CN105205632A - Intelligent warehousing control system - Google Patents
Intelligent warehousing control system Download PDFInfo
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- CN105205632A CN105205632A CN201510526237.8A CN201510526237A CN105205632A CN 105205632 A CN105205632 A CN 105205632A CN 201510526237 A CN201510526237 A CN 201510526237A CN 105205632 A CN105205632 A CN 105205632A
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Abstract
The invention provides an intelligent warehousing control system comprising a system setting module, a basic data management module, a warehouse view supervision module, a storage using module, an index detection module, a data inquiring module, a data management module, a warehouse output and input management module and a scanning vehicle management module. The intelligent control system covering the life-cycle management process of material supplementing and warehouse inputting, warehousing management, supply and delivery, storage use, technical support and retiring and scrapping is constructed, and automatic statistics of material receiving and delivering and use number, intelligent monitoring of the stock and use state, dynamic positioning of the flexible and delivery condition and real-time prompting of the maintenance and repair demands can be realized so that the warehousing material management level and benefit can be comprehensively enhanced.
Description
Technical field
The present invention relates to warehouse control system, be specifically related to a kind of Intelligent warehouse control system.
Background technology
In recent years, the development of technology of Internet of things is day by day subject to the attention of country and society.Internet of Things (Internetofthings, IOT) is the important component part of generation information technology, is also the important development stage in " informationization " epoch.It utilizes the communication technology such as localized network or internet that sensor, controller, machine, personnel and thing etc. are linked togather by new mode, and formation people and thing, thing and thing are connected, and realizes informationization, remote management and control and intelligentized network.Technology of Internet of things has been applied to multiple field, it greatly improves informationization and intelligence degree, thus receives the concern of various countries and scientific research institution, has become domestic and international study hotspot at present.
Traditional storage material management is normally by what manually complete, and such as in order to prevent the quality of storage goods and materials from suffering damage, warehousing management personnel can make regular check on the situation of warehouse and storage goods and materials.And along with the proposition of Internet of Things concept and development, the management of its goods and materials that are used to gradually to store in a warehouse, but the intelligence degree of material management of storing in a warehouse in prior art is also not high.
Native system mainly realizes, digital management visual, intelligent to the simulation of storehouse raw material, in real time display goods and materials in storehouse situation.With green IT, intelligent use thought is for instructing, the opportunity of Internet of Things is greatly developed for foundation with current country, the technology of Internet of things of positive introduction Vehicles Collected from Market comparative maturity, build covering goods and materials and replenish storehouse, warehousing management, supply is allotted, employ and seal up for safekeeping, technical guarantee, the retired intelligent management system life-cycle management process such as scrapping, realize the robotization statistics that goods and materials transmitting-receiving is expected and employed quantity, the intelligent monitoring of stock and using state, mobilism that is motor-driven and conveying situation is located, the real time implementation prompting of maintenance demand, comprehensive raising storage goods and materials management level and benefit.
Summary of the invention
For solving the technical matters existed in above-mentioned prior art, the present invention proposes a kind of Intelligent warehouse control system, comprise 9 functional modules: Operation system setting, basic data management, warehouse views is supervised, employ and seal up for safekeeping, Indexs measure, data query, data management, in-out-storehouse management, scanning car administration module, build covering goods and materials and replenish storehouse, warehousing management, supply is allotted, employ and seal up for safekeeping, technical guarantee, retired intelligent control system of the life-cycle management process such as to scrap, realize the robotization statistics that goods and materials transmitting-receiving is expected and employed quantity, the intelligent monitoring of stock and using state, mobilism that is motor-driven and conveying situation is located, the real time implementation prompting of maintenance demand, comprehensive raising storage goods and materials management level and benefit.
For solving the problems of the technologies described above, The embodiment provides a kind of Intelligent warehouse control system, described control system comprises:
System setup module, is arranged and account management for IP;
Basic data management module, for the typing of basic data, comprises the basic data input function supplementing warehouse-in, grouping management, warehousing management, the management of producer of supplier, subordinate unit's management, grouping management, store management, storehouse group registration management submodule;
Warehouse views administration module, completely to check the real-time monitoring of storehouse raw material, goods and materials, goods and materials distribution and quality monitoring, environmental quality detect, safety detection 6 needs the detection of the function of monitoring in real time module in detail, is convenient to dynamic management storage goods and materials;
Employ and seal module up for safekeeping, realize subordinate unit being employed to the information such as the quantity of goods and materials, working time, maneuvring route, mobilization position and the quality condition after employing and monitor in real time, to grasp the duty of goods and materials and the performance parameter after using;
Indexs measure module, detects the performance index of goods and materials, if detect a certain performance index of goods and materials to exceed normal critical point, then points out these goods and materials to need to be serviced or keep in repair; If the property indices grave fault all of goods and materials detected, system sends the information that goods and materials are retired or scrap automatically;
Data inquiry module, comprises material storage position enquiring, casing enters library inquiry, casing goes out library inquiry, materials warehousing inquiry, goods and materials go out library inquiry, material storage inquiry;
Material management module, carries out registration statistics each process of goods and materials life-cycle management, sets up material management profile, so that all types personnel grasp goods and materials in real time employ situation and state of the art;
In-out-storehouse management module, includes library management and goes out library management, goes out to put record management in storage to goods and materials;
Scanning car administration module, for making an inventory to the terminal module on scanning car.
Preferably, described supplementary warehouse-in submodule relies on Zigbee to identify acquisition system enforcement; Storehouse entrance arranges Zigbee reader, and during materials warehousing, Zigbee reader reads the Zigbee label information on goods and materials automatically, generates goods and materials storage bill; After the material information of storage bill and issue note comparison all meet, under management system prompting, goods and materials are delivered to corresponding warehouse compartment; As do not met, system automatic alarm, prompting staff finds out reason, is corrected.
Preferably, it is characterized in that: described warehousing management submodule comprises that chief storekeeper, goods and materials are complete, goods and materials distribution, data are assumed overall responsibility for, quantity is made an inventory, quality monitoring, environmental monitoring, security monitoring 8 modules:
1> chief storekeeper: acquisition system and material Management System are implemented to rely on Zigbee to identify, real-time for all labeled material informations is fed back to material Management System by Zigbee reader, no in storehouse when system distinguishes goods and materials with color;
2> goods and materials are complete: acquisition system and material Management System are implemented to rely on Zigbee to identify, system interface can show the complete situation of goods and materials intuitively in the mode of column diagram after being gathered by Zigbee reader monitoring feedack;
3> goods and materials distribute: acquisition system and material Management System are implemented to rely on Zigbee to identify, system interface analyzes the information distribution situation of the storage compartment of each group of each room, storehouse, room, each storehouse by Zigbee reader monitoring feedack, by column diagram, cake chart intuitively mode carry out the distribution of different goods and materials in library representation, facilitate later inquiry and allotment goods and materials, make rational planning for;
4> data overview: rely on material Management System to implement, what show the goods and materials of the storage facility of all monitoring assumes overall responsibility for situation, shows with the form of dendrogram;
5> quantity is made an inventory: acquisition system is implemented to rely on Zigbee to identify, comprise 1. manual inventory: warehouse keeper uses hand-held Zigbee reader, to goods and materials Zigbee label on shelf by batch reading, after reading, information in reader is directly transferred in management system, checks with the information in storage data storehouse; 2. automatically warehouse compartment casing is made an inventory immediately: on each warehouse compartment, install Zigbee radio-frequency antenna, be connected by antenna branch device with read write line, ensures that each goods and materials can by system immediately monitoring, accomplishes that goods and materials are illegally offed normal system automatic alarm;
6> quality monitoring: support natural endowments energy Intelligent Recognition card is implemented, identification card detects the temperature of goods and materials static state, humidity, amount of dust and operating voltage, electric current, temperature automatically, automatic transmission, to control center, monitors qualitative materiel situation in real time;
7> environmental monitoring: rely on depot safety crime prevention system to implement, set temperature in warehouse, humidity, infrared sensor, by to temperature, humidity, infrared sensor detects warehouse environment data immediately, security system is sent to by intelligent acquisition watch-dog, security system judges according to the data standard of software set, return to intelligent acquisition watch-dog, send and start/close down fan, air-conditioning, humidifier instruction, accomplish the real-time monitoring to warehouse environment, on software interface, display device starts/closes down simultaneously, alarm condition, to ensure that storehouse raw material storage ambient remains normal condition,
8> security monitoring: rely on depot safety crime prevention system to implement, be made up of following 2 parts: one is that gate inhibition monitors: be made up of coding card, recognizer, warning lamp, middleware, system; Two is video monitoring and infrared alarm: video monitoring comprises by video camera, DVR, router, monitor terminal administrating system.
Preferably, described warehouse views administration module constantly goes to gather tag number casing posting noctilucence, and the numbering then gathered with the last time contrasts, if numbering is the same, stored in view acquisition database; Otherwise this casing outbound or warehouse-in is also checked in access data storehouse whether, if the outbound of this casing or warehouse-in, do not report to the police, if this casing does not record discrepancy library information, can alarm be sent.
Preferably, employ described in and seal module up for safekeeping and comprise quantity monitoring, motor-driven monitoring, quality monitoring three submodules:
Quantity is monitored: after subordinate unit's goods and materials are employed, the quantity that control center employs by big-dipper satellite terminating machine automatic acquisition goods and materials and temporal information;
Motor-driven monitoring: the goods and materials that subordinate unit employs, the situations such as the position under maneuvering condition, material information, help request, be real-time transmitted to control center by big-dipper satellite, and synchronous transmission is led on command car to subordinate unit, realize monitoring, real-time management in real time;
Quality monitoring: after the materials warehousing of employing, detects the temperature of this goods and materials static state, humidity, amount of dust and operating voltage, electric current, temperature, to determine whether these goods and materials meet storage condition automatically by identification card.
Preferably, described material management module comprises the management of warehouse material account, subordinate unit's inquiring stock and annual plan and manages three submodules:
Warehouse material account management: complete transmitting-receiving material list and adjust assigning of storehouse advice note, and the inquiry of history material list;
Subordinate unit's inquiring stock: complete the inquiry of main office directly under warehouse and subordinate unit's warehouse material stores;
Annual plan manages: complete annual materials application, examination & approval function.
The beneficial effect of technique scheme of the present invention is as follows:
Build and cover that goods and materials replenish storehouse, warehousing management, supply are allotted, employ seal up for safekeeping, technical guarantee, retired intelligent control system of the life-cycle management process such as to scrap, realize goods and materials transmitting-receiving material and employ the robotization statistics of quantity, the intelligent monitoring of stock and using state, the motor-driven and mobilism location of conveying situation, the real time implementation prompting of maintenance demand, improve storage goods and materials management level and benefit comprehensively.
Accompanying drawing explanation
Fig. 1 is that the system function module of the embodiment of the present invention forms I
Fig. 2 is that the system function module of the embodiment of the present invention forms II
Embodiment
For making the technical problem to be solved in the present invention, technical scheme and advantage clearly, be described in detail below in conjunction with the accompanying drawings and the specific embodiments.Those skilled in the art should know, following specific embodiment or embodiment, to be the present invention be explains the set-up mode of the series of optimum that concrete summary of the invention is enumerated further, and all can be combined with each other or interrelated use between those set-up modes, cannot carry out associating with other embodiment or embodiment and arrange unless clearly proposed wherein some or a certain specific embodiment or embodiment in the present invention or jointly use.Meanwhile, following specific embodiment or embodiment only as optimized set-up mode, and not as limiting the understanding of protection scope of the present invention.
As shown in Figure 1, 2, a kind of Intelligent warehouse control system that embodiments of the invention provide, comprises 9 functional modules: Operation system setting, basic data management, warehouse views supervision, employ seal up for safekeeping, Indexs measure, data query, data management, in-out-storehouse management, scanning car administration module.
1) system setup module: mainly arrange the parameter that system needs, comprises the basic functions such as card reader, the IP setting of telegon and the management of system account.
IP is arranged: rely on material Management System to implement.Behind the main interface of the system that enters, first to arrange port, that is: click " Operation system setting " on master menu, enter card reader and arrange, IP address and port numbers are set.Notice that IP address only need be arranged once, if need to reset after changing IP.If the mistake of setting or card reader network have problem, can point out below main interface: " be connected with server end and make a mistake ", now will check the network connection of directed card reader.
Account management: rely on material Management System to implement.Behind the main interface of the system that enters, after clicking " Account Administration " menu, if " admin " (i.e. system manager) user logs in, can arrange the essential information of general personnel, comprise interpolation, delete, the operations such as amendment.Attention can not add end user (i.e. " admin ") again; If general user logs in, then can only see the account information of individual, can to its operation such as to modify.
2) basic data management module: the mainly typing of basic data, comprises the basic data input function supplementing warehouse-in, grouping management, warehousing management, the management of producer of supplier, subordinate unit's management, grouping management, store management, storehouse group registration management 7 submodules.
Wherein the arrangement and function of emphasis submodule is as follows:
Supplement warehouse-in: acquisition system is implemented to rely on Zigbee to identify.Storehouse entrance arranges Zigbee reader, and during materials warehousing, Zigbee reader reads the Zigbee label information on goods and materials automatically, generates goods and materials storage bill.After the material information of storage bill and issue note comparison all meet, under management system prompting, goods and materials are delivered to corresponding warehouse compartment.As do not met, system meeting automatic alarm (sound and picture synchronization are reported to the police), prompting staff finds out reason, is corrected.Supplement warehouse-in subsystem by application material Management System and Zigbee WMS, can the identification of each goods and materials be solved more accurately and goods and materials are correctly sent into corresponding warehouse compartment, for follow-up outbound warehousing management is laid a solid foundation more fast.
Warehousing management: comprise that chief storekeeper, goods and materials are complete, goods and materials distribution, data are assumed overall responsibility for, quantity is made an inventory, quality monitoring, environmental monitoring, security monitoring 8 modules.
1> chief storekeeper: acquisition system and material Management System are implemented to rely on Zigbee to identify.Real-time for all labeled material informations is fed back to material Management System by Zigbee reader, no in storehouse when system distinguishes goods and materials with color.Such as can represent goods and materials on equipment frame in storehouse with green; Represent goods and materials on equipment frame not entirely in storehouse with redness, namely equipment frame has casing not in place; Represent that casing on this equipment frame is just in outbound with yellow, be directed the Zigbee reader of casing through outbound doorway when card reader reads i.e. outbound.
2> goods and materials are complete: acquisition system and material Management System are implemented to rely on Zigbee to identify.System interface can show the complete situation of goods and materials intuitively in the mode of column diagram after being gathered by Zigbee reader monitoring feedack.It is distinguished by two kinds of colors.Such as with standard configuration casing quantity in the histogram of yellow each storehouse that is standard configuration, with redness for monitor the casing quantity obtained in real time.If there is the casing of outbound, red histogram can be seen, the change of red histogram quantity in room, corresponding storehouse.
3> goods and materials distribute: acquisition system and material Management System are implemented to rely on Zigbee to identify.System interface analyzes the information distribution situation of the storage compartment of each group of each room, storehouse, room, each storehouse by Zigbee reader monitoring feedack, by column diagram, cake chart intuitively mode carry out the distribution of different goods and materials in library representation.Facilitate later inquiry and allotment goods and materials, make rational planning for.
4> data overview: rely on material Management System to implement.Data overview be namely the goods and materials of the storage facility showing all monitoring assume overall responsibility for situation, show with the form of dendrogram, from level to level tree point enter, detailed information can be checked, until the details of the concrete goods and materials of each casing.
5> quantity is made an inventory: acquisition system is implemented to rely on Zigbee to identify.1. manual inventory: warehouse keeper uses hand-held Zigbee reader, to goods and materials Zigbee label on shelf by batch reading, after reading, is directly transferred to the information in reader in management system, checks with the information in storage data storehouse.2. automatically warehouse compartment casing is made an inventory immediately: on each warehouse compartment, install Zigbee radio-frequency antenna, be connected by antenna branch device with read write line, ensures that each goods and materials can by system immediately monitoring, accomplishes that goods and materials are illegally offed normal system automatic alarm.Only need when making an inventory to click on management system interface to make an inventory, no matter number of labels is how many, and system all will complete the inventory in existing monitoring range exactly automatically.
6> quality monitoring: support natural endowments energy Intelligent Recognition card is implemented.After materials warehousing, warehouse keeper detects goods and materials performance index, qualified rear UNICOM goods and materials performance Intelligent Recognition card (this card unit single deck tape-recorder is with Intelligent Recognition card unique in goods and materials life-cycle management process, omnidistance use in follow-up goods and materials life-cycle management process).Identification card detects the temperature of goods and materials static state, humidity, amount of dust and operating voltage, electric current, temperature automatically, automatic transmission to control center, monitoring qualitative materiel situation in real time.
7> environmental monitoring: rely on depot safety crime prevention system to implement.Set temperature in warehouse, humidity, infrared sensor, by to temperature, humidity, the infrared sensor that waits detects warehouse environment data immediately, security system is sent to by intelligent acquisition watch-dog, security system judges according to the data standard of software set, return to intelligent acquisition watch-dog, send startup (closing down) fan, air-conditioning, the instructions such as humidifier, accomplish the real-time monitoring to warehouse environment, on software interface, display device starts (closing down) simultaneously, alarm condition, to ensure that storehouse raw material storage ambient remains normal condition.
8> security monitoring: rely on depot safety crime prevention system to implement.Be made up of following 2 parts: one is that gate inhibition monitors: be made up of coding card, recognizer, warning lamp, middleware, system.The all departments authorize main office or related personnel encode, and provide corresponding coding card.Mandate department or personnel identify into Gate of storeroom with coding card, unauthorized personnel can not enter, can carry out binding to authorized person's coding card and relevant supplies kind identifies warehouse-in simultaneously, receive goods and materials, when personnel go out to put in storage, first scanning staff's card system determines personnel whether there is any discrepancy authority, the multiple management such as carry out corrective maintenance, personnel patrol and examine.Gate inhibition's monitoring adopts different entrance guard management means according to significance level difference, and the use that common gate security protection degree is not high is swiped the card mode, and important doorway adopts fingerprint or recognition of face mode to pass in and out gate.Two is video monitoring and infrared alarm: video monitoring is mainly made up of video camera, DVR, router, monitor terminal administrating system etc.Gateway and storehouse periphery critical junction or location erection Network Video Surveillance device in storehouse, video image is monitored to duty room by Internet Transmission, while DVR a storehouse point state is preserved with digital video mode, look into after preparing against.Infrared alarm is set at storehouse window and ventilating opening place, when occurring illegally entering phenomenon, utilizes the modes such as sound, notifying that related personnel removes the dangerous condition in time.
Warehousing management subsystem realizes the information system management of several quality of material management and the monitoring of transmitting-receiving material process flow, for effectively promoting the scientific level of warehousing management and ensureing that the safety in storage region lays the foundation.
3) warehouse views administration module: mainly completely to check the real-time monitoring of storehouse raw material, goods and materials, goods and materials distribution and quality monitoring, environmental quality detect, safety detection 6 needs the detection of the function of monitoring in real time module in detail, is convenient to dynamic management storage goods and materials.
Acquisition system and view supervisory systems are implemented to rely on material Management System, Zigbee to identify.View supervisory systems constantly goes to gather tag number casing posting noctilucence, and the numbering then gathered with the last time contrasts, if numbering is the same, stored in view acquisition database; If number different, then first to go in database, to check this casing whether outbound or warehouse-in, if the outbound of this casing or warehouse-in, not report to the police; If this casing does not record discrepancy library information, alarm can be sent.
4) employ and seal module up for safekeeping: mainly comprise quantity monitoring, motor-driven monitoring, quality monitoring three submodules.
Quantity is monitored: rely on goods and materials positioning system to implement.After subordinate unit's goods and materials are employed, the information such as quantity and time that control center employs by big-dipper satellite terminating machine automatic acquisition goods and materials.
Motor-driven monitoring: rely on goods and materials positioning system to implement.The goods and materials that subordinate unit employs, the situations such as the position under maneuvering condition, material information, help request, be real-time transmitted to control center by big-dipper satellite, and can synchronous transmission on subordinate unit leader command car, realize the target such as monitoring, real-time management in real time.
Quality monitoring: support natural endowments energy Intelligent Recognition card is implemented.After the materials warehousing of employing, identification card detects the temperature of this goods and materials static state, humidity, amount of dust and operating voltage, electric current, temperature automatically, to determine whether these goods and materials meet storage condition.
Employ and seal subsystem up for safekeeping and can realize subordinate unit being employed to the information such as the quantity of goods and materials, working time, maneuvring route, mobilization position and the quality condition after employing and monitor in real time, to grasp the duty of goods and materials and the performance parameter after using.
5) Indexs measure module: mainly comprise technical guarantee and retiredly scrap two submodules.
Technical guarantee: comprise maintenance, repair 2 modules.
1> safeguards: support natural endowments energy Intelligent Recognition card is implemented.Realize mainly through detecting the temperature of goods and materials inside, humidity and amount of dust.When identification card detects that a certain index is abnormal, then these goods and materials are pointed out to need to safeguard in time.
2> keeps in repair: support natural endowments energy Intelligent Recognition card is implemented.Realize mainly through detecting operating voltage, electric current and temperature in goods and materials circuit.Identification card detects that a certain performance index of goods and materials exceed normal critical point, then point out these goods and materials to need to keep in repair.
Technical guarantee subsystem provides the statistical information such as time, number of times of goods and materials maintaining for warehousing management unit, and the information inquiry such as maintenance of supplies quantity, failure logging, for the reliability and maintanability, r&m protection collection work of goods and materials provides data, be convenient to the quality of higher authorities to goods and materials and improve.
Retiredly to scrap: comprise retired, scrap 2 modules.
1> is retired: acquisition system is implemented to rely on Zigbee to identify.Goods and materials " length of service " information of Zigbee tag memory storage is to after date, and system sends the retired prompting of goods and materials or warning message automatically.
2> scraps: rely on Zigbee to identify acquisition system and goods and materials performance Intelligent Recognition card Joint Implementation.If goods and materials are close or exceed goods and materials length of service, and identification card detects the property indices grave fault all of goods and materials, system sends the information that goods and materials are scrapped automatically.
Retiredly scrap subsystem mainly for authority provides goods and materials the retired statistical information such as time, quantity of scrapping, thus realize goods and materials whole process control.
6) data inquiry module: comprise material storage position enquiring, casing enters library inquiry, casing goes out library inquiry, materials warehousing inquiry, goods and materials go out library inquiry, material storage inquires about 6 modules.
Inventory locations is inquired about: rely on material Management System to implement.Login user can by this functional inquiry stock equipment frame number, the number of plies on equipment frame, mark at the Position Number of this floor, tank farm stock.This function person easy to use can find the place of goods and materials fast timely when getting goods and materials.
Casing enters library inquiry: rely on material Management System to implement.Record when what casing entered library inquiry inquiry is casing warehouse-in.System manager can inquire about it, export to the operations such as Excel.Function is convenient to later inquiry check.
Casing goes out library inquiry: rely on material Management System to implement.To enter library inquiry substantially the same with casing.
Materials warehousing is inquired about: rely on material Management System to implement.It is similar that materials warehousing inquiry and casing enter library inquiry.Only it is the independent operation to goods and materials in casing.It can help keeper to manage more accurately, more efficiently and search goods and materials.It also comprises operation inquiry, export to Excel, lower one page, the operation such as to exit.
Goods and materials go out library inquiry: rely on material Management System to implement.Inquire about substantially the same with materials warehousing.
Material storage is inquired about: rely on material Management System to implement.This function is mainly to the goods and materials inquiry in storehouse and management.The operation comprised has inquiry, exports to Excel, lower one page, the operation such as to exit.Specifically inquire about constituent parts (room, storehouse), certain group of certain unit, some goods and materials of some casing of certain group of certain unit, each group, some casing of certain group, some goods and materials of some casing of certain group, some casing, some casing some goods and materials standard configuration quantity, in storehouse quantity, complete situation, affiliated casing title, affiliated group, the details of affiliated unit.
7) material management module: mainly comprise warehouse material account management, subordinate unit's inquiring stock and annual plan and manage three submodules.
Warehouse material account management: complete transmitting-receiving material list and adjust assigning of storehouse advice note, and the inquiry of history material list.
Subordinate unit's inquiring stock: complete the inquiry of main office directly under warehouse and subordinate unit's warehouse material stores.
Annual plan manages: complete the functions such as annual materials application, examination & approval.
Material management module carries out registration statistics each process of goods and materials life-cycle management, sets up material management profile, so that all types personnel grasp goods and materials in real time employ situation and state of the art.
8) in-out-storehouse management module: mainly include library management and go out library management is the management going out warehouse-in record to goods and materials.
Stock management: rely on material Management System and Zigbee to identify that acquisition system is implemented.When haulage vehicle is transported goods and materials back and entered warehouse-in sensing range, doorway place can voice message " have label to enter sensing range ", and personnel are ready in notice depositary management.After the goods and materials that will enter storehouse all enter sensing range, depositary management personnel will operate the warehouse management system on the touch display screen at doorway place, click " detection " key, the Zigbee reader at doorway place can read the label information of scanning in sensing range, and is presented on software.If all the information (comprising temperature, humidity, dust, operating voltage, working current, working temperature) of label meets warehouse-in condition, then criteria field is qualified, is then its select location from storehouse below.After whole label warehouse-in, depositary management personnel click " warehouse-in " key; Depositary management personnel can print this and enter storehouse material list information.If there is label not meet warehouse-in condition, then can that label of voice message.Porch also can be provided with Zigbee reader, and monitoring enters the label of storehouse, and the trend of real-time monitoring goods and materials, feeds back to control center.
Go out library management: rely on material Management System and Zigbee to identify that acquisition system is implemented.Whether warehouse keeper finds the warehouse compartment of corresponding goods and materials to prepare outbound according to the outbound information scanning car at goods and materials center, and scans its electronic tag, accurate to examine out library information.The pre-outbound goods and materials outbound that warehouse keeper will find, storehouse doorway arranges directed card reader, can read the goods and materials label going out warehouse-in in real time, and the related data read is delivered to system terminal by wired mode, terminal can show the quantity, title, position etc. of goods and materials, and audit with issue note, as found shipment mistake, system gives the alarm.
Whole outbound process is monitored in real time by for the quantity of goods and materials, title and the positional information in each stage, guarantees that outbound goods and materials are correct.
9) scanning car administration module: making an inventory of the terminal module mainly on scanning car, scanning one-dimension code, Quick Response Code, Zigbee go out the functions such as warehouse-in detection.
The pre-outbound goods and materials found are put into scanning car by warehouse keeper, card-reading apparatus on scanning car will read the label information that goods and materials post, and wirelessly pass to control center, control center can carry out record to pre-outbound material information and the position at now goods and materials place, and contrasts with issue note, as discovery information is not inconsistent, system can give the alarm, notify supvr, possible shipment mistake, please takes measures in time.
Warehouse keeper will deliver to storehouse doorway, the directed card reader in doorway, can read the goods and materials label of storehouse of coming in and going out in real time, and the related data read wirelessly is delivered to system terminal, terminal can show the quantity, title, position etc. of goods and materials, and carry out secondary examination & verification with issue note, as found shipment mistake, system gives the alarm.
The goods and materials of warehouse-in are read in real time by the card reader in warehouse, linkage voice broadcast function, the essential informations such as the cargo number of this outbound, quantity are reported, simultaneously, the goods and materials essential information now read and outbound list can be carried out third time and be contrasted by system terminal, and as occurred, mistake can give the alarm to keeper and warehouse keeper.
When outbound is normal, warehouse keeper can click outbound key on the touch display screen of scanning car software, completes this outbound task, and can print outbound list.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from principle of the present invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (6)
1. an Intelligent warehouse control system, is characterized in that, described control system comprises:
System setup module, is arranged and account management for IP;
Basic data management module, for the typing of basic data, comprises the basic data input function supplementing warehouse-in, grouping management, warehousing management, the management of producer of supplier, subordinate unit's management, grouping management, store management, storehouse group registration management submodule;
Warehouse views administration module, completely to check the real-time monitoring of storehouse raw material, goods and materials, goods and materials distribution and quality monitoring, environmental quality detect, safety detection 6 needs the detection of the function of monitoring in real time module in detail, is convenient to dynamic management storage goods and materials;
Employ and seal module up for safekeeping, realize subordinate unit being employed to the information such as the quantity of goods and materials, working time, maneuvring route, mobilization position and the quality condition after employing and monitor in real time, to grasp the duty of goods and materials and the performance parameter after using;
Indexs measure module, detects the performance index of goods and materials, if detect a certain performance index of goods and materials to exceed normal critical point, then points out these goods and materials to need to be serviced or keep in repair; If the property indices grave fault all of goods and materials detected, system sends the information that goods and materials are retired or scrap automatically;
Data inquiry module, comprises material storage position enquiring, casing enters library inquiry, casing goes out library inquiry, materials warehousing inquiry, goods and materials go out library inquiry, material storage inquiry;
Material management module, carries out registration statistics each process of goods and materials life-cycle management, sets up material management profile, so that all types personnel grasp goods and materials in real time employ situation and state of the art;
In-out-storehouse management module, includes library management and goes out library management, goes out to put record management in storage to goods and materials;
Scanning car administration module, for making an inventory to the terminal module on scanning car.
2. Intelligent warehouse control system as claimed in claim 1, is characterized in that:
Described supplementary warehouse-in submodule relies on Zigbee to identify, and acquisition system is implemented; Storehouse entrance arranges Zigbee reader, and during materials warehousing, Zigbee reader reads the Zigbee label information on goods and materials automatically, generates goods and materials storage bill; After the material information of storage bill and issue note comparison all meet, under management system prompting, goods and materials are delivered to corresponding warehouse compartment; As do not met, system automatic alarm, prompting staff finds out reason, is corrected.
3. Intelligent warehouse control system as claimed in claim 1, is characterized in that:
Described warehousing management submodule comprises 8 modules: chief storekeeper, goods and materials are complete, goods and materials distribution, data are assumed overall responsibility for, quantity is made an inventory, quality monitoring, environmental monitoring and security monitoring, wherein,
1> chief storekeeper: acquisition system and material Management System are implemented to rely on Zigbee to identify, real-time for all labeled material informations is fed back to material Management System by Zigbee reader, no in storehouse when system distinguishes goods and materials with color;
2> goods and materials are complete: acquisition system and material Management System are implemented to rely on Zigbee to identify, system interface can show the complete situation of goods and materials intuitively in the mode of column diagram after being gathered by Zigbee reader monitoring feedack;
3> goods and materials distribute: acquisition system and material Management System are implemented to rely on Zigbee to identify, system interface analyzes the information distribution situation of the storage compartment of each group of each room, storehouse, room, each storehouse by Zigbee reader monitoring feedack, by column diagram, cake chart intuitively mode carry out the distribution of different goods and materials in library representation, facilitate later inquiry and allotment goods and materials, make rational planning for;
4> data overview: rely on material Management System to implement, what show the goods and materials of the storage facility of all monitoring assumes overall responsibility for situation, shows with the form of dendrogram;
5> quantity is made an inventory: acquisition system is implemented to rely on Zigbee to identify, comprise 1. manual inventory: warehouse keeper uses hand-held Zigbee reader, to goods and materials Zigbee label on shelf by batch reading, after reading, information in reader is directly transferred in management system, checks with the information in storage data storehouse; 2. automatically warehouse compartment casing is made an inventory immediately: on each warehouse compartment, install Zigbee radio-frequency antenna, be connected by antenna branch device with read write line, ensures that each goods and materials can by system immediately monitoring, accomplishes that goods and materials are illegally offed normal system automatic alarm;
6> quality monitoring: support natural endowments energy Intelligent Recognition card is implemented, identification card detects the temperature of goods and materials static state, humidity, amount of dust and operating voltage, electric current, temperature automatically, automatic transmission, to control center, monitors qualitative materiel situation in real time;
7> environmental monitoring: rely on depot safety crime prevention system to implement, set temperature in warehouse, humidity, infrared sensor, by to temperature, humidity, infrared sensor detects warehouse environment data immediately, security system is sent to by intelligent acquisition watch-dog, security system judges according to the data standard of software set, return to intelligent acquisition watch-dog, send and start/close down fan, air-conditioning, humidifier instruction, accomplish the real-time monitoring to warehouse environment, on software interface, display device starts/closes down simultaneously, alarm condition, to ensure that storehouse raw material storage ambient remains normal condition,
8> security monitoring: rely on depot safety crime prevention system to implement, be made up of following 2 parts: one is that gate inhibition monitors: be made up of coding card, recognizer, warning lamp, middleware, system; Two is video monitoring and infrared alarm: video monitoring comprises by video camera, DVR, router, monitor terminal administrating system.
4. Intelligent warehouse control system as claimed in claim 1, is characterized in that:
Described warehouse views administration module constantly goes to gather tag number casing posting noctilucence, and the numbering then gathered with the last time contrasts, if numbering is the same, stored in view acquisition database; Otherwise this casing outbound or warehouse-in is also checked in access data storehouse whether, if the outbound of this casing or warehouse-in, do not report to the police, if this casing does not record discrepancy library information, can alarm be sent.
5. Intelligent warehouse control system as claimed in claim 1, is characterized in that: described in employ and seal module up for safekeeping and comprise quantity monitoring, motor-driven monitoring, quality monitoring three submodules, wherein,
Quantity is monitored: after subordinate unit's goods and materials are employed, the quantity that control center employs by big-dipper satellite terminating machine automatic acquisition goods and materials and temporal information;
Motor-driven monitoring: the goods and materials that subordinate unit employs, the situations such as the position under maneuvering condition, material information, help request, be real-time transmitted to control center by big-dipper satellite, and synchronous transmission is led on command car to subordinate unit, realize monitoring, real-time management in real time;
Quality monitoring: after the materials warehousing of employing, detects the temperature of this goods and materials static state, humidity, amount of dust and operating voltage, electric current, temperature, to determine whether these goods and materials meet storage condition automatically by identification card.
6. Intelligent warehouse control system as claimed in claim 1, is characterized in that: described material management module comprises warehouse material account management, subordinate unit's inquiring stock and annual plan and manages three submodules:
Warehouse material account management: complete transmitting-receiving material list and adjust assigning of storehouse advice note, and the inquiry of history material list;
Subordinate unit's inquiring stock: complete the inquiry of main office directly under warehouse and subordinate unit's warehouse material stores;
Annual plan manages: complete annual materials application, examination & approval function.
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Application publication date: 20151230 |