CN107664545A - A kind of capacitor type pliable pressure sensor using native micro-structures as template - Google Patents

A kind of capacitor type pliable pressure sensor using native micro-structures as template Download PDF

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Publication number
CN107664545A
CN107664545A CN201710986158.4A CN201710986158A CN107664545A CN 107664545 A CN107664545 A CN 107664545A CN 201710986158 A CN201710986158 A CN 201710986158A CN 107664545 A CN107664545 A CN 107664545A
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China
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pressure sensor
elastomeric material
capacitor type
template
micro
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朱征
许亮亮
吕汉白
平鑫宇
高睿泉
潘力佳
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Nanjing University
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Nanjing University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/14Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators
    • G01L1/142Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators using capacitors
    • G01L1/146Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators using capacitors for measuring force distributions, e.g. using force arrays

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measuring Fluid Pressure (AREA)

Abstract

A kind of pressure sensor of capacitor type, using " sandwich sandwich " structure, top layer is driving electrodes, and bottom is induction electrode, and intermediate layer uses elastomeric material;The upper and lower surface of elastomeric material has the solid grain on natural material surface;The elastomeric material that elastomeric material is polyurethane elastomer material, was crosslinked.Natural material surface is plant leaf blade, fabric, the wood of certain roughness, bag, ground glass, skin lines or sand paper.The thickness of elastomeric material is more than 0.3mm.The present invention is made dielectric layer micro-structural by the use of micro-structure surfaces such as lotus leaf, silk fabric and its frosted glass as template and the pliable pressure sensor of electrode is used as by the use of the silver nanowire layer sprayed.

Description

A kind of capacitor type pliable pressure sensor using native micro-structures as template
Technical field
The present invention relates to the design of a kind of sensor, especially pliable pressure sensor or electronic skin.
Background technology
In the 21 century that science and technology is with rapid changepl. never-ending changes and improvements, biomethanics and engineering in medicine are an emerging cross disciplines, newly Material is to develop the popular research field that fast, potentiality are big, have a wide range of application.Electronic skin is that new material technology is applied into biology The product of mechanics and engineering in medicine.For the wearable electricity of either wide variety of manipulator, mechanical arm, or increased popularity Sub- equipment, or clinical medical human skin substitute, the electronics skin formed by pressure sensor and other sensors set Skin is all critical elements.In order to meet the needs of these applications, high sensitivity, high flexibility, superior elasticity, extensive collection are developed Pressure sensor into, high spatial resolution has turned into the important development direction of electronic skin.
In recent years, with the research in world wide for electronic skin expansion and deeply, have many new electronics skins The design of skin is suggested, but much because device lacks mechanical flexibility, elasticity, mechanical strength, or due to preparing device Technical process is excessively complicated, cost is too high, is all difficult to meet the needs of above-mentioned application.Actually should to accurately easily measure The stress distribution on electronic skin surface in the case of, it is necessary to novel electron skin of the design suitable for pressure measxurement.
Electronic skin (Electronic Skin) is had any different with artificial skin (Artificial Skin), and the latter only includes For the Graftskin of medical science, and the former is then comprising the electronic component more with the property similar to skin, international at present On unified definition is there is no to it.It is recognized herein that electronic skin is a kind of to utilize sensor technology and new material technology to make The electronic original part or integrated circuit of the functions such as human skin protection and perception can be imitated.First, electronic skin should be as the mankind Skin equally has flexibility, you can with any flexural deformation, performance is not significantly affected, and thickness should be in the ideal range (being less than 1cm);Secondly electronic skin should have sensitivity, i.e., can both detect small pressure change, the space point of pressure Resolution also should be sufficiently high;Finally, electronic skin should also have certain mechanical strength, can be protected as human skin Internal structure.
Early in 1991, T.R.Jensen[1]Deng and E.S.Kolesar[2]Deng just have developed having for robot The electronic skin of feeling function.The electronic skin using sensor group into sensor array measure pressure, but its reliability It can not meet use demand with stability.2004, T.Sorneya seminars of Tokyo Univ Japan, which report one piece, had tactile The flexible electronic skin of function[3].Miniature rubber electric resistance sensor is drawn into molecular semiconductor crystal size simultaneously by the electronic skin Be fabricated on backing material, sensor forms array and is fabricated to the flexible electronic skin of changeable shape, be used for robot and Pressure and temperature can be measured simultaneously[4].As a result of polysilicon technology, the electronic skin is very thin, and bending can't be notable Influence its performance.The shortcomings that electronic skin is due to employ resistive pressure sensor, sacrificial in order to reach the effect of bending Domestic animal level of response.
2010, the Bao Zhenan professors of Stanford Univ USA and its research team were in Britain's authority's magazine《Nature materials》On delivered a kind of design of the electronic skin based on flexible capacitance type pressure sensor[5].The electronic skin with The plastic sheeting that tin indium oxide has been deposited is electrode, and dimethyl silicone polymer (PDMS) is dielectric layer.By to poly dimethyl silicon Oxygen alkane surface carries out micro-structural processing and is allowed to surface formation column or Pyramid, adds its susceptibility to pressure. Next year, the research team have delivered a kind of electronic skin of the capacitance pressure transducer, based on carbon nano-tube film again[6]。 CNT (CNT) is attached on flexible plate by sensor, and the film of metal oxide has been deposited before instead of.Although this Place does not solve all problems using the trial of nano material, but this has undoubtedly given us to inspire:Used in traditional design Brand-new material, unexpected effect can be reached sometimes.In capacitance pressure transducer, due to receiving for nanometer conductive material Metrical scale effect, electrode surface nano material regional concentration can change with pressure, and the size changed has with initial concentration Close.Simultaneously as the self property of nano material (being herein CNT), obtained electronic skin also has and can preferably drawn Stretching property, electrode conductivuty will not weaken after the stretch, or even increase.The change of this performance can extend by pressing The service life of the electronic skin of force sensor integrated composition.
Literature research result shows, its sensitivity is improved in the nearly 5 years heat for turning into research using flexible sensor micro-structural Point.Stanford Univ USA Bao Zhenan teaches 2010 in Nature materials[5], 2014 in Nature communications[8]Publish an article, the dielectric layer material of micro-structural has been respectively adopted and conducting polymer composite is used as and passed Inductor components, condenser type and resistance-type electronic skin are made.South Korea Seoul university Changhyun Pang etc. 2012 exist Nature materials table articles, resistance-type strain gauge is made using the nanofiber with interlocking micro-structural[13]。 The team that U.S. increasing Berkeley Ali professors Javey lead employs the micro-nano technology technology based on photoetching and is prepared for Electronic skin sensor[14].Although the research for device microstructure makes significant progress, its micro-structural constructs mode Use the technologies such as the deposition based on microelectronic, photoetching, cost is high, energy consumption is big and access threshold is high more.Therefore, one kind is sought Turn into the inevitable development of pliable pressure sensor suitable for the novel preparation technology of low energy consumption, large area, high efficiency production mode One of direction.Chinese Academy of Sciences's Suzhou nanometer technology utilizes polydimethylsiloxanes in 2014 with nano bionic Suo Zhangting researcher seminar Alkane (PDMS) silicon rubber replicates the micro-structural of silk, and makes electrode using CNT, and a kind of resistance-type stress has been made and has passed Sensor[16], but the pressure sensor of capacitor type has not been reported.
Bibliography:
[1]Todd R.Jensen,Robert G.Radwin,and Jolm G.Webster.A conductive polymer sensor for measuring external finger forces[J].Journal of Biomechanics,1991,24(9):851-858.
[2]Edward S.Kolesar,Rocky R.Reston,Douglas G.Ford,and Robert C.Fitch.Matltiplexed piezoelectric polymer tactile sensor[J].Journal of Robotic Systems,1992,9(1):37-63,
[3]Takao Someya,Tsuyoshi Sekitani,Slzingo Iba,Yusaku Kato,Hiroshi Kawaguchi,and Takayasu Sakzzrai.A large-area.flexible pressure sensor matrix with organic field-effect transistors for artificial skin applications[J] .Proceedings of tyae National Acaderray of Sciences of tjte United States of America,2004,101(27):9966-9970,
[4]Takao Someya,Yusaku Kato,Tsuyoshi Sekitani,Shingo Iba,Yoshiaki Noguchi,Yousuke Murase,and Hiroshi Kawaguchiand Takayasu Sakurai.Conformable, flexible,large-area networks of pressure and thermal sensors with organic transistor active matrixes[J].Proceedings of the National Academy of Sciences of the United States of America,2005,102(35):12321-12325,
[5] S.C.B.Mannsfeld, B.C mono- K.Lee, Z.Baoeta.Highly sensitive flexible pressure sensors with microstructured rubber dielectric layers[J].Nature Materials.2010,vo1.99:859-864.
[6]Darren J.Lipomi,Michael Vosgueritchian,Benjamin C-K.Tee,Sondra L.Hellstrom,Jennifer A.Lee,Courtney H.Fox and Zhenan Bao.Skin-like pressure and strain sensors based on transparent elastic films of carbon nanotubes[J] .Nature Nanotechnology.2011,DOI:10.1038:788-792.
[7]Kyoichi Ikeda,Hideki Kuwayama,Takashi Kobayashi,Teysuya Watanabe, Tadashi Nishikawa,Takashi Yoshida and Kinji Harada.Three-dimensional Micromachining of Silicon Pressure Sensor Integrating Resonant Strain Gauge on Diaphragm[J].Sensors and Actuators,1990,A21-A23:1007-1010.
[8]Lijia Pan,Alex Chortos,Guihua Yu,Yaqun Wang,Scott Isaacson,Ranulfo Allen,Yi Shi,Reinhold Dauskardt and Zhenan Bao.An ultra-sensitive resistive pressure sensor based on hollow-sphere microstructure induced elasticity in conducting polymer film[J].Nature Communications,2014,DOI:10.1038:1-8.
[9] Han Bing, Wang Yue, Meng Fanhao, pressure sensor design [J] Jilin University of the great waves based on PVDF piezoelectrics Journal (Edition), 2012,50 (12):333-336.
[10] Gu Cheng novel pressure sensors part and research [D] the Shanghai integrated based on thin film transistor (TFT):Shanghai traffic University, 2013:2-3
[11]C.Giacomozzi and V.1Vlacellari.Piezo-dynamometric platform for a more complete analysis of foot-to-floor interaction[J].Rehabilitation Engineering,IEEE Transactions on,1997,5(4):322-330.
[12]Metin Yavuz,Georgeanne Botek,and Brian L.Davis.Plantar shear stress distributions:Comparing actual and predicted frictional forces at the foot ground interface[J].Journal of Biorraechanics,2007,40(13):3045-3049.
[13]Changhyun Pang,Sung-Hoon Ahn,Kahp-Yang Suh.A flexible and highly sensitive strain gauge sensor using reversible interlocking of nanofibres[J] .Nature Materials,2012,11(9):795-801.
[14]Zhiyong Fan,Johnny C.Ho,Ali Javey et al.Toward the Development of Printable Nanowire Electronics and Sensors[J}Adv Mater,2009,21(37):3730-3743.
[15] Hong Yu, the et al.A Flexible and Highly of Hong-Bin Yao, Jin Ge, Shi mono- Pressure-Sensitive Graphene Polyurethane Sponge Based on Fractured Microstructure Design[J],Adv.Mater,2013,25(46):6692-6698.
[16]XuewEn Wang,Yang Gu,Ting Zhang,et al.Silk-Molded Flexible, Ultrasensitive,and Highly Stable Electronic Skin for Monitoring Human Physiological Signals[J],Adv.Mater,2014,26(9):1336-1342
[17]F-R.Fan,L.Lin,G.Zhu et al.Transparent triboelectric nanogenerators and self-powered pressure sensors based on micropatterned plastic films[J],Nano Letters,2012.
[18]K.Norrman,A.Siahkali and N.B.Larsen,Studies of spin-coated polymer films Annu[J].Rep.Prog.Chem.Sect.C,2005,vo1.101:174-201.
[19] Wang Yuanyuan, type polyurethane elastomer production technical standard [Z], the limited public affairs of Wuhan sea stone Sealing Technology are poured Department, 2010
[20]Tahmina Akter and Woo Soo Kim.Reversibly Stretchable Transparent Conductive Coatings of Spray-Deposited Silver Nanowires[J],American Chemical Society,2012,dol:10.1021:1855-1859
[21]Prashant Jain and T.Pradeep.Potential of Silver Nanoparticle- Coated Polyurethane Foam As an Antibacterial Water Filter[J].Wiley InterScience,2005,doI:10.1002:59-63
[22]International Organization for Standardization.Guide to the expression of uncertainty in measurement[M].ISO,Geneva,1995.
The content of the invention
The present invention seeks to propose a kind of pressure sensor of capacitor type and preparation method thereof;Utilize polyurethane elastomer (PU) micro-structural of silk, lotus leaf and ground glass is replicated, traditional micro-nano technology technology is instead of, is prepared for the electricity of excellent performance Appearance type pressure sensor.
The technical scheme is that a kind of pressure sensor of capacitor type, using sandwich sandwich structure, top layer is driving Electrode, bottom are induction electrode, and intermediate layer uses elastomeric material;The upper and lower surface of elastomeric material has the vertical of natural material surface Body lines;The elastomeric material that elastomeric material is polyurethane elastomer material, was crosslinked.Natural material surface is plant leaf blade, knitted Thing, the wood of certain roughness, bag, ground glass, skin lines or sand paper.The thickness of elastomeric material is more than 0.3mm.
The preparation method of the pressure sensor of capacitor type, in table of the natural material as template (silicon rubber is as template) Face, in template on pour polyurethane elastomer or crosslinking rubber, obtain replicating microstructured polyurethane bulk substrate;Obtaining Polyurethane elastomer substrate spraying nano silver wire obtains upper/lower electrode, and intermediate course is poured using flexible Ecoflex resins Build and form.When top layer loading force, the elastic-plastic material (polyurethane elastomer material) in intermediate layer strains, and is driven so as to cause The distance between moving electrode and induction electrode and overlapping area change, and according to the change of output capacitance, reach detection loading Pressure size purpose, the micro-nano structure replicated play a part of strengthen transducer sensitivity.
The polyurethane elastomer substrate surface micro-structural shot using ESEM, as shown in the figure.
Beneficial effect:The micro-structure surfaces such as research and utilization lotus leaf, silk fabric and its frosted glass of the present invention make as template Dielectric layer micro-structural is simultaneously used as the pliable pressure sensor of electrode by the use of the silver nanowire layer sprayed:The present invention studies saturating Bright and flexible electronic skin has extensive in man-machine interactive system, robot probe's sensor-based system and medical science of recovery therapy Potential application, thus it is of increased attention.The present invention using simple low cost process prepare possess translucency, The pressure sensor of high sensitivity and elastic stretchability matter.Transparent and flexible electronic skin man-machine interactive system, There is extensive potential application in robot probe's sensor-based system and medical science of recovery therapy, thus it is of increased attention.But It is to prepare to possess the pressure sensor of translucency, high sensitivity and elastic stretchability matter still using simple low cost process It is so a difficult point.The present invention solves this difficult point.
Brief description of the drawings
Fig. 1 is substrate surface micro-structural of the present invention;(a-c) sharpening sand glass bears structure (three three, width figure multiplication factors); (d-f) silk like fabric bears structure (three three, width figure multiplication factors);(g-i) imitate lotus leaf and bear structure (three three, width figure multiplication factors).
Fig. 2 different surfaces micro-structural substrates align the horizontal influence of pressure-responsive.
Embodiment
Natural material surface is plant leaf blade, fabric, the wood of certain roughness, bag, ground glass, skin lines or sand Paper.Elastomeric material is higher with PU, thickness 0.4-0.8mm.
The preparation method of the pressure sensor of described capacitor type, in surface detail of the natural material as template, Template can use silastic material to prepare, and template surface specifically has the decorative pattern of natural material, in the surface flower of silicon rubber transfer Polyurethane elastomer or crosslinking rubber are poured in the template of line, obtains the polyurethane bulk substrate of composite microstructure;Obtaining Polyurethane elastomer substrate spraying nano silver wire obtains upper/lower electrode, and intermediate course, which uses, has polyurethane elastomer (elastic Ecoflex resins) pour and form.When top layer loading force, (Ecoflex resins are poly- to the polyurethane elastic-plastic material in intermediate layer Urethane elastomeric material) strain, so as to cause the distance between driving electrodes and induction electrode and overlapping area to become Change, according to the change of output capacitance, reach the purpose of the pressure size of detection loading, the micro-nano structure replicated, which plays, strengthens biography The effect of sensor sensitivity.
As illustrated, verification experimental verification, the treated substrate of surface micro-structure and directly under culture dish before use respectively Obtained bottom plate does contrast test on surface, each nano silver wire solution for spraying 8ml and with elastomer thin film spaced-apart electrodes.With nothing Microstructure sample is compared, and the data that the sensitivity that there is the sample of micro-nano structure to be obtained strengthens are as shown in Figure 2.
Experiment shows that the pliable pressure sensor based on the substrate with surface micro-structure has higher malleation force-responsive water It is flat and particularly evident for the slight pressure within 5000Pa.This is probably that surface micro-structure is more because when pressure is smaller Completely, what can be occurred changes greatly;When pressure is larger, surface texture is insensitive for pressure already close to cylinder.From silver The CNT that nano-material substitutes conventional metals paper tinsel or largely used in recent years is more preferable as the effect of electrode;By life In the material such as common silk, lotus leaf and ground glass prepare and have the substrate flexibility pressure sensor of surface micro-structure to normal pressure Level of response, i.e., change for the normal pressure of formed objects, the change of output capacitance value obtained gain.

Claims (6)

1. a kind of pressure sensor of capacitor type, it is characterized in that using " sandwich sandwich " structure, top layer is driving electrodes, bottom For induction electrode, intermediate layer uses elastomeric material;The upper and lower surface of elastomeric material has the solid grain on natural material surface;Bullet Property material be polyurethane elastomer material, the elastomeric material that was crosslinked.
2. the pressure sensor of capacitor type according to claim 1, it is characterized in that natural material surface is plant leaf blade, knitted Thing, the wood of certain roughness, bag, ground glass, skin lines or sand paper.
3. the pressure sensor of capacitor type according to claim 1, it is characterized in that the thickness of elastomeric material be 0.3mm with On.
4. the pressure sensor of capacitor type according to claim 1, it is characterized in that the thickness of elastomeric material is 0.4- 0.8mm。
5. the pressure sensor of capacitor type according to claim 1, it is characterized in that nano silver wire material is as electrode.
6. the preparation method of the pressure sensor of the capacitor type according to claim 1-6, it is characterized in that in the natural material Expect surface as silicon rubber template, in template on pour polyurethane elastomer or be crosslinked rubber, obtain replicating microstructured Polyurethane bulk substrate;Upper/lower electrode is obtained obtaining polyurethane elastomer substrate spraying nano silver wire, intermediate course is using tool Flexible Ecoflex resins, which pour, to be formed.
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Cited By (6)

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CN108318059A (en) * 2018-02-12 2018-07-24 清华大学 Paper substrate sensor and preparation method thereof
CN108827501A (en) * 2018-07-18 2018-11-16 南方科技大学 A kind of tactile tactility apparatus and preparation method thereof
CN110455443A (en) * 2019-08-23 2019-11-15 北京航空航天大学 A kind of flexible capacitive sensor and preparation method thereof using the preparation of silver nanowires flexible electrode
CN111289152A (en) * 2018-06-28 2020-06-16 成都新柯力化工科技有限公司 Wearable flexible pressure electronic sensor and preparation method thereof
CN113155327A (en) * 2021-03-30 2021-07-23 中国科学院深圳先进技术研究院 Bionic microarray flexible electrode, preparation method thereof and flexible pressure sensor
CN114459671A (en) * 2020-11-10 2022-05-10 苏州苏大维格科技集团股份有限公司 Flexible transparent capacitive sensor and manufacturing method thereof

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CN108318059A (en) * 2018-02-12 2018-07-24 清华大学 Paper substrate sensor and preparation method thereof
CN111289152A (en) * 2018-06-28 2020-06-16 成都新柯力化工科技有限公司 Wearable flexible pressure electronic sensor and preparation method thereof
CN108827501A (en) * 2018-07-18 2018-11-16 南方科技大学 A kind of tactile tactility apparatus and preparation method thereof
CN110455443A (en) * 2019-08-23 2019-11-15 北京航空航天大学 A kind of flexible capacitive sensor and preparation method thereof using the preparation of silver nanowires flexible electrode
CN114459671A (en) * 2020-11-10 2022-05-10 苏州苏大维格科技集团股份有限公司 Flexible transparent capacitive sensor and manufacturing method thereof
CN113155327A (en) * 2021-03-30 2021-07-23 中国科学院深圳先进技术研究院 Bionic microarray flexible electrode, preparation method thereof and flexible pressure sensor

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Application publication date: 20180206