CN103941676B - A kind of long-range control method of electromechanical equipment maintaining - Google Patents
A kind of long-range control method of electromechanical equipment maintaining Download PDFInfo
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- CN103941676B CN103941676B CN201410121264.2A CN201410121264A CN103941676B CN 103941676 B CN103941676 B CN 103941676B CN 201410121264 A CN201410121264 A CN 201410121264A CN 103941676 B CN103941676 B CN 103941676B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a kind of long-range control method of electromechanical equipment maintaining, advantage can realize remote data acquisition by this method, communication, and total remote authorization module can generate pre-authorization maintaining authorization code or strong maintaining authorization code of authorizing sends to maintained equipment, require that user carries out maintaining to maintained equipment, there is certain pressure validity, a kind ofly fully can ensure the management method that equipment uses reliably and with long-term, thus also fully ensure that the operational reliability of electromechanical equipment, stability, contribute to the serviceable life extending electromechanical equipment, protect the use rights and interests of user, simultaneously, the method also can be applied in the various non-technical equipment needing periodic maintenance to maintain.
Description
Technical field
The present invention relates to a kind of maintenance management domain of electromechanical equipment, particularly relate to a kind of long-range control method of electromechanical equipment maintaining.
Background technology
The maintenance work of electromechanical equipment is very important, and regular maintaining can ensure the functional reliability of equipment, and contributes to the serviceable life of extension device.At present, the maintaining of electromechanical equipment needs that user is conscious to complete usually, and owing to lacking effective notification mechanisms, user often ignores the maintaining regular to equipment.And the maintenance cycle of electromechanical equipment is relevant with the working time of equipment, utilization factor and failure rate.
The applying date is on May 17th, 2010, application number is disclose a kind of maintaining information processing method and disposal system in the Chinese invention patent application instructions of CN201010180111.7, this disposal route comprises step: application server receives the maintaining information corresponding with the maintaining project of equipment from device gateway, maintaining information is mated with the corresponding maintaining rule template prestored in the application server, generate the alarm of the maintaining project of equipment according to matching result, send to equipment user by network.Although which can play the effect of remote prompting, if user does not perform, device fabrication business is by helpless.
Summary of the invention
Technical matters to be solved by this invention is to provide and a kind ofly not only can sends the long-range control method of electromechanical equipment maintaining that maintaining reminds but also have certain enforce to user.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of long-range control method of electromechanical equipment maintaining, comprise the general control system being arranged on place of equipment manufacturers and the apparatus control system be arranged on each maintained equipment, described general control system comprises total control module, total remote authorization module and total remote communication module, described apparatus control system comprises device control module, apparatus remote communication module and maintaining alarm module, and its concrete steps realizing Long-distance Control are:
(1), the identity code of equipment is prestored in total remote authorization module, parameter information and maintaining message code, described maintaining message code is by the manufacturer code sorted successively, personal code work, time code, failure code and authorization code five part composition, described manufacturer code is equipment factory number, described personal code work is by user gradation code, equipment expection frequency of utilization code, skill level code and region code four part composition, described time code by dispatch from the factory preset time code and accumulative service time code two parts form, described failure code is by fault level code, fault type code and failure-frequency code three part composition, described authorization code is made up of Permission Levels code and permission mode code two parts,
(2), total control module sends ruuning situation query statement by total remote communication module to the apparatus remote communication module in maintained equipment;
(3), apparatus remote communication module receives ruuning situation query statement, and the running state information of maintained equipment is returned to total control module by total remote communication module;
(4), total control module carries out data analysis to the running state information received, and the data after analyzing are sent to total remote authorization module, itself and maintaining message code compare by total remote authorization module, according to situation about comparing, generate pre-authorization maintaining authorization code or strong mandate maintaining authorization code, then total control module is obtained generated pre-authorization maintaining authorization code or authorizes maintaining authorization code by force and sent to the apparatus remote communication module in maintained equipment by total remote communication module from total remote authorization module,
(5) if the device control module in maintained equipment receives is pre-authorization maintaining authorization code, then device control module opens the maintaining alarm module of maintained equipment, and sends the prompting message that need maintain equipment to user; If what device control module received is authorize by force maintaining authorization code, then maintained for control equipment is in disorderly closedown state by device control module, waits for that user carries out maintaining to maintained equipment;
(6) after, user carries out maintaining to maintained equipment, apparatus remote communication module sends carried out emm message to total remote communication module, total control module carries out analysis to the emm message received and determines, then removes order by total remote communication module to apparatus remote communication module sending permission;
(7), device control module receives after authority removes order, controls maintained equipment and recovers normal and use.
Described user gradation code is divided into VIP code 1, normal codes 2, new client codes 3, described equipment expection frequency of utilization code is divided into frequent code 1, often code 2, once in a while code 3, described skill level code is divided into quite skilled code 1, more skilled code 2, general code 3, and described region code is divided into eastern code 1, western code 2, southern code 3, northern code 4.
The described preset time code that dispatches from the factory is divided into three months codes, 1, six month codes, 2, nine month codes, 3,12 month codes 4, and accumulative service time, code was divided into three months codes, 1, six month codes, 2, nine month codes, 3,12 month codes 4.
Described fault level code is divided into dangerous code 1, general code 2, slight code 3, described fault type code is electromechanical equipment failure code, described failure-frequency is divided into > 2 times every day, weekly > 7 times, monthly > 15 times, and represents with code 1,2,3 in order respectively.
Described Permission Levels code is divided into equipment user's code 1, dealer's code 2, manufacturer code 3, and described permission mode code is divided into pre-authorization code 1, strong authorization code 2.
Described total remote communication module and described apparatus remote communication module all adopt GSM message remote communication module or Internet/earthnet remote communication module.
Compared with prior art, advantage of the present invention can realize remote data acquisition by this method, communication, and total remote authorization module can generate pre-authorization maintaining authorization code or strong maintaining authorization code of authorizing sends to maintained equipment, require that user carries out maintaining to maintained equipment, there is certain pressure validity, a kind ofly fully can ensure the management method that equipment uses reliably and with long-term, thus also fully ensure that the operational reliability of electromechanical equipment, stability, contribute to the serviceable life extending electromechanical equipment, protect the use rights and interests of user, simultaneously, the method also can be applied in the various non-technical equipment needing periodic maintenance to maintain, in addition, maintaining message code set in this method can realize dispatching from the factory the uniqueness of equipment identities coding, meanwhile, can not take more storage space again.
Accompanying drawing explanation
Fig. 1 is the catenation principle block diagram of modules of the present invention;
Fig. 2 is the format chart of maintaining message code of the present invention;
Fig. 3 is the process flow diagram realizing Long-distance Control of the present invention.
Embodiment
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in the figure, the present embodiment selects punch press to be example, realizes the long-range control method to punch press maintaining, comprises following concrete steps:
(1), at manufacturer or place of the dealer outfit total control module of punching apparatus, total remote authorization module and total remote communication module, maintained punching apparatus is equipped with device control module, apparatus remote communication module and maintaining alarm module, and in total remote authorization module, prestore the identity code of punch press, parameter information and maintaining message code, maintaining message code is by the manufacturer code sorted successively, personal code work, time code, failure code and authorization code five part composition, manufacturer code is the factory number of equipment, personal code work is by user gradation code, equipment expection frequency of utilization code, skill level code and region code four part composition, time code by dispatch from the factory preset time code and accumulative service time code two parts form, failure code is by fault level code, fault type code and failure-frequency code three part composition, authorization code is made up of (particular content of maintaining message code as shown in Figure 2) Permission Levels code and permission mode code two parts,
(2), total control module sends ruuning situation query statement by total remote communication module to the apparatus remote communication module in maintained punch press;
(3), apparatus remote communication module receives ruuning situation query statement, and the running state information of maintained punch press is returned to total control module by total remote communication module;
(4), total control module carries out data analysis to the running state information received, and the data after analyzing are sent to total remote authorization module, itself and maintaining message code compare by total remote authorization module, according to situation about comparing, generate pre-authorization maintaining authorization code, then total control module is obtained generated pre-authorization maintaining authorization code and is sent to the apparatus remote communication module in maintained punch press by total remote communication module from total remote authorization module; ;
(5), after the device control module, in maintained punch press receives pre-authorization maintaining authorization code, device control module opens the maintaining alarm module of punch press, and sends the prompting message that need maintain punch press to user;
(6) after, user carries out maintaining to maintained punch press, apparatus remote communication module sends carried out emm message to total remote communication module, total control module carries out analysis to the emm message received and determines, then removes order by total remote communication module to apparatus remote communication module sending permission;
(7), the device control module of punch press receives after authority removes order, controls maintained punch press and recovers normal and use.
In above-described embodiment; total remote authorization module also can generate strong mandate maintaining authorization code according to the punch press running state information received; then generated strong mandate maintaining authorization code is sent to the apparatus remote communication module in maintained punch press by total control module by total remote communication module; after device control module receives power maintaining authorization code; control maintained punch press and be in disorderly closedown state, follow-up with step (6), (7) identical.In addition, total remote communication module and apparatus remote communication module all adopt GSM message remote communication module or Internet/earthnet remote communication module, and maintaining message code also can substitute with current existing maintaining message code and this method be can be applicable in other non-technical equipment.
Claims (6)
1. the long-range control method of an electromechanical equipment maintaining, comprise the general control system being arranged on place of equipment manufacturers and the apparatus control system be arranged on each maintained equipment, described general control system comprises total remote communication module, described apparatus control system comprises apparatus remote communication module, it is characterized in that described general control system also comprises total control module and total remote authorization module, described apparatus control system also comprises device control module and maintaining alarm module, and its concrete steps realizing Long-distance Control are:
(1), the identity code of equipment is prestored in total remote authorization module, parameter information and maintaining message code, described maintaining message code is by the manufacturer code sorted successively, personal code work, time code, failure code and authorization code five part composition, described manufacturer code is equipment factory number, described personal code work is by user gradation code, equipment expection frequency of utilization code, skill level code and region code four part composition, described time code by dispatch from the factory preset time code and accumulative service time code two parts form, described failure code is by fault level code, fault type code and failure-frequency code three part composition, described authorization code is made up of Permission Levels code and permission mode code two parts,
(2), total control module sends ruuning situation query statement by total remote communication module to the apparatus remote communication module in maintained equipment;
(3), apparatus remote communication module receives ruuning situation query statement, and the running state information of maintained equipment is returned to total control module by total remote communication module;
(4), total control module carries out data analysis to the running state information received, and the data after analyzing are sent to total remote authorization module, itself and maintaining message code compare by total remote authorization module, according to situation about comparing, generate pre-authorization maintaining authorization code or strong mandate maintaining authorization code, then total control module is obtained generated pre-authorization maintaining authorization code or authorizes maintaining authorization code by force and sent to the apparatus remote communication module in maintained equipment by total remote communication module from total remote authorization module,
(5) if the device control module in maintained equipment receives is pre-authorization maintaining authorization code, then device control module opens the maintaining alarm module of maintained equipment, and sends the prompting message that need maintain equipment to user; If what device control module received is authorize by force maintaining authorization code, then maintained for control equipment is in disorderly closedown state by device control module, waits for that user carries out maintaining to maintained equipment;
(6) after, user carries out maintaining to maintained equipment, apparatus remote communication module sends carried out emm message to total remote communication module, total control module carries out analysis to the emm message received and determines, then removes order by total remote communication module to apparatus remote communication module sending permission;
(7), device control module receives after authority removes order, controls maintained equipment and recovers normal and use.
2. the long-range control method of a kind of electromechanical equipment maintaining as claimed in claim 1, it is characterized in that described user gradation code is divided into VIP code 1, normal codes 2, new client codes 3, described equipment expection frequency of utilization code is divided into frequent code 1, often code 2, once in a while code 3, described skill level code is divided into quite skilled code 1, more skilled code 2, general code 3, and described region code is divided into eastern code 1, western code 2, southern code 3, northern code 4.
3. the long-range control method of a kind of electromechanical equipment maintaining as claimed in claim 1, it is characterized in that the described preset time code that dispatches from the factory is divided into three months codes, 1, six month codes, 2, nine month codes, 3,12 month codes 4, accumulative service time, code was divided into three months codes, 1, six month codes, 2, nine month codes, 3,12 month codes 4.
4. the long-range control method of a kind of electromechanical equipment maintaining as claimed in claim 1, it is characterized in that described fault level code is divided into dangerous code 1, general code 2, slight code 3, described fault type code is electromechanical equipment failure code, described failure-frequency is divided into > 2 times every day, weekly > 7 times, monthly > 15 times, and represents with code 1,2,3 in order respectively.
5. the long-range control method of a kind of electromechanical equipment maintaining as claimed in claim 1, it is characterized in that described Permission Levels code is divided into equipment user's code 1, dealer's code 2, manufacturer code 3, described permission mode code is divided into pre-authorization code 1, strong authorization code 2.
6. the long-range control method of a kind of electromechanical equipment maintaining as claimed in claim 1, is characterized in that described total remote communication module and described apparatus remote communication module all adopt GSM message remote communication module or Internet/earthnet remote communication module.
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| CN201410121264.2A CN103941676B (en) | 2014-03-28 | 2014-03-28 | A kind of long-range control method of electromechanical equipment maintaining |
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Families Citing this family (9)
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| CN106605240A (en) * | 2015-06-26 | 2017-04-26 | 深圳市赛亿科技开发有限公司 | Method and system for reminding of after-sales service |
| CN106846010A (en) * | 2016-12-30 | 2017-06-13 | 上海华兴数字科技有限公司 | A kind of method of password authentication for being applied to corrective maintenance confirmation |
| CN107121970A (en) * | 2017-04-27 | 2017-09-01 | 四川云图瑞科技有限公司 | It is electromechanical in a kind of building of use BIM technology to safeguard and supervising device |
| CN108873822A (en) * | 2017-05-09 | 2018-11-23 | 中国航空制造技术研究院 | A kind of automatic maintenance system and method for apparatus for production line |
| CN107944574A (en) * | 2017-12-01 | 2018-04-20 | 杰克缝纫机股份有限公司 | The maintenance method and system of industrial sewing equipment, storage medium and server |
| CN108494813B (en) * | 2018-01-24 | 2021-10-12 | 杭州谷逸网络科技有限公司 | Manufacturer remote equipment operation control system and method |
| CN109409535A (en) * | 2018-09-18 | 2019-03-01 | 广州珠江数码集团股份有限公司 | A kind of pre-authorization monitoring method of to maintain equipment |
| CN109740767B (en) * | 2018-12-29 | 2021-05-25 | 广州兴森快捷电路科技有限公司 | Method and system for identifying serial number of laminated substrate |
| CN111898771A (en) * | 2019-05-05 | 2020-11-06 | 贵州中烟工业有限责任公司 | System for managing equipment maintenance process |
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