CN107442437B - Intelligent control system for sorting machine - Google Patents
Intelligent control system for sorting machine Download PDFInfo
- Publication number
- CN107442437B CN107442437B CN201710775006.XA CN201710775006A CN107442437B CN 107442437 B CN107442437 B CN 107442437B CN 201710775006 A CN201710775006 A CN 201710775006A CN 107442437 B CN107442437 B CN 107442437B
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- CN
- China
- Prior art keywords
- control system
- sorting machine
- roller
- power supply
- sorting
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- 238000012856 packing Methods 0.000 claims abstract description 13
- 238000004806 packaging method and process Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 4
- 206010063385 Intellectualisation Diseases 0.000 abstract description 3
- 238000011161 development Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/003—Destination control; Electro-mechanical or electro- magnetic delay memories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses an intelligent control system for a sorting machine, which comprises: the system comprises a packing system for supplying goods to the sorting machine, a sorting machine system for sorting goods, a recognition system for recognizing goods information and a control system for controlling the whole sorting machine, wherein the control system is provided with a power supply control system and a controller system, the packing control system is connected with a packing machine main body, the sorting machine control system is connected with the sorting machine, the recognition control system is connected with the recognition mechanism, and the packing control system, the sorting machine control system, the recognition control system and the power supply control system are all connected with the controller system through a network. According to the invention, the recognition system is arranged in the control system, so that the recognition system can carry out suction detection recognition on the address information, the weight, the volume information and the like of cargoes, the real automation and the intellectualization of the later sorting are realized, the manual investment and the cargo sorting errors are effectively reduced, and the sorting requirement is better met.
Description
Technical Field
The invention belongs to the field of logistics transportation, and particularly relates to an intelligent control system for a sorting machine.
Background
Along with the rapid development of the current society and economy, various industries are continuously accelerating the development speed, the life quality and the living standard of people are also continuously improving, the modernization and the intellectualization are gradually realized no matter the life or the work of people, and the method is also applicable to the logistics transportation industry.
When most logistics companies sort cargoes, the cargoes are transported to a designated position through unmanned trolleys, so that people can see that a plurality of trolleys run in workshops when conveying different articles in different cities, the whole process is disordered, and a large amount of manpower, material resources and financial resources are consumed, so that the conventional logistics sorting is still to be improved.
Disclosure of Invention
The invention aims to: in order to overcome the defects, the invention aims to provide an intelligent control system for a sorting machine, which has the advantages of simple structure, reasonable design, easy production and simple and easy realization of the whole system, and can carry out suction detection and identification on address information, weight, volume information and the like of goods by arranging an identification system in the control system, so that the sorting in the later stage can realize real automation and intellectualization.
The technical scheme is as follows: to achieve the above object, the present invention provides an intelligent control system for a sorter, including: the system comprises a packing system for supplying goods to the sorting machine, a sorting machine system for sorting goods, a recognition system for recognizing goods information and a control system for controlling the whole sorting machine, wherein the control system is provided with a power control system and a controller system, the packing control system is connected with a packing machine main body, the sorting machine control system is connected with the sorting machine, the recognition control system is connected with the recognition mechanism, and the packing control system, the sorting machine control system, the recognition control system and the power control system are all connected with the controller system through a network.
The intelligent control system for the sorting machine is simple and easy to realize, and can carry out suction detection and identification on the address information, the weight, the volume information and the like of cargoes by arranging the identification system in the control system, so that the later sorting is truly automatic and intelligent, the human input and the cargo sorting errors are effectively reduced, and the sorting requirement is better met.
According to the invention, the upper packaging machine body adopts the three-section type bag feeding mechanism which is respectively a bag feeding section, a positioning section and a uniform speed section, the bag feeding section and the uniform speed section adopt asynchronous motors, the positioning section adopts a servo driver, so that cargoes can be conveniently identified, and meanwhile, the uniform speed section is arranged, so that the speed of the cargoes entering a sorting machine can be effectively controlled, and deviation caused by too high speed or too low speed is avoided.
The sorting machine is provided with a linear motor for driving the transmission mechanism and a frequency converter for controlling the linear motor, and the linear motor is connected with the frequency converter.
The conveying mechanism of the sorting machine adopts a trolley for conveying, a roller and a roller driver for providing power for the trolley are arranged on the trolley, and the roller is connected with the roller driver.
The roller adopts the electric roller, and the roller is connected with the roller motor for driving the roller, so that the trolley can realize self operation, thereby not only realizing annular operation around the track, but also realizing longitudinal operation of the trolley.
The controller system is provided with a frequency converter for controlling the sorting machine, a servo driver for a wrapping port and a main station of an asynchronous motor, a secondary station for controlling a roller motor, an identification controller for controlling an identification system and a controller, wherein the main station, the secondary station and the identification controller are all connected with the controller.
The power supply control system is provided with a power supply cabinet and a power supply converter, wherein a power supply is arranged in the power supply cabinet and connected with a power supply guide rail for supplying power to the rollers on the sorting machine after being installed in parallel.
The electric roller is provided with the open-loop photoelectric encoder, so that the electric roller can be accurately positioned.
In the invention, the controller is in communication connection with the frequency converter and the roller motor through RS 485.
The invention discloses a packaging control module, a sorting machine control module, an identification control module and a controller module.
The technical scheme can be seen that the invention has the following beneficial effects:
1. the intelligent control system for the sorting machine is simple and easy to realize, and can carry out suction detection and identification on the address information, the weight, the volume information and the like of cargoes by arranging the identification system in the control system, so that the later sorting is truly automatic and intelligent, the human input and the cargo sorting errors are effectively reduced, and the sorting requirement is better met.
2. According to the invention, the upper packaging machine body adopts the three-section type bag feeding mechanism which is respectively a bag feeding section, a positioning section and a uniform speed section, the bag feeding section and the uniform speed section adopt asynchronous motors, the positioning section adopts a servo driver, so that cargoes can be conveniently identified, and meanwhile, the uniform speed section is arranged, so that the speed of the cargoes entering a sorting machine can be effectively controlled, and deviation caused by too high speed or too low speed is avoided.
Drawings
FIG. 1 is a schematic diagram of an intelligent control system according to the present invention;
fig. 2 is a top view of the sorter of the present invention.
Detailed Description
The invention is further elucidated below in connection with the drawings and the specific embodiments.
Examples
An intelligent control system for a sorter as shown, comprising: a packing system 1 for supplying goods to a sorting machine, a sorting machine system 2 for sorting the goods, an identification system 3 for identifying the information of the goods and a control system 4 for controlling the whole sorting machine, wherein the control system 4 is provided with a power supply control system 41 and a controller system 42;
the relationship of the above components is as follows:
the packing control system 1 is connected with the packing machine main body 5, the sorting machine control system 2 is connected with the sorting machine 6, the identification control system 3 is connected with the identification mechanism 7, and the packing control system 1, the sorting machine control system 2, the identification control system 3 and the power supply control system 41 are all connected with the controller system 42 through a network.
In this embodiment, the upper packaging machine main body 5 adopts a three-section packaging mechanism, which is a packaging section 51, a positioning section 52 and a uniform speed section 53, the packaging section 51 and the uniform speed section 53 adopt asynchronous motors, and the positioning section 52 adopts a servo driver.
In this embodiment, the sorter 6 is provided with a linear motor for driving the transmission mechanism and a frequency converter for controlling the linear motor, and the linear motor is connected with the frequency converter.
In this embodiment, the conveying mechanism of the sorting machine 6 adopts a trolley for conveying, a roller and a roller driver for providing power for the trolley are arranged on the trolley, and the roller is connected with the roller driver.
In the embodiment, the roller adopts an electric roller, and the roller is connected with a roller motor for driving the roller.
The controller system 42 in this embodiment is provided with a frequency converter for controlling the sorting machine, a servo driver for a packet opening and a master station for an asynchronous motor, a slave station for controlling a roller motor, and an identification controller and a controller for controlling the identification system 3, wherein the master station, the slave station and the identification controller are all connected with the controller.
In this embodiment, the power supply control system 41 is provided with a power supply cabinet and a power supply converter, and the power supply cabinet is provided with a power supply rail for supplying power to the rollers on the sorting machine after being installed in parallel with a power supply source.
In this embodiment, an open-loop photoelectric encoder is arranged on the electric roller.
In the embodiment, the controller is in communication connection with the frequency converter and the roller motor through RS 485.
In this embodiment, the control module that wraps, sorter control module, discernment control module and controller module, the control module that wraps is connected with the system that wraps 1, sorter control module is connected with sorter system 2, discernment control module and discernment system 3, the control module that wraps, sorter control module and discernment control module all are connected with the controller module.
The foregoing is merely a preferred embodiment of the invention, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the invention, which modifications would also be considered to be within the scope of the invention.
Claims (1)
1. An intelligent control system for a sorter, characterized in that: comprising the following steps: the system comprises a packaging system (1) for supplying goods to a sorting machine, a sorting machine system (2) for sorting goods, an identification system (3) for identifying goods information and a control system (4) for controlling the whole sorting machine, wherein the control system (4) is internally provided with a power supply control system (41) and a controller system (42), the packaging system (1) is connected with a packaging machine main body (5), the sorting machine system (2) is connected with a sorting machine (6), the identification system (3) is connected with an identification mechanism (7), and the packaging system (1), the sorting machine system (2), the identification system (3) and the power supply control system (41) are all connected with the controller system (42) through a network; the upper packaging machine comprises a packaging machine main body (5) and a positioning device, wherein the packaging machine main body (5) adopts a three-section packaging mechanism which is a packaging supplying section (51), a positioning section (52) and a uniform speed section (53), the packaging supplying section (51) and the uniform speed section (53) adopt asynchronous motors, and the positioning section (52) adopts a servo driver; the sorting machine (6) is internally provided with a linear motor for driving the transmission mechanism and a frequency converter for controlling the linear motor, and the linear motor is connected with the frequency converter; the conveying mechanism of the sorting machine (6) adopts a trolley for conveying, a roller and a roller driver for providing power for the trolley are arranged on the trolley, and the roller is connected with the roller driver; the roller adopts an electric roller, and is connected with a roller motor for driving the roller; the controller system (42) is internally provided with a frequency converter for controlling the sorting machine, a servo driver of a packing port and a main station of an asynchronous motor, a secondary station for controlling a roller motor, an identification controller for controlling the identification system (3) and a controller, wherein the main station, the secondary station and the identification controller are all connected with the controller; a power supply cabinet and a power supply converter for supplying power are arranged in the power supply control system (41), a power supply source is arranged in the power supply cabinet, and the power supply cabinet is connected with a power supply guide rail for supplying power to the rollers on the sorting machine after being installed in parallel; an open-loop photoelectric encoder is arranged on the electric roller; the controller is in communication connection with the frequency converter and the roller motor through RS 485.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710775006.XA CN107442437B (en) | 2017-08-31 | 2017-08-31 | Intelligent control system for sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710775006.XA CN107442437B (en) | 2017-08-31 | 2017-08-31 | Intelligent control system for sorting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107442437A CN107442437A (en) | 2017-12-08 |
| CN107442437B true CN107442437B (en) | 2024-03-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710775006.XA Active CN107442437B (en) | 2017-08-31 | 2017-08-31 | Intelligent control system for sorting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107442437B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6561339B1 (en) * | 1999-08-13 | 2003-05-13 | Rapistan Systems Advertising Corp. | Automatic tray handling system for sorter |
| CN1884017A (en) * | 2006-06-26 | 2006-12-27 | 十堰华昌达机电有限公司 | Total distributed control type self-propelled trolley |
| CN105035673A (en) * | 2015-08-14 | 2015-11-11 | 浙江德马科技股份有限公司 | Conjoined double-layer halved belt type sorting machine |
| CN106140644A (en) * | 2016-09-19 | 2016-11-23 | 中科微至智能制造科技江苏有限公司 | Carbel sorting based on automatic charging |
| CN205797787U (en) * | 2016-07-04 | 2016-12-14 | 长沙长泰智能装备有限公司 | Traffic circle band sorter |
| CN107010370A (en) * | 2017-03-27 | 2017-08-04 | 杭州娃哈哈精密机械有限公司 | A kind of Material Sorting system |
| CN207533573U (en) * | 2017-08-31 | 2018-06-26 | 苏州天浩昌智能科技有限公司 | A kind of efficient control system for sorter |
-
2017
- 2017-08-31 CN CN201710775006.XA patent/CN107442437B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6561339B1 (en) * | 1999-08-13 | 2003-05-13 | Rapistan Systems Advertising Corp. | Automatic tray handling system for sorter |
| CN1884017A (en) * | 2006-06-26 | 2006-12-27 | 十堰华昌达机电有限公司 | Total distributed control type self-propelled trolley |
| CN105035673A (en) * | 2015-08-14 | 2015-11-11 | 浙江德马科技股份有限公司 | Conjoined double-layer halved belt type sorting machine |
| CN205797787U (en) * | 2016-07-04 | 2016-12-14 | 长沙长泰智能装备有限公司 | Traffic circle band sorter |
| CN106140644A (en) * | 2016-09-19 | 2016-11-23 | 中科微至智能制造科技江苏有限公司 | Carbel sorting based on automatic charging |
| CN107010370A (en) * | 2017-03-27 | 2017-08-04 | 杭州娃哈哈精密机械有限公司 | A kind of Material Sorting system |
| CN207533573U (en) * | 2017-08-31 | 2018-06-26 | 苏州天浩昌智能科技有限公司 | A kind of efficient control system for sorter |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107442437A (en) | 2017-12-08 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20240206 Address after: 215411 Jianxiong Road, Taicang Science and Education New Town, Suzhou City, Jiangsu Province Applicant after: SUZHOU CHIEN-SHIUNG INSTITUTE OF TECHNOLOGY Country or region after: China Address before: 215400 No. 20, Jian Xiong Road, science and Education Town, Taicang, Suzhou, Jiangsu Applicant before: SUZHOU TIANHAOCHANG INTELLIGENT TECHNOLOGY Co.,Ltd. Country or region before: China |
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