CN107346451B - Spare part tracing system - Google Patents
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- CN107346451B CN107346451B CN201610296396.8A CN201610296396A CN107346451B CN 107346451 B CN107346451 B CN 107346451B CN 201610296396 A CN201610296396 A CN 201610296396A CN 107346451 B CN107346451 B CN 107346451B
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Abstract
The invention discloses a spare part tracing system, which comprises: the system comprises a server side, a factory side, a network point side, a regulation and control distribution side, a warehouse side, a maintenance side and a buffer warehouse side which are connected through a network; each function end and the server end transmit spare part information and spare part identity ID; the spare part identity ID is recorded in a two-dimensional code. Because the spare part information and the spare part ID are in unique corresponding relation, and each functional end records the change of the spare part information and feeds the change back to the server end. Maintenance personnel can trace the working condition of any spare part at any time in real time only through the server. The maintenance personnel can deal with the small change so as to reduce the error probability of the teller machine, thereby greatly improving the maintenance efficiency and reducing the maintenance cost. Meanwhile, the two-dimensional code is used as a carrier of the spare part ID, so that the spare part ID can be quickly input into the electronic equipment through the scanner without manual input, and input errors are avoided.
Description
Technical Field
The invention relates to a spare part tracing system, in particular to a spare part tracing system based on Identity (ID) identification.
Background
The automatic teller machine is always in a 24-hour working state, and spare parts at different parts are aged or broken, so that the replacement is required at different times and frequencies. And whether the spare parts disassembled from the device are recyclable or whether newly installed spare parts are repair spare parts, whether the spare parts have self faults or other reasons cannot be known by maintenance personnel. If the maintenance personnel install the spare parts with faults as replacement parts, the safety performance of the teller machine is affected and the repeated maintenance workload is greatly increased. If spare parts exceeding the maintenance frequency or the working time of the spare parts exceeding the specified service life are returned to the maintenance part for maintenance and reuse, the spare parts also cause repeated work, waste manpower and bring hidden danger to the safety of the teller machine; but the maintenance personnel can not manually identify the massive spare parts at all.
Disclosure of Invention
In order to solve the above technical problems, the present invention aims to provide a spare part tracing system based on an identity ID.
The invention relates to a spare part tracing system, which is characterized by comprising:
the server side is connected with the factory side, the network point side, the regulation and control distribution side, the warehouse side, the maintenance side and the buffer warehouse side through a network, and respectively receives and transmits the spare part identity ID and the spare part information corresponding to the spare part identity ID; receiving a complete machine identity ID sent by a factory end or a network point end and complete machine information corresponding to the complete machine identity ID; monitoring whether spare part information or complete machine information meets working requirements or not;
the factory end sets a unique spare part identity ID for the spare part passing the test, and maps and corresponds the spare part information and the spare part identity ID; after a plurality of spare parts form a whole machine, integrating all spare part information contained in the whole machine into whole machine information, setting a unique Identity (ID) for the whole machine, and mapping the whole machine information to correspond to the whole machine ID; sending the spare part information and the spare part identity ID corresponding to the mapping to a server side; sending the complete machine information and the complete machine identity ID corresponding to the mapping to a server side;
the network node end acquires the spare part information corresponding to the spare part ID from the server end according to the spare part ID after replacing the spare part, and checks whether the replaced spare part is consistent with the acquired spare part information; updating the complete machine information of the replacement spare part, and feeding back the updated complete machine information and the complete machine identity ID to the server side;
the method comprises the steps that a regulation and control distribution end acquires a spare part Identity (ID) and spare part information corresponding to the acquired spare part Identity (ID) from a server end, and performs maintenance processing or packaging processing on spare parts according to spare part backlog to be processed and processing coefficients corresponding to the spare part information; when the backlog quantity of the spare parts to be processed is smaller than the backlog threshold value and the processing coefficient is smaller than the difficulty threshold value, maintaining the spare parts, otherwise, packing the spare parts; updating the maintained spare part information, detecting whether the new spare part information meets the working requirement, packaging the spare parts which do not meet the working requirement, and feeding back the spare part identity ID and the spare part information corresponding to the spare parts which meet the working requirement to the server; adding packaged information to spare part information to the packaged spare part, and then feeding back the spare part information containing the packaged information and the spare part Identity (ID) to a server side;
the warehouse end receives the spare part identity ID and the corresponding spare part information from the server end, detects whether the spare part information meets the working requirement, stores the spare part meeting the working requirement, updates the position information in the spare part information, and feeds back the updated spare part information and the corresponding spare part identity ID to the server end;
the maintenance end receives the spare part identity ID and the corresponding spare part information from the server end, detects the difference between the spare part information and the working requirement, comprehensively maintains the spare part according to the detection result, returns the completely maintained spare part to detect the difference between the spare part information and the working requirement, judges that the maintenance is finished when the difference does not exist, performs the working test on the completely maintained spare part, updates the spare part information passing the working test, and feeds the updated spare part information and the corresponding spare part identity ID back to the server end;
the buffer warehouse storage end is used for buffering the storage pressure of the warehouse end, receiving the spare part identity ID and the corresponding spare part information from the server end, detecting whether the spare part information meets the working requirement, storing the spare part meeting the working requirement, updating the position information in the spare part information, and feeding the updated spare part information and the corresponding spare part identity ID back to the server end;
the spare part information comprises spare part position information, state information, a processing coefficient, packaged information and working parameters.
The server side comprises:
the main control unit is used for receiving and sending information with a factory end, a network point end, a regulation and control distribution end, a warehouse end, a maintenance end and a buffer warehouse end through the communication unit; exporting the information in the storage unit to an upper computer according to an export instruction of the export unit; inputting the received spare part information, spare part identity ID, complete machine information and complete machine identity ID into a storage unit;
the storage unit is used for storing all spare part information related to the spare parts and corresponding spare part identity IDs thereof and storing all complete machine information and corresponding complete machine identity IDs thereof;
the export unit sends an export instruction to the main control unit according to the requirement of the upper computer and feeds back the spare part information retrieved from the storage unit and the corresponding spare part identity ID to the upper computer; sending a derivation instruction to the main control unit according to the requirement of the upper computer, and feeding back the complete machine information retrieved from the storage unit and the corresponding complete machine identity ID to the upper computer;
the checking unit is used for checking whether the received spare part information and the corresponding spare part identity ID accord with a mapping relation or not; checking whether the received complete machine information and the corresponding complete machine identity ID accord with a mapping relation or not; feeding back the checking result to the main control module;
and the communication unit coordinates communication transmission between the factory end, the network point end, the regulation and control distribution end, the warehouse end, the maintenance end and the buffer warehouse end and the main control end.
The factory side comprises:
the logic comparison unit is used for comparing the input spare part information or the whole machine information with the reference parameter according to the preset reference parameter and feeding back a qualified comparison signal to the aging unit or the production unit or the assembly unit; mapping and comparing the input spare part information with the corresponding spare part identity ID, and checking the correctness of the mapping relation; mapping and comparing the input complete machine information with the complete machine identity ID corresponding to the input complete machine information, and checking the correctness of the mapping relation;
the aging unit inputs the spare part information after the aging test and the corresponding spare part identity ID into the logic comparison unit, and inputs the spare part information and the corresponding spare part identity ID into the buffer unit after the logic comparison unit feeds back a comparison qualified signal;
the production unit inputs the spare part information of the newly produced spare part and the corresponding spare part identity ID into the logic comparison unit, and inputs the spare part information and the corresponding spare part identity ID into the buffer unit after the logic comparison unit feeds back a comparison qualified signal;
the buffer unit is used for caching the spare part information and the corresponding spare part identity ID so as to be called by the assembly unit; the spare part information passing the test and the corresponding spare part identity ID are directly sent to a server side through a factory side communication unit;
the assembling unit is used for calling all spare part information and corresponding spare part IDs thereof required by the whole machine from the buffer unit, setting the whole machine ID of the assembled whole machine, and mapping the whole machine information and the whole machine ID; sending the complete machine information and the corresponding complete machine identity IDs, the spare part information of all spare parts contained in the complete machine and the corresponding spare part identity IDs thereof to a logic comparison unit for information comparison, and sending the comparison qualified signals to a server end through a factory-end communication unit after the logic comparison unit feeds back the comparison qualified signals;
and the factory-side communication unit is used for sending the assembled complete machine information and the corresponding complete machine identity ID or the tested spare part information and the corresponding spare part identity ID to the server side.
The regulation and control distribution end comprises:
the distribution unit is used for setting a backlog threshold value and a difficulty threshold value; when the spare parts are distributed to the maintenance units, the backlog amount of the spare parts to be processed is +1, and when the spare parts are maintained, the backlog amount of the spare parts to be processed is-1; after receiving spare part information and a corresponding spare part identity ID sent by a server, distributing spare parts according to the backlog quantity and the processing coefficient of the current spare parts to be processed; when the backlog quantity of the spare parts to be processed is smaller than the backlog threshold value and the processing coefficient is smaller than the difficulty threshold value, the spare parts, the spare part information and the spare part identity ID are sent to a maintenance unit, otherwise, the spare parts, the spare part information and the spare part identity ID are sent to a packing unit;
the maintenance unit is used for updating spare part information of the spare part which is maintained and sending the updated spare part information and the spare part Identity (ID) to the detection unit; sending the spare parts which can not be repaired to a packing unit together with spare part information and spare part Identity (ID);
the packaging unit is used for sending the received spare part information corresponding to the spare part and the spare part identity ID to the server side, and adding packaged information to the spare part information before sending the spare part information to the server side;
and the detection unit is used for carrying out work test on the spare parts after maintenance is finished and feeding back the spare part information corresponding to the spare parts meeting the work requirements and the spare part Identity (ID) to the server side.
The spare part ID or the complete machine ID is recorded by a two-dimensional code.
The spare part tracing system has the advantages that the spare part information and the spare part identity ID are in unique corresponding relation, and each functional end records the change of the spare part information and feeds the change back to the server end. Maintenance personnel can trace the working condition of any spare part at any time in real time only through the server. Including whether the spare part has a fault or not, how long the working time is, and whether the number of times of maintenance exceeds a set range or not. Even when a fault occurs, it can be accurately determined where the parameter change causing the fault occurs, for example, when the parameter a of the fault caused by the spare part changes from 0 to 1, which occurs at the warehouse side. The maintenance personnel can deal with the small change so as to reduce the error probability of the teller machine, thereby greatly improving the maintenance efficiency and reducing the maintenance cost. Meanwhile, the two-dimensional code is used as a carrier of the spare part ID, so that the spare part ID can be quickly input into the electronic equipment through the scanner without manual input, and input errors are avoided.
Drawings
FIG. 1 is a schematic diagram of the system architecture of the present invention.
FIG. 2 is a plant-side workflow diagram of the present invention.
Fig. 3 is a flow chart of the dot-end operation of the present invention.
FIG. 4 is a flow chart of the regulated dispensing terminal work of the present invention.
Fig. 5 is a warehouse-side workflow diagram of the present invention.
Fig. 6 is a maintenance-side workflow diagram of the present invention.
Fig. 7 is a buffer stocker workflow diagram of the present invention.
Detailed Description
The structure of the spare part tracing system is shown in fig. 1, the working principle of each functional end is shown in fig. 2-7, and the state of each spare part at each functional end is monitored in real time through network connection by a server end, so that the tracing of the spare part is realized. The spare part tracing system comprises a server side, a factory side, a network point side, a regulation and control distribution side, a warehouse side, a maintenance side and a buffer storage side. The server side is connected with each function side through a network, each spare part is provided with a unique spare part identity ID, the spare part identity ID is mapped to spare part information corresponding to the spare part, and the spare part information comprises a plurality of kinds of detailed information such as spare part position information, state information, processing coefficients, packaged information and working parameters. Spare part ID and complete machine ID use the two-dimensional code to record, make things convenient for maintainer scanning to read.
Wherein the server end includes: the main control unit is used for receiving and sending information with a factory end, a network point end, a regulation and control distribution end, a warehouse end, a maintenance end and a buffer warehouse end through the communication unit; exporting the information in the storage unit to an upper computer according to an export instruction of the export unit; and inputting the received spare part information, the spare part identity ID, the complete machine information and the complete machine identity ID into a storage unit. And the storage unit is used for storing the spare part information related to all spare parts and the corresponding spare part identity IDs thereof and storing all the complete machine information and the corresponding complete machine identity IDs thereof. The export unit sends an export instruction to the main control unit according to the requirement of the upper computer and feeds back the spare part information retrieved from the storage unit and the corresponding spare part identity ID to the upper computer; and sending a derivation instruction to the main control unit according to the requirement of the upper computer, and feeding back the complete machine information retrieved from the storage unit and the corresponding complete machine Identity (ID) to the upper computer. The checking unit is used for checking whether the received spare part information and the corresponding spare part identity ID accord with a mapping relation or not; checking whether the received complete machine information and the corresponding complete machine identity ID accord with a mapping relation or not; and feeding back the checking result to the main control module. And the communication unit coordinates communication transmission between the factory end, the network point end, the regulation and control distribution end, the warehouse end, the maintenance end and the buffer warehouse end and the main control end.
The factory side includes: the logic comparison unit is used for comparing the input spare part information or the whole machine information with the reference parameter according to the preset reference parameter and feeding back a qualified comparison signal to the aging unit or the production unit or the assembly unit; mapping and comparing the input spare part information with the corresponding spare part identity ID, and checking the correctness of the mapping relation; and mapping and comparing the input complete machine information with the corresponding complete machine identity ID, and checking the correctness of the mapping relation. And the aging unit inputs the spare part information after the aging test and the corresponding spare part identity ID into the logic comparison unit, and inputs the spare part information and the corresponding spare part identity ID into the buffer unit after the logic comparison unit feeds back a comparison qualified signal. And the production unit inputs the spare part information of the newly produced spare part and the corresponding spare part identity ID into the logic comparison unit, and inputs the spare part information and the corresponding spare part identity ID into the buffer unit after the logic comparison unit feeds back a comparison qualified signal. The buffer unit is used for caching the spare part information and the corresponding spare part identity ID so as to be called by the assembly unit; and directly sending the tested spare part information and the corresponding spare part identity ID to the server side through the factory side communication unit. The assembling unit is used for calling all spare part information and corresponding spare part IDs thereof required by the whole machine from the buffer unit, setting the whole machine ID of the assembled whole machine, and mapping the whole machine information and the whole machine ID; and sending the complete machine information and the corresponding complete machine identity IDs, the spare part information of all spare parts contained in the complete machine and the corresponding spare part identity IDs thereof to a logic comparison unit for information comparison, and sending the comparison qualified signals to a server side through a factory side communication unit after the logic comparison unit feeds back the comparison qualified signals. And the factory-side communication unit is used for sending the assembled complete machine information and the corresponding complete machine identity ID or the tested spare part information and the corresponding spare part identity ID to the server side.
The regulated dispensing end comprises: the distribution unit is used for setting a backlog threshold value and a difficulty threshold value; when the spare parts are distributed to the maintenance units, the backlog amount of the spare parts to be processed is +1, and when the spare parts are maintained, the backlog amount of the spare parts to be processed is-1; after receiving spare part information and a corresponding spare part identity ID sent by a server, distributing spare parts according to the backlog quantity and the processing coefficient of the current spare parts to be processed; and when the backlog quantity of the spare parts to be processed is smaller than the backlog threshold value and the processing coefficient is smaller than the difficulty threshold value, sending the spare parts, the spare part information and the spare part identity ID to the maintenance unit, otherwise, sending the spare parts, the spare part information and the spare part identity ID to the packing unit. The maintenance unit is used for updating spare part information of the spare part which is maintained and sending the updated spare part information and the spare part Identity (ID) to the detection unit; and sending the spare parts which can not be repaired to the packaging unit together with the spare part information and the spare part identity ID. And the packing unit is used for sending the received spare part information corresponding to the spare part and the spare part identity ID to the server side, and adding packed information to the spare part information before sending the spare part information to the server side. And the detection unit is used for carrying out work test on the spare parts after maintenance is finished and feeding back the spare part information corresponding to the spare parts meeting the work requirements and the spare part Identity (ID) to the server side.
Each spare part can timely and comprehensively update spare part information in different functional units, wherein the information comprises spare part parameters, spare part positions and other information which is convenient to trace back. Therefore, maintenance personnel can inquire information such as the number, the type and the working parameters of spare parts stored in each functional unit through the server, any fault can be traced back to the source of occurrence, and the maintenance efficiency is effectively improved.
Various other changes and modifications to the above-described embodiments and concepts will become apparent to those skilled in the art from the above description, and all such changes and modifications are intended to be included within the scope of the present invention as defined in the appended claims.
Claims (2)
1. A spare part traceability system, comprising:
the server side is connected with the factory side, the network point side, the regulation and control distribution side, the warehouse side, the maintenance side and the buffer warehouse side through a network, and respectively receives and transmits the spare part identity ID and the spare part information corresponding to the spare part identity ID; receiving a complete machine identity ID sent by a factory end or a network point end and complete machine information corresponding to the complete machine identity ID; monitoring whether spare part information or complete machine information meets working requirements or not;
the factory end sets a unique spare part identity ID for the spare part passing the test, and maps and corresponds the spare part information and the spare part identity ID; after a plurality of spare parts form a whole machine, integrating all spare part information contained in the whole machine into whole machine information, setting a unique Identity (ID) for the whole machine, and mapping the whole machine information to correspond to the whole machine ID; sending the spare part information and the spare part identity ID corresponding to the mapping to a server side; sending the complete machine information and the complete machine identity ID corresponding to the mapping to a server side;
the network node end acquires the spare part information corresponding to the spare part ID from the server end according to the spare part ID after replacing the spare part, and checks whether the replaced spare part is consistent with the acquired spare part information; updating the complete machine information of the replacement spare part, and feeding back the updated complete machine information and the complete machine identity ID to the server side;
the method comprises the steps that a regulation and control distribution end acquires a spare part Identity (ID) and spare part information corresponding to the acquired spare part Identity (ID) from a server end, and performs maintenance processing or packaging processing on spare parts according to spare part backlog to be processed and processing coefficients corresponding to the spare part information; when the backlog quantity of the spare parts to be processed is smaller than the backlog threshold value and the processing coefficient is smaller than the difficulty threshold value, maintaining the spare parts, otherwise, packing the spare parts; updating the maintained spare part information, detecting whether the new spare part information meets the working requirement, packaging the spare parts which do not meet the working requirement, and feeding back the spare part identity ID and the spare part information corresponding to the spare parts which meet the working requirement to the server; adding packaged information to spare part information to the packaged spare part, and then feeding back the spare part information containing the packaged information and the spare part Identity (ID) to a server side;
the warehouse end receives the spare part identity ID and the corresponding spare part information from the server end, detects whether the spare part information meets the working requirement, stores the spare part meeting the working requirement, updates the position information in the spare part information, and feeds back the updated spare part information and the corresponding spare part identity ID to the server end;
the maintenance end receives the spare part identity ID and the corresponding spare part information from the server end, detects the difference between the spare part information and the working requirement, comprehensively maintains the spare part according to the detection result, returns the completely maintained spare part to detect the difference between the spare part information and the working requirement, judges that the maintenance is finished when the difference does not exist, performs the working test on the completely maintained spare part, updates the spare part information passing the working test, and feeds the updated spare part information and the corresponding spare part identity ID back to the server end;
the buffer warehouse storage end is used for buffering the storage pressure of the warehouse end, receiving the spare part identity ID and the corresponding spare part information from the server end, detecting whether the spare part information meets the working requirement, storing the spare part meeting the working requirement, updating the position information in the spare part information, and feeding the updated spare part information and the corresponding spare part identity ID back to the server end;
the spare part information comprises spare part position information, state information, a processing coefficient, packaged information and working parameters;
the server side comprises:
the main control unit is used for receiving and sending information with a factory end, a network point end, a regulation and control distribution end, a warehouse end, a maintenance end and a buffer warehouse end through the communication unit; exporting the information in the storage unit to an upper computer according to an export instruction of the export unit; inputting the received spare part information, spare part identity ID, complete machine information and complete machine identity ID into a storage unit;
the storage unit is used for storing all spare part information related to the spare parts and corresponding spare part identity IDs thereof and storing all complete machine information and corresponding complete machine identity IDs thereof;
the export unit sends an export instruction to the main control unit according to the requirement of the upper computer and feeds back the spare part information retrieved from the storage unit and the corresponding spare part identity ID to the upper computer; sending a derivation instruction to the main control unit according to the requirement of the upper computer, and feeding back the complete machine information retrieved from the storage unit and the corresponding complete machine identity ID to the upper computer;
the checking unit is used for checking whether the received spare part information and the corresponding spare part identity ID accord with a mapping relation or not; checking whether the received complete machine information and the corresponding complete machine identity ID accord with a mapping relation or not; feeding back the checking result to the main control module;
and the communication unit coordinates communication transmission between the factory end, the network point end, the regulation and control distribution end, the warehouse end, the maintenance end and the buffer warehouse end and the main control end.
2. The system of claim 1, wherein the spare part ID or the complete machine ID is recorded by a two-dimensional code.
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| CN201610296396.8A CN107346451B (en) | 2016-05-06 | 2016-05-06 | Spare part tracing system |
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| CN201610296396.8A CN107346451B (en) | 2016-05-06 | 2016-05-06 | Spare part tracing system |
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| CN107346451A CN107346451A (en) | 2017-11-14 |
| CN107346451B true CN107346451B (en) | 2020-12-08 |
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| CN112801312B (en) * | 2021-01-15 | 2022-11-11 | 广东韶钢松山股份有限公司 | Sintering machine trolley management and control method and system |
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| US20030055753A1 (en) * | 2001-09-17 | 2003-03-20 | Eshinui Incorporated | Spare parts and consumables management system |
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Granted publication date: 20201208 |