CN105517405A - Control method of heat pipe internal circulation type server cabinet heat dissipation system - Google Patents
Control method of heat pipe internal circulation type server cabinet heat dissipation system Download PDFInfo
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Abstract
The invention discloses a control method of a heat pipe internal circulation type server cabinet heat dissipation system. The system comprises a machine room unit and a refrigerant fluorine supply and return unit. The refrigerant fluorine supply and return unit includes a circulating power unit and a cooling unit. The circulating power unit forms closed circulation with the machine room unit through a first refrigerant loop, and forms closed circulation with the cooling unit through a second refrigerant loop. According to the invention, accurate short-distance transport of cabinet cold air is achieved, and the problem that a server cabinet is locally overheated and has heat points is solved; and meanwhile, natural cooling measures are taken, the heat exchange temperature difference is large and the efficiency is high, and active condensation prevention is employed. The control method has the characteristics of high reliability, low power consumption and low noise, and meets the concepts of energy conservation and environmental protection.
Description
Technical field
The present invention relates to a kind of server cabinet cooling system, particularly relate to a kind of control method of heat pipe internal-circulation type server cabinet cooling system.
Background technology
Along with the continuous increase of IDC computer room of internet data center high density rack, the integrated level of equipment is more and more higher, and disposal ability also increases gradually, but the power consumption of equipment also increases thereupon, causes the caloric value of equipment within machine cabinet more.According to statistics, in current domestic large-scale IDC machine room, equipment cabinet server caloric value is large, and is that annual 8760h runs substantially, for not adopting the machine room of new wind, the whole year all needs cooling, causes air conditioning energy consumption huge, and its air conditioning energy consumption accounts for 40% ~ 50% of the overall energy consumption of data center module.
Traditional data machine room air supply mode has the modes such as the air-supply of base plate air channel, the air-supply of cold and hot channel separation and the refrigeration air-supply of full room, this pattern has not met the refrigeration demand of modernization machine room high density rack, has occurred the problems such as local overheating, power consumption are large, air conditioner in machine room energy consumption is too high, noise is large.Simultaneously precise machine room air conditioner needs repeatedly humidification, dehumidifying running or supporting Special dehumidifier carry out machine room air humidity, dew point controls, and to guarantee that device interior condensation does not occur, causes that computer-room air conditioning system refrigerating efficiency reduces, energy consumption increases.If the heat dissipation problem of machine room solves bad, will the safe operation of serious threat calculator room equipment.Therefore, how when meeting equipment use requirement, the energy consumption effectively reducing air-conditioning system in machine room is the major issue that air conditioner industry and data center module operation industry face.
Consider from Energy Angle, have at present directly to adopt and outdoor air is introduced the indoor scheme for machine room cooling, its advantage is that refrigerating efficiency is high, initial cost is low, energy consumption is low, but shortcoming is after introducing outdoor cold air, make room air cleanliness factor, humidity be difficult to ensure, bring potential safety hazard, later stage operation maintenance amount is larger.Also have in addition and adopt gas gas honeycomb heat exchanger, by heat pipe hot-air and outdoor cold air indirect heat exchange, thus reduce temperature in machine room; Its advantage does not introduce outdoor air, and do not affect cleanliness factor and the humidity of the air in machine room, shortcoming is that initial cost is relatively high, and heat exchanger structure more complicated, easily blocks, and needs periodic cleaning, and maintenance workload is large.
Application number is that the Chinese patent " the cooling machine cabinet air-conditioning that a kind of dual system is energy-conservation " of 201420045986.X provides the energy-conservation cooling machine cabinet air-conditioning of a kind of dual system, hot-pipe system and air-conditioning system are set, described air-conditioning system comprises evaporator and condenser, described hot-pipe system comprises evaporation section and condensation segment, described evaporation section and evaporator and First Heat Exchanger become one, evaporation section and evaporator provide moving air by Inner eycle blower fan, described condensation segment and condenser and the second heat exchanger become one, condensation segment and condenser provide the air of flowing by outer circulation blower fan.This utility model is mainly used in open air, and can not be used for the server radiating of large-scale machine room.
Application number be 201010033887.6 Chinese patent " a kind of cooling machine cabinet method and device " provide a kind of cabinet heat dissipation device, comprising: rack, top is provided with hot-blast outlet, and bottom is provided with cold air inlet; Blowing unit, is carried by rack bottom from bottom to top by the cold wind inputted by cold air inlet; Liquid cooling unit, cools the hot-air of being discharged by hot-blast outlet, and is input in rack by cold air inlet.Although vertical refrigeration organically combines with water-cooling pattern by this patent, energy consumption is large, and cannot be applied to the server radiating of large-scale machine room.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of energy consumption is low, heat exchange efficiency is high, reliability is high, noise is little, the life-span is long heat pipe internal-circulation type server cabinet cooling system and control method thereof are provided, realize system initiatively anti-condensation, ensure that cleanliness factor and the humidity of air in machine room.
Above-mentioned purpose of the present invention is achieved by following technical solution:
A kind of heat pipe internal-circulation type server cabinet cooling system, comprise machine room unit and refrigerant supplies back fluorine unit, described refrigerant supplies back fluorine unit to comprise circulation power unit and cooling unit, described circulation power unit forms closed circulation by the first refrigerant loop and machine room unit, forms closed circulation by the second refrigerant loop and cooling unit.The present invention realizes freon circulation and Intermediate Heat Exchanger recuperated cycle, chilled water circulation and Intermediate Heat Exchanger recuperated cycle by two closed circulations, adopt the heat pipe internal-circulation type system of intermediate heat transfer, guarantee chilled water not to be brought into machine room, do not exist and cause water to enter the danger of machine room because of booster.
Further, described first refrigerant loop returns fluorine main for fluorine main with machine room refrigerant loop be connected machine room unit and circulation power unit respectively for being provided with machine room refrigerant loop.Described second cold coal loop is connected circulation power unit and cooling unit for being provided with chilled water feed pipe respectively with chilled water return pipe.
Described machine room unit comprises the equipment cabinet server cooling system of multiple parallel connection, described equipment cabinet server cooling system comprises server cabinet, multiple radiator fan, multiple server and multiple heat-pipe radiator, multiple radiator fan is arranged at server cabinet inner tip, and described multiple heat-pipe radiator is separately positioned on server lower end.Heat-pipe radiator direct heat transfer cooling server, realizes the short distance conveying of cold wind, solves rack local overheating and there is hot issue.Meanwhile, heat-pipe radiator is by equipment cabinet server interlocked control, and when a certain equipment cabinet server quits work, the heat-pipe radiator of its correspondence also automatically shuts down, and no longer includes refrigerant circulation; When equipment cabinet server is restarted, heat-pipe radiator interlocking autoboot also cools server.Heat-pipe radiator structure type includes but not limited to finned heat pipe radiator, micro channel heat tube radiator and ceramic-type heat-pipe radiator etc.
Further, described machine room refrigerant loop returns fluorine main for fluorine main and machine room refrigerant loop and is respectively equipped with multiple refrigerant loop and returns fluorine arm for fluorine arm and loop, and described refrigerant loop returns for fluorine arm and loop the heat-pipe radiator accessing multiple parallel connection between fluorine arm.
Described circulation power unit is composed in series by reservoir, Intermediate Heat Exchanger and outer circulation water pump, described Intermediate Heat Exchanger and machine room refrigerant loop confession fluorine main and machine room refrigerant loop returns fluorine main and is connected respectively, and the confession fluorine mouth place in Intermediate Heat Exchanger is located at by described reservoir.The different demands to freon under different operating mode can be adapted to, ensure for fluorine sufficient, make system keep stable.
Described Intermediate Heat Exchanger level, higher than heat-pipe radiator, makes freon enter the first refrigerant circulation under gravity.Intermediate Heat Exchanger includes but not limited to the heat exchanger types such as plate heat exchanger, shell and tube exchanger.
Described cooling unit comprises cooling tower, described cooling tower top is provided with frequency conversion fan, downside is provided with air intake barrier, inside is provided with heat exchange coil and is connected respectively with chilled water feed pipe and chilled water return pipe, described heat exchange coil upper end is provided with spray equipment, described spray equipment upper end is provided with dewater unit, is also provided with frequency conversion feeding spraying pump and is connected with spray equipment.Described cooling tower is provided with overflow pipe, filling pipe and drainage pipe on the downside of another.
Described rack unit is also provided with the anti-condensation control module of active, for fluorine temp probe and machine room room air dew point temperature probe, the anti-condensation control module of described active with pop one's head in for fluorine temp probe, machine room room air dew point temperature, outer circulation water pump, frequency conversion fan and frequency conversion feeding spraying pump be connected respectively, to be describedly located on machine room refrigerant loop confession fluorine main for fluorine temp probe.What described confession fluorine temp probe, machine room room air dew point temperature probe were measured supplies fluorine temperature and machine room room air dew point temperature, the anti-condensation control module of described active controls according to by the continuous input of collection signal and the continuous output of action conditioning signal, thoroughly stops the condensation risk that heat-pipe radiator heat exchange exists.
Described refrigerant supplies back fluorine unit to be also provided with water filter, outdoor water supply tube connector and indoor backwater tube connector, described water filter is connected respectively with outer circulation water pump and outdoor water supply tube connector, the described outdoor water supply tube connector other end is connected with chilled water feed pipe, and described indoor backwater tube connector two ends are connected with Intermediate Heat Exchanger and chilled water return pipe respectively.Between described outdoor water supply tube connector and chilled water feed pipe, between indoor backwater tube connector and chilled water return pipe, be respectively equipped with feed water valve and back-water valve (BWV).Described water filter and be respectively equipped with between outer circulation water pump and feed water valve and safeguard valve, described water filter and after safeguarding valve series connection and another safeguard valve in parallel.
A control method for heat pipe internal-circulation type server cabinet cooling system, is realized by heat pipe internal-circulation type server cabinet cooling system, comprises refrigerant circulation, chilled water circulation, server cabinet air heat radiation circulation and cooling tower heat radiation circulation.
Further, under the effect of the low temperature chilled water that the circulation of described chilled water provides for cooling unit circulating water pump outside, Intermediate Heat Exchanger is entered along outdoor water supply tube connector, low temperature chilled water changes into high temperature refrigerant water in Intermediate Heat Exchanger, gets back to closed cooling tower again change into low temperature chilled water by outdoor backwater tube connector.
Described refrigerant circulation is by the low temperature liquid refrigerant of Intermediate Heat Exchanger under gravity, through reservoir, enters machine room unit along machine room refrigerant loop for fluorine main, enters in server cabinet by many refrigerant loops in parallel with it for fluorine arms; Refrigerant in each arm enters in the heat-pipe radiator in rack under gravity, gaseous coolant is become with after the hot-air indirect heat exchange of heat-pipe radiator, return through refrigerant loop under the effect of density contrast and to flow into machine room refrigerant loop after fluorine arm and return fluorine main and gather and enter Intermediate Heat Exchanger, be again cooled to low temperature liquid refrigerant.
Described server cabinet air heat radiation circulation is under the dynamic action of the built-in radiator fan of server cabinet, the hot-air of rack outside enters rack through rack bottom air inlet mouth, the low temperature refrigerant heat exchange of hot-air first in heat-pipe radiator and its heat exchanger tube, become the cold air that temperature is lower, through server, cabinet equipment is lowered the temperature again, realize the conveying of short-range cold wind and accurate air-feeding; Circulating air temperature after heat exchange raises again, completes multiple intensification---cooling---after intensification, discharges through enclosure top radiator fan, and then completes the circulation of rack inner air and outer air, also completes the cooling down process to equipment cabinet server simultaneously.
Described cooling tower heat radiation circulation is under the effect of cooling tower top frequency conversion fan, outdoor cold dry air enters cooling tower shell through air-inlet grille, and become saturated Hot wet air heating by heat exchange coil hot and humid area, dewater unit from the bottom to top, and discharge through cooling tower frequency conversion fan; Recirculated cooling water bottom cooling tower shell is under the effect of frequency conversion feeding spraying pump, be atomized through spray equipment or spray to heat exchange coil surface, with the circulating refrigerant water indirect heat exchange of its inside, the cooling water after heat absorption is lowered the temperature with the cold dry air hot and humid area entering cooling tower shell simultaneously.When outdoor cold dry air temperature is lower, system automatic control controls to stop frequency conversion feeding spraying pump to run, and only adopts outdoor cold dry air and heat exchange coil indirect heat exchange, plays water-saving result.Wherein, cooling water in cooling tower shell is supplemented cooling water inflow by automatic control and adjustment filling pipe, by drainage pipe draining and blowdown and overflow pipe free drainage, ensure the safe and reliable operation of closed cooling tower, ensure that the recirculated water in intercooler is not contaminated simultaneously, extend the useful life of equipment.
For the data center module not introducing outdoor new wind, its interior environmental air wet and dry bulb temperature requires to keep constant, therefore the dew point temperature of correspondence also keeps constant.What the anti-condensation control module uninterrupted sampling of described active recorded for fluorine temp probe and machine room room air dew point temperature probe supplies fluorine temperature and machine room air dew point temperature, when machine room air dew point temperature is lower than during for fluorine temperature, illustrate that heat-pipe radiator 4 heat exchange does not exist condensation risk, to control machine room air themperature; If now machine room air dew point temperature is identical with set point, each power-equipment keeps standing state continuous service; If when machine room air dew point temperature is lower than set point, the anti-condensation control module of described active sends action regulation output signal to outer circulation water pump, cooling tower frequency conversion fan and frequency conversion feeding spraying pump, reduces each power-equipment running frequency; If machine room air dew point temperature is higher than set point lower than during for fluorine temperature, the anti-condensation control module of described active sends action regulation output signal to outer circulation water pump, cooling tower frequency conversion fan and frequency conversion feeding spraying pump, improves the running frequency of each power-equipment; If machine room air dew point temperature is higher than during for fluorine temperature, illustrate that the heat exchange of heat-pipe radiator exists condensation risk, to control for fluorine temperature, the anti-condensation control module of described active sends action regulation output signal to outer circulation water pump, cooling tower frequency conversion fan and frequency conversion feeding spraying pump, reduce the power consumption of each power-equipment, reduce for fluorine temperature and control the machine room air dew point temperature that gathers higher than synchronization for fluorine temperature.Controlled by the continuous input of collection signal and the continuous output of action conditioning signal, thoroughly stop the condensation risk that heat-pipe radiator heat exchange exists.Described each power-equipment is outer circulation water pump, cooling tower frequency conversion fan and frequency conversion feeding spraying pump.
In whole automatic control process, the logic of outer circulation water pump, cooling tower frequency conversion fan, frequency conversion feeding spraying pump power-equipment regulates and calculates output voluntarily by control module.
Compared with prior art, beneficial effect of the present invention is as follows:
(1) realize the short distance of rack cold wind accurately to carry, settlement server rack local overheating and the problem that there is focus;
(2) possess and do not introduce outdoor air, do not affect cleanliness factor and the humidity of the air in machine room;
(3) the anti-condensation control of system active designs the anti-condensation control program of energy-saving active according to condensation generation and prevention mechanism, whole system simplicity of design, invest low, system machine room inside is unpowered, run noiselessness, safety and environmental protection, realize data center module energy efficiency, safe and reliable object.
figure of description
Fig. 1 is structural representation of the present invention;
Fig. 2 is machine room cell schematics of the present invention;
Fig. 3 is that refrigerant of the present invention supplies back fluorine cell schematics;
Wherein, 1. server cabinet; 2. radiator fan; 3. server; 4. heat-pipe radiator; 5. refrigerant loop is for fluorine arm; 6. refrigerant loop returns fluorine arm; 7. machine room refrigerant loop is for fluorine main; 8. machine room refrigerant loop returns fluorine main; 9. reservoir; 10. Intermediate Heat Exchanger; 11. outer circulation water pumps; 12. water filters; 13 ~ 14. safeguard valve; 15. outdoor water supply tube connectors; 16. outdoor backwater tube connectors; 17. feed water valves; 18. back-water valve (BWV)s; 19. chilled water feed pipes; 20. chilled water return pipes; 21. cooling tower shells; 22. cooling tower frequency conversion fans; 23. dewater units; 24. frequency conversion feeding spraying pumps; 25. spray equipments; 26. heat exchange coils; 27. drainage pipes; 28. filling pipes; 29. overflow pipes; 30. air-inlet grilles; 31. safeguard valve; The anti-condensation control module of 32. active; 33. actions regulate input signal; 34. action regulation output signals; I. machine room unit; II. cooling unit; III. circulation power unit; IV. refrigerant supplies back fluorine unit.
Embodiment
Below in conjunction with Figure of description and specific embodiment the present invention made and elaborating further, but embodiment does not limit in any form the present invention.
Embodiment 1
As Fig. 1, a kind of heat pipe internal-circulation type server cabinet cooling system, comprise machine room unit I and refrigerant supplies back fluorine unit IV, described refrigerant supplies back fluorine unit IV to comprise circulation power unit III and cooling unit II, described circulation power unit III forms closed circulation by the first refrigerant loop and machine room unit I, forms closed circulation by the second refrigerant loop and cooling unit II.
Further, described first refrigerant loop returns fluorine main 8 for fluorine main 7 with machine room refrigerant loop be connected machine room unit I and circulation power unit III respectively for being provided with machine room refrigerant loop.Described second cold coal loop is connected circulation power unit III and cooling unit II respectively for being provided with chilled water feed pipe 19 and chilled water return pipe 20.
As Fig. 2, described machine room unit I comprises the equipment cabinet server cooling system of multiple parallel connection, described equipment cabinet server cooling system comprises server cabinet 1, multiple radiator fan 2, multiple server 3 and multiple heat-pipe radiator 4, multiple radiator fan 2 is arranged at server cabinet 1 inner tip, and described multiple heat-pipe radiator 4 is separately positioned on server 3 lower end.Heat-pipe radiator 4 direct heat transfer cooling server 3, realizes the short distance conveying of cold wind, solves rack local overheating and there is hot issue.Meanwhile, heat-pipe radiator 4 is by server 3 interlocked control, and when a certain server 3 quits work, the heat-pipe radiator 4 of its correspondence also automatically shuts down, and no longer includes refrigerant circulation; When server 3 is restarted, heat-pipe radiator 4 is interlocked autoboot cooling server.Heat-pipe radiator 4 structure type includes but not limited to finned heat pipe radiator, micro channel heat tube radiator and ceramic-type heat-pipe radiator etc.
Further, described machine room refrigerant loop returns fluorine main 8 for fluorine main 7 and machine room refrigerant loop and is respectively equipped with multiple refrigerant loop and returns fluorine arm 6 for fluorine arm 5 and loop, and described refrigerant loop returns fluorine for fluorine arm 5 and loop and props up the heat-pipe radiator 4 accessing multiple parallel connection between 6 pipes.
As Fig. 3, described circulation power unit III is composed in series by reservoir 9, Intermediate Heat Exchanger 10 and outer circulation water pump 11, described Intermediate Heat Exchanger 10 and machine room refrigerant loop confession fluorine main 7 and machine room refrigerant loop returns fluorine main 8 and is connected respectively, and the confession fluorine mouth place in Intermediate Heat Exchanger 10 is located at by described reservoir 9.The different demands to freon under different operating mode can be adapted to, ensure for fluorine sufficient, make system keep stable.
Described Intermediate Heat Exchanger 10 level, higher than heat-pipe radiator 4, makes freon enter the first refrigerant circulation under gravity.Intermediate Heat Exchanger 10 includes but not limited to the heat exchanger types such as plate heat exchanger, shell and tube exchanger.
Described cooling unit II comprises cooling tower, described cooling tower top is provided with frequency conversion fan 22, air intake barrier 30 is provided with on the downside of cooling tower shell 21, inside is provided with heat exchange coil 26 and is connected respectively with chilled water feed pipe 19 and chilled water return pipe 20, described heat exchange coil 26 upper end is provided with spray equipment 25, described spray equipment 25 upper end is provided with dewater unit 23, is also provided with frequency conversion feeding spraying pump 24 and is connected with spray equipment 25.Described cooling tower is provided with overflow pipe 29, filling pipe 28 and drainage pipe 27 on the downside of another.
Described rack unit I is also provided with the anti-condensation control module 32 of active, for fluorine temp probe T1 and machine room room air dew point temperature probe T2, the anti-condensation control module 32 of described active and being connected respectively for pop one's head in T2, outer circulation water pump 11, frequency conversion fan 22 and frequency conversion feeding spraying pump 24 of fluorine temp probe T1, machine room room air dew point temperature, is describedly located on machine room refrigerant loop confession fluorine main 7 for fluorine temp probe T1.What described confession fluorine temp probe T1, machine room room air dew point temperature probe T2 measured supplies fluorine temperature and machine room room air dew point temperature, the anti-condensation control module 32 of described active, according to the control being regulated input signal 33 and action conditioning signal output signal 34 by action, thoroughly stops the condensation risk that heat-pipe radiator heat exchange exists.
Described refrigerant supplies back fluorine unit IV to be also provided with water filter 12, outdoor water supply tube connector 15 and indoor backwater tube connector 16, described water filter 12 is connected respectively with outer circulation water pump 11 and outdoor water supply tube connector 15, described outdoor water supply tube connector 15 other end is connected with chilled water feed pipe 19, and described indoor backwater tube connector 16 two ends are connected with Intermediate Heat Exchanger 10 and chilled water return pipe 20 respectively.Between described outdoor water supply tube connector 15 and chilled water feed pipe 19, between indoor backwater tube connector 16 and chilled water return pipe 20, be respectively equipped with feed water valve 17 and back-water valve (BWV) 18.Described water filter 12 and be respectively equipped with between outer circulation water pump 11 and feed water valve 17 and safeguard valve 13,14, described water filter 12 and safeguard with another, valve 13,14 safeguards that valve 31 is in parallel after connecting.
A control method for heat pipe internal-circulation type server cabinet cooling system, comprises refrigerant circulation, chilled water circulation, server cabinet air heat radiation circulation and cooling tower heat radiation circulation.
Further, under the effect of the low temperature chilled water that the circulation of described chilled water provides for cooling unit II circulating water pump 11 outside, Intermediate Heat Exchanger 10 is entered along outdoor water supply tube connector 15, low temperature chilled water changes into high temperature refrigerant water in Intermediate Heat Exchanger 10, gets back to closed cooling tower again change into low temperature chilled water by outdoor backwater tube connector 16.
Described refrigerant circulation is by the low temperature liquid refrigerant of Intermediate Heat Exchanger 10 under gravity, through reservoir 9, enter machine room unit I along machine room refrigerant loop for fluorine main 7, enter in server cabinet 1 by many refrigerant loops in parallel with it for fluorine arm 5; Refrigerant in each arm enters in the heat-pipe radiator 4 in rack under gravity, gaseous coolant is become with after the hot-air indirect heat exchange of heat-pipe radiator 4, return through refrigerant loop under the effect of density contrast and to flow into machine room refrigerant loop after fluorine arm 6 and return fluorine main 8 and gather and enter Intermediate Heat Exchanger 10, be again cooled to low temperature liquid refrigerant.
Described server cabinet air heat radiation circulation is under the dynamic action of the built-in radiator fan 2 of server cabinet 1, the hot-air of rack outside enters rack through rack bottom air inlet mouth, the low temperature refrigerant heat exchange of hot-air first in heat-pipe radiator 4 with its heat exchanger tube, become the cold air that temperature is lower, lower the temperature through server 3 pairs of cabinet equipments again, realize the conveying of short-range cold wind and accurate air-feeding; Circulating air temperature after heat exchange raises again, completes multiple intensification---cooling---after intensification, is discharging through enclosure top radiator fan 2, and then completes the circulation of rack 1 inner air and outer air, also completes the cooling down process to server 3 simultaneously.
Described cooling tower heat radiation circulation is under the effect of cooling tower top frequency conversion fan, outdoor cold dry air enters cooling tower shell 21 through air-inlet grille 30, and become saturated Hot wet air heating by heat exchange coil 26 hot and humid area, dewater unit 23 from the bottom to top, and discharge through cooling tower frequency conversion fan 22; Recirculated cooling water bottom cooling tower shell is under the effect of frequency conversion feeding spraying pump 24, be atomized or spray to heat exchange coil 26 surface through spray equipment 25, with the circulating refrigerant water indirect heat exchange of its inside, the cooling water after heat absorption is lowered the temperature with the cold dry air hot and humid area entering cooling tower shell simultaneously.When outdoor cold dry air temperature is lower, system automatic control controls to stop frequency conversion feeding spraying pump 24 to run, and only adopts outdoor cold dry air and heat exchange coil 26 indirect heat exchange, plays water-saving result.Wherein, cooling water in cooling tower shell is supplemented by automatic control and adjustment filling pipe 28 pairs of cooling water inflows, by drainage pipe 27 draining and blowdown and overflow pipe 29 free drainage, ensure the safe and reliable operation of closed cooling tower, ensure that the recirculated water in intercooler is not contaminated simultaneously, extend the useful life of equipment.
For the data center module not introducing outdoor new wind, its interior environmental air wet and dry bulb temperature requires to keep constant, therefore the dew point temperature of correspondence also keeps constant.What described active anti-condensation control module 32 uninterrupted sampling recorded for fluorine temp probe T1 and machine room room air dew point temperature probe T2 supplies fluorine temperature and machine room air dew point temperature, when machine room air dew point temperature is lower than during for fluorine temperature, illustrate that heat-pipe radiator 4 heat exchange does not exist condensation risk, to control machine room air themperature; If now machine room air dew point temperature is identical with set point, each power-equipment keeps standing state continuous service; If when machine room air dew point temperature is lower than set point, the anti-condensation control module 32 of described active sends action regulation output signal 34 to outer circulation water pump 11, cooling tower frequency conversion fan 22 and frequency conversion feeding spraying pump 24, reduces each power-equipment running frequency; If machine room air dew point temperature higher than set point lower than for fluorine temperature time, the anti-condensation control module 32 of described active sends action regulation output signal 34 to outer circulation water pump 11, cooling tower frequency conversion fan 22 and frequency conversion feeding spraying pump 24, improves the running frequency of each power-equipment; If machine room air dew point temperature is higher than during for fluorine temperature, illustrate that the heat exchange of heat-pipe radiator 4 exists condensation risk, to control for fluorine temperature, the anti-condensation control module 32 of described active sends action regulation output signal 34 to outer circulation water pump 11, cooling tower frequency conversion fan 22 and frequency conversion feeding spraying pump 24, reduce the power consumption of each power-equipment, reduce for fluorine temperature and control the machine room air dew point temperature that gathers higher than synchronization for fluorine temperature.Controlled by the continuous input of collection signal and the continuous output of action conditioning signal, thoroughly stop the condensation risk that heat-pipe radiator heat exchange exists.Described each power-equipment is outer circulation water pump, cooling tower frequency conversion fan and frequency conversion feeding spraying pump.
In whole automatic control process, the logic of outer circulation water pump, cooling tower frequency conversion fan, frequency conversion feeding spraying pump power-equipment regulates and calculates output voluntarily by control module.
Claims (9)
1. the control method of a heat pipe internal-circulation type server cabinet cooling system, it is characterized in that, realized by heat pipe internal-circulation type server cabinet cooling system, described heat pipe internal-circulation type server cabinet cooling system comprises machine room unit and refrigerant supplies back fluorine unit, described refrigerant supplies back fluorine unit to comprise circulation power unit and cooling unit, described circulation power unit forms closed circulation by the first refrigerant loop and machine room unit, closed circulation is formed by the second refrigerant loop and cooling unit, described control method comprises refrigerant circulation, chilled water circulates, server cabinet air heat radiation circulation and cooling tower heat radiation circulation.
2. the control method of heat pipe internal-circulation type server cabinet cooling system according to claim 1, it is characterized in that, described machine room unit comprises multiple equipment cabinet server cooling system and the anti-condensation control module of active, described equipment cabinet server cooling system comprises multiple server and the corresponding heat-pipe radiator be located at below server, described circulation power unit is by reservoir, Intermediate Heat Exchanger and outer circulation water pump are composed in series, described outer circulation water pump is connected with the anti-condensation control module of active, described first refrigerant loop returns fluorine main for being provided with machine room refrigerant loop for fluorine main and machine room refrigerant loop, described machine room refrigerant loop goes back to fluorine main one end for fluorine main and machine room refrigerant loop and is respectively equipped with multiple refrigerant loop and returns fluorine arm for fluorine arm and loop, described refrigerant loop returns for fluorine arm and loop the heat-pipe radiator accessing multiple parallel connection between fluorine arm, described machine room refrigerant loop returns the fluorine main other end for fluorine main with machine room refrigerant loop and is connected with Intermediate Heat Exchanger respectively, the confession fluorine mouth place of Intermediate Heat Exchanger is located at by described reservoir.
3. the control method of heat pipe internal-circulation type server cabinet cooling system according to claim 1, it is characterized in that, described cooling unit comprises cooling tower, described second refrigerant loop is that the heat exchange coil one end be located in cooling tower is connected with Intermediate Heat Exchanger by chilled water feed pipe, feed water valve, outdoor water supply tube connector, water filter, outer circulation water pump successively, and the other end is connected with Intermediate Heat Exchanger with indoor backwater tube connector by chilled water return pipe, back-water valve (BWV) successively; Described cooling tower top is provided with frequency conversion fan, downside is provided with air intake barrier, described heat exchange coil upper end is provided with spray equipment and dewater unit successively, and described spray equipment is connected with frequency conversion feeding spraying pump, and described frequency conversion feeding spraying pump and frequency conversion fan are connected with the anti-condensation control module of active respectively.
4. the control method of heat pipe internal-circulation type server cabinet cooling system according to claim 1, it is characterized in that, under the effect of the low temperature chilled water that the circulation of described chilled water provides for cooling unit circulating water pump outside, Intermediate Heat Exchanger is entered along outdoor water supply tube connector, low temperature chilled water changes into high temperature refrigerant water in Intermediate Heat Exchanger, gets back to closed cooling tower again change into low temperature chilled water by outdoor backwater tube connector.
5. the control method of heat pipe internal-circulation type server cabinet cooling system according to claim 1, it is characterized in that, described Intermediate Heat Exchanger level is higher than heat-pipe radiator, described refrigerant circulation is by the low temperature liquid refrigerant of Intermediate Heat Exchanger under gravity, through reservoir, enter machine room unit along machine room refrigerant loop for fluorine main, enter in server cabinet by many refrigerant loops in parallel with it for fluorine arm; Refrigerant in each arm enters in the heat-pipe radiator in rack under gravity, gaseous coolant is become with after the hot-air indirect heat exchange of heat-pipe radiator, return through refrigerant loop under the effect of density contrast and to flow into machine room refrigerant loop after fluorine arm and return fluorine main and gather and enter Intermediate Heat Exchanger, be again cooled to low temperature liquid refrigerant.
6. the control method of heat pipe internal-circulation type server cabinet cooling system according to claim 1, it is characterized in that, described server cabinet air heat radiation circulation is under the dynamic action of the built-in radiator fan of server cabinet, the hot-air of server cabinet outside enters rack through rack bottom air inlet mouth, the low temperature refrigerant heat exchange of hot-air first in heat-pipe radiator and its heat exchanger tube, become the cold air that temperature is lower, then through server, server machine cabinet equipment is lowered the temperature; Circulating air temperature after heat exchange raises again, completes multiple intensification---cooling---after intensification, is discharging through server cabinet top heat dissipation fan.
7. the control method of heat pipe internal-circulation type server cabinet cooling system according to claim 1, it is characterized in that, described cooling tower heat radiation circulation for be located at cooling tower top frequency conversion fan effect under, outdoor cold dry air enters cooling tower shell through air-inlet grille, and become saturated Hot wet air heating by heat exchange coil hot and humid area, dewater unit from the bottom to top, and discharge through cooling tower frequency conversion fan; Recirculated cooling water bottom cooling tower shell is under the effect of frequency conversion feeding spraying pump, be atomized through spray equipment or spray to heat exchange coil surface, with the circulating refrigerant water indirect heat exchange of its inside, the cooling water after heat absorption is lowered the temperature with the cold dry air hot and humid area entering cooling tower shell simultaneously.
8. the control method of heat pipe internal-circulation type server cabinet cooling system according to claim 1, it is characterized in that, heat-pipe radiator by server interlocked control, when a certain server discontinuing operation, the heat-pipe radiator of its correspondence also automatically shuts down, and no longer includes refrigerant circulation; When Server Restart, heat-pipe radiator interlocking autoboot also cools server.
9. the control method of heat pipe internal-circulation type server cabinet cooling system according to claim 1, it is characterized in that, be provided with for fluorine temp probe and machine room room air dew point temperature probe, the described fluorine temp probe that supplies is located at machine room refrigerant loop on fluorine main, what the anti-condensation control module uninterrupted sampling of described active recorded for fluorine temp probe and machine room room air dew point temperature probe supplies fluorine temperature and machine room air dew point temperature, if now machine room air dew point temperature is identical with set point, each power-equipment keeps standing state continuous service; If when machine room air dew point temperature is lower than set point, the anti-condensation control module of described active sends action regulation output signal to outer circulation water pump, cooling tower frequency conversion fan and frequency conversion feeding spraying pump, reduces each power-equipment running frequency; If machine room air dew point temperature is higher than set point lower than during for fluorine temperature, the anti-condensation control module of described active sends action regulation output signal to outer circulation water pump, cooling tower frequency conversion fan and frequency conversion feeding spraying pump, improves the running frequency of each power-equipment; If when machine room air dew point temperature is higher than during for fluorine temperature, the anti-condensation control module of described active sends action regulation output signal to outer circulation water pump, cooling tower frequency conversion fan and frequency conversion feeding spraying pump, reduce the power consumption of each power-equipment, reduce for fluorine temperature and control the machine room air dew point temperature that gathers higher than synchronization for fluorine temperature, described each power-equipment is outer circulation water pump, cooling tower frequency conversion fan and frequency conversion feeding spraying pump.
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