inlet and outlet of each equipment in producing line;
Judging unit, the judging unit are used to judge whether include the preset first information in the status information, In:The first information is used to indicate equipment and is in idling state;
Alarm unit, the alarm unit are used for when judging unit output is described not include in the status information During the first information, information warning is sent to user.
Preferably, the module further includes:
Computing unit, the computing unit are used for when including the first information in the status information, according to described Status information, calculates the second information of each equipment, and second information is used to indicate the actual process duration of the equipment;
Comparing unit, the comparing unit are used for second information and preset duration upper limit value and duration lower limiting value It is compared;
The alarm unit is additionally operable to be more than the duration upper limit value for second information when comparing unit output Or during less than the duration lower limiting value, information warning is sent to user.
Preferably, the module further includes:
Timing unit, the timing unit obtain the period for pre-setting;
The reading unit is additionally operable to obtain the state of the feed inlet and outlet of each equipment in producing line by the preset acquisition period Information.
Preferably, the alarm unit includes following any one or more subelements:
Email transmission sub-unit, the Email transmission sub-unit are used to send warning mail to user;
Visual cue subelement, the visual cue subelement are used to send visualization alert messages to user;
Subelement is wirelessly communicated, the wireless communication subelement is used to send information warning to the intelligent terminal of user.
A kind of device status monitoring device, including:
Data transmission module, data memory module and above equipment monitoring module;
The status information of respective feed inlet and outlet is stored in institute by each equipment in producing line by the data transmission module State data memory module;
The device status monitoring module obtains the status information from the data memory module.
Preferably, the device status monitoring module is integrated in manufacturing execution system.
The present invention and its preferred embodiment carry out the status information of the feed inlet and outlet of each equipment in the producing line that gets specific Whether the detection that information whether there is accurately judges equipment in idling conditions to realize, and if it is determined that be idling conditions, also to Family sends out risk alarm.
Further, in the preferred embodiment of the present invention, actual process duration is also calculated by status information, to sentence It is fixed whether to process the unit exceptions state such as time-out or processing deficiency, and issue the user with information warning when appearance is abnormal.
To sum up, the present invention, which realizes, automatically warns the monitoring of equipment and risk, so as on the one hand reduce manpower Cost makes manufacturing process more intelligent, on the other hand can also effectively lifting means mobility and product yield.
Description of the drawings
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with attached drawing Step description, wherein:
Fig. 1 is the flow chart of the embodiment of device status monitoring method provided by the invention;
Fig. 2 is the flow chart of the preferred embodiment of device status monitoring method provided by the invention;
Fig. 3 is the schematic diagram of the embodiment of device status monitoring module provided by the invention;
Fig. 4 is the schematic diagram of the preferred embodiment of device status monitoring module provided by the invention;
Fig. 5 is the schematic diagram of device status monitoring device provided by the invention.
Specific embodiment
The embodiment of the present invention is described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached The embodiment of figure description is exemplary, and is only used for explaining the present invention, and is not construed as limiting the claims.
The present invention provides a kind of embodiment of device status monitoring method, as shown in Figure 1, this method includes following step Suddenly:
Step S100, the status information of the feed inlet and outlet (Port) of each equipment in producing line is obtained.
Step S201, judge, if not comprising the first information, to perform whether comprising the preset first information in status information Step S300.
Step S300, information warning is sent to user.
As mentioned in the background, the status information of the Port got by above-mentioned steps can include giving birth to technique Relevant all information are produced, such as including technological process information, such as (Processing), preparation processing in process (ReadyToProcess), prepare charging (ReadyToLoad), prepare discharging (ReadyToUnload), pre- material containing (ReservedToLoad), pre- discharging (ReservedToUnload) etc.;Usually by workpiece (such as glass base in producing line operation Plate) it is placed on the carrying transport mechanism of each equipment, it is gradually processed through equipment one by one by the process order of technological requirement, with this reality Existing quantity-produced purpose, and in the acquisition producing line referred in step S100 the Port of each equipment status information, can be by Processing flow order obtains each equipment Port status informations in the producing line or simultaneously by all devices in producing line Port status informations grab, and it should be noted that more preferably acquisition modes can also be according to the acquisition week of preset in advance Phase, timing acquisition Port status informations.
Furthermore in producing line operational process, for individual equipment, Port states can then occur in the following order Variation:Prepare in charging, pre- material containing, preparation processing, process, prepare discharging, pre- discharging;Wherein, if the carrying of the Port There is workpiece processing on transport mechanism, then the state of this Port is (Processing) in process, then the shape The previous state of state then handles (ReadyToProcess) for preparation, since the first purpose of the present embodiment is ensured in producing line Equipment is in continuous strip machining state, thus for prevention apparatus free-runing operation, can make a reservation in above-mentioned status information One for characterizing the specific information of equipment idling state, the i.e. first information referred in step S201, as detection, judgement The identification feature that equipment dallies is whether there is in producing line;Using above-mentioned each status information as reference example, those skilled in the art can be with Understand, the equipment has been believed that when occurring " preparation handles (ReadyToProcess) " in equipment Port status informations Normal feeding is completed via preamble material containing action, so be not in idling conditions, thus " preparation is handled in reference example (ReadyToProcess) " it is the first information described in this method, certainly, the Port states letter of each equipment in other producing lines The statement of breath can be different, and according to actual conditions, the default specific information (first information) as identification feature can also It is adaptively adjusted.
It continues above, if not including " preparation processing " in judging the status information of the Port of each equipment, then it is believed that There are idling conditions for producing line, may be because the factors such as material containing failure, fracture or equipment fault cause, at this point, this method It proposes to send information warning to user, to carry out effective management and control to producing line operating risk.
In addition, with reference to preferred embodiment shown in Fig. 2, the present invention not only can may be used also with the technological process state of monitoring device To carry out management and control to the time of manufacturing process.As previously mentioned, the status information of the Port got can include and technique Relevant all information are produced, wherein the process time information of the equipment, therefore, embodiment shown in Fig. 2 can also be included In further comprise:
If judging to contain the first information in facility information in abovementioned steps S201, that is to say in producing line operating just Often, it under the premise of the equipment that do not dally, then performs step S202, according to the status information, calculates the second information of each equipment.
Step S203, the second information is compared with preset duration upper limit value and duration lower limiting value.
If the second information is more than duration upper limit value or less than duration lower limiting value, perform step S300, sent to user Information warning.
Wherein, the effect of the second information is to indicate the actual process duration of the equipment, thus in practical operation, Ke Yikao Consider by calculating the time difference of feed time point and discharge time point in this, as the second information;The acquisition at time point, Ke Yishi The status information that the sensing device of equipment feed inlet and outlet setting is provided, can also mention in the status information by aforementioned Port " prepare charging " or " pre- material containing " and the status informations such as corresponding " preparing discharging " or " pre- discharging " as calculation basis.Separately Outside, duration needed for its processing of different producing lines and different equipment respectively has a difference, thus alleged preset duration upper limit value and Duration lower limiting value can specifically be set according to producing line technological requirement and corresponding equipment, and this is not limited by the present invention.May be used also It, in other embodiments, can be by the product ID (Product ID) that is included in status information to every with supplement A product or workpiece are tracked and monitor, and using its residence time in producing line or equipment as calculate the second information according to One of according to.
Information warning is sent to user about previously described, the effect of wherein information warning is to indicate to the user that equipment goes out Existing unusual condition, it can be various to warn content and warning way, shown referring again to the risk alarm shown in Fig. 2 embodiments Example, the present invention provides following any one or more warning ways:
One sends warning mail to user, i.e., is sent out by e-mail system to specified with producing relevant user Send mail reminder;
Secondly, to user send visualization alert messages, you can to pass through visual media any in production system, example Such as gui interface or the display screen for being arranged on manufacture scene, visual information warning is shown, such as in gui interface to user In realized by pop-up and either show information warning in the form of rolling or flicker on a display screen;
Thirdly, to user intelligent terminal send information warning, i.e., pass through short message or APP to equipment such as the mobile phones of user The form of PUSH message sends out indicating risk.
Certainly, in practical operation, send information warning mode be not limited to it is above-mentioned, can also be for example, by alarming horn Carry out the other forms such as voice broadcast warning user equipment occur it is abnormal, also, can also according to aforementioned different abnormality, Such as there is idle running risk or processing duration exception etc. in equipment, set targetedly specific information warning, to this present invention not Give restriction.
Corresponding to the above method, the present invention also provides a kind of embodiment of device status monitoring module, as shown in figure 3, The module includes:For obtaining the reading unit of the status information of the feed inlet and outlet of each equipment in producing line, for judging that state is believed Whether the detection unit of the preset first information is included in breath, as it was noted above, the effect of the alleged first information is indicating equipment Information in idling state and be no for working as judging unit output, i.e., when in status information not comprising the first information, The alarm unit of information warning is sent to user.
Preferred embodiment based on the above method, the present invention also provides the preferred embodiment of device status monitoring module, such as Shown in Fig. 4, device status monitoring module further includes:For pre-setting the timing unit for obtaining the period, aforementioned reading unit exists It is additionally operable to obtain the status information of the feed inlet and outlet of each equipment in producing line in the present embodiment by the preset acquisition period;For working as When the first information is included in the status information, the computing unit of the second information of each equipment is calculated according to status information, As it was noted above, the effect of alleged second information is to indicate the actual process duration of the equipment;For by the second information with it is default Duration upper limit value and the comparing unit that is compared of duration lower limiting value;Also, aforementioned alarm unit is also used in the present embodiment In when comparing unit is exported as the second information more than duration upper limit value or less than duration lower limiting value, send warning to user and believe Breath, further, alarm unit can also specifically include following any one or more subelements, in Fig. 4 embodiments, subelement For three kinds of combinations:For sending the Email transmission sub-unit of warning mail to user;For sending visualization police to user Show the visual cue subelement of message;And the wireless communication list for sending information warning to the intelligent terminal of user Member.Certainly, it can be used for the son of warning user single it will be appreciated by persons skilled in the art that alarm unit can also include other Member, the actual needs that can specifically combine production are increased and decreased or change.
Summary embodiment of the present invention and its preferred embodiment additionally provide a kind of implementation of device status monitoring device Example, as shown in figure 5, it is specifically included:Data transmission module, data memory module and the aforementioned device status monitoring mould referred to Block, working method is as follows, and each equipment in producing line (can include common transmission in industrial control field by data transmission module Agreement and corresponding data cable), the status information of respective feed inlet and outlet (Port) is stored in real time to data and is stored Module (such as database), device status monitoring module obtain status information from data memory module again, to carry out institute above The accurate management and control to equipment state stated.
Finally, for above-mentioned module, unit and device it should be noted that, on the one hand, its operation principle and mode can join The explanation stated about monitoring method is admitted to, details are not described herein;On the other hand, above-mentioned all parts embodiment can be with hardware reality It is existing either to be realized with the software program run on one or more processor or realized, such as with combination thereof The module in above-described embodiment or unit are combined into a upper module or upper bit location, it is, of course, also possible to they into One step splits into multiple the next modules or lower bit location etc., such as in practical operation, it may be considered that will be referred in aforementioned device Each module be fully integrated among the common manufacturing execution system of industrial circle (MES), with enhance its implement convenience.
Be described in detail based on the embodiments shown in the drawings the present invention structure, feature and effect, but more than Described is only presently preferred embodiments of the present invention, needs to explain, and the technology involved by above-described embodiment and its preferred embodiment is special Sign, those skilled in the art can be under the premise of not departing from, not changing mentality of designing and the technique effect of the present invention, rationally Ground combination collocation is into a variety of equivalent schemes;Therefore, the present invention is every according to the present invention's not to limit practical range shown in drawing The made change of conception or the equivalent embodiment for being revised as equivalent variations, do not go beyond the spirit of the description and the drawings When, it should all be within the scope of the present invention.

Claims (10)

  1. A kind of 1. device status monitoring method, which is characterized in that including:
    Obtain the status information of the feed inlet and outlet of each equipment in producing line;
    Judge, whether comprising the preset first information in the status information, if not comprising the first information, to send out to user Information warning is sent, wherein:The first information is used to indicate equipment and is in idling state.
  2. 2. device status monitoring method according to claim 1, which is characterized in that the method further includes:
    If, according to the status information, the second letter of each equipment is calculated comprising the first information in the status information Breath, second information are used to indicate the actual process duration of the equipment;
    Second information is compared with preset duration upper limit value and duration lower limiting value;
    If second information is more than the duration upper limit value or less than the duration lower limiting value, warning letter is sent to user Breath.
  3. 3. device status monitoring method according to claim 1, which is characterized in that it is described obtain producing line on each equipment into The status information of discharge port includes:By the preset acquisition period, the status information of the feed inlet and outlet of each equipment in producing line is obtained.
  4. 4. according to claims 1 to 3 any one of them device status monitoring method, which is characterized in that described to be sent to user Information warning includes following any one or more:Warning mail is sent to user, visualization alert messages, Xiang Yong are sent to user The intelligent terminal at family sends information warning.
  5. 5. a kind of device status monitoring module, which is characterized in that including:
    Reading unit, the reading unit are used to obtain the status information of the feed inlet and outlet of each equipment in producing line;
    Judging unit, the judging unit are used to judge whether include the preset first information in the status information, wherein:Institute It states the first information and is used to indicate equipment and be in idling state;
    Alarm unit, the alarm unit are used for when judging unit output is does not include described first in the status information During information, information warning is sent to user.
  6. 6. device status monitoring module according to claim 5, which is characterized in that the module further includes:
    Computing unit, the computing unit are used for when including the first information in the status information, according to the state Information, calculates the second information of each equipment, and second information is used to indicate the actual process duration of the equipment;
    Comparing unit, the comparing unit are used to carry out second information and preset duration upper limit value and duration lower limiting value It compares;
    The alarm unit, be additionally operable to when the comparing unit output for second information be more than the duration upper limit value or During less than the duration lower limiting value, information warning is sent to user.
  7. 7. device status monitoring module according to claim 5, which is characterized in that the module further includes:
    Timing unit, the timing unit obtain the period for pre-setting;
    The reading unit is additionally operable to obtain the status information of the feed inlet and outlet of each equipment in producing line by the preset acquisition period.
  8. 8. according to claim 5~7 any one of them device status monitoring module, which is characterized in that the alarm unit packet Include following any one or more subelements:
    Email transmission sub-unit, the Email transmission sub-unit are used to send warning mail to user;
    Visual cue subelement, the visual cue subelement are used to send visualization alert messages to user;
    Subelement is wirelessly communicated, the wireless communication subelement is used to send information warning to the intelligent terminal of user.
  9. 9. a kind of device status monitoring device, which is characterized in that including:
    Data transmission module, data memory module and claim 5~8 any one of them device status monitoring module;
    The status information of respective feed inlet and outlet is stored in the number by each equipment in producing line by the data transmission module According to memory module;
    The device status monitoring module obtains the status information from the data memory module.
  10. 10. device status monitoring device according to claim 9, which is characterized in that the device status monitoring module collection Into in manufacturing execution system.
CN201810042399.8A 2018-01-16 2018-01-16 A kind of device status monitoring method, module and device Pending CN108196520A (en)

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Application Number Priority Date Filing Date Title
CN201810042399.8A CN108196520A (en) 2018-01-16 2018-01-16 A kind of device status monitoring method, module and device
PCT/CN2018/102848 WO2019140915A1 (en) 2018-01-16 2018-08-29 Device status monitoring method, monitor and monitoring apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810042399.8A CN108196520A (en) 2018-01-16 2018-01-16 A kind of device status monitoring method, module and device

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CN108196520A true CN108196520A (en) 2018-06-22

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WO2019140915A1 (en) * 2018-01-16 2019-07-25 北京铂阳顶荣光伏科技有限公司 Device status monitoring method, monitor and monitoring apparatus
CN113723315A (en) * 2021-09-01 2021-11-30 常熟希那基汽车零件有限公司 Raspberry pie-based utilization rate monitoring system

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CN117331291B (en) * 2023-12-01 2024-03-19 上海红岩临芯半导体科技有限公司 Scheduling method and system for unit balance flow sheet of glue spreading and developing device

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JP2012134260A (en) * 2010-12-20 2012-07-12 Sharp Corp Production management system and production management method
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WO2019140915A1 (en) * 2018-01-16 2019-07-25 北京铂阳顶荣光伏科技有限公司 Device status monitoring method, monitor and monitoring apparatus
CN113723315A (en) * 2021-09-01 2021-11-30 常熟希那基汽车零件有限公司 Raspberry pie-based utilization rate monitoring system

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